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High-Speed Boundary Layer Transition induced by a Discrete Roughness element Prahladh S. Iyer University of Minnesota Currently at National Institute of Aerospace Supported by NASA, AFOSR 67 th NIA CFD Seminar, Hampton, VA Nov 3 2015
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Page 1: High-Speed Boundary Layer Transition induced by a Discrete ...

High-Speed Boundary Layer Transition induced by a Discrete

Roughness element

Prahladh S. Iyer University of Minnesota

Currently at National Institute of Aerospace

Supported by NASA, AFOSR

67th NIA CFD Seminar, Hampton, VA Nov 3 2015

Page 2: High-Speed Boundary Layer Transition induced by a Discrete ...

Acknowledgements

• Prof. Krishnan Mahesh, U Minnesota

• Dr. Suman Muppidi (currently at ERC/NASA Ames)

• Dr. Danehy and Dr. Bathel at NASA Langley

• MSI, TACC for computing resources

Page 3: High-Speed Boundary Layer Transition induced by a Discrete ...

Roughness Laminar-Turbulent transition

Undesirable increase in heat transfer and drag.

RANS models over predict heat transfer.

Need for DNS/LES capability using unstructured grids.

MacLean et al. AIAA 2008-0641 Gibson et al. AIAA 2010-245

Motivation

Page 4: High-Speed Boundary Layer Transition induced by a Discrete ...

Steps, gaps, joints, local/ machining flaws, tripping elements…

Rekk , Reθ/Ma correlations : scatter in data

Need for physics based models.

Berry et al., AIAA-2006-2922

Reda C. D., JSR (2002)

Motivation

Page 5: High-Speed Boundary Layer Transition induced by a Discrete ...

Numerical details

• DNS algorithm • Comparison of DNS with LST

DNS of flow past a cylindrical roughness element

• Velocity profile comparisons with experiment DNS of flow past a hemispherical roughness element

• Qualitative Validation with experiment • Transition mechanism • Mean statistics

Effect of boundary layer thickness for Mach 3.37

• Small v/s large boundary layer thickness

Reynolds number correlating transition

Outline of presentation

Page 6: High-Speed Boundary Layer Transition induced by a Discrete ...

Numerical Details

Page 7: High-Speed Boundary Layer Transition induced by a Discrete ...

Park, N. & Mahesh, K. AIAA-2007-722

Numerical Details

MPCUGLES Solves compressible Navier-Stokes Equations on unstructured grids using a cell centered finite volume methodology.

2nd order accurate in space and time.

Page 8: High-Speed Boundary Layer Transition induced by a Discrete ...

Park, N. & Mahesh, K. AIAA-2007-722

Numerical Details

Convective terms face reconstruction : • Green Gauss based gradient computation • Or simple average

Viscous flux splitting : • LSQ based gradient computation for incompressible part

LSQ or Green Gauss based reconstruction has better modified wavenumber properties compared to 4th order central difference

Page 9: High-Speed Boundary Layer Transition induced by a Discrete ...

Park, N. & Mahesh, K. AIAA-2007-722

Numerical Details

Predictor-Corrector Time Integration : • 2nd order explicit AB2 time stepping in predictor step

• Characteristic filter based shock capturing in the corrector step based on the algorithm of Yee et al. (JCP, 1999)

• Harten-Yee TVD filter with Ducros sensor which is active only in regions of shocks.

Dynamic Smagorinsky Model and Compressible k-equation model (Chai & Mahesh, JFM 2012)

Applied to a range of complex high speed flows • High speed turbulent jets in crossflow (Chai, Iyer & Mahesh, JFM accepted) • Supersonic transition induced by distributed roughness (Muppidi & Mahesh, JFM 2012), shock-boundary layer interaction (Muppidi & Mahesh, AIAA 2011)

Page 10: High-Speed Boundary Layer Transition induced by a Discrete ...

Supersonic boundary layer M = 4.5, Re = 1500

DNS initialized with

Unstable mode for ,

Periodic bcs used in streamwise direction.

100X50, 100X100, 100X200 and 100X300 grids used.

Grid has approximately 60 points within boundary layer. Representative of fine grid used in roughness simulations.

)(~)()( yqyqyq

25.0 002296.02274.0 i

Comparison of DNS with Linear Stability

001.0

Page 11: High-Speed Boundary Layer Transition induced by a Discrete ...

DNS of flow past isolated cylindrical roughness element

Bathel, Iyer, Mahesh, Danehy et al. AIAA-2014-236 Iyer, Muppidi & Mahesh AIAA-2011-566

Page 12: High-Speed Boundary Layer Transition induced by a Discrete ...

Mach 10 wind tunnel at NASA Langley used by Danehy et al. (2009) and Bathel et al. (2010)

Top surface of wedge simulated as a flat plate.

Wedge placed at various angles to the Mach 10 inflow to give different free-stream Mach numbers for the flat plate.

Mach 10 inflow

Experimental Setup

Page 13: High-Speed Boundary Layer Transition induced by a Discrete ...

= 4740, k/δ = 0.64

Conditions match experiments by Bathel et. al. AIAA-2010-4998.

With and without upstream injection slot.

Wall temperature = 300 K, Free-stream temperature = 73.12 K

kukRe

Upstream injection

LU1/D Lu/D LD/D Lz/D H/D

Y 8.85 10.0 22 20 10

N 1.35 17.5 22 20 10

12.8M

Flow past a cylindrical roughness element

Page 14: High-Speed Boundary Layer Transition induced by a Discrete ...

480 points around roughness, 30X100 points in injection slot.

13 and 16 million grid points respectively.

Grid Details

Page 15: High-Speed Boundary Layer Transition induced by a Discrete ...

Shock produced by roughness element

High speed streaks

Inflectional profile

Flow remains laminar downstream of the roughness.

Density gradient, streamwise velocity and temperature contours shown in the figure.

Instantaneous Snapshot of flowfield

Page 16: High-Speed Boundary Layer Transition induced by a Discrete ...

y (c

m)

y (c

m)

u (m/s) u (m/s)

u (m/s) u (m/s) u (m/s) u (m/s)

u (m/s) u (m/s)

x=5.01

x=11.37 x=10.10 x=9.15

x=8.51 x=7.86 x=5.93

y (c

m)

y (c

m)

y (c

m)

y (c

m)

y (c

m)

y (c

m)

Error bars obtained from Bathel et al. (AIAA-2010-4998)

x=12.62

Symmetry plane comparisons

Page 17: High-Speed Boundary Layer Transition induced by a Discrete ...

u (m/s) u (m/s) u (m/s) u (m/s)

z (c

m)

z (c

m)

z (c

m)

z (c

m)

x=6.46

X=10.76 x=9.90 x=9.26

x=8.82 x=8.40 x=7.09

x=11.62

u (m/s) u (m/s) u (m/s) u (m/s)

z (c

m)

z (c

m)

z (c

m)

z (c

m)

Profiles taken at 2.1 mm from the wall.

Wall-parallel plane comparisons

Page 18: High-Speed Boundary Layer Transition induced by a Discrete ...

DNS of flow past isolated hemispherical roughness element

Iyer & Mahesh J. Fluid Mech. (2013) Iyer, Muppidi & Mahesh AIAA-2011-0566 Iyer, Muppidi & Mahesh AIAA-2010-5015

Page 19: High-Speed Boundary Layer Transition induced by a Discrete ...

3.37 9121 0.881 0.394

5.26 14190 1.842 0.481

8.23 16831 4.110 0.840

Simulation parameters match Danehy et al. (AIAA 2009-394).

Wall maintained at a constant temperature of 300 K.

kukRe

(10 D)

(10 D) (35 D)

(8.85 D)

MT

Tw

k

Problem Description

Page 20: High-Speed Boundary Layer Transition induced by a Discrete ...

Coarse, medium and fine grids used with 16, 40 and 154 million grid points.

Grid convergence study performed.

Fine grid , Δx+=15, Δy+wall =0.6, Δz+=10 for Mach 3.37 case.

Grid Details

Page 21: High-Speed Boundary Layer Transition induced by a Discrete ...

Contours of temperature/ density on bottom(DNS) compared with NO-PLIF images from Danehy et. al.

(AIAA-2009-394).

Qualitative behavior consistent between experiment and computation.

Unsteady structures appear closer to the bump for lowest Ma.

Mach 3.37 Mach 4.2 Mach 5.26

PLIF PLIF PLIF

DNS DNS DNS

Mach 3.37 Mach 5.26 Mach 8.23

DNS DNS PLIF

Qualitative comparison with experiment

Page 22: High-Speed Boundary Layer Transition induced by a Discrete ...

Iso-contour of Q colored by u contours for Mach 3.37

Laminar boundary layer

Trains of hairpin vortices

Upstream separation

Turbulent wake

Overview of transition mechanism

Page 23: High-Speed Boundary Layer Transition induced by a Discrete ...

Mach ReD ReD,wall D/δ*

3.37 18241 22728 11.507

5.26 28378 9258 6.442

8.23 33662 2208 2.924

Upstream vortex system : function of flow parameters.

Behavior qualitatively consistent with Baker’s results.

.

Baker, C. J., JFM (1979)

DuDRe

wall

wallD

Du

,Re

Upstream separation vortices

Page 24: High-Speed Boundary Layer Transition induced by a Discrete ...

M∞ x,SP x,SP’ x,OSP’ z,max

3.37 9.6 -5.4 3.6 -4.5

5.26 5.9 -5.1 1.7 -3.0

8.23 1.7 -1.1 - -1.5

Upstream vortices wrap around to form counter-rotating streamwise vortices downstream.

Strength of streamwise vortices depends on vorticity in the laminar boundary layer.

SP OSP OSP’

Image vortices

Streamwise vortices in x=0 plane

Page 25: High-Speed Boundary Layer Transition induced by a Discrete ...

Mach 3.37

Mach 5.26

Mach 8.23

Induced velocity

Image vortices

Induced velocity

Image vortices

Upwash

Downwash

Perturbation of the shear layer

Page 26: High-Speed Boundary Layer Transition induced by a Discrete ...

Net upwash perturbs vortex lines => Hairpin vortices.

3 trains of hairpins initially.

Mach 3.37

Mach 5.26

Coherence of hairpin vortices

Page 27: High-Speed Boundary Layer Transition induced by a Discrete ...

M∞ Vortex System

Shock Shear layer

3.37 strong weak strong

5.26 weak weak strong

8.23 weak weak Weak

Upstream vortex system, shock system and downstream shear layer : sources of unsteadiness.

Upstream vortex unsteadiness

Downstream shear layer unsteadiness Shock induced unsteadiness

Sources of unsteadiness

Page 28: High-Speed Boundary Layer Transition induced by a Discrete ...

Z=0, 3D

Z=0, 2D

Incomp. , 2D

Shedding suppressed at supersonic speeds for the flow conditions under study.

Also observed by Chang & Choudhari (2011)

Shedding of hairpin vortices?

Page 29: High-Speed Boundary Layer Transition induced by a Discrete ...

Spanwise inhomogenity in Ch contours..

Mean Wall Heat Flux

Page 30: High-Speed Boundary Layer Transition induced by a Discrete ...

Spanwise inhomogenity in Cf contours.

Rise in Cf by a factor of 2 for Mach 3.37 and 5.26.

Mach 8.23 reaches laminar value far downstream.

Mean Skin Friction Coefficient

Page 31: High-Speed Boundary Layer Transition induced by a Discrete ...

Mach 3.37

Mach 5.26

Comparison with turbulent boundary layer data

Page 32: High-Speed Boundary Layer Transition induced by a Discrete ...

Z=0.5 Z=0

x=-15

No global oscillation.

Dominant frequencies in the upstream separation region.

Wall pressure spectra for Mach 3.37

Page 33: High-Speed Boundary Layer Transition induced by a Discrete ...

Tw/Te=0.88 ReD=18241 ReD,wall=22728

Tw/Te=5.0 ReD=18241 ReD,wall=7420

Mach ReD ReD,wall

3.37 18241 22728

5.26 28378 9258

8.23 33662 2208

DuDRe

wall

wallD

Du

,Re

Local Reynolds Number correlating transition

Page 34: High-Speed Boundary Layer Transition induced by a Discrete ...

Effect of boundary layer thickness for hemispherical roughness element

Iyer, Muppidi & Mahesh AIAA-2012-1106

Page 35: High-Speed Boundary Layer Transition induced by a Discrete ...

M∞ = 3.37, Rek=4560 , T∞=340.48K

Isothermal wall condition: Twall=300K

All four cases appear transitional downstream.

δ/k = 0.4 δ/k = 1

δ/k = 4 δ/k = 8

Effect of boundary layer thickness

Page 36: High-Speed Boundary Layer Transition induced by a Discrete ...

primary vortex

secondary vortex

Length scale of primary vortex roughly the same for all cases. Strength of secondary vortex decreases with increasing δ. Upstream separation length decreases with increasing δ:

δ/k=0.4

δ/k=1

ω z contours Streamlines upstream

δ/k=4

δ/k=8

δ/k du/dy|w

0.4 10.79

1.0 4.35

4.0 1.09

8.0 0.54

Upstream separation

Page 37: High-Speed Boundary Layer Transition induced by a Discrete ...

Streamwise vortices perturb shear layer. Weak Off-symmetry plane (OSP) vortices for larger δ cases. Center of symmetry plane (SP) vortices moves away from wall with increasing δ.

δ/k=0.4

δ/k=1

ω z contours Streamlines

δ/k=4

δ/k=8

SP vortices OSP vortices

Streamwise cut 2D downstream of roughness

Page 38: High-Speed Boundary Layer Transition induced by a Discrete ...

δ/k=0.4

Single train of hairpins for larger δ cases while multiple for lower δ.

Length scale of symmetry plane hairpins increases with increasing δ.

δ/k=1

δ/k=4 δ/k=8

Freestream

(M∞ = 3.37)

δ/k=0.4

Iso-contour of Q colored by u contours

δ/k=1

δ/k=4 δ/k=8

Hairpin vortices downstream of roughness

Page 39: High-Speed Boundary Layer Transition induced by a Discrete ...

Dynamic/Koopman Mode Decomposition (Rowley et al. JFM 2009, Schmid JFM 2010)

],.........,,[ 0

1

0

2

00 xAxAAxxK m

• Consider m snapshots of data, {x0, x1, x2 …..xm}

Kcxcxcxcxcx mmm 11221100 ........• Express the last snapshot as a linear combination of previous snapshots,

• Compute the companion matrix C by minizing r and diagonalize it

aCa

• Eigenvalues of C, approximate those of A. The spatial eigenvector is given by v

],.........,,[ 1210 mxxxxK

)( n

kx

)........,,( 1210 mcccccm )1,....0,0( , TT ereKCAK

1

2

1

0

1000

.......1..

...........10

..........01

0000

mc

c

c

c

C

1 1 where j

iijTKTKav

Page 40: High-Speed Boundary Layer Transition induced by a Discrete ...

Re St (DNS, CL) St (Koopman)

60 0.1465 0.1467

100 0.1701 0.1697

200 0.1856 0.1856

DMD: 2D Cylinder validation

Re=60 Re=100 Re=200

mode 1

mode 2

• DMD agrees well with the St measured from DNS. • Grid contains 20k points. 50 snapshots used with Δt=0.4 for all the cases

Page 41: High-Speed Boundary Layer Transition induced by a Discrete ...

Dynamic Mode Decomposition(DMD) : δ/k=8

• Dominant frequency of St=0.088 from DMD matches observed frequency of the hairpin vortices. • 160 snapshots with dt=0.25.

St=0.088

Page 42: High-Speed Boundary Layer Transition induced by a Discrete ...

4560 5682 175.1

4560 5682 111.2

1915 2386 55.9

1067 1330 39.3

9121 11364 247.6

9121 3710 105.5

kukkRe

Transition Strength of vortices Wall shear of unperturbed boundary layer

Friction velocity : wall shear of unperturbed boundary layer.

accounts for effect of boundary layer thickness and wall temperature.

wall

kwallk

ku

,Re

wall

k

ku

,Re

,Re k

37.3M

88.0/ TTw

5/ TTw

4.0/ k

1/ k

8/ k

4/ k

Reynolds number based on friction velocity

wall

wally

uu

Page 43: High-Speed Boundary Layer Transition induced by a Discrete ...

DNS solver agrees well with Linear Stability Theory (LST). Flow past cylindrical roughness element at Mach 8.12

Velocity profile comparisons showed good agreement. Quantified uncertainties with measurement technique.

Flow past hemispherical roughness at Mach 3.37, 5.26 and 8.23

Qualitative comparisons agree with experiments. Proposed physical mechanism for transition: Roughness 3D Separation Perturbation of shear layer Hairpins Transition. Upwash v/s Downwash of vortices. Mechanism at high speeds differ from low speed shedding.

Effect of boundary layer thickness for Mach 3.37 Single train of hairpins for larger δ cases while multiple trains for lower δ. Koopman/Dynamic mode decomposition identified hairpin vortices with dominant frequency. Reynolds number based on friction velocity and wall viscosity correlates effect of

boundary layer thickness.

Summary

Page 44: High-Speed Boundary Layer Transition induced by a Discrete ...

Current projects at NIA/NASA

1. Wall-modeled LES of separated flows using CharLES (Cascade Tech)

2. DNS of crossflow transition using high order spectral element code Nek5000 (Argonne National Lab)

Page 45: High-Speed Boundary Layer Transition induced by a Discrete ...

Thank You

Page 46: High-Speed Boundary Layer Transition induced by a Discrete ...

Effect of grid resolution (z=0 plane)

ρ

u

TKE

y

y

y

• Coarse, Medium and Fine grids

• Profiles at x=5, 15 and 25 downstream of the roughness element.

Page 47: High-Speed Boundary Layer Transition induced by a Discrete ...

Effect of grid resolution

Grid convergence observed.

Smaller scales captured by the fine grid.

y+

uVD+

uVD+

z=0

z=0.5

x=30

Page 48: High-Speed Boundary Layer Transition induced by a Discrete ...

u (m/s) u (m/s)

u (m/s)

z (c

m)

u (m/s)

x=8.51

y (c

m)

PLIF could give erroneous data near wall because of laser scatter (could use transparent wall)

Slightly Different Locations? z

(cm

)

x=6.46

Discrepancy caused by comparing wrong spatial locations and spatial resolution issue

• Comparing at wrong spatial location. Uncertainty in position ~ velocity*300ns(0.39 mm)

• Laser sheet position (+/- 0.5 mm)

• Effect of upstream injection of NO.

x=6.46

x=6.46

z (c

m)

Figure illustrating MTV technique

* Suggested by Dr. Danehy, NASA Langley

Uncertainties associated with experiment*


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