— FACTORY PROFILE High Voltage Products Tangerang, Indonesia — High Voltage Products Factory in Tangerang ABB focuses on the continual development of new technologies to increase reliability, availability and eco efficiency of substation products and has a century of experience to rely on. ABB is a pioneering technology leader in electrification products, robotics and motion, industrial automation and power grids, serving customers in utilities, industry and transport & infrastructure globally. ABB operates in more than 100 countries with about 136,000 employees ABB offers a comprehensive range of high-voltage products up to 1200 kilovolts AC and 1100 kilovolts DC that help enhance the safety, reliability and efficiency of power networks while minimizing environmental impact. Our technology leadership continues to facilitate developments in areas such as ultra-high-voltage power transmission, enabling smart grids and enhancing eco-efficiency. Our 1,300 square-meter high voltage production unit in Tangerang, Indonesia manufactures a range of high-voltage equipment such as ABB’s Live Tank Circuit Breakers and Disconnectors. The high-voltage circuit breakers are known for their high reliability and come with a global footprint, protecting power networks in many different climates and applications. Incoming goods inspection All materials are thoroughly checked in the incoming good inspections to guarantee 100 percent quality. Testing facilities The testing facility has the capabilities to do routine testing with state of the art high voltage testing equipment, explosion proof test chamber, high precision timing equipment, advanced SF6 Gas handling plant. Factory Acceptance Test (FAT) FAT is the single most important milestone in AIS installation project where tests are performed to determine that the customer requirements and speficifications are met prior to delivery to site. Installation and commissioning Fully trained ABB experts provide on-site installation and commissioning for high reliability and optimized life-cycle performance from the first operation. Our facility is fully equipped with tools and test equipment for fast and reliable installation and commissioning.
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— FACTORY PROFILE
High Voltage ProductsTangerang, Indonesia
—High Voltage Products Factory in Tangerang
ABB focuses on the continualdevelopment of new technologies to increase reliability, availability and eco efficiency of substation products and has a century of experience to rely on.
ABB is a pioneering technology leader in electrification products, robotics and motion, industrial automation and power grids, serving customers in utilities, industry and transport & infrastructure globally. ABB operates in more than 100 countries with about 136,000 employees
ABB offers a comprehensive range of high-voltage products up to 1200 kilovolts AC and 1100 kilovoltsDC that help enhance the safety, reliability and efficiency of power networks while minimizing environmental impact. Our technology leadership continues to facilitate developments in areas such as ultra-high-voltage power transmission, enablingsmart grids and enhancing eco-efficiency.
Our 1,300 square-meter high voltage production unit in Tangerang, Indonesia manufactures a range of high-voltage equipment such as ABB’s Live Tank Circuit Breakers and Disconnectors. The high-voltagecircuit breakers are known for their high reliabilityand come with a global footprint, protecting powernetworks in many different climates and applications.
Incoming goods inspectionAll materials are thoroughly checked in the incoming good inspections to guarantee 100 percent quality.
Testing facilitiesThe testing facility has the capabilities to do routine testing with state of the art high voltage testing equipment, explosion proof test chamber, high precision timing equipment, advanced SF6 Gas handling plant.
Factory Acceptance Test (FAT)FAT is the single most important milestone in AIS installation project where tests are performed to determine that the customer requirements and speficifications are met prior to delivery to site.
Installation and commissioningFully trained ABB experts provide on-site installationand commissioning for high reliability and optimized life-cycle performance from the first operation. Our facility is fully equipped with tools and test equipment for fast and reliable installation and commissioning.
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abb.com/highvoltage
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Common flow production line with one piece flowand pull conceptModern process techniques such as lean manufacturing,lean administration, just-in-time, one-piece flow, kaizen and theory of constraints are applied. Use of these new techniques in the factory helps achieve top industry standards such as:• Shortest delivery times• Reliable on-time delivery• Highest quality level• Rapid response to customer requirements• Highest cost efficiency• Best performance
Lean and Continuous Improvement Process (CIP)cultureShop floor management is achieved using the visual display of various parameters by deploying lean management tools like GEMBA, PDCA and 4Q. This is implemented across all levels of operation, ensuring that all follow a Lean and Continuous Improvement Process (CIP) culture. This helps in achieving:• Highest quality• Highest efficiency• Highest safety
Factory capability• High voltage circuit breaker type LTB-D up to 170kV• High voltage disconnector type SDF up to 170kV• Gas Insulated Switchgear (GIS) up to 170 kV
Major clients / markets• Domestic: industries and EPCs• Utility: PLN
Quality standard applied• Quality management system: ISO 9001:2008• Environmental management system: ISO
14001:2004• Occupational health and safety: OHSAS
18001:2007
Major development• State-of-the-art high-voltage equipment• ABB production process, quality assurance system
and latest state of art testing facilities.• Certified with International Health, Safety, and
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
—01 Live tank breaker type LTB-D 72,5 kV - 170 kV: the world’s most installed high-voltage breaker—02 Horizontal center break disconnector type SDF 72,5 kV - 170 kV: maximum reliability and minimal maintenance
