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High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2)...

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High-Speed Parallel Twin-Spindle CNC Lathe
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Page 1: High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2) Specifications ・Contents 0i-TD 【Controlled Axes ... Parity Check Control In/Out ...

High-Speed Parallel Twin-Spindle CNC Lathe

Page 2: High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2) Specifications ・Contents 0i-TD 【Controlled Axes ... Parity Check Control In/Out ...

1 2 ▲

Suitable for reduced and optimized cycle time!

SelectableLoader, work stocker, turnover unit,

chip conveyor, air blower, counter, etc.

necessary for automatic operation using

the loader are all equipped as standard.

RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories.

【Linkage Variations】

C D

(Standard Type)

(Twin Loader)

For                  (Standard or Optional Main Spindle Motor)

High Speed

【 Variations】【 Variations】

Spindle Speed and Output Characteristics

(B) (A)

(A)(B)

Note: Variation C is optional. Note: Variation C is optional.

(Standard Type)

8” Chuck Type Machine

Twin-Spindle Twin- Turret

Loader Feedrate (longitudinal)

120 m / min

Chuck Size 8”

Spindle + Turret Type

● Standard Spindle + Standard Turret

● Spindle with C-Axis + Turret with Milling Function

● Process variations (A, B, C, D, odd number) are

selectable.Note : The number of spindles and process variations vary depending on the model.

High Speed

Selectable

Low CostLoader, work stocker, turnover unit, chip conveyor, air

blower, counter, etc. necessary for automatic operation

using the loader are all equipped as standard.

Twin CNC

TT-200G is a face and back turning cell supporting the 8” chuck size.

TT-200CMG having additional milling function can configure a combined process integrating cell that provides high versatility.

RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories.Improved operability and workability !

▲ Photo shows          (A type) with options.

8” Chuck Type Machine

One-Spindle One-TurretLoader Feedrate (longitudinal)

120 m / min

▲ Photo shows        (A type) with options.

T-200G is a face or back turning cell, and it will be suitable as an odd-process

cell system if linked with the TT-200G.

Machine Gantry Loader Work Feeder Machine Gantry Loader Work Feeder

Page 3: High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2) Specifications ・Contents 0i-TD 【Controlled Axes ... Parity Check Control In/Out ...

3 4 ▲

(A) (A)

is only Spindle (R). ※

Unit : mm inch

Rotary Tool Holder (X)

Rotary Tool Holder (Z)

Offset U-Drill Holder

U-Drill Holder

Offset Boring Bar/Drill Holder

Boring Bar/Drill Holder

Facing Holder

OD Tool Holder

10-Station Turret

Drill Collet

Drill

Tap

Tapping Collet

Drill Socket

Drill Socket

Drill Socket

Boring Bar Bush

Drill

Oil Hole Drill

U-Drill

U-Drill

Boring Bar

Boring Bar

OD Turning and Facing Tool

Tooling System

■ All-Holder Type 10-Station TurretS e r v o m o t o r - d r i v e n h i g h - s p e e d i n d e x i n g s y s -tem. Boring bar/dri l l holder and U-dri l l holder are available with standard type and offset type. For the turret with the milling function (turret with spindle C-axis control is optional), the X-axis and Z-axis rotary tool holders are optionally available.

▼ Standard Turret (All-Holder Type 10-Station Turret)

▲ Turret With The Milling Function(All-Holder Type 10-Station Turret, Five Rotary Tools at Every Two Stations)Applicable to TT-200CMG/T-200CMGPhoto shows the left side (L) of TT-200CMG.

Interference Drawing and Operating Range

89.76"

122.91"

32.09"

37.99" 13.78" 37.99"

17.52" 17.52"

1.06"

121.9

7"

81.8

9"

87.8

0" 99.7

2"

84.80"

116.81"

66.06"

59.06"

9.39"

22.83"

6.30"33.41"

1.65"

45.2

8"

47.5

2"

116.81"

66.06"

59.06"

33.41" 9.39"

22.83"

6.30"1.65"

52.76"

85.91"

32.09"1.46"

14.76"

1.06"

17.52"

37.99"

84.80"

81.8

9"

87.8

0"

121.8

9"

99.7

2"

47.5

2"

45.2

8"

Floor Plan ・ Machine Dimensional Drawing

Unit : mm inch

X-Axis Stroke

Z-A

xis

Ref. P

oin

t

Z-A

xis

Str

oke

X-Axis Ref. Point

Spindle (L) Spindle (R)

X-Axis Stroke

X-Axis Ref. Point

Z-A

xis

Ref. P

oin

t

Z-A

xis

Str

oke

Max. Swivel Dia.Spindle Center

Max. Turning D

ia.4.82"

16.54"13.78"16.54"

6.30"

6.30"4.33"

6.7

3"

1.9

7"

3.1

5"

1.5

7"

4.82"

12.2

0"

7.8

7"

3.1

5"

16.54"

5.91"

4.33"

5.91"

4.84"

4.33

"

5.91"

4.13"

12.60" 10.24"

1.38"4.72"

5.12"

5.91" 0.39"

3.1

5

7.8

7"

4.3

3"12.2

0"

4.3

3"

4.13"

5.51"1.38"

4.72"1.57"

0.39"4.33"5.91" 6.30"

3.5

4"

3.1

5"

6.7

3"

5.2

8"

0.2

8"

4.3

3"

1.6

5"

3.3

5"

0.4

7"

6.30"

X-Axis Stroke

Z -

Axi

s R

ef. P

oin

t

Z-A

xis

Str

oke

X-Axis Ref. Point

Spindle (L) Spindle (R)

X-Axis Stroke

X-Axis Ref. Point

Z-A

xis

Ref. P

oin

t

Z-A

xis

Str

oke

Max. Swivel Dia.Spindle Center

Max. Turning D

ia.

4.82"

4.3

3"

3.3

5"

4.82"

16.54"

10.24"12.60"

5.91"

4.33"

5.91"

4.84"

4.33

"

6.10"

6.7

3"

6.30"5.51"

4.13"

5.91"

1.38" 4.72"

4.13"

5.12"

4.02"

1.69"

4.53"

7.8

7"

12.2

0"

3.1

5"

1.9

7"

3.1

5"

1.5

7"

1.5

7"

1.69"4.02"

5.91" 0.39"4.33"6.30"

13.78"

0.4

7"

1.6

5"

5.2

8"

0.2

8"

4.3

3"

3.5

4"

3.1

5"

6.7

3"

3.1

5"

12.2

0"

4.3

3"

7.8

7"

0.5

7"

4.13"4.72"

6.30"

1.38"

1.57"

0.39" 5.91" 4.33" 6.30"

16.54"

is only Spindle (R). ※

16.54"

Page 4: High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2) Specifications ・Contents 0i-TD 【Controlled Axes ... Parity Check Control In/Out ...

5 6 ▲

■ Composition

■ Main Function List

*1) I/O addition and the PC change are necessary.

*2) 0.001mm、 0.0001inch、 0.001deg(for CM type)

*3) IS-C 0.0001mm 0.0001deg 0.00001inch.

*4) Addition of switch is required.

*5) Not coexistent with chuck tailstock barrier.

*6) Not coexistent with Stored Stroke Check 2, 3.

*7) Required when RAKU-RAKU Monitor 3 is used.

*8) DNC run mode transfer switch is required.

*9) CF card and adaptor is required.

*10) Not coexistent with chamfering/corner R.

*11) Not coexistent with drawing dimension direct input.

*12) Required when RAKU-RAKU Monitor 3/RAKU-RAKU

Loader 3 is used.

*13) Sub NC.(TT-200)

*14) Main NC、 Two system total number.

*15) Tool setter is required.

*16) Cannot be used when RAKU-RAKU Monitor 3 is installed.

*17) Japanese (Kanji), German, French, Spanish, Italian,

Chinese (traditional), Chinese (simplified), Korean,

Portuguese, Dutch, Danish, Swedish, Hungarian, Czech,

Polish, Russian, Turkish

NC Unit SpecificationsFANUC : 0 i-TD, 0 i-TD(2)

Specifications ・ Contents 0i-TD【Controlled Axes】Least Input Increment *2 ●

Maximum Programmable D imens ion (±999999.999)

Cs Contour Control CM

Least Input Increment C *3 ▲

Inch/Metric Selection ●

Interlock ●

Machine Lock *4 ○

Emergency Stop ●

Stored Stroke Check 1 ●

Stored Stroke Check 2, 3 *5 ▲

Stroke Limit Check Before Movement ▲

Chuck Tailstock Barrie *6 ▲

Mirror Image (Each Axis) ▲

Chamfering ON/OFF ●

Overload Detection *7 ▲

Position Switch ◎

【Operation】Auto Run (Memory) ●

MDI Run ●

DNC Run *8 ◎

DNC Run with Memory Card *8 *9 ◎

Program Number Search ●

Sequence Number Search ●

Sequence Number Collation and Stop ●

Wrong Operation Preventive ▲

Buffer Register ●

Dry Run ●

Single Block ●

Jog Feed ●

Manual Reference Point Return ●

Dogless Reference Point Setting ●

Manual Handle Feed, 1 Unit ●

【Interpolating Functions】Positioning (G00) ●

Exact Stop Mode (G61) ●

Tapping Mode (G63) ●

Cutting Mode (G64) ●

Exact Stop (G09) ●

Linear Interpolation (G01) ●

Circular Interpolation (G02/03) ●

Dwell (G04) ●

Polar Coordinate Interpolation CM

Cylindrical Interpolation CM

Thread Cutting ●

Specifications ・ Contents TT-200 T-200【NC Unit】

NC Unit

Loader A, B, C Type0i-TD(2)+ 0i-TD

0i-TD(2)

Loader D Type0i-TD(2)+ 0i-TD

-

Screen (8.4" Color LCD/MDI) ● ●

【Software】RAKU-RAKU Monitor 3 ● ●

RAKU-RAKU Loader 3 ● ●

Measurement Monitor 3 *1 ◎ ◎

【Safety Devices】Front Door Interlock ● ●

Front Door Locking Mechanism ○ ○

Safety Relay ○ ○

Control Panel Breaker with Tripper ● ●

Specifications ・ Contents 0i-TDMultiple Thread Cutting ●

Thread Cutting Cycle and Retraction ●

Continuous Thread Cutting ●

Variable Lead Thread Cutting ●

Reference Point Return (G28) ●

Reference Point Return Check (G27) ●

2nd Reference Point Return (G30) ●

3rd, 4th Reference Point Return ◎

【Feed Functions】Rapid Traverse Override (F0,25%,50%,100%) ●

Feed Per Minute ●

Feed Per Revolution ●

Constant Tangential Speed Control ●

Cutting Feedrate Clamp ●

Automatic Acceleration/Deceleration ●

Rapid Traverse Bell-Shaped Accel/Decel ●

Linear Accel/Decel After Feedrate Interpolation ●

Feedrate Override (15 Steps) ●

Jog Override (15 Steps) ●

Override Cancel ●

Manual Feed Per Revolution ▲

【Program Input】Tape Code (EIA/ISO Auto Recognition) ●

Label Skip ●

Parity Check ●

Control In/Out ●

Optional Block Skip, 1 Piece ●

Optional Block Skip (2 to 9 Pieces) ◎

Program Number O4 Digits ●

Sequence Number N5 Digits ●

Absolute/Incremental Command ●

Decimal Point Input/Pocket Calculator Type Decimal Point Input

Diameter/Radius Programming (X-Axis) ●

Coordinate System Setting (G50) ●

Auto Coordinate System Setting ●

Drawing Dimension Direct Input *10 ▲

G-Code System A ●

G-Code System B/C ▲

Chamfering/Corner R Programming *11 ●

Programmable Data Input ●

Sub Program Call (10 Levels) ●

Custom Macro ●

Additional Custom Macro Common Variables ●

Single Canned Cycle ●

Combined Canned Cycle ●

Combined Canned Cycle Ⅱ ●

Drilling Canned Cycle ●

Arc Radius Programming ●

Macro Executor *12 ●

Coordinate System Shift ●

Coordinate System Shift Direct Input ●

【Miscellaneous Functions/ Spindle Functions】M Function (M3 Digits) ●

Second Miscellaneous Function (B Function) ●

Spindle Functions (S4 Digits) ●

Constant Surface Speed Control ●

Spindle Orientation ●

Rigid Tap (Spindle Center) ●

Rigid Tap (Rotating Tool) CM

【Tool Functions/Tool Offset Functions】T Function (T2+2 Digits) ●

Tool Offsets, 64 Pieces *13 ●

Tool Offsets, 99 Pieces ○

Tool Offsets, 128 Pieces *14 ●

Tool Position Offset ●

Tool Diameter/Nose R Compensation ●

Tool Geometry/Wear Compensation ●

Tool Offset Counter Input ●

Tool Offset Measured Value Direct Input ●

Tool Offset Measured Value Direct Input B *15 ○

Tool Life Management *16 ●

【Accuracy Offset Functions】Backlash Compensation ▲

Specifications ・ Contents 0i-TDBacklash Compensation by Rapid Traverse / Feedrate

【Editing】Part Program Memory Capacity 521Kbyte (1280m) *13

Part Program Memory Capacity 1Mbyte *14 ●

Registrable Programs, 400 Programs *13 ●

Registrable Programs, 800 Programs *14 ●

Program Editing ●

Program Protection ●

Extended Program Editing ●

Background Editing ●

【Setting/Display】Status Display ●

Clock Function ●

Current Position Display ●

Program Comment Display (31 Characters) ●

Parameter Setting and Display ●

Alarm Display ●

Alarm Log Display ●

Operator Massage Log Display ●

Operation Log Display ▲

Run Hours and Parts Count Display ●

Actual Speed Display ●

Actual Spindle Speed and T Code Display ●

Floppy Cassette Directory Display ●

Grouped Directory Display and Punching ●

Servo Adjustment Screen ●

Maintenance Information Screen ●

Data Protection Key, 1 Kind ●

Help Function ●

Self Diagnostic Function ●

Scheduled Maintenance Screen ●

Hardware & Software System Configuration Display ●

Graphic Display ●

Dynamic Graphic Display ○

【Display Languages】English ●

Other language *17 ▲

Display Language Dynamic Switching ▲

【Data I/O】

Reader/Puncher Interface for 1ch ●

Fast Data Server ◎

External Message ●

External Workpiece Number Search ◎

Memory Card I/O ●

● : Standard ○ : Optional ◎ : Special - : None

▲ : Parameter setting is required.(Note: Normally, the parameters need not to be changed. If the

parameters are to be set or changed, understand completely the

functions of such parameters. Wrong setting could cause the machine

to be moved unexpectedly, resulting in machine or workpiece damage or

personal injury.)

CM : C-Axis/Milling Standard Specification.

Items

Capability

Distance Between Spindles mm inch 350 13.78" -

Maximum Turning Diameter mm inch 240 9.45" 240 9.45"

Maximum Turning Length mm inch 130 5.12" 130 5.12"

TravelX-Axis Travel mm inch 160 6.30" 160 6.30"

Z-Axis Travel mm inch 200 7.87" 200 7.87"

Spindle

Number of Spindles 2 1

Spindle Speed min-1 40 ~ 4000 *1 40 ~ 4000 *1

Spindle Nose (Nominal Code) JIS A2-6 JIS A2-6

Through-Hole Diameter mm inch 63 2.48" 63 2.48"

Bearing Inside Diameter mm inch 100 3.94" 100 3.94"

Turret

Number of Turrets 2 1

Type of Turret 10-Station All-Holder Type 10-Station All-Holder Type

Number of Attachable Tools 10 + 10 10

Height of Square Tool Shank mm inch 25 1" 25 1"

Diameter of Boring Bar Shank mm inch 40 1 1/2" 40 1 1/2"

Rotary Tool

Number of Power Tools - Alternate 5 pcs - Alternate 5 pcs

Spindle Speed min-1 - 25 ~ 2500 - 25 ~ 2500

Maximum Tool Shank Diameter mm inch - 16 0.63" - 16 0.63"

Tool Spindle Taper Hole (Type, Nominal Code) - AR25 - AR25

Tool Spindle Bearing ID mm inch - 35 1.38" - 35 1.38"

FeedrateRapid Traverse Rate m/min inch/min X:24 / Z:24 X:944.88" / Z:944.88" X:24 / Z:24 X:944.88" / Z:944.88"

Jog Feedrate mm/min inch/min X,Z:0 ~ 1260 X,Z:0 ~ 49.61" X,Z:0 ~ 1260 X,Z:0 ~ 49.61"

Motor

Main Spindle Motor (30 min/coninuous) kw HP 7.5/5.5 10/7.3 *1 7.5/5.5 10/7.3 *1

Rotary Tool Spindle Motor (10 min/continuous) kw HP - 3.7/1.1 5/1.46 - 3.7/1.1 5/1.46

Feed Axis Motor kw HP X:1.2 / Z:1.8 X:1.6 / Z:2.4 X:1.2 / Z:1.8 X:1.6 / Z:2.4

Hydraulic Pump Motor kw HP 1.5 + 1.5 2 + 2 1.5 2

Coolant Pump Motor kw HP 0.25 + 0.25 0.33 + 0.33 0.25 0.33

Required PowerElectric Power kVA 33.2 18.1

Air Pressure Source Mpa , NL 0.4, 150 0.4, 150

Tank Capacity

Hydraulic Unit Tank L gal 30 + 30 7.92 + 7.92 30 7.92

Lubricant Tank L gal 6.5 1.72 6.5 1.72

Coolant Tank L gal 180 47.52 115 30.36

Machine Size

Machine Height mm inch 3098 121.97" 3098 121.97"

Floor to Spindle Center Height mm inch 1150 45.28" 1150 45.28"

Required Floor Space mm×mm inch×inch 3122 × 2967 122.91"×116.81" 2182 × 2967 85.97"×116.81"

Machine Weight *2 kg lbs. 5800 12760 5900 12980 3200 7040 3250 7150

■ Machine Specifications (With A or B Type Loader)

■ Machine Standard Accessories

Splashguard ○ ○

Hydraulic Unit ② ○

Footswitch for Hydraulic Unit ② ①

Coolant Unit (250W) ② ①

Lighting Apparatus ○ ○

Working Tool Set ○ ○

Instruction Manual ○ ○

8” Solid Chuck and Cylinder ② ①

Chuck Auto Open-Close Function ② ①

Chuck Airblow (Outside Spindle) ② ①

Signal Tower Light (3-Color) ② ①

Chip Conveyor (Caterpillar Type/Rear Discharge) ○ ○

Total Counter ② ①

Tool Holders (Selectable for OD Turning & Facing, or Boring Bar/Drill) ⑩ ⑤

Automatic Power-Off System ○ ○

Gantry Loader ○ ○

Work Feeder ○ ○* Circled numbers indicate the quantity.

Loader Specifications (A or B Type)

Target Workpiece

Outside Diameter mm inch 160 6.30" 160 6.30"

Length mm inch 100 3.94" 100 3.94"

Weight kg lbs. 4 8.8 (×2) 4 8.8 (×2)

Travel (Running Speed)

X-Axis (longitudinal) mm inch (m/min) 1680 66.14" (120) 1318 51.89"(120)

Y-Axis (vertical) mm inch (m/min) 705 27.76" (100) 705 27.76" (100)

Z-Axis (cross) mm inch (m/min) 212 8.35" (50) 212 8.35" (50)

HandType 3-Jaws 3-Jaws

Stroke mm inch φ 32 1.26" φ 32 1.26"

Workpiece Feeder SpecificationsNumber of Pallets (3 Guide Bars/Pallet) 16 16

Loading Capacity (Per Pallet) kg lbs. 40 88 40 88

Maximum Height mm inch 450 17.72" 450 17.72"

* For other optional accessories, please contact us.

[ - ] are not provided.

■ Machine Optional Accessories・ Rotary Tool Holder (for X-Axis) *3

・ Rotary Tool Holder (for Z-Axis) *3

・ Collet (for Rotary Tool) *3

・ OD Turning and Facing Tool Holder・ Boring Bar/Drill Holder・ Offset Boring Bar/Drill Holder・ U-Drill Holder・ Offset U-Drill Holder・ Boring Bar Bush・ Drill and U-Drill Socket・ Special Chuck・ Spindle Motor : 15/11kw・・・3200/4000min-1

・ Spindle Motor : 11/7.5kw・・・2500/3200/4000min-1

・ Spindle Motor : 7.5/5.5kw・・・2500/3200min-1

・ Spindle Orientation (Disk Brake Type (Max. 360 Point) with M-Function)・ Coolant Unit (400W)・ Chip Conveyor (Side Discharge)・ Chip Bucket

*1 : Optional specification is refer to "Machine Optional Accessories".

*2 : Work feeder, coolant tank, and chip conveyor are not included.

*3 : Applied to TT-200CMG/T-200CMG

※ Please contact our sales persons for further information.

Page 5: High-Speed Parallel Twin-Spindle CNC Lathe T… · High Speed 【 ... FANUC : 0i-TD, 0i-TD(2) Specifications ・Contents 0i-TD 【Controlled Axes ... Parity Check Control In/Out ...

*The appearance, specifications, and relevant software of the product are subject to change for improvement without notice.*Please make an inquiry to our sales representatives for details of the product.

TAKISAWA MACHINE TOOL CO., LTD.

983 Natsukawa, Kita-ku, Okayama 701-0164, JAPANTelephone : (81)86-293-1500Fax : (81)86-293-5799Website : http://www.takisawa.co.jpE-mail : [email protected] (America)

[email protected] (Europe)[email protected] (Asia)

Japanese laws prohibit this machine from being used to develop or manufacture “weapons of mass destruction” or “conventional arms”, as well as from being used to process parts for them.Export of the product may require the permission of governmental authorities of the country from where the product is exported.Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance.

THAILAND Takisawa (Thailand) CO.,LTD.Telephone : (66)2726-1530-2 Fax : (66)2726-1533

INDONESIA Takisawa Machine Tool Indonesia Representative OfficeTelephone : (62)21-4534310 Fax : (62)21-4534778

INDIA SAP Takisawa Machine Tools Private Ltd.Takisawa Mchine Tool India Liaison OfficeTelephone : (91)80-26662386 Fax : (91)80-26662392

CHINA Takisawa (Shanghai) Co., Ltd.Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905

USA Takisawa, Inc. Telephone : (1)847-419-0046 Fax : (1)847-419-0043

GERMANY Takisawa Machine Tool Germany Representative OfficeTelephone : (49)2056-2598-15 Fax : (49)2056-5994-79

ENGLAND Takisawa UK Ltd. Telephone : (44)1527-522211 Fax : (44)1527-510728

■ Overseas Network

NC56E1009EA2000A


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