High Voltage Intelligent Power Deviceimage.big-bit.com/Meeting/2019dd3/live/data/gcl.pdf · for...

© 2019 Toshiba Discrete Semiconductor Technology CorporationR640-851-10-18B-054

Jan, 2019Power Management Application Engineering GroupⅠPower Management Application Engineering Dept.

Discrete Semiconductor Application Engineering CenterDiscrete Semiconductor Div.

Toshiba Electronic Devices & Storage Corporation

High Voltage Intelligent Power Device


High Voltage Intelligent Power Device

Square-wave control type

Sine-wave control type

01

02


Application Field of HVIPDHVIPD are applied in many small BLDC motor applications as

Inverter type Air-conditioner, Dish washer, Washing M/C and others.

High Voltage Intelligent Power Device IC with a function of driving

the brushless DC motor directly

Washing-machine

Air-Conditioner

Refrigerator

Water heater

Air Cleaner

Massage chair

Dish-Washer

VentilatorFan

brushless DC motor

Rect

ifier

Intelligent Power Devices

Microcontroller

DriverControlProtection

Position detection signal

>Maximum ratingVoltage：600V/500V/250VCurrent：0.7A～3A


Line up of HV-IPD for Small Motor Drive

type Product name Rating

Function

PackageHallSensorinput

Forward/Reverse selection

pin<FR>

Rotation pulse selection pin

<FGC>

Over current

Over temp

Under voltage

Squarewavetype

（120°）

TPD4151K/F 250V/1A ✔ ✔ － ✔ ✔ ✔DIP26/

HSSOP31

TPD4142K500V/1A

✔ ✔ － ✔ ✔ ✔DIP26

TPD4146K ✔ － ✔ ✔ ✔ ✔

TPD4152FTPD4162F* 600V/(0.7)A ✔ ✔ － ✔ ✔ ✔ HSSOP31

SineWavetype

(180°)

TPD4123K500V/1A

－－－ ✔ ✔ ✔

DIP26

TPD4123AK －－－－ ✔ ✔

TPD4144K500V/2A

－－－ ✔ ✔ ✔

TPD4144AK －－－－ ✔ ✔

TPD4135K500V/3A

－－－ ✔ ✔ ✔

TPD4135AK －－－－ ✔ ✔

TPD4164F* 600V/(2)A －－－ ✔ ✔ ✔ HSSOP31

TPD4204F 600V/2.5A －－－ ✔ ✔ ✔

TPD4206F 500V/2.5A －－－ ✔ ✔ ✔ SSOP30

TPD4207F 600V/5.0A －－－ ✔ ✔ ✔

* : Underdevelopment

New

New

New

Planning


© 2019 Toshiba Discrete Semiconductor Technology Corporation

01High Voltage Intelligent Power Device

Square-wave control type


HVIPD New Products

【1】Square Wave type

P/N Rating Protect function PackageTPD4162F* 600V/(0.7A) Thermal Shutdown/Over Current/Under Voltage HSSOP31TPD4152F 600V/0.7A Thermal Shutdown/Over Current/Under Voltage HSSOP31TPD4151F 250V/1.0A Thermal Shutdown/Over Current/Under Voltage HSSOP31

1 chip solution <IGBT type> HSSOP3117.5×8×2mm

Underdevelopment

【2】Sine Wave type

P/N Rating Protect function PackageTPD4204F 600V/2.5A Thermal Shutdown/Over Current/Under Voltage SSOP30TPD4206F 500V/2.5A Thermal Shutdown/Over Current/Under Voltage SSOP30TPD4207F 600V/5.0A Thermal Shutdown/Over Current/Under Voltage SSOP30

Multichip solution <MOS-FET(6pcs)+Dr IC> SSOP3020×11×2mm

P/N Rating Protect function PackageTPD4164F 600V/2A Thermal Shutdown/Over Current/Under Voltage HSSOP31

1 chip solution <IGBT type>Planning


Product summary of TPD4162F(Under development)□ High voltage rating for Global design model : 600V type□ Small SMD Package : HSSOP31 package

■P/N : TPD4162F（Package：HSSOP31）■Ratings : 600V／(0.7)A■Protective functions

Current limit and over-current and under voltage and thermal shutdown

■Applications： Fan motor（Air-Conditioner, Air cleaner, Pump, etc.)

■SMD Package

2.0mm17.5mm

8.4m

m

■Performance

＜Package Dimensions ＞

Condition：VBB=280V, VCC=15V, VSP=4V, fs=20kHz, Ta=25℃, No-fan/Heat sink less

Air-ConditionerAir Cleaner

TPD4152F

TPD4162F

TPD4162F’s power loss is 0.5W lower than TPD4152F.

(at Pin=40W)

■ScheduleTS CS MPOK OK ‘19/04 ※refer to the following page about the difference between TPD4152F and TPD4162F

New


The new function of TPD4162F【Protect Function】 P/N Current limit Over current Under-voltage Thermal shutdown

TPD4152F ✔ ー ✔ ✔TPD4162F ✔ ✔ ✔ ✔

Rs voltage Off mode RestartCurrent limit Rs=0.5V

(ex:R1=1Ω、IO=0.5A)Only high side

IGBTThe next PWM

ON signal

Over current RS=0.7V(ex:R1=1Ω、IO=0.7A)

All low and high side IGBT

After recovery time 1ms, next PWM ON

signal

The following formula shows the detection current: IO = RS ÷ R1 (at RS = 0.5 V (typ.))

【TPD4162F】New protection

ch1:IBB:0.2A/div、ch2:U-GND:200V/div、ch3:V-GND:200V/div、ch4:W-GND:200V/div

<Current limit>

Current limit

<Over current>

t:10μs/div

t:400μs/div

Only high sideturn-off

Over CurrentCurrent limitdetection

Current limitdetection

Recovery time≒1msOver Current

Detection

All IGBTsturn-off

Only high sideturn-off（C4=470pF , R2=2MΩ）

(0.7V)


Evaluation Board for TPD4162F●Picture of Evaluation board ●Circuit of evaluation board

●Part table

Pattern Layout on Top side Pattern Layout on Back side

We can provide this evaluation board for your evaluation.


Evaluation Board for TPD4162F

[Hall IC type][Hall Element type]



02High Voltage Intelligent Power Device

Sine-wave control type


Line up of HVIPD for sine wave typeToshiba shift to SMD type

type Product name Rating

Function

PackageHallSensorinput

Forward/Reverse selection

pin<FR>

Rotation pulse selection pin

<FGC>

Over current

Over temp

Under voltage

SineWavetype

(180°)

TPD4123K500V/1A

－－－ ✔ ✔ ✔

DIP26

TPD4123AK －－－－ ✔ ✔

TPD4144K500V/2A

－－－ ✔ ✔ ✔

TPD4144AK －－－－ ✔ ✔

TPD4135K500V/3A

－－－ ✔ ✔ ✔

TPD4135AK －－－－ ✔ ✔

*TPD4164F 600V/2A －－－ ✔ ✔ ✔ HSSOP31TPD4204F 600V/2.5A －－－ ✔ ✔ ✔

TPD4206F 500V/2.5A －－－ ✔ ✔ ✔ SSOP30TPD4207F 600V/5.0A －－－ ✔ ✔ ✔

New

New

New

Small:53%Thin:56%

DIP26 : 32mm×13mm×3.6mm SSOP30 : 20mm×11mm×2mm

Planning

HSSOP31 : 17.5mm×8.4mm×2mm


Sine-wave type with MOSFETs module ■ MOSFET achieve lower power loss than single chip solution with IGBT ⇒ MOSFET multi module■ SMD package for compact design and auto-mounting process ⇒ SSOP30 pin package

ProductConventional product New product

TPD4123/44K (AK) TPD4204F

Chip structure 1chip (IGBT+FRD+Driver IC in 1chip)

Multichip(π-MOSⅦ HSD 6pcs and Driver IC 1pc)

Package

DIP26：32mm×13mm×3.6mm SSOP30：20mm×11mm×2mm

RatingCurrent(DC) 1A/2A 2.5A

Absolutemaximum voltage 500V(450V operation) 600V(450V operation)

Function

ProtectionMain circuit

Over current ( K type)Shut down function (AK type) Over current and Shut down function

VBS under voltage protection

Under voltage level：9V(typ.)Reverse voltage level：9.5V(typ.)

Under voltage level：10V(typ.)Reverse voltage level：10.5V(typ.)

Higher voltage

Small:53%Thin:56%

Higher current


Loss comparison among TPD4204F & conventional partsTPD4204F reduces 1W from TPD4144K (@Pin=40W)

Condition at VBB=280V, VCC=15V, VSP=3V, fs=16.5kHz, Controller IC：TB6551FNG,Ta=25℃, No-fan/Heat sink less

Power loss - Input power

Peak0.3A

Peak0.1A

Peak0.5A

Peak0.75A

TPD4123K

TPD4204F

TPD4144K

1W reduction


Temperature rise comparison among SSOP30 and DIP26The temp rise between DIP26 with fin and SSOP30 are same range.

Condition at VBB=340V, VCC=15V, VSP=3V, fs=20kHz, Controller IC：TB6551FNG,Ta=25℃

Case temperature - Input power Photo of heatsink

with fin

no finHeatsink size21 mm x 43 mm x 15mm x 2mmt

Temp measurement point

20

11

32

13

Ref : package size comparison

SSOP30 DIP26

no finno fin


HVIPD New Products

【2】Sine Wave type

P/N Rating Protect function PackageTPD4204F 600V/2.5A Thermal Shutdown/Over Current/Under Voltage SSOP30TPD4206F 500V/2.5A Thermal Shutdown/Over Current/Under Voltage SSOP30TPD4207F 600V/5.0A Thermal Shutdown/Over Current/Under Voltage SSOP30

Multichip solution <MOS-FET(6pcs)+Dr IC>SSOP3020×11×2mm

HSSOP3117.5×8×2mm

【1】Square Wave type

P/N Rating Protect function PackageTPD4162F 600V/(0.7A) Thermal Shutdown/Over Current/Under Voltage HSSOP31TPD4152F 600V/0.7A Thermal Shutdown/Over Current/Under Voltage HSSOP31TPD4151F 250V/1.0A Thermal Shutdown/Over Current/Under Voltage HSSOP31

1 chip solution <IGBT type>

Underdevelopment

P/N Rating Protect function PackageTPD4164F* 600V/2A Thermal Shutdown/Over Current/Under Voltage HSSOP31

1 chip solution <IGBT type>

Planning


Product summary of TPD4204F(600V/2.5A) Ratings:600V/2.5A Operating voltage:450V Max RDS(ON) :2.6Ω typ.

PKG:SSOP30・Control pins and high-voltage

pins are separated

Protective functions・Over current・Thermal shutdown・Shutdown(SD) function・Under voltage

TPD4204FControl IC p-MOSⅦ(HSD)(TK4A60DA5)

New


Product summary of TPD4207F(600V/5A)

Ratings:600V/5A Operating voltage:450V Max RDS(ON) :0.44Ω typ.

PKG:SSOP30・Control pins and high-voltage

pins are separated

Protective functions・Over current・Thermal shutdown・Shutdown(SD) function・Under voltage

TPD4207FControl IC DTMOSⅣ(HSD)(TK8P60W5)

New


SSOP30 Pin assignment / Package dimensions20mm

11m

m

1mm 2.7mm

2.1mm2mm

NC NC NC DIA

G V CC SD GN D RS LWV REG

LV LU H W HV H U GN D NC NC NC

VBSU

IS2

BSW

W IS3

V BBV BBBSV

IS1

U

1mm 0.3mm

0.88mm

High voltage / High current terminals

Control terminals

1.6mm

0.25mm


Evaluation Board for TPD420xF (SSOP30) series●Picture of Evaluation board

100mm

100m

m

●Circuit of evaluation board ●Part table

We can provide this evaluation board for your evaluation.


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Hardware, software and systems described in this document are collectively referred to as “Product”.• TOSHIBA reserves the right to make changes to the information in this document and related Product without notice.• This document and any information herein may not be reproduced without prior written permission from TOSHIBA. Even with TOSHIBA's written permission, reproduction is permissible only if

reproduction is without alteration/omission.• Though TOSHIBA works continually to improve Product's quality and reliability, Product can malfunction or fail. Customers are responsible for complying with safety standards and for

providing adequate designs and safeguards for their hardware, software and systems which minimize risk and avoid situations in which a malfunction or failure of Product could cause loss of human life, bodily injury or damage to property, including data loss or corruption. Before customers use the Product, create designs including the Product, or incorporate the Product into their own applications, customers must also refer to and comply with (a) the latest versions of all relevant TOSHIBA information, including without limitation, this document, the specifications, the data sheets and application notes for Product and the precautions and conditions set forth in the "TOSHIBA Semiconductor Reliability Handbook" and (b) the instructions for the application with which the Product will be used with or for. Customers are solely responsible for all aspects of their own product design or applications, including but not limited to (a) determining the appropriateness of the use of this Product in such design or applications; (b) evaluating and determining the applicability of any information contained in this document, or in charts, diagrams, programs, algorithms, sample application circuits, or any other referenced documents; and (c) validating all operating parameters for such designs and applications. TOSHIBA ASSUMES NO LIABILITY FOR CUSTOMERS' PRODUCT DESIGN OR APPLICATIONS.

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