High Pressure Flexible Lines for Drilling & Production...For further information on API 7K FSL...

High Pressure Flexible Lines for

Drilling & Production

3

High Performance Flexible Hoses

Continental AG, is a global leader in the design, manufacture and supply of flexible lines. We have over 50 years of experience in the field of bonded flexible pipes, and we are continuously striving to extend the performance boundaries of our products in order to meet the ever more challenging demands of our global customers.

All of our high performance hose products are certified to all relevant API standards for high pressure rubber hoses and flexible pipes - API 7K, API 16C and API 17K.

Using top quality raw materials, sophisticated process control and the very latest R&D systems and processes, our expert teams are able to draw on a comprehensive knowledge base,ranging from material science, mathematics, and physics to advanced engineering and work together with our customers to offer viable solutions for the most demanding applications.

Our hose designs assure long service life and outstanding operational andenvironmental safety.

General Construction of a High Pressure HoseEngineering Services

High Pressure Hoses for Drilling & Well Service Bonded & swaged couplingsDrilling hose application guideFSL levelsGeneral information about our drilling productsRotary & Vibrator Hose with bonded coupling with swaged coupling for high temperature & sour service Tauro™Cool for Arctic drillingUnderbalanced Drilling HoseManaged Pressure Drilling Hose Mud return line Bleed off lineCementing HoseFlexible Choke & Kill Lines with TauroFlon™ liner (up to 1300C) with PA liner (up to 1300C) with PA liner (up to 1000C) Tauro™Fit for Subsea BOPsMud Booster HoseHydraulic Conduit HoseBlowout Preventer Control Hose Fireshield 5000Well Test Production Hose Well Stimulation/Acidizing HoseBurner/Flare Boom HoseRiser Tensioner HoseDrill String Compensator Hose

High Pressure Hoses For Production Bonded & unbonded flexible pipesProduction hose application guideGeneral information about our production productsTopside Jumpers for gas service for liquid serviceShip-to-ShoreKill LinesTauroFit Preformed Production LinesSubsea Jumpers, Flow Lines & Tie ins for gas service for liquid serviceRisersChemical Compatibility TablesHose Management ServicesQualityContinental Hose Products

466

89

101213

1415161718

192021

222324252627282930313233

34353638

3940414243

44454647495051

Contents

HOSE CONSTRUCTION 4

General construction of a high pressure bonded hose

The flexible hose lines are a bonded construction comprising steel and elastomeric materials. The principal characteristic of bonded construction is the build-up of individual layers in the flexible hose wall which are then combined into one unit through vulcanisation. Hose assemblies are manufactured either as a single bonded unit to specified lengths where the couplings are an integral part of the hose, or they can be mechanically assembled to the cured hose.

Stainless steel interlock stripwound tubeProtects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose and facilitates pigging. The material can be AISI 316L or 254 SMO grade stainless steel, depending on the conveyed medium.

Polymer liningFluid barrier of the flexible line. Protects the hose construction from corrosive and abrasive effects of the conveyed medium.

1

23

6

5

2

1

5

The thickness of lining depends on the internal pressure, the inside diameter and the conveyed medium. The lining material is selected to withstand chemical and heat effects of crude oil, seawater, gases, hydraulic fluid or whatever substance is conveyed through the hose.

Textile pliesTo distribute the forces of internal pressure.

Stiffening spiral (not shown in the figure)To protect the hose against collapse under axial pulling force and/or as a result of external pressure. Prevents kinking even in sharp bends.

Elastomeric cushion pliesTo ensure adhesive bonding between different plies.

High strength steel cable reinforcements

These are the most important load-bearing elements, they determine internal pressure resistance. The cables are either zinc or brass coated to provide exceptional corrosion resistance.

Gas leading pliesTo allow diffused gases to migrate to venting points.

Fire resistant pliesProtects the hose in case of exposure to flame at 704°C (1300°F) for at least 30 minutes.

Elastomeric coverProtect the flexible hose line from impact, abrasion, weather, seawater, oil, etc.

Outer stainless steel stripwound protectionProtect the hose against external mechanical damage, material AISI 316L.

7

89

10

3

4

5

6

7

8

9

10

Tailor-made Solutionsengineering services

Finite Element AnalysisOur in-house design software has been improved and refined over many years and is used in conjunction with the most recent finite element analysis (FEA) systems to handle even the most difficult technical demands.

Different FEA solutions allow you to adapt the configuration of your system to a given application and to ensure safe and reliable operation under all conditions:

l Static, quasi-static hose length analysisDetermines the optimal hose length whilst allowing for any surrounding objects that may affect the hose routing.

l Hydrodynamic analysisUsed to simulate the dynamic behaviour of a given configuration when exposed to the expected environmental conditions.

l Survival analysisBased on the hydrodynamic analysis, the suitability of the hose components is checked against the harshest environmental conditions.

l Fatigue analysisBased on the hydrodynamic analysis, the minimum design life of a hose can be calculated by accumulating the fatigue of the load bearing metal components.

By their nature, bonded flexible pipes offer a high degree of design freedom: their properties can be designed and adjusted according to the needs of your system – based on the results of the FEA.

Built-in neck reinforcementAll hoses with bonded couplings are built with neck reinforcement, but in strong dynamic configurations a custom designed extra neck reinforcement might be necessary to avoid overbending of the hose. The local bending stiffness can be increased to several times of that of the hose body.

Variable bending stiffnessUpon request the bending stiffness of the complete hose body can be increased by a factor of 10 or more. In some cases a reduction in bend stiffness is also possible.

SwivelsIf the hose is subject to severe twist (e.g. in the moonpool), swivels may be required.

Heat traced hosesFor extreme cold conditions, or if fluid might freeze in the hose, a self-regulating electric heating cable can be incorporated into the hose body.

Tauro™Fit Preformed hosesThe increasing specifications of today’s drilling rigs and floating production facilities result in more and more equipment being packed in to the available space. Installation of a conventional straight rubber hose in a very restricted space can impose a considerable bending moment to keep the hose in the desired configuration.

Such extreme bending moments can in turn transfer high end loads to the coupling and the connected rigid piping and possibly other equipment. These end loads may have a detrimental effect on the service life of connected equipment, such as in-line swivels. For such demanding applications, Continental has developed a range of pre-formed flexible hoses to make installation easier, reduce system loads and extend service life. For more information, see Flexible Tauro™Fit Choke & Kill Line for subsea BOPs and TauroFit Preformed Production Line.

ENGINEERING 6

7

External protectionSeveral types of external protection are available depending on the application, such as:

Outer wrap

Fully interlocking stainless steel outer wrap is the most widely used external protection, able to absorb impacts and friction and thus providing additional mechanical protection to the hose body.

Heavy duty moonpool protection

A stainless steel helix fully embedded in rubber, recommended for the harshest conditions. Exceptional impact absorption and abrasion resistance.

Bumpers

If the exact location of impact between the hose and its surroundings is known (e.g. in the moonpool), a plastic bumper is advised to absorb the impact energy.

Plastic spiral

Helps to protect the hose cover when dragging on the rig floor during handling and installation. Also suitable for static applications.

1 3

2 4

1 2

3 4

High Pressure Hoses For Drilling & Well Service Applications

DRILLING & WELL SERVICE APPLICATIONS 8

COUPLINGS 9

Our bonded couplings and built-in bend stiffeners are the strongest parts of hoses produced by Continental. Our company was the first to patent a coupling where the bonding strength between the coupling and hose body increases in proportion of the internal pressure.

The patented bonded couplings, developed in-house, the special hose construction with integral neck reinforcement and the fire resistant cover layer are all unique features which contribute to a high degree of chemical resistance, fatigue resistance, heat insulation and result in a light compact hose construction with excellent flexibility and low bending radius.

Continental also supplies Rotary and Vibrator hoses with swaged couplings in accordance with API Spec. 7K (FSL1 - FSL2) on demand delivery.

Bonded & Swaged Couplings

Title Name Bonded coupling Swaged coupling

All reinforcement cables are adhesively bonded to the coupling body

Full bore, no flow restriction

Chemical and mechanical bond between metal and rubber

50+ years

Suitable for high fluid temperatures

Meets high pressure rating requirements, up to 20,000 psi (1380 bar) working pressure

Always suitable

Shorter coupling

Built-in neck reinforcement, with the ability to customize

Generally longer lead time, but patented Continental post assembling technology

available in dedicated workshops significantly cuts lead time

Generally longer service life

Only outer reinforcement layer, (and in some cases the innermost reinforcement

layer) is directly in contact with the coupling

Never full bore, there is always a flow restriction. In Choke Lines it may lead to

dangerous erosion in case of a kick

Based on pressure buildup when the coupling is mounted, subject to stress

relaxation at elevated temperatures

Limited, relatively new technology

Limited fluid temperatures

Limited pressure capability, max. 10 000 psi (690 bar) working pressure

Not suitable, unless properly designed

Longer coupling

Does not have neck reinforcement, which might lead to shortened service life

Generally shorter lead time

Generally shorter service life

Technology

Bore type

Sealing mechanism

Field experience

Temperature limits

Pressure limits

High frequency pulsations

Coupling rigid length

Neck reinforcement

Lead time

Service life

DRILLING HOSE APPLICATION GUIDE 10

FSL levels for mud and cement hoses in API 7K

FSL 0 - for cement hoses onlyTo meet the FSL 0 requirements, a deformation test under pressure, an ambient and low temperature bending test need to be performed, no pressure pulsation prototype test is required.

FSL 1 - for rotary, vibrator, and jumper hoses in normal service conditionsTo meet the FSL 1 requirements, in addition to FSL 0 prototype tests a low frequency pressure pulsation prototype test is required - 1000 pressure cycles (max. 5 min/cycle) at maximum operating temperature.

FSL 2 - for rotary, vibrator, and jumper hoses that are likely to see high frequency pressure pulsations in operation, as in directional drillingTo meet the FSL 2 requirements, in addition to FSL 0 prototype tests a high frequency pressure pulsation prototype test is required - 10 000 pressure cycles (max. 10 sec/cycle) at maximum operating temperature.

For further information on API 7K FSL levels and prototype tests, see API 7K 6th Edition Section 9.7.3.2. and 9.7.10.

FSL levels for flexible choke and kill lines in API 16C

FSL 0 - To meet FSL 0 requirements a hydrostatic internal pressure test, a bending flexibility test, a burst test and an exposure test shall be passed. In the gas exposure test 3 rapid decompressions are followed by internal diameter check, and a hold period of 7 days at design pressure and maximum operating temperature. Then after 30 days hold at design pressure and ambient temperature, the hose performance is validated by a 30 min pressure test at 1.5 times the design pressure.

FSL 1 - To meet FSL 1 requirements, in addition to FSL 0 prototype tests a fire test is necessary at design pressure and 704°C (1300°F) external temperature for 30 min without leakage.

FSL 2 - To meet FSL 2 requirements, in addition to FSL 0 prototype tests a high temperature exposure test must be performed. The test reproduces a high temperature kick situation with the hose heated slowly to 177°C (350F) internally at design pressure, where it has to survive one hour without leakage. After that the internal temperature is raised until failure of the line.

FSL 3 - To meet FSL 3 requirements, in addition to FSL 2 prototype tests a fire test is necessary at design pressure and 704°C (1300F) external temperature for 30 min without leakage.

For further information on API 16C FSL levels and prototype tests, see API 16C 2nd Edition Section 10.8.10. and B.12.

FSL Levels for High Pressure Mud & Cement Hoses and Flexible Choke & Kill Lines

The API standards 7K (mud and cement hoses) and API 16C (flexible choke and kill lines) define Flexible Specification Levels (or FSL). For the safety of drilling operations, it is imperative for the purchaser and operator to choose the proper FSL level.

12FSL LEVELS

PRODUCT INFORMATION 13

l Multiple liner materials are available for different applications: NBR, NBR/CR,TauroCool, HNBR, PA and TauroFlon™ . For chemical compatibility comparison see page 46.

l Minimum Bending Radius (MBR) is with reference to the centre-line of the hose

l Maximum recommended flow velocities: 20 m/s for dry gas 15 m/s for liquid 8 m/s for gaseous liquid

l Fire rating available at 1300 °F (704°C) for 30 minutes on request for all hoses withbonded couplings. This complies with both Lloyd’s Register OD 1000/499 and API 16C requirements

l Additional external protection available upon request

l Prod. Length Tolerance Up to 6.4 m hose length +/– 64 mm Above 6.4 m hose length +/– 1 %

Safety Clamp and Lifting Collar Fitting Instructions

Each hose has a location mark on the outer cover at each end with the text “ATTACH SAFETY CLAMP HERE”. This band indicates the location for the safety clamps. The safety clamps should be positioned with one edge towards the middle of the hose (i.e. away from the coupling). Once correctly positioned, the safety clamp should be fastened in position with the nuts and bolts.

The lifting equipment supplied with the hoses, includes a two-part lifting device at each hose end. These lifting devices, called element C’s, are supplied loose and not pre-assembled to the hose due to packaging limitations and safety reasons. The normal procedure for handling and lifting the hose involves securing the lifting collar around the element C. The hose is then lifted by attaching the lifting line to the lifting collar. After installation, the lifting collar and element C can be left on the hose together or both removed if preferred. All lifting collars are supplied with SWL certification.

Transportation

We transport our products mainly on road, by rail or by ship to their destination, air freight is also possible. Method of packaging depending on the diameter and length of hose can be as follows:

l Short units: in straight position: on pallets or in wooden crates

l Long units: reeled onto drum, on pallets or in wooden crates

Note: For more detailed information please request a copy of the Continental User Guide for High Pressure Flexible Lines.

General Informationabout products for drilling applications

HOSES FOR DRILLING & WELL SERVICE 14

Rotary & Vibrator Hose bonded coupling

Standard

API Spec. 7K FSL 1 - FSL 2

ConstructionBore type full flow, smooth boreLiner material NBR or NBR/CROperating temperature -25oC to +100oC (-13oF to 212oF) for NBR -30oC to +82oC (-22oF to 180oF) for NBR/CR Max. available length 60m (200ft)

Features & Comments

l See Underbalanced Drilling Hoses for Gas, Air and Foam drilling

l See Managed Pressure Drilling Hoses for Managed Pressure Drilling(MPD) and Dual Gradient Drilling (DGD)

Inside Diameter

Rated Working Pressure

Test Pressure

API Grade

Safety Factor

Outer Diameter

MBR (operation)

Weight

mm in bar psi bar psi mm in m ft kg/m lb/ft

51

64

76

89

102

127

152

2.0

2.5

3.0

3.5

4.0

5.0

6.0

276

345

276

345

517

276

345

517

276

345

517

276

345

517

345

517

345

517

4,000

5,000

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

5,000

7,500

5,000

7,500

414

517

414

517

776

414

517

776

414

517

776

414

517

776

517

776

517

776

6,000

7,500

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

7,500

11,250

7,500

11,250

104

104

111

111

136

126

126

148

140

140

162

144

144

174

213

213

224

248

4.1

4.1

4.4

4.4

5.4

5

5

5.8

5.5

5.5

6.4

5.7

5.7

6.9

8.4

8.4

8.8

9.8

0.7

0.7

1.7

0.7

0.8

0.8

0.8

1.1

0.9

0.9

1.3

0.9

0.9

1.4

1.5

1.5

1.7

1.8

2.3

2.3

5.6

2.3

2.6

2.6

2.6

3.6

3.0

3.0

4.3

3.0

3.0

4.6

4.9

4.9

5.6

5.9

15

15

15

15

31

18

18

34

21

21

39

21

21

42

67

67

57

93

10

10

10

10

21

12

12

23

14

14

26

14

14

28

45

45

38

63

C

D

C

D

E

C

D

E

C

D

E

C

D

E

D

E

D

E

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.25

2.25

(WP)

*

*

* API 7K not labelled

Technical Data

15

Rotary & Vibrator Hoseswaged coupling

Standard

API 7K Spec. FSL 1 - FSL 2

Construction

Bore type not full flow, smooth boreLiner material NBR or CROperating temperature -30oC to +82oC (-22oF to 180oF) Max. available length 40m (131ft)

Features & Comments

l Branded Taurus Emergé

Inside Diameter


Test Pressure

API Grade

Safety Factor

Outer Diameter

MBR (operation)

Weight


76

89

101.6

3.0

3.5

4.0

345

345

345

5,000

5,000

5,000

517

517

517

7,500

7,500

7,500

126

140

149

5.0

5.5

5.9

0.8

0.9

1.0

2.6

3.0

3.3

18

21

21

12

14

14*

D

D

D

2.5

2.5

2.5

(WP)

* Limited to FSL 1 and Operating temperature -30oC to +100oC (-22oF to 212oF)

Technical Data


Rotary & Vibrator Hose

for high temperature drilling

& sour service

Standard

API 7K Spec. FSL 1 - FSL 2

Construction

Bore type full flow, smooth boreLiner material H

2S resistant HNBR

Operating temperature -30oC to +121oC (-22oF to 250oF) Max. available length 60m (200ft)

Features & Comments

l Designed for high working temperature and sour service mud delivery

l The hose is capable of handling 20% H2S (HydrogenSulphide)

for 1 hour at 121oC at rated working pressurel See Underbalanced Drilling Hoses for Gas, Air and Foam drillingl See Managed Pressure Drilling Hoses for Managed Pressure

Drilling (MPD) and Dual Gradient Drilling (DGD)

Inside Diameter


Test Pressure

API Grade

Safety Factor

Outer Diameter

MBR (operation)

Weight


51

64

76

89

102

127

152

2.0

2.5

3.0

3.5

4.0

5.0

6.0

276

345

276

345

517

276

345

517

276

345

517

276

345

517

345

517

345

517

4,000

5,000

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

5,000

7,500

5,000

7,500

414

517

414

517

776

414

517

776

414

517

776

414

517

776

517

776

517

776

6,000

7,500

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

7,500

11,250

7,500

11,250

104

104

111

111

136

126

126

148

140

140

162

153

153

174

213

213

224

248

4.1

4.1

4.4

4.4

5.4

5.0

5.0

5.8

5.5

5.5

6.4

6.0

6..0

6.9

8.4

8.4

8.8

9.8

0.7

0.7

1.7

0.7

0.8

0.8

0.8

1.1

0.9

0.9

1.3

1.0

1.0

1.4

1.5

1.5

1.7

1.8

2.3

2.3

5.6

2.3

2.6

2.6

2.6

3.6

3.0

3.0

4.3

3.3

3.3

4.6

4.9

4.9

5.6

5.9

15

15

15

15

31

18

18

34

21

21

39

24

24

42

67

67

57

93

10

10

10

10

21

12

12

23

14

14

26

16

16

28

45

45

38

63

C

D

C

D

E

C

D

E

C

D

E

C

D

E

D

E

D

E

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.25

2.25

(WP)


*

*

Technical Data

17

Tauro™Cool Rotary & Vibrator Hose for Arctic drilling

Standard

API Spec. 7K FSL 1 - FSL 2

ConstructionBore type full flow, smooth boreLiner material Tauro™CoolOperating temperature -40oC to +82oC (-40oF to 180oF) Max. available length 60m (200ft)

Features & Comments

l Designed for extreme low working temperature mud delivery

l Additional heat tracing is available on request

l Larger sizes are available without API label

l See Underbalanced Drilling Hoses for Gas, Air and Foam drilling

l See Managed Pressure Drilling Hoses for Managed PressureDrilling (MPD) and Dual Gradient Drilling (DGD)

Inside Diameter


Test Pressure

API Grade

Safety Factor

Outer Diameter

MBR (operation)

Weight


51

64

76

89

102

2.0

2.5

3.0

3.5

4.0

276

345

276

345

517

276

345

517

276

345

517

276

345

517

4,000

5,000

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

414

517

414

517

776

414

517

776

414

517

776

414

517

776

6,000

7,500

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

103

103

111

111

136

126

126

148

140

140

162

150

150

174

4.1

4.1

4.4

4.4

5.4

5.0

5.0

5.8

5.5

5.5

6.4

5.9

5.9

6.9

0.7

0.7

1.7

0.7

0.8

0.8

0.8

1.1

0.9

0.9

1.3

1.0

1.0

1.4

2.3

2.3

5.6

2.3

2.6

2.6

2.6

3.6

3.0

3.0

4.3

3.3

3.3

4.6

14

14

15

15

31

18

18

34

21

21

39

22

22

42

9

9

10

10

21

12

12

23

14

14

26

15

15

28

C

D

C

D

E

C

D

E

C

D

E

C

D

E

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

(WP)

Technical Data


Underbalanced Drilling Hose

Standard

API Spec. 7K FSL 1

ConstructionBore type full flow, smooth boreLiner material H2S resistant PAOperating temperature -20oC to +82oC (-4oF to 180oF) Max. available length 60m (200ft)

Features & Comments

l Used for gas, air and foam drilling

l Further constructions are available on request

l Not suitable for operations where the hoses are likely to be exposedto well bore effluents. For such applications, see Managed Pressure Drilling Hoses

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (operation)

Weight


51

64

76

89

102

2.0

2.5

3.0

3.5

4.0

276

345

276

345

517

276

345

517

276

345

517

276

345

517

4,000

5,000

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

4,000

5,000

7,500

414

517

414

517

776

414

517

776

414

517

776

414

517

776

6,000

7,500

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

6,000

7,500

11,250

94

94

108

110

124

122

124

142

138

138

156

154

164

168

3.7

3.7

4.3

4.3

4.9

4.8

4.9

5.6

5.4

5.4

6.1

6.1

6.5

6.6

0.9

0.9

1.0

1.0

1.2

1.2

1.2

1.3

1.4

1.4

1.5

1.5

1.5

1.6

3.0

3.0

3.3

3.3

3.9

3.9

3.9

4.3

4.6

4.6

4.9

4.9

4.9

5.3

10

10

13

15

22

15

17

31

20

20

35

22

32

39

7

7

9

10

15

10

11

21

13

13

24

15

22

26

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

(WP)


*

*

*

*

*

*

Technical Data

19

Managed Pressure Drilling Hosemud return line

Standard

API Spec. 17K

Construction

API 17K Smooth Bore Bore type full flow, smooth bore Liner material H2S resistant PA Operating temperature -20oC to +70oC (-4oF to 158oF) -Max. available length 60m (200ft)

Features & Comments

l Used in both deepwater, shallow water and onshore MPD systems

l Fit for purpose hoses and hoses for Dual Gradient Drilling (DGD systems are also available upon request

l Further sizes and pressure ratings are available upon request

l Coupling materials meet NACE MR 01-75 / ISO 15156 latest edition

Photo courtesy of Managed Pressure Operations

Fire rated c/w st. st. wrap

Fire rated c/w moonpool protection







Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight

mm in bar psi bar psi mm in m ft kg/m

lb/ft

345

276

250

230

5,000

4,000

3,630

3,330

517

414

376

344

7,500

6,000

5,445

4,995

191

210

216

236

226

246

239

259

7.52

8.27

8.50

9.29

8.90

9.69

9.41

10.20

2.3

2.3

2.4

2.4

2.6

2.6

2.7

2.7

7.54

7.54

7.87

7.87

8.53

8.53

8.86

8.86

45

63

52

72

55

76

59

82

30.2

42.3

34.9

48.4

37.0

51.1

39.6

55.1

2.5

2.5

2.5

2.5

(WP)

MBR (static)

m ft

Type

1.8

1.8

1.9

1.9

2.0

2.0

2.1

2.1

5.90

5.90

6.23

6.23

6.56

6.56

6.89

6.89

102

127

139

152

4.0

5.0

5.5

6.0

Technical Data


Managed Pressure Drilling Hosebleed off line

StandardAPI Spec. 17K

Construction API 17K Smooth Bore

Bore type full flow, smooth bore Liner material H

2S resistant PA


Features & Comments

l Used in both deepwater, shallow water and onshore MPD systems

l Fit for purpose hoses and hoses for Dual Gradient Drilling (DGD) systems are also available upon request

l Further sizes and pressure ratings are available upon request


Fire rated c/w st.st. wrap


Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


53 2.0 345 5,000 517 7,500 141

156

5.53

6.14

1.0

1.0

3.28

3.28

29.4

38.4

19.7

25.8

2.5

(WP)

MBR (static)

m ft

Type

0.8

0.8

2.62

2.62

Technical Data

21

Cementing Hose

StandardAPI Spec. 7K FSL 0

Construction

Bore type full flow, smooth bore Liner material NBR Operating temperature -25oC to +100oC (-13oF to 212oF) Max. available length 60m (200ft) Features & Comments

l Hoses with a temperature rating of -30oC to +121oC and-40oC to+82oC are available upon request

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (operation)

Weight


51

64

76

102

2.0

2.5

3.0

4.0

345

345

690

690

1,035

345

690

1,035

345

690

1,035

1,380

345

690

1,035

5,000

5,000

10,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

15,000

20,000

5,000

10,000

15,000

690

690

1,035

1,035

1,552

690

1,035

1,552

690

1,035

1 552

2,070

690

1,035

1,552

10,000

10,000

15,000

15,000

22,500

10,000

15,000

22,500

10,000

15,000

22,500

30,000

10,000

15,000

22,500

72

104

72

123

140

111

136

153

126

148

166

210

166

192

222

2.83

4.09

2.83

4.84

5.51

4.37

5.35

6.02

4.96

5.83

6.54

8.27

6.54

7.56

8.74

0.6

0.7

0.6

1.0

1.4

0.7

1.1

1.5

0.8

1.2

1.6

1.6

1.2

1.7

1.4

1.97

2.30

1.97

3.28

4.59

2.30

3.61

4.92

2.62

3.94

5.25

5.25

3.94

5.58

4.59

7

15

7

27

40

15

31

45

18

34

53

109

33

61

108

4.9*

10.1

4.9*

18.1

26.9

10.1

20.8

30.2

12.1

22.8

35.6

73.2

22.2

41.0

72.6

2.5

2.5

2.25

2.25

2.25

2.5

2.25

2.25

2.5

2.25

2.25

2.25

2.5

2.25

2.25

(WP)

MBR (storage)

m ft

0.6

0.6

0.6

0.9

1.1

0.6

1.0

1.2

0.7

1.1

1.4

1.6

1.0

1.5

1.4

1.97

1.97

1.97

2.95

3.61

1.97

3.28

3.94

2.30

3.61

4.59

5.25

3.28

4.92

4.59

* crimped design

Technical Data


Flexible Choke & Kill Linewith TauroFlon™ liner (up to 130oC)

StandardAPI Spec. 16C up to FSL 3

Construction

Bore type full flow, rough bore Liner material H

2S resistant TauroFlon™

Operating temperature -20oC to +130oC (-40F to 266oF) Survival temperature 177oC (350oF) for at least 1 hour Max. available length 60m (200ft) Features & Comments

l Suitable for well completionl Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl See Flexible Tauro™Fit Choke & Kill Lines for subsea BOPs and for

Flexible Choke & Kill Lines with extremely small MBRsl See Well Test Hoses for well test applicaitons

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


54

65

78

104

2.0

2.5

3.0

4.0

345

690

1,035

345

690

1,035

345

690

1,035

345

690

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

517

1,035

1,552

517

1,035

1,552

517

1,035

1,552

517

1,035

7,500

15,000

22,500

7,500

15,000

22,500

7.500

15,000

22,500

7,500

15,000

146

151

159

165

146

151

159

165

175

181

188

194

159

165

172

178

159

165

172

178

188

194

202

207

188

194

202

207

188

194

202

207

204

210

218

223

124

130

237

243

124

130

237

243

5.8

5.9

6.3

6.5

5.8

5.9

6.3

6.5

6.9

7.1

7.4

7.6

6.3

6.5

6.8

7.0

6.3

6.5

6.8

7.0

7.4

7.6

8.0

8.2

7.4

7.6

8.0

8.2

7.4

7.6

8.0

8.2

8.0

8.3

8.6

8.8

5.0

5.1

9.3

9.6

5.0

5.1

9.3

9.6

0.8

0.8

0.9

0.9

0.8

0.8

0.8

0.8

1.2

1.2

1.3

1.3

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

1.3

1.3

1.4

1.4

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

2.6

2.6

3.0

3.0

2.6

2.6

2.6

2.6

3.9

3.9

4.3

4.3

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

4.3

4.3

4.6

4.6

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

40

46

46

52

40

46

46

52

72

78

79

86

46

52

52

59

46

52

52

59

80

87

88

96

80

87

88

96

80

87

88

96

95

102

103

111

94

103

104

112

94

103

104

112

27

31

31

35

27

31

31

35

48

52

53

58

31

35

35

40

30

35

35

40

54

59

59

65

54

59

59

65

54

59

59

65

64

69

69

75

63

69

70

75

63

69

70

75

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

MBR (storage)

m ft

Type

0.8

0.8

0.9

0.9

0.8

0.8

0.8

0.8

1.2

1.2

1.3

1.3

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

1.3

1.3

1.4

1.4

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

2.6

2.6

3.0

3.0

2.6

2.6

2.6

2.6

3.9

3.9

4.3

4.3

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

4.3

4.3

4.6

4.6

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

Standard

Standard c/w st. st. wrap

Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Technical Data

23

Flexible Choke & Kill Linewith PA liner (up to 130oC)

Standard

API Spec. 16C up to FSL 3

Construction Bore type full flow, rough bore Liner material H

2S resistant PA

Operating temperature -20oC to +130oC (-4oF to 266oF)Survival temperature 177oC (350oF) for at least 1 hour Max. available length 60m (200ft)

Features & Commentsl Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl See Flexible Tauro™Fit Choke & Kill Lines for subsea BOPs and for

Flexible Choke & Kill Lines with extremely small MBRs

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (operation)

Weight


54

65

78

104

104

2.0

2.5

3.0

4.0

4.0

345

690

1,035

345

690

1,035

345

690

1,035

345

690

1,035

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

15,000

517

1,035

1,552

517

1,035

1,552

517

1,035

1,552

517

1,035

1,552

7,500

15,000

22,500

7,500

15,000

22,500

7,500

15,000

22,500

7,500

15,000

22,500

142152155167142152155167177188190202155167169180155167169180191

202204215168180182193168180182193

208219218

230219

230232243219

230232243244250254260

5.66.06.1

6.65.66.06.1

6.67.07.47.58.06.1

6.66.77.16.1

6.66.77.1

7.58.08.08.56.67.1

7.27.66.67.1

7.27.68.28.68.69.1

8.69.19.1

9.68.69.19.1

9.69.69.8

10.010.2

0.80.80.90.90.80.80.80.81.21.21.31.3

0.90.91.01.0

0.90.91.01.01.31.31.41.4

0.90.91.01.0

0.90.91.01.01.41.41.51.51.41.41.51.51.41.41.51.51.61.61.71.7

2.62.63.03.02.62.62.62.63.93.94.34.33.03.03.33.33.03.03.33.34.34.34.64.63.03.03.33.33.03.03.33.34.64.64.94.94.64.64.94.94.64.64.94.95.25.25.65.6

3842445038424450697676844349495643494956778585944956566349565663909897

106899898

108899898

108126135135144

2628303426283034465151

56293333382933333852575763333838423338384261

666571

6066667360666673

85*91*91*97*

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

MBR (storage)

m ft

Type

0.80.80.90.90.80.80.80.81.21.21.31.3

0.90.91.01.0

0.90.91.01.01.31.31.41.4

0.90.91.01.0

0.90.91.01.01.41.41.51.51.41.41.51.51.41.41.51.51.61.61.71.7

2.62.63.03.02.62.62.62.63.93.94.34.33.03.03.33.33.03.03.33.34.34.34.64.63.03.03.33.33.03.03.33.34.64.64.94.94.64.64.94.94.64.64.94.95.25.25.65.6

StandardStandard c/w st. st. wrap

Fire ratedFire rated c/w st. st. wrap























* Limited to FSL 1

Technical Data


Flexible Choke & Kill Linewith PA liner (up to 100oC)


Construction

Bore type full flow, smooth bore Liner material H

2S resistant PA

Operating temperature -20oC to +100oC (-4oF to 212oF) Survival temperature 177oC (350oF) for at least 1 hour Max. available length 60m (200ft) Features & Comments

l Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl See Flexible Tauro™Fit Choke & Kill Lines for subsea BOPs and for

Flexible Choke & Kill Lines with extreme small MBRs

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (opertion)

Weight


51

64

76

102

2.0

2.5

3.0

4.0

345

690

1,035

345

690

1,035

345

690

1,035

345

690

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

15,000

5,000

10,000

517

1,035

1,552

517

1,035

1,552

517

1,035

1,552

517

1,035

7.500

15,000

22,500

7.500

15,000

22,500

7.500

15,000

22,500

7.500

15,000

113123128138113123128138136146150162127137141151127137141151

149159164175141151155167141151155167164175178190184190198

204184190198

204

4.54.85.05.44.54.85.05.45.45.85.96.45.05.45.65.95.05.45.65.95.96.36.56.95.65.96.1

6.65.65.96.1

6.66.56.97.07.57.27.57.88.07.27.57.88.0

0.80.80.90.90.80.80.90.9

1.11.1

1.21.2

0.90.91.01.0

0.90.91.01.01.31.31.41.4

0.90.91.01.0

0.90.91.01.01.41.41.71.71.41.41.51.51.41.41.51.5

2.62.63.03.02.62.63.03.03.63.63.93.93.03.03.33.33.03.03.33.34.34.34.64.63.03.03.33.33.03.03.33.34.64.65.65.64.64.64.94.94.64.64.94.9

2428293324282933404546532832343828323438465153603237394532373945525959675461

66705461

6670

1619

20221619

2022273031

36192223261922232631

3436402225263022252630354040453641

44473641

4447

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

MBR (storage)

m ft

Type

0.80.80.90.90.80.80.90.91.01.01.11.1

0.90.91.01.0

0.90.91.01.01.11.1

1.21.2

0.90.91.01.0

0.90.91.01.01.21.21.41.41.41.41.51.51.41.41.51.5

2.62.63.03.02.62.63.03.03.33.33.63.63.03.03.33.33.03.03.33.33.63.63.93.93.03.03.33.33.03.03.33.33.93.94.64.64.64.64.94.94.64.64.94.9























Technical Data

25

Flexible Tauro™Fit Choke & Kill Linefor subsea BOPs


Construction


2S resistant PA

Shape PreformedOperating temperature -20oC to +121oC (-4oF to 250oF) Survival temperature 177oC (350oF) for at least 1 hour Features & Comments

l Easy installation in confined spaces

l Extended service life as a result of reduced risk of over-bending andreduced stress on hose body and on coupling

l Transfers less load to adjacent equipment or pipework

l New short coupling design increases flexible length with noreduction in bonding strength

l Opens up new design opportunities to reduce the size and weight ofoil field equipment


Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

Weight

mm in bar psi bar psi mm in kg/m lb/ft

78 3.0 690

1,035

10,000

15,000

1,035

1,552

15,000

22,500

168

180

182

193

208

213

218

224

6.6

7.1

7.2

7.6

8.2

8.4

8.6

8.8

49

56

56

63

90

97

97

105

33

38

38

42

61

65

65

71

2.25

2.25

(WP)

MBR (operation)

m ft

0.6

0.6

0.7

0.7

1.0

1.0

1.1

1.1

2.0

2.0

2.3

2.3

3.3

3.3

3.6

3.6

Type

Standard


Fire rated


Standard


Fire rated


Technical Data


Mud Booster Hose

StandardAPI Spec. 7K FSL1 - FSL 2 & API SPec. 16C - up to FSL 3

Construction API 16C - up to FSL 3 API 7K FSL 1 - FSL 2

Bore type full flow, rough bore full flow, smooth boreLiner material H

2S resistant TauroFlon™ & PA NBR

Operating temperature -200c to +1300C (-4oF to 250oF) -25oC to +100oC (-13oF to 212oF) Max. available length 60m (200ft) 60m (200ft)

Inside Diameter

Working Pressure

Test Pressure

Safety Factor

Outer Diameter

MBR (opertion)

Weight


104 4.0 345 5,000 517 7,500 219

230

232

243

8.6

9.1

9.1

9.6

1.4

1.4

1.5

1.5

4.6

4.6

4.9

4.9

89

98

98

108

60

66

66

72

2.25

(WP)

MBR (storage)

m ft

Type

1.4

1.4

1.5

1.5

4.6

4.6

4.9

4.9

Standard


Fire rated


Features & Comments

l The construction with TauroFlon™ liner is suitable for well completion


Inside Diameter

Working Pressure

Test Pressure

API Grade

Safety Factor

Outer Diameter

Weight


102

127

4.0

5.0

345

517

345

517

5,000

7,500

5,000

7,500

517

776

517

776

7,500

11,250

7,500

11,250

159

174

213

213

6.3

6.9

8.4

8.4

29

42

67

67

20

28

45

45

D

E

D

E

2.5

2.5

2.5

2.5

(WP)

MBR (operation)

m

1.0

1.4

1.5

1.5

4.0

4.6

4.9

4.9

ft

Standard

Standard

Standard

Standard

Type

As per API Spec. 7K

As per API Spec. 16C with PA lining

Inside Diameter

Working Pressure

Test Pressure

Safety Factor

Outer Diameter

MBR (opertion)

Weight


104 4.0 345 5,000 517 7,500 124

130

237

243

4.88

5.12

9.33

9.57

1.4

1.4

1.5

1.5

4.6

4.6

4.9

4.9

94

103

104

112

63

69

70

75

2.25

(WP)

MBR (storage)

m ft

Type

1.4

1.4

1.5

1.5

4.6

4.6

4.9

4.9

Standard


Fire rated


As per API Spec. 16C with TauroFlon™ lining

Technical Data

27

Hydraulic Conduit Hose

StandardAPI Spec. 7K FSL1 - FSL 2 & API Spec. 16C - up to FSL 3

Construction API 7K FSL 1 - FSL 2 API 16C - up to FSL 3

Bore type full flow, smooth bore full flow, smooth bore Liner material NBR H

2S resistant PA

Operating temperature -25oC to +100oC (-13oF to 212oF) -200c to +1000C (-4oF to 212oF) Max. available length 60m (200ft) 60m (200ft)

Inside Diameter

Working Pressure

Test Pressure

Safety Factor

Outer Diameter

MBR (opertion)

Weight


51

64

76

2.0

2.5

3.0

345

345

345

5,000

5,000

5,000

517

517

517

7.500

7.500

7.500

113

123

128

138

127

137

141

151

141

151

155

167

4.45

4.84

5.04

5.43

5.00

5.39

5.55

5.94

5.55

5.94

6.10

6.57

0.8

0.8

0.9

0.9

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

2.6

2.6

3.0

3.0

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

24

28

29

33

28

32

34

38

32

37

39

45

16

19

20

22

19

22

23

26

22

25

26

30

2.25

2.25

2.25

(WP)

MBR (storage)

m ft

Type

0.8

0.8

0.9

0.9

0.9

0.9

1.0

1.0

0.9

0.9

1.0

1.0

2.6

2.6

3.0

3.0

3.0

3.0

3.3

3.3

3.0

3.0

3.3

3.3

Standard


Fire rated


Standard


Fire rated


Standard


Fire rated


Features & Comments


Inside Diameter

Working Pressure

Test Pressure

API Grade

Safety Factor

Outer Diameter

MBR (storage)

Weight


51

64

76

89

2.0

2.5

3.0

3.5

345

345

345

345

5,000

5,000

5,000

5,000

517

517

517

517

7,500

7,500

7,500

7,500

104

111

126

140

4.09

4.37

4.96

5.51

0.6

0.6

0 7

0.8

1.97

1.97

2.30

2.62

15

15

18

21

10.1

10.1

12.1

14.1

D

D

D

D

2.5

2.5

2.5

2.5

(WP)

MBR (operation)

m ft

0.7

0.7

0.8

0.9

2.30

2.30

2.62

2.95

As per API Spec. 7K

As per API Spec. 16C

Technical Data


Blowout Preventer Control Hose Fireshield 5000

Construction

Bore type not full flow, smooth bore Liner material NBRReinforcement 2 wire braid (up to 3/8”) 4 or 6 wire spirals (above 3/8”)Cover Red flame retardant CR rubber over layers of

heat resistant fibreOperating temperature -20oC to +100oC (-4oF to 212oF) Max. available length 60m (200ft)

Features & Comments

l Used in onshore and offshore drilling operations on the Blow OutPreventer (BOP) to provide hydraulic power to seal the well head in case of a kick or an emergency situation where operation is critical during exposure to fire and high temperature

l Fire rating meets and exceeds Lloyd’s Register OD/1000/499 at7000C for 5 minutes in accordance to the guidelines of API 16D

l The QR74 Quick Release valved couplings also fully comply toLloyd’s Register OD/1000/499 fire rating

l Stainless steel armour is available upon request to protect thehose against external mechanical damage

Inside Diameter

Outside Diameter

Working Pressure

Min Burst Pressure

Weight

mm in mm inbar psi bar psi kg/m lb/ft

6.5

9.5

12.7

19.1

25.1

31.7

38.1

50.8

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

Min BendRadius

mm in

20.0

24.0

30.0

37.0

44.0

58.0

63.0

77.0

0.8

0.9

1.2

1.5

1.7

2.3

2.5

3.0

345

345

345

345

345

345

345

345

5,000

5,000

5,000

5,000

5,000

5,000

5,000

5,000

1,380

1,380

1,380

1,380

1,380

1,380

1,380

1,380

20,000

20,000

20,000

20,000

20,000

20,000

20,000

20,000

110

150

250

330

375

460

520

700

4.3

5.9

9.8

13.0

14.8

18.1

20.5

27.6

0.75

0.80

1.22

1.82

2.53

4.20

6.29

8.90

0.50

0.54

0.82

1.22

1.70

2.82

4.23

5.98

Technical Data

29

Well Test Production Hose

Features & Comments

l Suitable for both Drill Stem test (DST) and Production Test (PT)l Designed to withstand continuous periods of operation with a

high risk of rapid decompressionl There is no recognised industry standard for Well Test Production

Hoses. However, in view of the typical operating conditions, the API specifications for Flexible Choke & Kill Lines (API 16C) or Bonded Flexible Pipes (API 17K) used for production should be considered. Flexible Choke & Kill Lines are designed to withstand short-term high pressure and high temperature operation, whilst production hoses must withstand continuous periods of operation with a high risk of decompression


Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

Weight


78

104

3.0

4.0

517

517

7,500

7,500

690

690

11,250

11,250

201

251

7.9

9.9

67

112

45

75

2.25

2.25

(WP)

MBR (static)

m ft

1.5

1.8

4.9

5.9

Type



As per API Spec. 17K with PA lining

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

Weight


78

104

3.0

4.0

690

1,035

690

10,000

15,000

10,000

1,035

1,552

1,035

15,000

22,500

15,000

193

230

243

7.6

9.1

9.6

63

106

108

42

71

73

2.25

2.25

2.25

(WP)

MBR (operation)

m ft

1.0

1.5

1.5

3.3

4.9

4.9

Type





Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

Weight


78

104

3.0

4.0

690

1,035

690

10,000

15,000

10,000

1,035

1,552

1,035

15,000

22,500

15,000

207

223

243

8.2

8.8

9.6

96

111

112

65

75

75

2.25

2.25

2.25

(WP)

MBR (operation)

m ft

1.0

1.5

1.5

3.3

4.9

4.9

Type





StandardAPI Spec. 17K & API Spec. 16C - up to FSL 3

Construction API 16C - up to FSL 3 API 17K

Bore type full flow, rough bore full flow, rough bore full flow, rough bore Liner material H

2S resistant TauroFlon™ H

2S resistant PA H

2S resistant PA

Operating temperature -200c to +1300C -200c to +1000C -20oC to +90oC (-4oF to 266oF) (-4oF to 212oF) (-4oF to 194oF) Max. available length 60m (200ft) 60m (200ft) 60m (200ft)

Technical Data


Well Stimulation / Acidizing Hose

StandardAPI Spec. 16C - up to FSL 3

Construction API 16C - up to FSL 3 API 16C - up to FSL 3

Bore type full flow, rough bore full flow, rough boreLiner material H

2S resistant TauroFlon™ H

2S resistant PA

Operating temperature -200c to +1300C (-4oF to 266oF) -200c to +1000C (-4oF to 212oF) Max. available length 60m (200ft) 60m (200ft)

Features & Comments

l Designed to withstand a large range of acidizing liquids and fracturing solutionsl Coupling materials meet NACE MR 01-75 / ISO 15156 latest edition

Inside Diameter

Working Pressure

Test Pressure

Safety Factor

Outer Diameter

Weight


78

104

3.0

4.0

690

1,035

690

10,000

15,000

10,000

1,035

1,552

1,035

15,000

22,500

15,000

168

180

182

193

208

219

218

230

219

230

232

243

6.6

7.1

7.2

7.6

8.2

8.6

8.6

9.1

8.6

9.1

9.1

9.6

49

56

56

63

90

98

97

106

89

98

98

108

33

38

38

42

61

66

65

71

60

66

66

73

2.25

2.25

2.25

(WP)

MBR (operation)

m ft

Type

0.9

0.9

1.0

1.0

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

3.0

3.0

3.3

3.3

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

Standard


Fire rated


Standard


Fire rated


Standard


Fire rated



Inside Diameter

Working Pressure

Test Pressure

Safety Factor

Outer Diameter

Weight


78

104

3.0

4.0

690

1,035

690

10,000

15,000

10,000

1,035

1,552

1,035

15,000

22,500

15,000

188

194

202

207

204

210

218

223

124

130

237

243

7.4

7.6

8.0

8.2

8.0

8.3

8.6

8.8

4.9

5.1

9.3

9.6

80

87

88

96

95

102

103

111

94

103

104

112

54

59

59

65

64

69

69

75

63

69

70

75

2.25

2.25

2.25

(WP)

MBR (operation)

m ft

Type

0.9

0.9

1.0

1.0

1.4

1.4

1.5

1.5

1.4

1.4

1.5

1.5

3.0

3.0

3.3

3.3

4.6

4.6

4.9

4.9

4.6

4.6

4.9

4.9

Standard


Fire rated


Standard


Fire rated


Standard


Fire rated



Technical Data

31

Burner/Flare Boom Hose


Construction


2S resistant HNBR

Operating temperature -300C to +900C (-22oF to 194oF) Max. available length 60m (200ft) Features & Comments

l Designed to connect the production test manifold to the burner / flare booml Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl Material of the end fittings is either carbon steel or duplexl Material of the internal carcass is either 316L or 254 SMO

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


76

102

130

152

3.0

4.0

5.0

6.0

207

345

207

345

207

345

207

345

3000

5,000

3000

5,000

3000

5,000

3000

5,000

310

517

310

517

310

517

310

518

4500

7,500

4500

7,500

4500

7,500

4500

7,500

179

185

197

208

205

211

223

234

249

261

252

263

259

270

279

291

7.05

7.28

7.76

8.19

8.07

8.31

8.78

9.21

9.80

10.28

9.92

10.35

10.20

10.63

10.98

11.46

46

53

65

73

57

64

79

88

92

102

97

107

79

89

112

124

1.1

1.1

1.2

1.2

1.4

1.4

1.5

1.5

1.5

1.5

1.6

1.6

1.6

1.6

1.9

1.9

3.6

3.6

3.9

3.9

4.6

4.6

4.9

4.9

4.9

4.9

5.3

5.3

5.3

5.3

6.2

6.2

31

36

44

49

38

43

53

59

62

69

65

72

53

60

75

83

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

Type

Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


MBR (static)

m ft

1.5

1.5

1.7

1.7

1.8

1.8

2.0

2.0

2.0

2.0

2.1

2.1

2.1

2.1

2.6

2.6

4.9

4.9

5.6

5.6

5.9

5.9

6.6

6.6

6.6

6.6

6.9

6.9

6.9

6.9

8.5

8.5

Technical Data


Riser Tensioner Hose


Construction


2S resistant HNBR


Features & Comments

l Used for transporting hydraulic fluid between gas filled accumulatorsand large hydraulic cylinders. Although they are not in direct contact with pressurised gas, the hydraulic fluid will invariably contain dissolved gas after some time, even in configurations with pistons between the gas and the liquid phase. There is a clear risk that this dissolved gas can cause collapse of the hose liner and ultimate failure following decompression. Since API 7K does not include gas exposure testing, it should not be considered for riser tensioner hose applications.

l Oil and glycol resistant liner

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


152

207

6.0

8.0

207

517

345

3,000

7,500

5,000

310

776

517

4,500

11,250

7,500

257

278

331

10.1

10.9

13.0

72

112

139

1.6

1.9

2.4

5.3

6.2

7.9

48

75

93

2.5

2.25

2.25

(WP)

Type

Fire rated

Fire rated

Fire rated

MBR (static)

m ft

1.8

2.6

3.2

5.9

8.5

10.5

Technical Data

33

Drill String Compensator Hose


Construction


2S resistant HNBR

Operating temperature -30oC to +90oC (-22oF to 194oF) Max. available length 60m (200ft) Features & Comments

l Used for hydro-pneumatic medium transport to the drill string compensator cylinder to isolate the heaving motion of the rig from the drill string

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


53

65

78

92

103

127

152

2.0

2.5

3.0

3.5

4.0

5.0

6.0

207

345

207

345

207

345

207

345

207

345

207

345

207

345

3,000

5,000

3,000

5,000

3,000

5,000

3,000

5,000

3,000

5,000

3,000

5,000

3,000

5,000

310

517

310

517

310

517

310

517

310

517

310

517

310

517

4,500

7,500

4,500

7,500

4,500

7,500

4,500

7,500

4,500

7,500

4,500

7,500

4,500

7,500

130

148

142

159

158

176

173

190

184

202

211

231

236

257

5.1

5.8

5.6

6.3

6.2

6.9

6.8

7.5

7.2

8.0

8.3

9.1

9.3

10.1

46

39

29

44

39

54

41

60

45

67

54

83

63

96

0.8

0.9

0.9

0.9

1.0

1.1

1.1

1.2

1.2

1.4

1.4

1.5

1.6

1.8

2.6

3.0

3.0

3.0

3.3

3.6

3.6

3.9

3.9

4.6

4.6

4.9

5.3

5.9

31

26

20

30

26

36

28

40

30

45

36

56

42

65

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

Type

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

Standard

MBR (static)

m ft

1.1

1.2

1.2

1.2

1.4

1.5

1.5

1.7

1.7

1.8

1.8

2.0

2.1

2.4

3.6

3.9

3.9

3.9

4.6

4.9

4.9

5.6

5.6

5.9

5.9

6.6

6.9

7.9

Technical Data

High Pressure Hoses For Production & Offshore Field Development

HOSES FOR PRODUCTION 34

35

Flexible pipes can be manufactured as either a bonded or unbonded construction. Continental’s bonded construction consists of multiple layers of rubber and steel vulcanized into one hose body, whereas an unbonded pipe has separate layers of plastic and steel.

Both constructions are accepted worldwide and recognized in all relevant API standards, however there are some significant differences.

Bonded & Unbonded Flexible Pipes

Flexibility in design

High temperature resistance

Creep

Annulus

Corrosion resistance

Fatigue resistance

Flexibility

Variable bending stiffness

Preforming

Coupling

Sealing mechanism

Neck reinforcement

Length

Wide choice of polymer and reinforcement materials

Chemically crosslinked, resists temperature shocks as rubber does not melt

No liner creep

No annulus

Reinforcement fully embedded in rubber, good corrosion resistance

Excellent fatigue resistance

Inherent flexibility, low bending radius

Bending stiffness can be varied along the pipe

Possibility of patented preforming to desired shape (TauroFit), resulting in extreme low

MBR

Simple, chemically bonded coupling

Sealing by rubber to metal bond

Built-in neck reinforcement

Produced in multiple sections, with patented splicing technology available in some sizes

Limited choice of polymer and reinforcement materials

Liner and cover can melt at elevated temperature

Liner creeps, especially at elevated temperature

Annulus can be flooded, in case of cover damage

Reinforcement maybe exposed to fluid in the annulus, compromised corrosion

resistance

Compromised fatigue resistance, especially in the presence of H

2S in the conveyed fluid

Less flexible, larger bending radius

Bending stiffness cannot be varied along the pipe

Preforming is not possible

Complicated coupling, no chemical bond between liner and coupling

Mechanical sealing

No neck reinforcement, often external bend stiffener is necessary

Produced in long lengths

Bonded Flexible Pipe Unbonded Flexible PipeTitle Name

PRODUCTION HOSE APPLICATION GUIDE 36

PRODUCT INFORMATION 38

General InformationProducts for production & offshore field development

l The hoses listed in this catalogue are only the most common constructions, forspecial requirements contact us

l Constructions rated above 90°C are available upon request

l Alternative liner materials are available for the different applications: HNBR, PA and TauroFlon™ . For chemical compatibility comparison see page 46.

l Prod. Length Tolerance: Up to 6.4 m hose length +/– 64 mm Above 6.4 m hose length +/– 1 %

l Minimum Bending Radius (MBR) is with reference to the centre-line of the hose

l Maximum recommended flow velocities: 20 m/s for dry gas 15 m/s for liquid, 8 m/s for gaseous liquid

l Fire rating available at 1300 °F (704°C) for 30 minutes on request for all hoses withbonded couplings. It complies with both Lloyd’s Register OD 1000/499 and API 16C requirements

l Additional external protection available upon request

Safety Clamp and Lifting Collar Fitting Instructions

Each hose is marked on the outer cover at each end with text “ATTACH SAFETY CLAMP HERE”. This band signifies the location for the safety clamps. The safety clamps should be positioned with one edge towards the middle of the hose (i.e. away from the coupling). Once correctly positioned, the safety clamp should be fastened in position with the nuts and bolts.

The lifting equipment supplied with the hoses includes a two-part lifting device at each hose end. These lifting devices, called element C’s, are supplied loose and not pre-assembled to the hose due to packaging limitations and safety reasons. The normal procedure for handling and lifting the hose involves securing the lifting collar around the element C. The hose is then lifted via attachment of the lifting line to the lifting collar. After installation, the lifting collar and element C can be left on the hose together or both removed if preferred. Safety Clamps and Chains are fully compliant with API RP 7L with proof load certification. All lifting collars are supplied with SWL certification.

Transportation

We transport our products mainly on road, by rail or by ship to their destination, however air freight is also possible. Method of packaging depending on the diameter and length of hose can be as follows:

l Short units: in straight position: on pallets or in wooden cratesl Long units: reeled onto drum, on pallets or in wooden crates

Note: For more detailed information please request a copy of the Continental User Guide for High Pressure Flexible Lines.

PRODUCTION HOSES 39

Topside Jumpersfor gas service


Construction

Bore type full flow, rough bore Liner type H

2S resistant HNBR or PA

Operating temperature -30oC to +90oC (-22oF to 194oF) Max. available length 60m (200ft) up to 8” 30m (100ft) up to 16”

Production, gas injection, gas lift, gas export, FLNG high pressure import, FSRU high pressure export

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


53

65

78

92

104

130

152

178

207

255

303

327

352

2.0

2.5

3.0

3.5

4.0

5.0

6.0

7.0

8.0

10.0

12.0

13.0

14.0

345

517

345

517

345

517

345

517

345

517

345

345

293

259

155

155

103

86

5,000

7,500

5,000

7,500

5,000

7,500

5,000

7,500

5,000

7,500

5,000

5,000

4,250

3,750

2,250

2,250

1,500

1,250

517

776

517

776

517

776

517

776

517

776

517

518

440

389

233

233

155

129

7,500

11,250

7,500

11,250

7,500

11,250

7,500

11,250

7,500

11,250

7,500

7,500

6,375

5,625

3,375

3,375

2,250

1,875

168174163174

180191176187197

208190202

211222204216223239214226252269278291

299312331

346383394430442454466477489

6.66.96.46.97.1

7.56.97.47.88.27.58.08.38.78.08.58.89.48.48.99.9

10.610.911.511.812.313.013.615.1

15.516.917.417.918.418.819.3

1.41.41.81.81.41.41.81.81.71.7

2.02.01.81.82.22.22.02.02.32.32.12.1

2.62.62.92.93.23.23.53.53.83.84.14.1

4.44.4

4.64.65.95.94.64.65.95.95.65.66.66.65.95.97.27.26.66.67.57.56.96.98.58.59.59.5

10.510.511.511.512.512.513.513.514.414.4

4955475354625260657361

697281

68787991738297

107112124117135139156168184194212

207226215224

33

37

32

36

36

42

35

40

44

49

41

46

48

54

46

52

53

61

49

55

65

72

75

83

79

91

93

105

113

124

130

143

139

152

145

151

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

MBR (static)

m ft

Type

1.01.01.31.31.01.01.41.41.21.21.51.51.41.41.71.71.51.51.81.81.61.61.91.92.22.22.42.42.62.62.82.83.03.03.23.2

3.33.34.34.33.23.34.64.63.93.94.94.94.64.65.65.64.94.95.95.95.35.36.26.27.27.27.97.98.58.59.29.29.89.8

10.510.5

Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Fire rated


Features & Comments

l Cathodic protection is available upon requestl Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl Material of the end fittings is either carbon steel or duplexl Material of the internal carcass is either 316L or 254 SMO

Technical Data

53

78

104

130

152

207

255

303

352

PRODUCTION HOSES 40

Topside Jumpersfor liquid service


Construction

Bore type full flow, rough bore Liner type H

2S resitant HNBR or PA

Operating temperature -30oC to +90oC (-22oF to 194oF) Max. available length 60m (200ft) up to 8” 30m (100ft) up to 16” Features & Comments

l Cathodic protection is available upon requestl Coupling materials meet NACE MR 01-75 / ISO 15156 latest editionl Material of the end fittings is either carbon steel or duplexl Material of the internal carcass is either 316L or 254 SMO

Water injection, firewater, oil transfer and other liquid service

Inside Diameter


Test Pressure

Safety Factor

Outer Diameter

MBR (dynamic)

Weight


2.0

3.0

4.0

5.0

6.0

8.0

10.0

12.0

14.0

517

690

517

690

517

690

517

517

345

241

241

207

7,500

10,000

7,500

10,000

7,500

10,000

7,500

7,500

5,000

3,500

3,500

3,000

776

1035

776

1035

776

1035

776

776

518

362

362

310

11,250

15,000

11,250

15,000

11,250

15,000

11,250

11,250

7,500

5,250

5,250

4,500

148158168174165176185197176188197

208193

205214225202214223239218229239251231243252279257269278289

311325331

346362374383394410421

430442457465481487

5.86.26.66.66.56.97.37.86.97.47.88.27.68.1

8.48.98.08.48.89.48.69.09.49.99.1

9.69.911.010.1

10.610.911.412.212.813.013.614.314.715.1

15.516.1

16.616.917.4

1818.3

1919.2

1.21.21.41.41.71.71.81.81.51.51.71.7

2.02.02.12.11.81.8

2.02.02.42.42.62.62.02.02.12.1

2.42.42.62.62.92.93.23.23.33.33.53.53.63.63.83.84.24.24.64.6

3.93.94.64.65.65.65.95.94.94.95.65.66.66.66.96.95.95.96.66.67.97.98.58.56.66.66.96.97.97.98.58.59.59.5

10.510.510.810.811.511.511.811.812.512.513.813.815.115.1

3944495557646775546265737583869567757991

8998

102112839297

10796

106112123121

136139156146161

168184169186194212193210223241

2630333738434550364244495056586445505361

606669755662657265717583819193

10598

108113124114125130143129141

150162

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

2.25

(WP)

MBR (static)

m ft

Type

0.90.91.01.01.31.31.41.41.11.1

1.21.21.51.51.61.61.41.41.51.51.81.81.91.91.51.51.61.61.81.81.91.92.22.22.42.42.52.52.62.62.72.72.82.83.13.1

3.43.4

3.03.03.33.34.34.34.64.63.63.63.93.94.94.95.35.34.64.64.94.95.95.96.26.24.94.95.35.35.95.96.26.27.27.27.97.98.28.28.58.58.98.99.29.2

10.210.211.211.2













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