High Reliability Hyperboloid Contacts

ICO SERIES

TM

®

Technology Company, Inc.

integraMate Hyperboloid Contacts

QA Technology integraMateTM Contacts are high quality, high reliability hyperboloid contacts intended for use in a wide range of applications. Our patented design provides lower insertion force, closer connector pin spacing, and better protection

from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within 24-48 hours of order.

TM

Competitive Advantages Socket Construction Details

The integraMate Hyperboloid Contact System has three clear advantages over existing hyperboloid contacts:

1. Lower and more uniform insertion and extraction force

2. Smaller contact diameter allows closer spacing and higher connector density

3. Better protection of the hyperbolic wire cage from accidental damage, since the cage lies behind a strong tubular entrance

Features

• Low insertion/extraction force

• Low resistance

• Long cycle life

• Resistance to shock and vibration*

• Positive wiping action

• Easy contact removal using available extraction tools

• Small external contact diameter compared to other hyperboloid contacts allowing closer spacing

• Tubular entrance to protect spring wire cage and guide mating

• Intermates with other hyperboloid contacts known in the industry

Applications

High reliability connectors for:

• Medical & Dental Equipment • ATE Interfaces

• Scientific Instruments • Military & Aerospace

• Industrial Equipment • Telecommunications &

• Transportation Equipment Data Communications

* Contacts have been tested while installed in integraMate circular connectors for resistance to vibration, shock, humidity, and corrosion. For details and test results, please contact QA.

®

Technology Company • 110 Towle Farm Road, Hampton, NH 03842 USA • Tel: 603.926.1193 • Fax: 603.926.8701

Technology Company • 110 Towle Farm Road, Hampton, NH 03842 USA • Tel: 603.926.1193 • Fax: 603.926.8701

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For detailed product specifications, please contact QA Technology Company, Inc. at (603) 926-1193 or integramate@qatech.com.

.304*[7.72]

.129[3.28]

.288[7.32]

.205[5.21]

.133[3.38]

Ø.073[1.85]

Ø.056[1.42]

Ø.066[1.68]

.006 [.15]DIMENSION TO SUIT APPLICATION*

Ø.075[1.91]

Mechanical SpecificationInsertion/Extraction Force 3.0 oz [85 g] typicalRetention Force 5.0 lb [22.2 N]Durability (Cycle Life) Up to 100,000 CyclesElectricalCurrent Rating 4.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.)Contact Resistance 4.0 milliohms maximum, 3 milliohms typicalWire Size 22 – 26 AWG Crimp & Solder CupMaterialsContact Wires Beryllium Copper, ends not platedSpring Clip Beryllium Copper, not platedAll other parts High conductivity copper alloys

Plating • 50 μ-inch of gold plating over nickel on all sliding contact surfaces• 10 μ-inch minimum of gold plating over nickel on all other surfaces, except as noted

0.6mm Signal Contacts Type ICO60integraMate Hyperboloid Contacts

®

SOCKETS

PCB Termination

Solder Cup Termination

Crimp Termination

Actual Size

Typical Dimensions for Mounting in Insulator

Specifications

PINS

.798[20.26]

.136[3.45]

.413[10.48]

.287[7.29]

.150[3.81]

.808[20.52]

.157[3.99]

Ø.052[1.32]

Ø.034[0.86]

Ø.024[0.61]

Ø.057[1.45]

Ø.065[1.65]

.065[1.65]

Ø.052[1.32]

1.011[25.68]

.237[6.02]

.399[10.13]

.289[7.34]

.150[3.81]

1.018[25.86]

.157[3.99]

Ø.024[0.61]

.065[1.65]

Ø.052[1.32]

Ø.024[0.60]

Ø.065[1.65]

Ø.054[1.37]

Ø.034[0.86]

ICO60 A1 S1P1

ICO60 A1 S1S5

ICO60 A1 S1C5

ICO60 A1 P1P1

ICO60 A1 P1S5

ICO60 A1 P1C5

Socket Construction Details Competitive Advantages

The integraMate Hyperboloid Contact System has threeclear advantages over existing hyperboloid contacts:

1. Lower and more uniform insertion and extraction force

2. Smaller contact diameter allows closer spacingand higher connector density

3. Better protection of the hyperbolic wire cagefrom accidental damage, since the cage liesbehind a strong tubular entrance

Features

• Low insertion/extraction force

• Low resistance

• Long cycle life

• Resistance to shock and vibration*

• Positive wiping action

• Easy contact removal using available extraction tools

• Small external contact diameter compared to other hyperboloid contacts allowing closer spacing

• Tubular entrance to protect spring wire cage and guide mating

• Intermates with other hyperboloid contacts known in the industry

Applications

High reliability connectors for:

• Medical & Dental Equipment

• Scientific Instruments

• Industrial Equipment

• Transportation Equipment

* Contacts have been tested while installed in integraMate circular connectors for resistance to vibration, shock, humidity, and corrosion. For details and test results, please contact QA.

QA Technology integraMateTM Contacts are high quality, high reliability hyperboloidcontacts intended for use in a wide range of applications. Our patented designprovides lower insertion force, closer connector pin spacing, and better protection

from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within 24-48 hours of order.

All specifications subject to change without notice. All dimensions are in inches [mm]

.199*[5.05]

.200[5.08]

.410[10.41].0

45 [1

.14]

Ø.104[2.64]

Ø.114[2.90]

Ø.087[2.21]

.006 [.15]DIMENSION TO SUIT APPLICATION*

Ø.123[3.12]

.205[5.21]

Mechanical SpecificationInsertion/Extraction Force 4 oz [114 g] typicalRetention Force 5.0 lb [22.2 N]Durability (Cycle Life) Up to 100,000 CyclesElectricalCurrent Rating 12.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.)Contact Resistance 2 milliohms maximum, 1.5 milliohms typicalWire Size 16 – 20 AWG Crimp & Solder CupMaterialsContact Wires Beryllium Copper, ends not platedSpring Clip Beryllium Copper, not platedAll other parts High conductivity copper alloys

Plating • 50 μ-inch of gold plating over nickel on all sliding contact surfaces• 10 μ-inch minimum of gold plating over nickel on all other surfaces, except as noted

1.5mm Power Contacts Type ICOA5

SOCKETS

Solder Cup Termination

Crimp Termination

Specifications

PINS

.795[20.19]

.136[3.45]

.410[10.41]

.040[1.02]

.170[4.32]

Ø.100[2.54]

Ø.067[1.70]

Ø.105[2.67]

Ø.113[2.87]

.097[2.46]

Ø.083[2.11]

1.066[27.08]

.302[7.67]

.389[9.88]

.040[1.02]

.170[4.32]

Ø.100[2.54]

Ø.067[1.70]

Ø.059[1.50]

Ø.113[2.87]

.097[2.46]

Ø.083[2.11]

ICOA5 A1 S1S8

ICOA5 A1 S1C8

ICOA5 A1 P1S8

ICOA5 A1 P1C8

All specifications subject to change without notice. All dimensions are in inches [mm]

Actual Size

ICO60 Pin / Socket Engagement Lengths

.225MAXIMUM INSERTION DEPTH

.155FULL ENGAGEMENT OF WIRES

.090INITIAL POINTOF CONTACT

.065LENGTHOF WIPE

Ø.026 min. ENTRY

Ø.0236 [0.6mm]NOMINAL MATING PIN

ICOA5 Pin / Socket Engagement Lengths.225

MAXIMUM INSERTION DEPTH.140

FULL ENGAGEMENT OF WIRES.070

INITIAL POINTOF CONTACT

.070LENGTHOF WIPE

Ø.060 min. ENTRY

Ø.059 [1.5mm]NOMINAL MATING PIN

Typical Dimensions for Mounting in Insulator

• ATE Interfaces

• Military & Aerospace

• Telecommunications &Data Communications

(603) 926-1193 or integramate@qatech.com.

.199* [5.05]

.200 [5.08]

.410 [10.41]

Ø.104 [2.64]

Ø.114 [2.90]

Ø.087 [2.21]

.006 [.15]

Ø.123 [3.12]

.205 [5.21]

Mechanical Specification

5.0 lb [22.2 N] Durability (Cycle Life) Up to 100,000 Cycles Electrical Current Rating Contact Resistance

Materials

Spring Clip All other parts High conductivity copper alloys

Plating µ-inch of gold plating over nickel on all sliding contact surfaces µ-inch minimum of gold plating over nickel on all other surfaces, except as noted

SOCKETS

Specifications

PINS

.795 [20.19]

.136 [3.45]

.410 [10.41]

.040 [1.02]

.170 [4.32]

Ø.100 [2.54]

Ø.067 [1.70]

Ø.105 [2.67] [2.87]

.097 [2.46]

Ø.083

1.066 [27.08]

.302 [7.67]

.389 [9.88]

.040 [1.02]

.170 [4.32]

Ø.100 [2.54]

Ø.067 [1.70]

Ø.059 [1.50] [2.87]

.097 [2.46]

Ø.083

ICOA5 A1 S1S8

ICOA5 A1 S1C8

ICOA5 A1 P1S8

ICOA5 A1 P1C8

All specifications subject to change without notice. All dimensions are in inches [mm]

Actual Size

ICOA5 Pin / Socket Engagement Lengths .225

.140

.070 INITIAL POINT

.070 LENGTH

Ø.059 [1.5mm]

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For detailed product specifications, please contact QA Technology Company, Inc. at

.045

[1.1

4]

DIMENSION TO SUIT APPLICATION*

Insertion/Extraction Force 4 oz [114 g] typical Retention Force

12.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.) 2 milliohms maximum, 1.5 milliohms typical

Wire Size 16 – 20 AWG Crimp & Solder Cup

Contact Wires Beryllium Copper, ends not plated Beryllium Copper, not plated

• 50 • 10

1.5mm Power Contacts Type ICOA5

Solder Cup Termination

Crimp Termination

Ø.113 [2.11]

Ø.113 [2.11]

MAXIMUM INSERTION DEPTH

FULL ENGAGEMENT OF WIRES

OF CONTACT OF WIPE

Ø.060 min. ENTRY

NOMINAL MATING PIN

Typical Dimensions for Mounting in Insulator

integraMate™ Hyperboloid Contact Ordering Information

0.6mm Contact Order Code:

TM

1A 1I C O 6 0

P Pin S Socket

P PCB C Crimp S Solder Cup

1

5

Contact Type Termination Type Wire Size Ø .024 Solder Tail

22-26 AWG

1.5mm Contact Order Code:

1 8A 1I C O A 5

P Pin S Socket

C Crimp S Solder

8

Contact Type Termination Type Wire Size

16-20 AWG

for 0.6 mm Contacts

for 0.6 mm Contacts

for 1.5 mm Contacts

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ITC-100 & ITC-200 Crimping Tools

ITE-O60 Extraction Tool

ITP-O60 Positioner

ITC-200 Crimping Tool – Daniels AF8 crimping tool (contact positioner not included) ITP-OA5 Contact Positioner – Positions 1.5 mm contacts in Daniels AF8 crimping tool ITE-OA5 Contact Extraction Tool – Extracts 1.5 mm contacts from dielectric

ITE-OA5 Extraction Tool

ITP-OA5 Positioner

Accessories and Tools for ICO60 (0.6mm) Contacts

ITC-100 Crimping Tool – Daniels AFM8 crimping tool (contact positioner not included) ITP-O60 Contact Positioner – Positions 0.6 mm contacts in Daniels AFM8 crimping tool ITE-O60 Contact Extraction Tool – Extracts 0.6 mm contacts from dielectric

Accessories and Tools for ICOA5 (1.5mm) Contacts

for 1.5 mm Contacts

All specifications subject to change without notice. All dimensions are in inches [mm]. ISO 9001:2000

About QA Technology

QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes. QA designs and builds its own flexible, high-speed automatic assembly equipment, which allows us to typically ship orders within 24-48 hours. Now QA Technology brings the same high quality and manufacturing speed to the hyperboloid contact market.

TM

Technology Company, Inc. ®110 Towle Farm Road

Hampton, NH 03842 USA Tel: 603.926.1193 Fax: 603.926.8701

www.qatech.com/integramate © 2007 QA Technology, Inc. All Rights Reserved.