Highlights 2011
A mark of distinction. The German Federal President Chistian Wulff presents the German Future Award 2010 to Dr. Peter Post and Markus Fischer from Festo
and to Andrzej Grzesiak from the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA). On the left is TV presenter Maybrit Illner.
Actively shaping the future – a global competitive edge
thanks to innovative ideas
We’re very pleased that the team representing Festo and the
Fraunhofer Institute was awarded the 2010 German Future
Award for technology and innovation by German Federal
President Christian Wulff. We sincerely congratulate the team
for this accomplishment.
This award is extremely important for us. On the one hand it
confirms the company’s innovative orientation, and on the
other hand it demonstrates that we’re on the right track with
a forward-looking attitude, whether it’s with topics such as
mechatronic motion solutions, integrated automation or
industries such as food and process automation.
You’ll once again find lots of ideas in our New Products
brochure for 2011, which will help you to successfully shape
the future of your company. Be inspired by our ideas for a
sharper competitive edge!
Dr. Eberhard Veit
Chairman of the Management Board and
Member of the Management Board Technology
and Market Positioning of Festo AG
German Future Award
6 German Future Prize for a high-tech helper – the Bionic Handling Assistant
8 Looking to an integrated future with the automation platform CPX
10 Energy efficiency built in – Mechatronic Motion Solutions
12 Reducing costs, guaranteeing quality through consistent innovation in pneumatics
14 Focus on reliable food production
16 Building the future with automation solutions for drinking water purification
18 Long-term energy saving with Energy Saving Services
19 Unlocking potential – setting the course for the future with Festo Didactic
Pneumatic drives
20 Standard cylinder Clean Design DSBF
20 Guided drive DGRF
21 Clamping cylinder DWx
21 Hydraulic cushioning cylinder DYHR
22 Radial gripper HGRT
22 Long stroke gripper HGPL
23 Sealed parallel gripper HGPD
23 Sealed three-point gripper HGDD
24 Parallel gripper HGPT-...-B
24 Bellows gripper DHEB
25 Swivel module DSM-T-B with tandem vanes
25 Swivel module DSMI
Electric drives
26 Elektric axis ELGR
26 Electric toothed belt axis ELGG with opposing slides
27 Electric mini slide EGSL
27 Electric toothed belt axis ELGA-TB-G with plain-bearing guide
28 Electric short-stroke cylinder ADNE-LAS with integrated linear motor drive
28 Rotary lifting module EHMB
29 Servo motor double controller CMMD-AS
29 Robotic controller CMXR-C2
30 Product range extensions and add-ons
Electrical peripherals on CPX
32 CPX-CEC/-C1/-M1 CoDeSys-integrated controller for CPX
32 Profisafe electronics module CPX-FVDA
33 Analogue input module CPX-4AE-P with four pressure sensors for CPX
33 Hood CAFC-X1-GAL for CPX
Valve terminals
34 Proportional technology on the fieldbus: VPPM-MPA
34 Valve terminal MPA-L
35 Standard valve terminal VTSA/VTSA-F
35 Bus node CTEU for valve terminals VTUB-12/-20
36 Valves/valve terminals VTUB 12
36 Proportional pressure regulator VPPM
37 Compact valve series VUVG
37 Mechanically and manually operated valves VMEM/VHEM
38 Product range extensions and add-ons
Looking to the future –
improving competitiveness
Drives
Valves and valve terminals
Content
Compressed air preparation
40 MS6 service units: fine filter, micro filter and activated carbon cartridges MS6-LFM-...HP
40 MS service units: new size MS9
41 Pressure regulator MS12-LR-G-PE6 with integrated proportional valve VPPE
Vacuum technology
41 Vacuum generator OVEM
Pneumatic connection technology and control elements
42 Metal push-in fitting NPQP
42 Polyamide tubing PAN-M
43 Product range extensions and add-ons
Image processing
44 Intelligent Compact Vision System SBOC-M/SBOI-M
44 Intelligent Compact Vision System SBOC-Q/SBOI-Q
Control technology
45 Graphical display and control units FED 300...5000
Sensors
45 Proximity sensor module SMT-/SME-10M
46 Product range extensions and add-ons
47 Festo Energy Saving Services
48 Quarter turn actuator DFPB
48 Analogue sensor boxes SRAP for semi-rotary actuators
49 Pilot valve VOFD
49 Regulated linear drive DFPI
50 Seminare für die Wasserwirtschaft
50 Seminar Sicherheitsschaltungen mit SISTEMA
51 Seminare zur Prozess automation
52 Everything from a single source – automation know-how for numerous industries
These links will lead you to more detailed information
about the products and services from Festo:
www.festo.com/highlights
www.festo.com/productextensions
Compressed air preparation,
vacuum and
connection technology
Electronic systems
Services
Process automation
Didactic
Industries
Content
6
Interaction between man
and machine redefined
The Bionic Handling Assistant
is a lightweight, fully flexible
system whose structure and
mode of operation are modelled
on an elephant’s trunk. Its
inherent flexibility creates the
right conditions for direct and
safe contact between human
and machine.
Paradigm shift with bionics
The Bionic Handling Assistant
was developed within the frame-
work of the Bionic Learning
Network, a Festo research group
involving universities, institutes
and development companies.
The aim of the initiative is to
apply bionics, i.e. to transfer
the principles of biology to
technology in order to produce
leading-edge technologies.
Following a successful collaboration between industry and science,
the team from Festo and Fraunhofer IPA has been awarded the German
Future Prize 2010 for the revolutionary Bionic Handling Assistant
concept.
Looking to the future – improving competitiveness
Biomechatronic footprint: from nature to industrial applications
De
gre
e o
f in
no
vati
on
Examplein nature
Trunk
Fin
Mucsle
Basic technicalprinciple
Bionic adaption
Industrialapplication
German Future Prize for a high-tech helper –the Bionic Handling Assistant
German Future Award
7
New generative manufacturing
technologies
State-of-the-art generative
manufacturing technologies are
a crucial part of the production
of the Bionic Handling Assistant.
Additive manufacturing allows
the production of customised,
movable system parts made of
polyamide applied in thin layers
and fused using a laser. This
enables customised 3D printing
of sophisticated products.
The high flexibility and low
density of the polyamide at
only 0.95 grammes per cubic
centimetre are ideal for the
Bionic Handling Assistant.
Cost-effective production
With generative manufacturing
there are no tool costs, while
follow-up costs for resources
and equipment are reduced.
No delays in the development
of tools means a faster time to
market and an increase in overall
profitability. Fast response times
lead to efficiency and flexibility
in time-critical projects.
Symbiosis of proven, innovative
product solutions
Pneumatics and mechatronics
serve as the basic technologies
for harnessing these natural
principles. The robotic controller
CMXR and piezo valve tech-
nology from Festo bring the
Bionic Handling Assistant to life.
SMAT sensors detect the paths
and enable precise alignment of
the system. The adaptive gripper
grasps objects positively and
non-positively.
Freely manoeuvrable and
flexible handling system
Eleven degrees of freedom open
up a host of task-specific trans-
port directions which, in contrast
to conventional handling
systems, are not restricted to
linear motion. Its structure is
basically flexible and is only
stiffened when required via
pneumatic control, allowing it to
travel along the required path.
Unlike conventional industrial
robots, the Bionic Handling
Assistant is compliant and does
not have to be shielded from
humans.
Future fields of application
Its ability to provide safe
handling in all operating states
means that the system can be
used wherever humans need
non-hazardous support from
machines. Possible applications
can be found in agriculture,
private households and care
institutions or in industry as a
handling system to support
assembly processes.
Series products in the Bionic Handling Assistant Evolution made by Festo: from a basic component to a complex product
1. ControllerCMXR as 6-axis controller
2. Control valvesPiezo valvetechnology
3. SensorsSMAT sensors
4. HandlingMechatronic Motion Solutions
5. GrippingAdaptive gripper
De
gre
e o
f in
no
vati
on
Linear axis Gantry axis Tripod BionicTripod 1.0
Bionic HandlingAssistant
8
Integrated solutions that can be customised for specific tasks are the
future of automation. Function integration, such as that offered by the
automation platform CPX, makes it possible to tailor solutions to meet
precise requirements.
This means more economical solutions for you, and all from a single source.
That’s because Festo’s integrated automation platform combines many
different technologies that were previously separate on one platform:
• Electric and pneumatic components – combined with motion control.
• Proportional pneumatics and servopneumatics – on one platform.
• Safety technology – with shutdown concepts up to performance level e
(Cat. 4) that can be realised immediately.
More integration with a smaller footprint
An integrated controller, diagnostics concept, web monitor and a wide range
of IT services ensure seamless integration into existing control concepts.
If you want to see the future of automation, look no further than CPX.
Looking to the future – improving competitiveness
Looking to an integrated future with the automation platform CPX
Technology mix: cutting plastic sheets
Electric and servopneumatic axes
in a highly functional and energy-
efficient combination thanks to
optimum technology.
Servopneumatics: embossing parts
Servopneumatics for sturdy and cost-
effective positioning and force control
in a synergetic process that saves
on resources.
Turnkey packages: dynamic stacking
of parts from a conveyor belt
Designed for multi-axis movement
up to 2.5 D, the integrated CoDeSys
controller CPX-CEC-C1-/M1 coordinates
the movement of the electric axes in a
turnkey mechatronic solution package.
Order the CD-ROM and choose from the
following languages: de, en, es, fr, it, pl, cn.
Part number: 135161.
Breaking new ground in
automation with CPX
The integrated automation
platform CPX covers a virtually
unlimited spectrum of applica-
tions. The more than 10,000
successful factory and process
automation applications based
on CPX are testament to this.
The “Interactive Guide to Inte-
grated Automation” provides
further evidence of the capabili-
ties of CPX using a real machine
with more than 12 processing
stations. This application demon-
strates how the solution package
from Festo can handle every
conceivable task by effortlessly
combining different technolo-
gies, function integration for
electric, pneumatic and motion
control components, camera
technology and safety engi-
neering. Take a look for yourself:
9
For more information on these products see page
CPX-CEC/C1/-M1 CoDeSys-integrated controller for CPX .................. 32
Profisafe shutdown module CPX-FVDA .............................................. 32
Pressure sensor module CPX-4AE-P ...................................................33
Hood CAFC-X1-GAL.............................................................................33
Added functionality thanks to
new component options
A key consideration when devel-
oping a new CPX component is
whether it will have the capa-
bility to realise a large number
of new applications or simplify
existing ones. The following
components fulfil these require-
ments:
Hood CAFC-X1-GAL
• ATEX impact protection
without a control cabinet and
up to 70% more cost-effective
• Compact, no wall through-holes
• No design costs – simply order
everything at the same time
Profisafe shutdown module
CPX-FVDA-P
• Safe disconnection of the valve
voltage of a valve terminal plus
two additional outputs
• Self-monitoring, dual-channel,
category 3 to ISO 13849
• PL e (ISO 13849) or SIL3
(EN 61508) possible
Pressure sensor module
CPX-4AI-P
• Maximum function integration
in the tightest of spaces
• 4 relative pressure measure-
ments or 2 differential pressure
measurements
• Pre-assembled, tested,
parameterisable, transfer
of the absolute value
10
Looking to the future – improving competitiveness
Unique in the world: the pioneering platform strategy with free
combination of technologies. Its key advantage: providing the right
solutions for reliable, economical automation, in which energy
efficiency plays an important role.
Linear and rotary movement, vacuum applications, gripping and control:
Mechatronic Motion Solutions combines components, modules, systems
as well as the software for all types of automation solutions, whether
pneumatic, servopneumatic, electric or a mix of these. The integrated
automation platform CPX and motion control make for an extremely
compatible combination.
Be it for standard or complex handling, the combinations of the mecha-
tronic modular system produce solutions with built-in energy efficiency.
This is possible thanks to, among others, the principle of freedom of
choice and technological neutrality, which demands that the most
suitable technology be used. And precise design means that oversizing
or undersizing is avoided.
Energy efficiency built in –Mechatronic Motion Solutions
11
For more information on these products see page
Electric mini slide EGSL ..................................................................... 27
Robotic controller CMXR-C2 ...............................................................29
CPX-CEC/C1/-M1 CoDeSys-integrated controller for CPX .................. 32
Valve terminal MPA-L .........................................................................34
Electric or pneumatic?
The ideal solution.
The mini slides DGSL and EGSL
come from the same family. Both
are precise, resilient and suitable
for all handling tasks, especially
those involving joining or press-
fitting. DGSL positions pneumati-
cally while EGSL positions elec-
trically, and they are available as
a complete package with motors
and controllers from Festo. Stan-
dardised interfaces ensure that
both can be used at the same
locations if required.
This is a crucial requirement for
ensuring that both technologies
work seamlessly together for
the cutting of plastic sheets, for
example, and exploit all of their
strengths – namely maximum
precision and rapid, strong
feeding.
Designed for the specific task
at hand
Having the right combination of
slide, motor and controller also
plays an important role when it
comes to ensuring maximum
energy efficiency.
This is achieved using the Posi-
tioningDrives sizing software.
The freedom to choose between
the parameters
• description and definition of
the load case: dynamic
response, delay, weight, etc.
• description of the mounting
position: horizontal, vertical,
angled
helps to avoid oversizing or
undersizing of motors, gear
units and slides. This results
in the lowest possible energy
costs with the electric axis EGSL
for the respective load case.
Electric and pneumatic c ompo-
nents working together in
a laminating system
The fabrics for car interior trim
are uniformly laminated on a 3D
raised surface (A, B or C pillar) in
a laminating system for interior
automotive parts. Throughput
has increased threefold with
this solution.
Reliable material feed and clean,
crease-resistant clamping of the
trim are achieved electrically
using 12 spindle axes of type
EGC. These are controlled by
means of a controller CECX-M1
with integrated motion control,
while communication is via
CANopen.
Simple, reliable and energy-efficient design with PositioningDrives.
Overall pneumatic actuation is
handled by a CPX/MPA valve
combination with Profibus inter-
face. Guided drives DFM lower
infrared heating elements to
activate the adhesive. The trim
for the support structures is
folded electrically/pneumatically
using axes EGC in positioning
mode and cylinders ADN. The
laminated workpiece is then
placed on a pallet using a
vacuum.
12
Looking to the future – improving competitiveness
After a period of economic crisis the market is finally moving again.
However, while some parts may once again be experiencing unabated
growth, others are diversifying due to differing requirements in the
individual regions. Festo is responding to this change with cost-saving
innovations that offer guaranteed quality.
Innovation and standardisation are not mutually exclusive. Even the
performance of standardised components can be continuously improved.
When it comes to efficient standard pneumatics, smaller dimensions
reduce costs, but not performance or quality. Three examples of new,
performance-optimised standard components can be found on the
next page.
Reducing costs, guaranteeing quality throughconsistent innovation in pneumatics
13
For more information on these products see page
Compact valve series VUVG............................................................... 37
Service units MS: new size MS9........................................................ 40
Proximity sensor module SMT-/SME-10M..........................................45
5% faster advancing times
Individual valve VUVG
VUVG is the most powerful valve
in its class. It offers a signifi-
cantly improved ratio between
flow rate and installation space
and optimised service life. What
does this mean for you? It means
better performance for the same
cost. Or significantly reduced
costs for the same output, as
• Reliable – cable anchoring
supports tensile forces up to
40 N – 400% higher than
before
• Sturdy – central mounting
flush with the slot guarantees
secure fitting
• Guaranteed – reliable opera-
tion on all Festo drives with
C-slot
an optimum supply for down-
stream drives and valves.
• Economical – performance
optimisation through combi na-
tion with other sizes
• Application-specific – freely
combinable thanks to modular
structure
• Award-winning – German
national prize for product
design 2010 for the featured
customer benefits
the smaller size can meet the
relevant requirements.
• Efficient – thanks to the ideal
ratio between flow rate/instal -
lation space
• Reliable – durable thanks to
the patented cartridge principle
• Simple – install with the new
electronics box
600% higher flow rate
Service units MS9
For pressure regulators and func-
tion valves, simply select a size
smaller than for the filters, and
save money thanks to this clever
combination of sizes. Or replace
the filters of your MS6 combina-
tion with the new size MS9.
You’ll obtain a flow rate that is
up to 600% higher, thus ensuring
400% more reliable cable
anchoring
Modular proximity sensor
system SMx-10M
Perfectly matched for all Festo
drives and grippers with C-slot,
the new modular proximity
sensor system SMx-10M ensures
optimum process reliability. In
addition, it's extremely robust
and has a long service life.
14
Looking to the future – improving competitiveness
Stephan Hartmann,
Purchasing Nestlé Germany
and Scandinavia
“The criteria that we use to evaluate
suppliers include not only initial costs,
but also quality, reliability and capacity
for innovation. We have had very positive
experiences with Festo in this regard.
I would be happy to recommend Festo
to anyone.”
Focus on reliable food production
Industrial food production must meet the highest hygiene standards
and at the same time be productive. In such critical food and splash
zones, where aseptic requirements often have to be met, it quickly
becomes apparent whether components can actually deliver what
they promise.
One of the main challenges in this context is ease of cleaning of the
machines. Automated cleaning concepts have been specially designed
to ensure that the processing area is always clean. Furthermore, the
area must be free of puddles of cleaning fluid or other residues.
These obstacles can be overcome by consistently applying principles
such as Clean Design and by using components and systems designed
for maximum productivity. To achieve this, Festo offers a complete
portfolio of products and systems as well as a range of services for
process and factory automation.
15
Clever innovations to prevent
critical situations
The new PPS cushioning for stan-
dard cylinders DSBF and round
cylinders CRDSNU in Clean
Design never has to be adjusted.
This is done automatically and
saves a huge amount of time
during assembly, particularly in
the case of drives that are diffi-
cult to access. Another advan-
tage is the fact that there is no
risk of incorrect settings being
made in the production process.
The PPS automatically adapts to
typical fluctuations caused by
pressure and wear.
Food safety with Clean Design
The stainless steel round cylinder
CRDSNU is designed according
to Clean Design criteria to ensure
good corrosion resistance even
under aggressive environmental
conditions. No corners and edges
makes for easy cleaning, while
the lubrication with NSF-H1
grease and seals of the basic
design are FDA-approved. It also
comes with a declaration of
conformity for use in food and
splash zones.
Systematically durable
Durability through outstanding
product quality is exemplified
in the guided drive DGRF in
Clean Design. With its 3 million
double strokes it exceeds the
standard by a significant margin
– even under the harsh condi-
tions of continuous cleaning with
water. This is ensured by the
dry-running seal from the Festo
modular system for sealing.
The seals and lubrication are
FDA-approved.
Stretch blowing
Your objective: high-quality bottles and
rapid adaptation to different sizes and
shapes.
Our solution: cylinder-valve combinations
and drives for high cycle rates, repetition
accuracy and temperature resistance.
Bottling
Your objective: increased productivity
combined with guaranteed reproducibility.
Our solution: corrosion-resistant and easy-
to-clean components that can be used
directly in the bottling process. Example:
bottle lifting cylinder.
Sealing
Your objective: secure sealing of the bottle
in order to guarantee product quality.
Our solution: products that support reli-
able and precise feeding.
For more information on these products see page
Standard cylinder DSBF, Clean Design............................................... 20
Guided drive DGRF ............................................................................ 20
Metal push-in fitting NPQP................................................................ 42
Save time with the manu-
facturer’s declaration.
With this declaration, Festo
confirms that the cylinder
meets the requirements
of the EC regulation
no. 1935/2004.
1
2
3
1 2 3
16
Looking to the future – improving competitiveness
Building the future with automation solutionsfor drinking water purification
Population growth, urbanisation and rising living standards are three
factors that will lead to a significant increase in water consumption
in developing or emerging nations in the future. Complete automation
solutions from Festo can help lower energy costs and improve produc-
tivity, thus achieving maximum reliability of supply.
Increasing reliability of supply while reducing energy costs
In developed nations, process automation solutions from Festo also play
a key role in reducing energy costs when carrying out improvements to
existing water treatment plants. They also provide the security of a
continuously operating water treatment process that delivers consistent
quality, even during power failures. The water treatment plant in Cairo is
a perfect example of this.
Complete automation for fixed-bed filters
In Cairo, water from the Nile is filtered to produce drinking water quality.
Festo provides the complete control circuit system for fixed-bed filters.
The clever filtration and backwashing procedure implemented in coopera-
tion with BAMAG GmbH optimises the process significantly. It can also be
operated purely pneumatically, even with manual control, which contri-
butes to its built-in reliability.
17
Optimised process delivers
more drinking water with less
energy consumption
By automating the cycle of filtra-
tion – backwashing to clean
filters – filtration, it is possible
to increase the amount of water
produced per hour. This is
because the control circuit
system automatically detects
precisely when and how long
backwashing of the fixed-bed
filter with air and rinse water
is required. This means that
drinking water production can be
resumed as quickly as possible.
Water filtration is one of the
most significant contributors to
energy consumption in water
treatment plants. Targeted
cleaning of the fixed-bed filter
according to specific require-
ments saves a significant amount
of energy, which can be used
directly in the production of
drinking water. Another positive
side-effect is the elimination
of water wastage during the
process.
Increased operational reliability
even when there is no power
The automation concept from
Festo has helped to significantly
reduce the response time in the
event of a power failure. Just one
For more information on these products see page
Quarter turn actuator DFPB............................................................... 48
Analogue sensor boxes SRAP for quarter turn actuators ................... 48
Regulated linear drive DFPI ................................................................49
Cooperation
between BAMAG
GmbH and Festo
push of a button is all it takes to
actuate the pneumatic manual
control unit from the control
cabinet for all fixed-bed filters.
Pneumatics is the only automa-
tion technology that can offer
this level of flexibility and opera-
tional reliability.
Faster operation
The benefits available in emer-
gencies also apply to commis-
sioning. Sand filtration can start
even before the power supply is
connected.
Perfectly matched product
portfolio
The automation solution
consists of:
• Two process valves (1), which
are automated with an
open/close function using
linear drives DLP. This controls
the intake of untreated water
and discharge of rinse water.
• Three butterfly valves (2)(3),
which are automated with a
control function using quarter
turn actuator DFPB and
analogue sensor boxes SRAP.
This controls the discharge of
filtered water and the intake
of air and cleaning water.
• The control cabinet (4) – the
“brain” of the process. The
process is monitored and
controlled with the integrated
valve terminal CPX/VTSA,
a PLC and visualisation via
the graphical display and
operating unit FED.
1
34
2
Increasing service life,
reducing compressed air costs
Additional savings can be
achieved by optimising the
compressors and modernising
applications that are not energy-
efficient. Compressed air quality
should also be improved, as it
influences the service life of
supply systems and equipment.
According to the experts from
Festo, once these steps have
been carried out and the savings
potential has been fully utilised,
the company will have a signifi-
cantly improved energy usage.
18
Let’s start at the very beginning.
Compressed air consumption at
one of the supplier’s plants was
approx. 13.06 million m3 annu-
ally with a control pressure of
8 bar. With compressed air
costing 2.5 cent/m3 on average,
annual compressed air costs
were in the region of 330,000
Euro. Based on the detailed
analysis carried out, both the
company and the Festo experts
concluded that these costs
were too high.
Immediate reduction in
energy costs
The entire compressed air supply
and all applications were investi-
gated using an acoustic leakage
location system, which identified
501 leakages in a manufacturing
area of approx. 15,000 m2. In most
cases the leakages were due to
loose connections and fittings.
The leakage measurements were
classified as large, medium and
small, amounting to a total loss
of 3,341 l/min. By immediately
eliminating the leakages, it was
possible to reduce compressed
air costs by around 42,000 Euro.
According to a study conducted
by the Fraunhofer Institute ISI,
effective leakage management
accounts for almost 42% of the
entire savings potential.
Savings potential
Up to 50% through detailed compressed air
consumption analysis during operation and
downtimes
Up to 40% through energy-efficient supply
systems
10% through the demand-driven design
of drive technologies and correct sizing of
components with the Festo configuration
tool FCT for commissioning and Positioning-
Drives for design
Looking to the future – improving competitiveness
For more information on these products see page
Energy Saving Services ..................................................................... 47
Long-term energy saving with Energy Saving Services
Rapid savings with a long-term effect?
With the Energy Saving Services this is possible because the individual
measures complement one another. In one case, the Festo Energy
Saving Services carried out a check that helped a mechanical and plant
engineering supplier make immediate savings of over 40,000 Euro
annually on its energy and operating costs.
19
Consistently geared towards
added value
40 years of experience in the
area of training and 20 years
in process optimisation and
consulting means we have expe-
rienced trainers and consultants
and the right set-up to increase
your employees’ and your
company’s success – sustainably
and verifiably.
Dovetailing of qualification
and consulting
Ideally, there should be a dove-
tailing of qualification and
consulting for long-term process
optimisation – as illustrated in
the case of Georg Oest Mineralöl-
werk GmbH & Co. KG, based in
the south-east of Germany. In a
project entitled “Take Off 18”,
the manufacturer of lubricants
for the automotive, industrial,
metal-cutting and forming
sectors had its entire value
creation process put to the test.
In collaboration with Festo
Training and Consulting, the
value stream was analysed step
by step, from customer enquiry
to delivery in order to make the
annual sales volume of 18,000
more efficient and productive.
The holistic analysis of the value
stream incorporated all depart-
ments, from the laboratory to
shipping, from customer enquiry
to delivery. The tools introduced
for the sustainable unlocking
of potential included process-
oriented reference data, a new
central control and communica-
tion structure as well as new
initiatives for promoting human
resource development. An intel -
ligent system of delivery cate-
gories as well as a performance
dialogue will accelerate and
simplify processes in the future.
More information
Courses on pages 50 – 51
www.festo-didactic.com
Training and Consulting: www.festo-tac.com
Unlocking potential – setting the coursefor the future with Festo Didactic
Benefit from the synergies afforded by Festo Didactic’s
proximity with industry and its training expertise.
Festo Didactic is a world leader in industrial basic and further training.
As a provider of training for production and process automation,
its offering includes equipment for basic and further educational
institutions as well as training and consulting.
20
Drives
Guided drive
DGRF
Standard cylinder
DSBF, Clean Design
DSBF – ideally suited for the packaging area Ideally suited for use in the food industry
Ideally suited for use in applications in the food,
beverage or packaging industry: easy-to-clean cylinders
DSBF in Clean Design with standard dimensions and
a comprehensive range of mounting accessories.
Benefits
• Standard cylinder to ISO 15552 with increased
corrosion protection
• Resistant to standard cleaning agents
• FDA-approved lubrication and sealing on the
basic version
• Long service life thanks to optional dry-running seal
• Available with self-adjusting cushioning PPS
• Hygienic mounting of the sensors possible
• Comprehensive range of mounting accessories for
just about every type of installation
Reliable workpiece handling, even under difficult
ambient conditions: with the easy-to-clean guided drive
DGRF in Clean Design. Ideally suited for use in applications
in the food, beverage or packaging industry.
Benefits
• Designed completely according to Clean Design criteria
• Long service life thanks to optional dry-running seal
• FDA-approved lubrication and sealing on the basic version
• Good corrosion resistance and smooth surfaces for
easy cleaning
• Hygienic mounting of the sensors possible
• Compact design with high guidance accuracy and
load capacity
21
Drives
Hydraulic cushioning cylinder
DYHR
Clamping cylinder
DWx
Ideal in harsh environments, for example when welding Adjustment of the braking speed
Extremely sturdy and attractively priced: the clamping
cylinder DWx. The special wiper seal makes it ideal for
all cases involving harsh conditions. Such as for example,
in welding processes where multiple metal sheets have
to be clamped one above the other.
Benefits
• Swivel bearing on bearing cap and piston rod for
direct use in clamping applications
• Can be installed reliably and quickly thanks to
integrated end-position cushioning and flow control
on both sides
• Ideal for clamping applications under harsh ambient
conditions
Technical data
• Size: 50, 63 to 80 mm
• Strokes: 50 to 200 mm
• Fork gap: 16 to 28 mm
The hydraulic cushioning cylinder range with adjustable
flow control for constant, slow breaking speeds across the
entire stroke. The extremely precise, defined and slow
movement is adjusted by turning the internal hex. This is
ideal for laser printing, drilling, feeding and many other
applications in series production and general engineering
as well as in processing machines. New: length 40 with
size 16 and length 50 with size 20.
Benefits
• Easy and precise adjustment via socket head screw
• Reliable and defined movement for many applications
• No stick-slip effect, even at very low speeds
• Space-saving for a better fit in the application
• No maintenance costs
Technical data
• Speed range: 0.2 … 100 mm/s
• Max. braking force: 1,600 … 6,400 N
• Size: 16 to 32 mm
22
Drives
Long-stroke gripper
HGPL
Radial gripper
HGRT
For a wide variety of gripping applications,
for example balls, tubes or shafts
Sturdy and protected, powerful and precise
Powerful gripping is one of the main features of the
sturdy long-stroke gripper HGPL. This gripper combines
outstanding performance with a flat design. New: the
additional size 63 and new stroke variants in all sizes.
Benefits
• New size 63 for even greater force and heavier loads
• Greater flexibility thanks to new stroke variants in all
existing sizes
• All stroke variants also with adjustable opening stroke
• Standard for all types: the sturdy gripper finger guide
(T-slot) for maximum load and torque resistance
• Easy mounting of the position sensors, flush on the
housing, for greater reliability
Technical data
• Four sizes with strokes of up to 300 mm
• Total gripping force of up to 2,742 N
• Repetition accuracy <0.03 mm
Sturdy and stable: the radial gripper HGRT combines
optimum torque resistance and a long service life with a
robust and precise kinematic system. Even at high torque
loads, it maintains its precision. Its high gripping torque
holds workpieces securely, even when using long gripper
jaws. Sealing air protects it against contamination, even
under harsh ambient conditions.
Benefits
• Secure gripping thanks to precise, polished plain-
bearing guides
• Gripping force retention via compression springs holds
the gripped workpiece securely in the event of pressure
failure. This also boosts the gripping force for applica-
tions involving heavier loads
• Optimum cycle times thanks to freely adjustable
opening angle of up to max. 90° per gripper finger.
This prevents possible collisions due to the gripper
jaws opening too wide
Technical data
• Six sizes with up to 127 Nm of total closing torque
at 6 bar
• Freely adjustable opening angles of up to
max. 90°/gripper finger
23
Drives
Sealed parallel gripper
HGPD
Sealed three-point gripper
HGDD
For harsh environments: sealed, precise, powerful Centred gripping with maximum protection
Ideal for very harsh environments where sealing air is
no longer effective: the new, completely sealed parallel
gripper HGPD. Its sturdy design permits precise gripping,
despite high torque loads due to high forces or long
gripper jaws, and extends the existing sturdy gripper
series HGDT to include a gripper with T-slot guide.
Benefits
• The complete sealing of the gripper ensures smooth
operation throughout its entire service life in the
harshest of environments with dust or liquids
• The special shape of the drive piston permits maximum
gripping force combined with reduced weight and an
outstanding space/force ratio
• Reliable gripping, even under extremely tough
conditions thanks to the optional gripping force
retention in the opening and closing functions
• Highly cost-effective sensing of the gripping positions
by means of inductive proximity sensors that are
securely mounted in integrated slots and have no
interfering edges
Technical data
• Eight sizes with strokes of up to 40 mm
• Total gripping force of up to 3,900 N
• Repetition accuracy of 0.01 … 0.05 mm
Ideal for very harsh environments where sealing air is no
longer effective: the new, completely sealed three-point
gripper HGDD. Its sturdy design enables precise gripping
with central movement, despite high torque loads, and
extends the existing sturdy gripper series HGDT to include
a gripper with T-slot guide.
Benefits
• The completely sealed gripper ensures smooth opera-
tion throughout its entire service life in the harshest
of environments with dust or liquids
• Reliable gripping, even under extremely tough
conditions thanks to the optional gripping force
retention in the opening and closing functions
• Highly cost-effective sensing of the gripping positions
by means of inductive proximity sensors that are
securely mounted in integrated slots and have no
interfering edges
Technical data
• Five sizes with up to 12 mm stroke/jaw
• Total gripping force of up to 3,000 N
• Repetition accuracy of 0.03 … 0.05 mm
24
Drives
Bellows gripper
DHEB
Parallel gripper
HGPT-...-B
Internal gripping and leak testing in one stepSturdy and reliable for every application
Reliable and gentle internal gripping – combined
with leak testing of the workpiece during transport:
this special function integration makes the mechanically
operated and single-acting internal gripper DHEB with
bellows extremely economical, particularly with
delicate workpieces.
Benefits
• Suitable for a wide range of applications thanks to
the variety of options:
– 11 sizes for gripper diameters from 8 to 85 mm
– Upward or downward direction of bellows movement
– Different bellows materials (EPDM or silicon)
– Air connection on the side or from above
• Optimises process sequences, increases quality
and prevents the workpieces from being scratched
• Additional reliability: optional sensing via proximity
switch or sensor
Sturdy, powerful and particularly lightweight thanks to
the aluminium housing material: the new HGPT-…-B
with gripping force retention, sealing air and four
sensor slots. The ideal solution for heavy engineering,
since the gripper is shielded against harmful particles
and the sensors fit flush with the housing or slot.
Benefits
• Up to 25% higher gripping forces than before thanks to
the oval piston; high-force variant with twice the force
and half the gripping stroke
• Robust and precise kinematics for maximum torque
resistance and long service life
• Reliable gripping, even with high torque loads, thanks
to long T-slot guide
• Can be used in harsh environments thanks to
integrated sealing air
• Four sensor slots for up to four flush integrated sensors
• Optional gripping force retention to prevent workpieces
being lost
Technical data
• Eight sizes with forces from 85 N to 3,175 N
• Force variant: with up to 7,080 N with half the stroke
• Repetition accuracy of all sizes and variants ±0.03 mm
25
Positioning controller
and Soft Stop
Proportional valve
Sensor interface Swivel module
Drives
Swivel module DSM-T-B with
tandem vanes
Swivel module
DSMI
Twice the torque thanks to tandem vanes Servopneumatic swivelling – a systematic approach
DSM-B – the unique semi-rotary drive. Now with tandem
vanes for twice the torque. It features an adjustable
fixed stop for maximum energy absorption and precision
and has a guaranteed long service life of over
10 million cycles.
Benefits
• Greater reliability and heavier loads due to the
increased torque
• Maximum precision thanks to adjustable cushioning
with fixed stop
• Optimum repetition accuracy throughout its entire
service life
• Flexible and easy adaptation to the application
through infinitely variable adjustment of the swivel
angle up to max. 270°
• Space-saving, reliable and cost-effective sensing
via different proximity sensors
• Easy to mount
Technical data
• Six sizes from 12 to 63 mm,
swivel angles up to 270°
• Torque of up to 80 Nm at 6 bar
• Repetition accuracy of 0.1° swivel angle
• Mass moment of inertia unthrottled of up to 0.16 kgm2
The servopneumatic DSMI delivers fast and gentle swiv-
elling and positioning. Compact and sturdy, the DSMI as
a Soft Stop axis swivels up to 270° without vibration into
the end positions. The cushioning components act as a
fixed stop. The DSMI can also be used in controlled opera-
tion for free positioning. This means that the DSMI is the
only alternative in the world for pneumatic swivelling with
shock absorbers – for complete flexibility in the move-
ment profile and high-precision posi tioning. New: size 63
with mass moment of inertia of 6,000 kgcm2.
Benefits
• Flexible positioning: all parameters such as speed,
acceleration and repetition accuracy are freely
adjustable
• Extremely short positioning/swivel times: <1 second
with Soft Stop or 0.6 seconds in positioning mode
with shock absorber
• In Soft Stop mode: up to two mid-positions with
a repetition accuracy of ±2°
• In positioning mode: smallest positioning stroke 5°,
high repetition accuracy of <0.2°
Technical data
• Three sizes: 25, 40 and 63, swivel angle up to 270°
• Torque of up to 40 Nm at 6 bar
• Repetition accuracy in the end position of <0.2°
• Mass moment of inertia unthrottled up to 0.6 kgm2
26
Drives
Electric axis
ELGR
Electric toothed belt axis
ELGG with opposing slides
Flexible connection of all motors For economical and reliable movement
For simple automation tasks and, at the same time,
a long service life of 5,000 km. The electric toothed belt
axis with cost-optimised design is the first choice where
only comparatively minimal requirements need to
be fulfilled with regard to load, dynamic response
and precision.
Benefits
• Motor can be mounted at any desired position with
identical mounting accessories for any installation
situation
• Also suitable for use with motors from other manufac-
turers thanks to open motor interface
• For high loads and better guide performance
• Variants available with long slide, as well as with up
to two additional slides
• Complete kit for simple, space-saving end-position
sensing ensures reliable operation
• Quick commissioning after simple axis layout with
the help of PositioningDrives software, as well as
predefined parameter sets included in the Festo
configuration software FCT
Technical data
• Three sizes with strokes of up to 1.5 metres
• Maximum speed of up to 3 m/s
• Repetition accuracy of all variants: ±0.1 mm
The electric toothed belt axis ELGG features two slides
moving synchronously in opposing direction. The two
slides are synchronised via the toothed belt and are
powered by the same motor. The basis for this cost-
optimised and extremely flexible axis for all industrial
sectors is the toothed belt axis ELGR, which means that
almost all of the ELGR’s accessories can be used.
Benefits
• Can be used universally for bi-parting motion
• Different guide variants, the optional long slide and
the central support permit solutions that are technically
appropriate and reliable, as well as economical
• Long service life of over 2,500 km per slide
• Easy and reliable design process using
PositioningDrives
• Fast and easy commissioning thanks to the Festo
Configuration Tool FCT
Technical data
• Dynamic and precise: ball bearing guide as standard
• Economical: plain-bearing guide
• Max. stroke per slide 1,200 mm, total stroke 2,400 mm
• Slide variants: long slide, additional slide
• Optional central support for increased rigidity
• Max. total effective load 20 kg at max. feed force
per slide of 175 N
27
Drives
Electric toothed belt axis
ELGA-TB-G
with plain-bearing guide
Electric mini slide
EGSL
Powerful, dynamic and economicalStrong, dynamic, precise and flexible: EGSL
ELGA-TB-G: the handling axis with simple, integrated
plain-bearing guide and high feed forces. Economical,
even if the load is guided externally and the axis has to
remain very rigid or if a simple plain-bearing guide is
sufficient. Its outstanding features include the flexible
motor connection – on the left or right on both axes –
and compatibility with the entire range of stepper and
servo motors. The motor position can also be modified
at any time.
Benefits
• Complete axis range: the ELGA-TB-G complements
the EGC variants with recirculating ball bearing guide
• High speeds of up to 5 m/s at high acceleration of
up to 50 m/s2
• Ready-to-install, tested axis with high feed force
• Easy and reliable design process using
PositioningDrives
• Fast and easy commissioning thanks to the Festo
Configuration Tool FCT
Technical data
• Three sizes 70, 80, 120 in accordance with the
profile width
• Max. feed force 1,500 N
• Max. speed of up to 5 m/s at max. acceleration
of 50 m/s2
Maximum performance in tight spaces: the electric slide
series EGSL. Its precision, load carrying ability and
dynamic response with strokes of up to 300 mm make
positioning extremely efficient. Ideal especially for
vertical applications and short-stroke slide functions
with variable positioning.
EGSL – for high-precision sliding, picking and inserting,
even under high mechanical loads.
Linearity and parallelism in the 1/100 mm range.
Benefits
• Free positioning with repetition accuracy of ≤ ±0.02 mm
• Very high rating of slide loads, ideal for vertical
applications such as press-fitting or joining
• Reliable. The completely closed spindle stops dirt or
small parts getting into the guide area
• Flexible. Motor can be attached laterally or axially,
in this case turned by 4 x 90°
• Matching software tools in the FCT software package
from Festo
28
Size 20/25
Max. stroke [mm] 100, 200
Max. effective load [kg] 3/5
Max. torque [Nm] 3.15/8.8
Max. force [N] 280
Diameter of hollow axis [mm] 14/21
Drives
Rotary lifting module
EHMB
Electric short-stroke cylinder
ADNE-LAS with integrated
linear motor drive
Pure dynamism
One unit for linear and rotary movements.
Both axes move independently of each other. Electric
rotary and linear movements are always freely posi -
tionable. Linear movements can be executed either
pneumatically with the cylinder DNC or electrically
with the cylinder DNCE.
Size 20, which can be configured for high dynamic
response or economical operation, is suitable for
Cartesian systems with a Z-movement as lifting and
rotary movement. Size 25 can be used as a stationary
system for loading and unloading operations or in
stacking systems.
Benefits
• Complete: a combined and configurable rotary/lifting
movement
• Dynamic, flexible and economical thanks to the
modular drive concept for linear motion
• Hollow shaft with large internal diameter makes laying
power supply lines simple, convenient and safe
• Extremely short positioning times thanks to high
dynamic response during rotation, for example 0.25 s
when swivelling a load of 1 kg by 180°
Highly dynamic movements with up to 14 Hz between
two end positions: the electric short-stroke cylinder with
linear motor ADNE-LAS is as fast as a pneumatic cylinder,
but with the customary precision of an electric cylinder.
The short-stroke cylinder ADNE and the matching
controller CMFL form the seamless system ADNE-LAS.
Ideal for pusher applications or sorting tasks.
Benefits
• Minimal positioning times of 30 milliseconds; thanks
to teach-in functions, strokes of 7.5 mm and upwards
can be realised
• Long service life thanks to electronic end-position
cushioning
• Maximum precision: impressive repetition accuracy
and constant force across the entire stroke range
• Easy mounting, configuration and operation: install
directly in the application thanks to protection to IP65,
choose one of the four movement cycles and give the
start signal – done!
• All strong magnetic fields are screened to prevent
the ingress of iron parts or chips
Technical data
• Two sizes with strokes of up to 45 mm
• Peak force of up to 52 N
• Repetition accuracy of ±0.5 mm
29
CMMP-AS
CMMS-ST CMMS-AS/ CMMD-AS
CMMP-AS highly functional
servo motor controller
CMMS-AS servo motor controller
with standard functions
CMMD-AS servo motor double
controller with standard functions
CMMS-ST ServoLite motor
controller
Drives
Servo motor double controller
CMMD-AS
Robotic controller
CMXR-C2
Performance areas for the motor/controller combinations Complex applications made easy
Ideal for standard functions: the economical double
controller CMMD-AS. Guides two servo motors independ-
ently of each other. In addition to standard applications,
its strengths are simple positioning tasks with I/O
connection. The combination of two controllers in one
device makes the CMMD-AS extremely economical.
The combined controller modules ensure reduced
costs together with fully independent control of two
servo motors.
Benefits
• Only one piece of controller hardware required to
move two servo motors independently of each other
• The motor current of 2 x 4 A can be arbitrarily distrib-
uted between the two controllers in a ratio of up
to 2 A/6 A
• Easy and user-friendly: commissioning and firmware
updates via SD card slot
• Programming and parameterisation via software tools
• Jerk-free and infinite positioning by means of closed-
loop operation
• Reliable restart inhibit for safety-oriented uses
Combines the convenience of a robotic controller with
the flexibility of a PLC: CMXR-C2 offers the advantages of
two worlds on one platform and makes complex applica-
tions easy. For powerful motion control functionality from
synchronous point-to-point (PTP) movements to circular
interpolations as well as complex handling of moving
objects on several conveyor systems.
Benefits
• Individual integration in higher-level control hierarchies
or simple integration of peripheral devices, for example
tracking function via vision systems, by means of inte-
grated CoDeSys PLC
• Ideal for bonding or sealing applications: greater
process reliability and quality with defined, speed-
independent switching points on the path
• Increased flexibility: modular control system for
digital and analogue I/O optionally expandable
• Quick and easy optimisation of the motion programs
with teach pendant CDSA
30
Drives
Product range extensions and add-ons
Drives
Round cylinder DSNU-PPS
with self-adjusting cushioning
Unbeatable in its performance class: the round cylinder
DSNU-PPS with self-adjusting pneumatic cushioning.
Reduced installation time and easier assembly result
in enormous time savings – and the cylinder is always
perfectly adjusted without any manual intervention.
Stainless steel round cylinder CRDSNU
Easy-to-clean with a large choice of variants: CRDSNU.
The seal from the modular sealing system is just one
impressive feature and provides the right solution for
each application. The self-adjusting cushioning without
adjusting screws is perfectly easy to clean.
Proximity sensor SMT-C1
Designed using materials approved for the food
industry, resistant to cleaning agents, temperature
and moisture. Fits all Clean Design drives from Festo
with a mounting rail.
Electric piston rod cylinder DNCE
Stick-slip-free with lead screw or ball screw. Freely
programmable positions, travel distance, force control
and speeds with smooth acceleration. Plug and work®
thanks to the modular system. New: optionally with
bellows on the piston rod for greater protection.
Linear motor axis ELGL-LAS with air bearing
Maximum precision and linearity, ideal for horizontal
and vertical positioning with high dynamic response:
the ELGL-LAS. All-in-one: linear motor, displacement
encoder, guide and air bearings. The magnetically
preloaded air bearing acts like a holding brake.
31
Drives
Electric linear motor cylinder DNCE-LAS
Top performance with extremely short positioning times.
A highly dynamic complete system for small loads in
combination with the motor controller SFC-LACI: ideal in
the electronics industry and for small parts assembly.
Guided linear motor cylinder DFME-LAS
A complete system for small loads that is dynamic,
precise and has minimal positioning times. It forms a
powerful duo with the motor controller SFC-LACI and
comes into its own in packaging technology and small
parts assembly.
Motor controller CMMx-AS for servo motor EMMS-AS
Servo motor and motor controller with standard functions
or with extended function. CMMS-AS for 90% of all
automation tasks with servo motors, CMMP-AS for elec-
tronic cam disk control and highly dynamic movements.
Easy sizing with PositioningDrives, matching software for
configuration (FCT) and operation (FHPP and fieldbus).
New: can be extended to 8 I/O; CMMP-AS optionally
with Ethercat interface.
32
Valves and valve terminals
Profisafe electronics module
CPX-FVDA
CPX-CEC/-C1/-M1
CoDeSys-integrated controller
for CPX
Profisafe integrated:
modular and robust auto mation
A new dimension in performance –
the CPX-CEC as an automation platform
Integrated in valve terminals for the first time: the
Profisafe electronics module CPX-FVDA-P with Profisafe
fieldbus protocol for ProfiNet bus nodes (CPX-FB33, FB34,
FB35). Switches off two outputs and the voltage of valves
MPA or VTSA reliably and trouble-free. Ideal for the auto-
motive industry and heavy engineering.
Benefits
• Switches off valves/valve terminals reliably and
trouble-free
• None of the integration and interoperability problems
that can occur when using safety components from
different manufacturers
• Integrated solution simplifies planning and engineering
• Easy installation, Festo plug and work®
• Applications up to PL e and SIL3 possible
• A faster finished solution, since separate release
is not required
• Costs savings as there is no need for wiring
Technical data
• Three digital output channels
• Two external channels and one internal channel
• Internal channel switches off the supply voltage
to the valves (VVAL)
• All channels feature self-monitoring and two channels,
category 3 as per ISO 13849
Reap the benefits of free programming and automation
to IEC 61131-3. As an intelligent remote I/O terminal to
IP65/IP67 installed directly at the machine, the CPX-CEC
is ideally tailored to the CPX terminal and decentralised
control tasks in the machine. All in all, it means reduced
installation costs, improved cycle times and much more
functionality.
CPX-CEC
• Integrated serial interface
• Communication/connection of the control
panels FED and serial components
CPX-CEC-C1
• Extensive CoDeSys function library
• Integrated CANopen master for several thousand I/O
• Motion control with up to 31 asynchronous electric
drives
CPX-CEC-M1
• As for CPX-CEC-C1, plus CoDeSys Softmotion library
• Motion control with up to eight synchronous electric
drives and 2.5D interpolation
Benefits
• Economical standalone open-loop and closed-loop
control, e.g. in manual workstations
• Globally unique integrated automation platform to IP65:
for standard and proportional pneumatics, servopneu-
matics, electric drives and sensors
33
Valves and valve terminals
Analogue input module
CPX-4AE-P with four pressure
sensors for CPX
Hood CAFC-X1-GAL
for CPX
Four-fold function integration on CPX:
measures pressures more easily and efficiently
ATEX-certified up to zone 2/22 –
with cost savings of up to 70%
Maximum function integration in the tightest of spaces
with the CPX-4AE-P for all processes with pressure
sensors. This parameterisable pressure sensor module to
IP65/67 offers up to four relative pressure measurements
or two differential pressure measurements. Whether in
process automation or production processes, the
CPX-4AE-P greatly simplifies both installation in the
field and engineering.
Benefits
• Faster installation, lower space requirement –
with no external sensors
• Faster and more reliable commissioning –
pre-assembled and tested
• Reduced channel costs – four channels per module
• Lower system costs – easy function integration on
fieldbus/Ethernet
• Universal use – pressure range 0 ... 10 bar,
vacuum -1 … +1 bar
• No programming – direct transfer of the pressure
values as mbar, psi, kPa
• Direct connection – up to four tubes via 4 mm
push-in connector QS
• Display of the pressure valves and diagnostics –
via LCD display
• Reduced downtimes – thanks to channel-oriented
diagnostics
ATEX without a control cabinet: easy and up to 70% more
cost-effective – with the hood CAFC-X1-GAL for CPX.
Quick and easy to install, it ensures that the special
conditions when using CPX/MPA in an ATEX zone are met
without difficulty. On request also available as a complete
solution from Festo, for example as a pre-assembled
mounting plate.
Benefits
• Considerable cost saving of 50% to 70% compared with
a control cabinet thanks to reduced installation costs
• Without control cabinet up to ATEX zone 2/22 thanks
to certified impact protection to ATEX directive
• CPX hood can also be used as an additional safety
mechanism
• Can be used close to the application
• Space-saving thanks to compact dimensions
• No additional overheads – simply order everything at
the same time and the right size hood is delivered
• Neat wall through-feed for tubing and cables – with no
costly and time-consuming installation
• Alternative to the “pneumatic multiple connector plate”
with modular valve terminals
34
Valves and valve terminals
Pressure zones
on MPA
Individual pressures
in the process
Valve terminal
MPA-L
Proportional technology
on the fieldbus: VPPM-MPA
Single-step modularityVariable pressure zone control
Building on existing strengths. The pro among valve
terminals has now been extended to include an even more
flexible system for individual sub-bases: single-step modu-
larity. This means that the high pneumatic performance and
functionality of the MPA-L can be adapted perfectly to every
application and at the same time saves space and costs.
Benefits
• No restrictions in terms of modularity – therefore adapt-
able to future changes in machine design
• For production engineering, special machine construction
and process engineering, for example – also in a control
cabinet
• Easy to install: sturdy tie rod for combining individual
valves or expanding the valve terminal
• Integrated fixed restrictors: reproduce quality easily
and without risk of manipulation – always with the
same values
• Hot swapping of valves
• Manual pressure regulators as an integrated solution
and an easy means of controlling the speed of drives
• Generously sized supply ducts for simultaneous and
reliable switching of multiple valves
Technical data
• Up to 32 valves/solenoid coils
• Large number of valve functions: 5/2, 5/3, 3/2, 2/2
• Protection class: IP67
• Multi-pin plug or CPX connection
For more functionality: VPPM-MPA. Integration in the elec-
tric terminal CPX/MPA opens up many additional pneu-
matic and electrical functionalities. New: the ¼" variant
with large display for convenient viewing of actual values.
Benefits
• Access to all currently used open fieldbus and Industrial
Ethernet systems
• Three presets can be selected via CPX:
fast, universal, precise
• Diagnostics on the fieldbus: remote control and moni-
toring of all values, including upper and lower limit values
• Individual pressure and force control for multiple actua-
tors and processes by means of digitised analogue values
• Variable MPA pressure zones: one VPPM – different pres-
sures, can also be switched in sequence for multiple
MPA sub-bases
• Commissioning and parameterisation without fieldbus
by means of the handheld terminal CPX-MMI
Technical data
• Design: flange, MPA (NS6, NS8)
• Flow rate: 380 … 1,650 l/min
• Pressure range: 0.02 … 2 bar, 0.06 … 6 bar, 0.1 … 10 bar
• Displays: LED status display (NS6),
additional LCD display (NS8)
• Electrical interface: serial CPX/MPA interface for switching
outputs, diagnostics, parameters, nominal/actual values
35
Valves and valve terminals
Standard valve terminal
VTSA/VTSA-F
Bus node CTEU for valve
terminals VTUB-12/-20
Performance – up to standard Versatile and attractively priced:
the new universal bus node CTEU
A worldwide unique champion – now even up to ISO size 2
(52 mm) and with four valve sizes on one valve terminal.
The addition of integrated safety functions and the CPX
terminal in metal design opens up new perspectives for
tough applications combined with unparalleled function
and system integration.
Standard valve terminal VTSA and VTSA-F
• Increase in flow rate of up to 30% with the VTSA-F
• Unique: 4 valve sizes integrated on both valve terminals –
without adapters
• Flexible: full vertical stacking range in all four sizes.
New: lockable regulators
• Vacuum generation with integrated pressure sensor
as well as voltage supply with galvanic isolation
Safety@Festo: safety functions to ISO 13849-1
• Two-channel disconnection of electrical and pneumatic
components up to performance level d (cat. 3)
• CPX Profisafe shutdown module
• Protective functions: venting, reversing, protection
against unexpected restart
• Special valves for manual clamping devices,
lifting/rotary cylinders
• Press safety valve manifold cat. 4 up to PL e, certified by
the German institute for health and safety for the safety
functions “safe reversing” and “protection against
unexpected startup”
• To Machinery Directive 2006/42/EC on the basis of EN ISO
13849-1 and EN 692 (C standard for mechanical presses)
This impressively simple fieldbus technology enables
existing installation solutions with multi-pin plug connec-
tion or individual wiring to be replaced without any
additional costs – and can be adapted to the customer’s
wishes quickly and easily. The basis for this communication
interface for valve terminals VTUB and VTUG is the Festo-
specific “I-Port” as a uni versal M12 connection. It can
be flexibly equipped with the new bus modules of the
type CTEU or configured on an IO-Link.
Fieldbus modules CTEU
• Available for CANopen, Profibus, DeviceNet
• With fieldbus-typical LEDs, interfaces and switch
elements
• Voltage supply for electronics and valves with electrical
isolation
• Optional basic diagnostics: undervoltage, short circuit
• Can be optionally extended for cost-effective, decen-
tralised installation of two further valve terminals
using I-Port
Benefits
• More reliable operation, more convenient ordering:
pneumatic and electrical components from a single
source go together perfectly
• Fieldbus-capable valve terminal for the price of
a multi-pin plug solution
• Simple and flexible design: minimises warehousing,
optimises logistics
36
Pre
ssu
re (
ba
r, r
ela
tive
) Setpoint pressure
Working pressure curve
“single controller”
Working pressure curve
“cascade control”Efficiency
Price
Valves and valve terminals
Valves/valve terminals
VTUB 12
Proportional pressure
regulator VPPM
Multi-pin terminal becomes a fieldbus terminal Close to the ideal curve with multi-sensor control
Plenty of scope for individual configurations with valve
terminals VTUB 12. For a high degree of flexibility during
planning, assembly and operation of universal and
conventional applications. New: the bus node CTEU,
for example. Impressively simple, cost-effective and
universal, the CTEU reduces the number of I/O on the
PLC and reduces wiring and installation by up to 35%.
Benefits
• Outstanding price/performance ratio: cost-neutral,
but more intelligent than multi-pin plug solutions –
basic diagnostics included
• New: fast troubleshooting via LED display
• New: variant with detenting manual override
• M8 connection and protective circuit for
individual valves
• Plug-in-capable individual sub-base
• Selector plate: external pilot air for emergency stop
circuits and precision-pulsed switching
• Easy replacement and maintenance –
with just one screw
• Pneumatic distributor integrated on the valve terminal
Technical data
• Valve function: 3/2-way NC, 3/2-way NO, 5/2-way single
solenoid, 5/2-way double solenoid (2 valve positions)
• Flow rate: 400 l/min
• Protection class: IP65
High-tech and user-friendliness combined: the VPPM.
Everything is included for a reliable and precise control
response: three presets can be preselected at the push of
a button, plus multi-sensor control. New to the modular
system: the slim ¼" variant.
Benefits
• Ease of use: three presets for optimum adaptation
to different volumes
• Process reliability: multi-sensor control with integrated
sensors and a multi-stage control circuit guarantees
the best possible control response
• Versatility: inline or flanged version, current or voltage
controlled, connection to fieldbus/Ethernet via CPX
terminal
• Modular system: the right valve for every application
Technical data
• Connection sizes: G1/8, G1/4, NPT or flange
• Flow rates: 380 … 2,750 l/min
• Pressure range: 0.02 … 2 bar, 0.06 … 6 bar, 0.1 … 10 bar
• Display/operation:
VPPM-LED: controller presets can be selected via push-
buttons VPPM-LCD: large number of editing functions
• Electrical interface: M12 plug, 8-pin
37
VUVG
Competitor'svalve
Valves and valve terminals
Mechanically and manually
operated valves VMEM/VHEM
Compact valve series
VUVG
Wide range of actuation options15% increase in productivity thanks to a greater dynamic
response and an increase in flow rate of up to 100%
The best valve in its class: the VUVG stands for an
increase in flow rate of up to 100% and higher produc-
tivity combined with minimal space requirement. The
integrated easy installation philosophy is as impressive
as the performance and durability thanks to the
patented cartridge principle.
Benefits
• Modern and cost-effective
• Compact, but with a high flow rate
• Easy assembly of the E-box: one click and you’re done!
• 2x 3/2-way valves in one for two single-acting cylinders
• Easy realisation of multiple pressure zones
• LED with 360° degrees of visibility for a fast
status overview
• Sturdy housing made from aluminium
• Reliable: mechanical spring return and 2x 3/2-way
vacuum function
• New: pneumatically actuated valves VUWG for simple
pneumatic actuators
• Valve terminal configurator VTUG for easy and
accurate ordering.
• Fully assembled and tested valve terminal with one
part number so assembly and installation are kept
to a minimum.
Universal in use: the universal directional control valve
series VMEM/VHEM with high flow rates for manual and
mechanical actuation of pneumatic drives. For industry
and trade or for simple, semi-automated clamping and
locking operations. Also as “signal valves” with feedback
to the controller.
Benefits
• Cost-effective and durable
• Easy and safe operation thanks to low actuating forces
• Actuating elements made from polymer as protection
against corrosion
• Ergonomically designed hand lever:
solid and convenient to use
• Switches from one switching position to the
other without any overlap
• High flow rates
• Different applications with one valve
• Sturdy metal housing, fewer failures
Mechanically actuated valves
Stem actuated valve, ball actuated valve, roller
actuated valve
Manually operated valves
Selector valve, finger lever valve, pushbutton valve,
toggle lever valve
38
Valves and valve terminals
Product range extensions and add-ons
Valves and valve terminals
Profinet fieldbus node CPX-FB35 with fibre-optic cable
Two push-pull plug connectors for the bus technology,
with the option of another two for the power supply.
Compatible with extremely harsh environments according
to the specifications of the AIDA working group. Suitable
for valve terminals MPA and VTSA as well as for the CPX
terminal, compatible with the new Profisafe shutdown
module CPX-FVDA-P.
Connection accessories NECU-M-… M12 b-coded
for Profibus
High-quality standard for fieldbus plug, socket and
terminating resistor. All in all a modular complete
solution for maximum flexibility and variation on
the Profibus, including to IP65/67. It also offers a
choice of Sub-D or 2x M12 connections with different
outlet directions.
Standard valves VSVA with M12 central plug connection
M12 central plug connection as standard – now extended
to include the fourth size (52 mm). Easy to use, even in
demanding pneumatic tasks with a high degree of stan-
dardisation and automation as well as under difficult
conditions.
Valve terminal VTOC
Compact and flexible design for use as a pilot valve,
preferably for process valves in the semiconductor and
process industry as well as for actuating gas valves.
Extremely compact on a single valve manifold.
39
Valves and valve terminals
Valve for medical applications MHA1
Extremely compact and optimised flow rate for medical
technology. Also available as a complete integrated solu-
tion on a printed circuit board: valve, sub-base, sensors
and control electronics – everything from a single source.
Ideal for compact and lightweight medical devices for
metering air and oxygen flows or miniature compressors
and miniature tanks.
Fast-switching valves MHJ
With five billion switching cycles, unrivalled durability
with extremely short switching times. Ideal for ultra-fast
sorting applications with up to 1,000 Hz.
40
Compressed air preparation, vacuum and connection technology
MS service units:
new size MS9
MS6 service units:
fine filter, micro filter and
activated carbon cartridges
MS6-LFM-...HP
Maximum economy: new size MS9 with 1" connection sizeOptimised performance: through compressed air quality
for sealing air with lasers and precision glass scales.
A 600% increase in flow rate? This is now possible with
the new size MS9 with 1" connection size. The full flow
rate of the innovative MS service units can be optimised
with fine filters (LFM-B), micro filters (LFM-A) and acti-
vated carbon filters (LFX) in size MS9. New: filters (LF)
and distributor modules (FRM).
Demand for combination
Reduce costs and minimise space requirements by
combining different sizes using the adapters AMV/RMV.
The filters size MS9 are replacing the filters MS6 in
the MS6 service unit. This increases the flow rate by
up to 600%.
Benefits
• Maximum efficiency thanks to a cost-effective mix
of sizes
• Prefiltration with the new filter MS9-LF increases
the service life of the fine and micro filters
• Economical: different compressed air qualities via
distributor module FRM
For optimised performance and maximum process
reliability: compressed air quality for sealing air with
lasers and precision glass scales. The new fine and micro
filter cartridges as well as activated carbon cartridges
are specially developed for use in applications where
minimal flow rates are required. They are integrated in
the MS6 service units.
Benefits
• Proven in use: filtration of errant particles for
maximum precision and service life of lasers and
precision glass scales
• Optimised performance: the flow rate values are
designed for sealing air applications
• Improved filter technology means greater absorption
capacity for improved service life and extremely
reliable operation
• The MS6 compressed air preparation modules
can be easily combined and adapted to different
environmental influences.
Technical data
• Size MS6, grid dimensions 62 mm
• Flow range [Nl/min.]: 45 to 500
• Grades of filtration [μm]: 1 (LFM-A), 0.01 (LFM-B),
activated carbon filter (LFX)
41
Compressed air preparation, vacuum and connection technology
Vacuum generator
OVEM
Pressure regulator
MS12-LR-G-PE6 with integrated
proportional valve VPPE
Wide selection: modular vacuum generator series OVEMMS12-LR-G-PE6 in use in air spinning machines
Condition monitoring with OVEM: increases process
reliability and prevents machine downtimes. OVEM
monitors the evacuation and ejection time of each cycle
and provides automatic error reporting. The vacuum
level can be read off numerically, as a bar graph from the
LCD display or via LED and then analysed. The teach-in
process makes commissioning extremely straightforward.
New: the cost-effective OVEM with 1P switching output
also reports when the vacuum level is reached.
Benefits
• Quick, precise and reliable thanks to ejector pulse
• No pressure drop thanks to integrated non-return valve
• Can be precisely configured to the application thanks
to large number of functions
• Clear layout with control elements on one side
• Space-saving: all functions integrated in one unit
• Virtually maintenance-free thanks to open silencer
and filter with inspection window
• Easy to install via M12 multi-pin connector plug
Technical data
• Nominal size of laval nozzle: 0.45/0.7/0.95/1.4 mm
• 2 types: max. vacuum: 90%, high suction rate
• Switching outputs: PNP, NPN
Precision adjustment of the pressure even in difficult-to-
access areas with the integrated proportional valve VPPE
in the MS12 pressure regulator.
Benefits
• Convenient remote control through transmission
of electrical signals to the proportional controller
• Reliable compressed air supply for your applications
thanks to maximum flow rates even with low input
pressure
• Precision pressure adjustment and reproducible
results thanks to the low hysteresis of the pilot control
• Full range of the MS series with many variants for all
requirements for compressed air quality and flow rate
Technical data
Pressure range [bar] 0.15 to 6 bar
Pn. connection 1, 2 1", 1 1/4", 1 1/2" and 2"
Actuation Solenoid actuated
Max. pressure hysteresis [bar] 0.04
Flow rates [l/min] 12,000 ... 21,000
42
Compressed air preparation, vacuum and connection technology
Metal push-in fitting
NPQP
Polyamide tubing
PAN-M
Ideal for use with aggressive media/chemicals Sturdy, flexible and reliable
Developed for use wherever alternatives to stainless
steel fittings are available. Is largely resistant to all
common cleaning agents in combination with the tubing
PLN. High degree of corrosion protection enables use in
place of cost-intensive stainless steel fittings.
Benefits
• Resistant to many chemicals and acids
• Resistant to hydrolysis
• Wide range of variants
• Approved for clean rooms
• Suitable for media such as compressed air, vacuum
and others on request (e.g. water)
Technical data
• Operating temperature of -20 ... 60 °C
• Operating pressure of -0.95 ... 10 bar
• Connection available in M5, R1/8, R1/4, R3/8, R1/2
The polyamide tubing PAN-M to DIN 73378
has been specifically developed for use in vehicles,
for example for automation in commercial vehicles, buses
and coaches , rail vehicles or agricultural machines.
However, it is also used in the printing industry or in the
construction of special purpose machinery. Ideal for use
in combination with the fittings QS, QS-F and NPQM
which enable it to withstand even high pressures with
ease.
Benefits:
• Conforms to DIN 73378 – application-specific product
in standard range
• Sturdy, flexible and reliable
• Cost-effective variant of polyamide tubing
• Increased temperature range: -60 … +100 °C
• Increased pressure range: -0.95 … 26 bar
43
Compressed air preparation, vacuum and connection technology
Product range extensions and add-ons
Compressed air preparation, vacuum and connection technology
Soft-start and exhaust valve MS6-SV
Maximum safety for man and machine: approved by
the German institute for health and safety to DIN EN
ISO 13849-1, category 4, performance level E
Tubing and fittings NPQP, QS-F, PUN, PEN, PLN, PAN:
Extremely cost-effective tubing and fittings for every
situation, whether used individually or in combination.
Designed for a long service life and reliable operation.
New: now also available with 14 mm diameter.
Polypropylene fitting NPQM
Cost-effective metal variant for a wide range of applica-
tions, whether in the body shop, the electronics industry
or workshop environments. NPQM is suitable above all
for media such as compressed air and vacuum.
Velcro fastener NPAW
Easy bundling and securing of tubing and pipes with the
Velcro fastener NPAW. Reduces the risk of injury and
makes assembly more secure. Easy to fit, even with one
hand, particularly in confined surroundings such as
control cabinets, for example.
44
Electronic systems
Intelligent Compact Vision
System SBOC-Q/SBOI-Q
Intelligent Compact Vision
System SBOC-M/SBOI-M
Wide range of communication optionsFast troubleshooting made easy
Unique on the market: the Compact Vision Systems
SBO..-Q are now being supplied with an integrated
CoDeSys PLC. For guaranteed, reliable inspection results
in an extremely wide range of applications, particularly
in the mechatronic multi-axis modular system.
Together with the integrated CAN interface, the cameras
can act as a CANopen master controller. They can commu-
nicate with each other via the Ethernet interface and
transmit results to the management level.
Benefits
• CoDeSys embedded: complex inspection sequences can
be easily created via the integrated PLC using the stan-
dardised languages to IEC 61131-3. Direct actuation of
servo controllers is possible via CANopen
• The SBO..-Q communicates with many Festo and third-
party controllers by means of standardised software
interfaces via Ethernet (TCP IP, Easy IP, Telnet, Modbus
TCP) and CAN. New: Ethernet/IP
• Up to 256 inspection programs, each with 256 inspec-
tion features , can be saved. Optional functions: optical
character recognition (OCR), reading of bar codes and
data matrix codes
A firm grasp of high production speeds with the intelli-
gent Compact Vision System SBOC-M. Monitors high-
speed motion sequences and provides assistance during
diagnostics and commissioning, wherever the human eye
is too slow. The SBOC-M therefore increases productivity
and reduces commissioning and servicing costs.
Benefits
• High scanning rate: 230…2100 frames/s
• Several cameras can be networked via Ethernet
and temporarily synchronised
• Integrated electronics for recording, storing,
etc. motion sequences
• Easy commissioning via PC, choice of different
recording modes
• Extremely compact dimensions, low weight
• Protection class IP65/IP67
45
Electronic systems
Proximity sensor module
SMT-/SME-10M
Graphical display and control
units FED 300… 5000
Communication in a network – via Ethernet Fully compatible with a variety of drives
Powerful and versatile: the graphical display
and control units FED. Equipped with Ethernet interface,
widescreen and TFT monitor, the new FED 770 and
FED 3000 leave nothing to be desired when it comes
to display and communication.
Benefits
• User-friendly: high resolutions for perfect graphical
displays
• Communicative: can be easily and quickly networked
with Festo controllers via Ethernet, serial coupling of
PLC and MMI also possible
• Functional: fast, intuitive design using the Festo
Designer Tool
• Flexible: can be extended to a full, space-saving control
system thanks to the optional CoDeSys controller
FED-CECCAN
• Powerful: thanks to extensive function libraries and
an extended memory area for recipes
• Versatile: can be used as a ModbusTCP client for
displaying data and parameters from Modbus devices
from other manufacturers
With the new proximity sensor module SM..-10M, Festo
is bringing together what belongs together – and gives
a variety of drives a new dimension in reliability and
economic efficiency.
Benefits
• Compatibility: for all drives from Festo with a C-slot
and round cylinders with corresponding mounting kits
• User-friendliness: simply insert in the cylinder slot
from above and conveniently adjust by means of the
switching point marking on the housing
• Sturdiness: central mounting for secure fitting
in the slot
• Flexibility: free configuration of cable length and
connection technology
• Reliability: cables suitable for use with energy chains
and robots as standard
• Process reliability: all reed switches are equipped
with internal protective circuit for longer service life
46
Electronic systems
Product range extensions and add-ons
Sensors, image processing and control technology
Proximity sensor SMT-8M
New: certified to ATEX device category 3GD. A sturdy and
perfect fit for all Festo drives. It can be equipped with
cable lengths up to 30 m and is quick and easy to order
using the configurator for the SMT-8M modular system.
Position transmitter SMAT-8E
New: low-height variant – ideal for applications with
restricted installation space. Electrical connection via
30 cm flying leads with rotatable M8 plug. The cable
outlet direction is in-line with the cylinder. The cable
is suitable for use with energy chains and robots,
is oil-resistant and halogen-free.
Position transmitter SMAT-8M
The first position transmitter that is designed as a prox-
imity sensor. It has a sensing range of up to 40 mm and
feedback is via analogue voltage signal. Ideally suited for
press-fitting and clamping operations, orientation/posi-
tion detection, separation of good/reject parts and
workpiece replacement.
Pressure sensor SDE 3
Slim, space-optimised pressure switch for space-saving
assembly and fast commissioning via 3-key operation and
display. New: extended differential pressure measure-
ment, QS connections in imperial design and M12 plug
connectors.
Modular kit for connecting cables NEBU
Always the optimum connecting cable: with the modular
cable system NEBU and its unlimited options for combina-
tion with plug sockets, cable lengths and qualities as well
as plugs. Perfectly matched to all devices with M8 and
M12 plugs.
47
Services
Festo Energy Saving Services
Localise, classify and systematically record leakages
Festo Energy Saving Services
Analysis
• Compressed air supply analysis
• Compressed air quality analysis
• Compressed air consumption measurement
• Leakage detection
Planning
• Development of a leakage management concept
• Development of a modernisation concept
• Development of a condition monitoring concept
Implementation
• Carrying out repairs
• Implementation of a modernisation concept
• Implementation of a condition monitoring system
Maintenance
• Regular analysis of compressed air supply, quality
and consumption
• Regular leakage detection
• Regular preventative and corrective maintenance
• Training and education
Determine and optimally size the system’s
compressed air consumption
Analyse the compressed air supply
of production locations
The Festo Energy Saving Services help system
operators to identify potential savings in compressed
air consumption and exploit them to the full.
This helps to reduce costs.
Benefits
• Energy-efficient and environmentally conscious
system operation
• Reduced operating costs
• Extended component service life
• High system availability
• Reliable process sequences
• Use of up-to-date and energy-saving technologies
• Compressed air supply based on requirements
• Fast implementation and amortisation of the
savings measures
• Regular inspection of the system condition
• Continuous monitoring of critical machine processes
Improve compressed air quality and minimise
machine failures
48
Process automation
Quarter turn actuator DFPB Analogue sensor boxes SRAP
for quarter turn actuators
Reliable and maintenance-free closed-loop control of
inlet and discharge in reliable processes
Sturdy and reliable for measurement of angles
and closed-loop control of flaps
Complete, reliable, perfect for controlling flaps and indi-
cating their position: the analogue position indicator
SRAP supplies an output signal from 4 to 20 mA and is
used for monitoring the position of quarter turn actuators.
The zero point and range can be adjusted between
0 and 270° using the teach-in function.
Benefits
• More cost-effective solution than positioners for closed-
loop control of process valves in drinking water
treatment and waste water treatment
• Easy positioning of the processes valve via the analogue
sensor box SRAP mounted on the semi-rotary actuator
and a 5/3-way valve that can use the capabilities of the
valve terminal once connected to it
• Can also be used as a position indicator for positioners
• Easy and fast commissioning thanks to the
teach-in function
• Greater safety, even in harsh and corrosive atmos-
pheres, thanks to sturdy, non-slip and water-proof
aluminium housing
• Operating temperature -20 °C … +80 °C
• Suitable for ATEX zone 2/22
• For all swivel ranges up to 270°
Controlling process valves: the quarter turn actuator
DFPB controls process valves in contact with media. Its
sturdy design and torque gradation make it ideal for use
in drinking water and waste water treatment processes.
Benefits
• Highly corrosion-resistant (CRC 3), sturdy and compact –
ideal for outdoor use
• Maintenance-free, even in harsh conditions
• Long service life thanks to lip seal
• Self-lubricating and optimum emergency operating
characteristics thanks to slip bands impregnated with
carbon (30% carbon)
• Maintenance/repair with just one Allen key: for quick
and easy replacement of the seal
• Clean design without any countersunk holes or edges
for easy cleaning in splash zones
• One housing for double-acting and single-acting drives
• Both clockwise and anti-clockwise rotation thanks to
process valve connection to ISO 5211 at both ends
Technical data
• Rotation angle and adjustment up to 94°
• Shaft made from anodised aluminium
• End caps made from aluminium, epoxy-coated
• End-position adjustment with all sizes using externally
and internally sealed and encapsulated lock nuts
49
Process automation
Pilot valve VOFD Regulated linear drive DFPI
Extremely sturdy, choice of explosion protection and
internal or external pilot air
Sturdy and reliable for measuring distances and
controlling knife gate valves and penstock valves
Highly corrosion-resistant and extremely reliable:
the pilot valve VOFD. Ideal for heavy-duty applications
in pharmaceutical, chemical and petrochemical systems
thanks to its sturdy design, explosion protection for zone
1/21 G/D and SIL certificate for ESD applications.
Benefits
• Sturdy and very corrosion-resistant
• Easy combination of the required coil and matching
valve thanks to the armature guide tube
• Explosion protection for zone 1/21 (gas and dust)
• Direct mounting on the drive
• High reliability of the directly actuated valves,
especially in emergency shut-down (ESD) functions
Technical data
• Directly actuated
• 3/2-way valves
• Armature guide tube with poppet valve technology
• Pressure range 0 ... 10 bar
• Connection variants G1/4, NPT1/4, G1/4 and NAMUR
• Ex em and Ex d ATEX explosion protection
Sturdy and reliable: the regulated drive DFPI with inte-
grated displacement encoder, valve block and positioner .
For all linear actuated process valves for automating
drinking water and waste water treatment plants.
Benefits
• Sturdy and compact housing – ideal for outdoor use
• Easy commissioning thanks to self-initialisation
• Quick and easy integration in existing control architec-
tures: actuation via PLC
• Speed of the forward and return motion to both end
positions individually adjustable thanks to flow
control function
• Optional sensing of intermediate positions with Festo
proximity sensors
• With fully integrated (ATEX II 2D) or external positioner
(ATEX II 3D)
• High IP protection (IP65 and IP68)
Technical data
• Displacement encoder via linear potentiometric
displacement sensor
• Series with 100, 160, 200, 250
and 320 mm diameters available
• X length up to 1,000 mm possible
50
Didactic
As an innovation leader in factory and process automa-
tion, Festo has been committed to the area of water treat-
ment for many years, offering complete solutions from a
single source, tailored to the requirements of the system
operators. For 2011, Festo Training and Consulting is
offering technical courses geared towards the specific
requirements of water management companies:
Fundamentals of pneumatics in water management
This 3-day course provides an insight into process
automation in water plants. Since this is an area where
operating errors and miscalculations can have especially
serious consequences, this course makes a decisive
contribution to the process reliability of these systems.
This process reliability is also demanded by the licensing
and supervisory authorities and prescribed by law.
Advanced course on pneumatics in water management
In water treatment plants, more and more emphasis is
being placed on the networking of all units involved in the
process. As part of this, the individual collectors, pump
stations and rainwater retention basins are automated
and remotely controlled or monitored from a central
control console. The signal states have to be recorded
and evaluated , and action taken if necessary. In this 3-day
course, participants consolidate their knowledge of
components for process automation of water systems.
Register online for current dates and prices:
www.festo-didactic.com/int-en/training-and-
consulting/extended-search/
Measures to reduce risk are essential when building
a safety-oriented machine. The previous standard
DIN EN 954-1 only dealt with quantitative aspects.
The latest standard DIN EN ISO 13 849-1, however,
demands that the designer also perform a qualitative
assessment of the safety control system. The purpose
is to calculate the probability of failure. But how do
you go about performing a risk analysis, determining
the necessary performance levels and confirming these
through calculation?
Following this 2-day course, participants will be able to
specify the components in a safety circuit and calculate
the performance level of this circuit with the help of the
SISTEMA software. Participants will also understand
the qualitative aspect of DIN EN ISO 13 849-1.
Register online for current dates and prices:
www.festo-didactic.com/int-en/training-and-
consulting/extended-search/
Course on water
managementwww.festo-tac.com
Course on calculating safety
circuits with SISTEMA www.festo-tac.com
51
Understanding process automation
The new courses for designers, maintenance technicians,
skilled workers and managers. Specially tailored to the
respective knowledge requirements.
Valves and fittings in process automation –
Fundamentals
1 day, order no.: 565674
Valves and fittings in process automation –
Advanced course
3 days, order no.: 565673
Explosion protection (ATEX) – Fundamentals
1 day, order no.: 565676
Explosion protection (ATEX) – Advanced course
3 days, order no.: 565675
Safety Integrity Level (SIL) – Fundamentals
1 day, order no.: 565678
Safety Integrity Level (SIL) – Advanced course
3 days, order no.: 565677
Symbols in process automation (ISA) – Fundamentals
1 day, order no.: 565680
Symbols in process automation (ISA)
3 days, order no.: 565679
Control loops – P, I, D and PID control and
optimisation – Fundamentals
1 day, order no.: 565681
Control loops – P, I, D and PID control and
optimisation – Continuation course with applications
4 days, order no.: 565682
Measurement & control technology – Introduction –
Fundamentals
1 day, order no.: 565683
Measurement & control technology – Introduction –
Intensive course
3 day, order no.: 565684
Overview of process engineering – Summary
1 day, order no.: 565685
Register online for current dates and prices:
www.festo-didactic.com/int-en/training-and-consulting/
extended-search/
Didactic
Explosion protection (ATEX)
Participants learn about the various designations in accor-
dance with the explosion protection directive 94/9/EC
(ATEX 95/100) and what they mean and can make classifi-
cations for simple hazardous systems and areas. They can
identify and assess the differences between potentially
explosive gas and dust atmospheres and become familiar
with the underlying standards and guidelines. They also
learn about the structure of an explosion protection docu-
ment and how to interpret these documents. Finally, they
will be able to assess the operating conditions of the
different components on the basis of their specifications
and use them for their own work tasks.
1 day, order no.: 565676 Basic course
3 days, order no.: 565675 Intensive course
Safety Integrity Level (SIL)
Participants learn about the various methods of Safety
Integrity Level (SIL) classification and will be able to make
these classifications for simple systems. They can assess
the influence of the service life of a component or system
on the SIL. They also learn about the underlying stand-
ards and guidelines. Finally, they will be able to assess
the pros and cons of the different system approaches
and use them for their own work tasks.
1 day, order no.: 565678 Basic course
3 days, order no.: 565677 Intensive course
Register online for current dates and prices:
www.festo-didactic.com/int-en/training-and-consulting/
extended-search/
Courses on process
automation www.festo-tac.com
52
Everything from a single source ...
Management level
Actuation
Drives
Front unit
Sensors
Compressed
air supply/
accessories
Field level
Application-optimised solutions
Control
Controllers
Operation
Visualisation
Diagnostics
Control level
Management system
Pneumatic Servo-pneumatic Electric
Axis interface
CPX-CMXX
Integrated controller
CPX-CEC
Robotic controller
CMXR
Integrated controller
FED-CEC
Modular controller
CECX
3rd side PLC
(ABB, Allen-Bradley,
Rockwell, Siemens
etc.)
FHPP
Festo Handling and
Positioning Profile
CoDeSys
provided by Festo
FST 4
Festo software
tool
Ethernet
(Profinet
Ethernet/IP
EtherCat
TCP)
Fieldbus
(Profibus,
Interbus,
DeviceNet,
CANopen,
CC-Link)
CPX web Monitor CPX web MonitorVIPWin visualisation VIPWin visualisationFront End Displays Diagnosis and
pre-processing
On-site diagnostics
Position DistanceProximity Pressure Flow rate
Flow rate
FCT
Festo
Configuration
Tool
ColourObject sensing
Regulators ValvesFilters DryersLubricators
PrePack RedevelopmentsModifications Control cabinetsIntegration technology
Signal converters
Solenoid valves/
control block
Electrical installation concepts
• Central
• Decentralised
• On-site
• Hybrid
Installation system
CPI
Stand-alone units
On-site
Valves Decentralised valve
terminals
On-site valve
terminals
Axis
controller
SPC200
Axis interface
SPC-AIF
Proportional valve
MPYE
End position
controller
SPC11
Position
controller
CMAX
End position
controller
CMPX
Proportional
valve VPWP
Linear drives with inte-
grated diplacement
encoder
DNCI DSMI-B
DGCI
Swivel modules with
integrated displace-
ment encoder
Pick and Place Linear gantry Cantilever gantry Three-dimensional gantry Tripod kinematics
PositioningDrives
Sizing and calcu-
lation software
for electric drives
SFC-LAC SFC-LACI
Motor
controllers
SFC-DC
Servo motors
MTR-DCI
Linear motor axes
ELGL-LAS
Stepper motors
EMMS-ST
Servo motors
EMMS-AS
Servo motor
controllers
CMMP-AS
Servo motor
double control-
lers CMMD-AS
Stepper motor
controllers
CMMS-ST
Servo motor
controllers
CMMS-AS
DNCE-LAS
DFME-LAS
Standard cylinders
DNC
Round cylinders
DSNU
DNCB
Sensor interface
CASM
ADN/P
ADVU
ADVC
Rodless drives
DGC
Mini slides
DGSL
Cantilever axes
HMP-B
HMPL
Compact/short-stroke cylinders
Grippers
Electric
grippers
Freely positio-
nable gippers
Parallel
grippers
3-jaw-
grippers
Angle and
radial
grippers
Swivel/gripper
units
Micro
grippers
Vacuum
Vacuum
grippers
Vacuum
generators
Rotary drives
electric pneumatic
Image processing
Type, position, rotational position sensing;
quality inspection;
diagnostics and commissioning
Compressed air preparation Connection technology, pneumatic electric
Sensors Integrated sensors
Pressure amplifier Plastic tubing Fittings Couplings Cable, plugs
Customer-specific products and services
Handling systems
Handling modules
Economical
I/O modules
Compakt
Sturdy
(Differential)
pressure
Handling axes
HME
with linear motor
Slides
EGSL
SLTE with DC motor
EGSA
DGEA
DNCE
Cantilever axes
DGE
DGE-ZR-RF
ELGR
EGSK/EGSP
Gantry axes
EGC
EGC-HD
53
Biotech/pharmaceutical industry Drinking water and waste water treatment Chemical industry
Energy Mining Medical engineering
Machine tools Conveyor technology Special machine building
Automotive industry Food and packaging industry Woodworking and processing industry
Paper and printing machine manufacture Handling and assembly technology Textile industry
Solutions for the factory automation
Solutions for the process automation
Electronics industry/light assembly Photovoltaics Aluminium industry
... automation know-how for numerous industry sectors
www.festo.com/highlightswww.festo.com/productextensions
These links will lead you to more detailed information
about the products and services from Festo
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Festo worldwide
ArgentinaFesto S.A.Edison 2392(1640) MartínezProv. Buenos AiresTel. +54 (011) 4717 82 00,Fax +54 (011) 47 17 82 82E-mail: [email protected]
AustraliaFesto Pty. Ltd.Head Office (Melbourne)179-187 Browns RoadP.O. Box 261Noble Park Vic. 3174Call Toll Free 1300 88 96 96Fax Toll Free 1300 88 95 95Tel. +61(0)3 97 95 95 55,Fax +61(0)3 97 95 97 87E-mail: [email protected]
AustriaFesto Gesellschaft m.b.H.Linzer Straße 2271140 WienTel. +43 (0)1 910 75-0, Fax +43 (0)1 910 75-250E-mail: [email protected]
BelarusIP Festo220035 MinskProspekt Masherova , 78Tel. +375 (0)17 204 85 58,Fax +375 (0)17 204 85 59E-mail: [email protected]
BelgiumFesto Belgium saRue Colonel Bourg 1011030 BruxellesTel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09E-mail: [email protected]
BelgiumFesto Belgium nvKolonel Bourgstraat 1011030 BrusselTel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09E-mail: [email protected]
BrazilFesto Brasil LtdaRua Guiseppe Crespi, 76KM 12,5 - Via Anchieta04183-080 São Paulo SP-BrazílTel. +55 (0)11 50 13 16 00,Fax +55 (0)11 50 13 18 68E-mail: [email protected]
BulgariaFesto EOOD1592 SofiaBul. Christophor Kolumb 9Tel. +359 (0)2 960 07 12,Fax +359 (0)2 960 07 13E-mail: [email protected]
CanadaFesto Inc.5300 Explorer DriveMississauga, Ontario L4W 5G4Tel. +1 (0)905 624 90 00,Fax +1 (0)905 624 90 01E-mail: [email protected]
ChileFesto S.A.Avenida Américo Vespucio, 760PudahuelSantiagoTel. +56 2 690 28 00, Fax +56 2 690 28 60E-mail: [email protected]
ChinaFesto (China) Ltd.1156 Yunqiao Road,Jinqiao Export Processing Zone,Pudong,201206 ShanghaiTel. +86 21 60 81 51 00, Fax +86 21 58 54 03 00E-mail: [email protected]
ColombiaFesto Ltda.Autopista Bogotá - Medellín Km 6 (costado sur)Tenjo, CundinamarcaTel. +57 (1) 865 77 88,Fax +57 (1) 865 77 88 Ext.287E-mail: [email protected]
CroatiaFesto d.o.o.Nova Cesta 18110000 ZagrebTel. +385 (0)1 619 19 69,Fax +385 (0)1 619 18 18E-mail: [email protected]
Czech RepublicFesto, s.r.o.Modřanská 543/76147 00 Praha 4Tel. +420 261 09 96 11, Fax +420 241 77 33 84E-mail: [email protected]
DenmarkFesto A/SIslevdalvej 1802610 RødovreTel. +45 70 21 10 90, Fax +45 44 88 81 10E-mail: [email protected]
EstoniaFesto OY AB Eesti FiliaalLaki 11B12915 TallinnTel. +372 666 15 60, Fax +372 666 15 61E-mail: [email protected]
FinlandFesto OYMäkituvantie 9P.O. Box 8601511 VantaaTel. +358 (09) 87 06 51,Fax +358 (09) 87 06 52 00E-mail: [email protected]
FranceFesto EurlZA des Maisons Rouges8 rue du clos sainte Catherine94360 Bry-sur-MarneNuméro IndigoTel. +33 (0) 820 20 46 40,Fax +33 (0) 820 20 46 41E-mail: [email protected]
GermanyFesto AG & Co. KGPostfach73726 EsslingenRuiter Straße 8273734 EsslingenTel. +49 (0)711 347 0, Fax +49 (0)711 347 26 28E-mail: [email protected]
GreeceFesto Ltd.40 Hamosternas Ave.P.C. 11853 AthensTel. +30 210 341 29 00, Fax +30 210 341 29 05E-mail: [email protected]
Hong KongFesto Ltd.6/F New Timely Factory Building,497 Castle Peak Road,Kowloon, Hong KongTel. + 852 27 43 83 79, Fax + 852 27 86 21 73E-mail: [email protected]
HungaryFesto Kft.Csillaghegyi út 32-34.1037 BudapestTel. +36 1 436 51 11, Fax +36 1 436 51 01E-mail: [email protected]
IndiaFesto Controls Private Ltd.237B,Bommasandra Industrial Area,Bangalore Hosur Highway,Bangalore 560 099Tel. +91 (0)80 22 89 41 00,Fax +91 (0)80 27 83 20 58 / 27 83 33 62E-mail: [email protected]
IndonesiaPT. FestoJL. Sultan Iskandar Muda No. 68Arteri Pondok IndahJakarta 12240Tel. +62 (0)21 27 50 79 00,Fax +62 (0)21 27 50 79 98E-mail: [email protected]
IranFesto Pneumatic S.K.# 2, 6th street, 16th avenue,Km 8, Special Karaj RoadP.O.Box 15815-1485Teheran 1389793761Tel. +98 (0)21 44 52 24 09,Fax +98 (0)21 44 52 24 08E-mail: [email protected]
IrelandFesto LimitedUnit 5 Sandyford ParkSandyford Industrial EstateDublin 18Tel. +353 (0)1 295 49 55,Fax +353 (0)1 295 56 80E-mail: [email protected]
IsraelFesto Pneumatic Israel Ltd.P.O. Box 1076Ha'atzma'ut Road 48Yehud 56100Tel. +972 (0)3 632 22 66,Fax +972 (0)3 632 22 77E-mail: [email protected]
ItalyFesto SpAVia Enrico Fermi 36/3820090 Assago (MI)Tel. +39 02 45 78 81, Fax +39 02 488 06 20E-mail: [email protected]
JapanFesto K.K.1-26-10 HayabuchiTsuzuki-kuYokohama 224-0025Tel. +81 (0)45 593 56 10 / -5611,Fax +81 (0)45 593 56 78E-mail: [email protected]
Korea SouthFesto Korea Co., Ltd.470-1 Gasan-dongGeumcheon-guSeoul #153-803Tel. +82 (0)2 850 71 14, Fax +82 (0)2 864 70 40E-mail: [email protected]
LatviaFesto SIAA. Deglava iela 601035 RigaTel. +371 67 57 78 64, Fax +371 67 57 79 46E-mail: [email protected]
LithuaniaFesto UABKaraliaus Mindaugo pr. 223000 KaunasTel. +370 (8)7 32 13 14, Fax +370 (8)7 32 13 15E-mail: [email protected]
MalaysiaFesto Sdn. Berhad10 Persiaran IndustriBandar Sri DamansaraWilayah Persekutuan52200 Kuala LumpurTel. +60 (0)3 62 86 80 00,Fax +60 (0)3 62 75 64 11E-mail: [email protected]
MexicoFesto Pneumatic, S.A.Av. Ceylán 3,Col. Tequesquináhuac54020 TlalnepantlaEstado de MéxicoTel. +52 (01)55 53 21 66 00,Fax +52 (01)55 53 21 66 55E-mail: [email protected]
NetherlandsFesto B.V.Schieweg 622627 AN DelftTel. +31 (0)15 251 88 99,Fax +31 (0)15 251 88 67E-mail: [email protected]
New ZealandFesto Ltd.20 Fisher CrescentMount WellingtonAucklandTel. +64 (0)9 574 10 94, Fax +64 (0)9 574 10 99E-mail: [email protected]
NigeriaFesto Automation Ltd.Motorways Centre, First Floor, Block CAlausa, Ikeja,LagosTel. +234 (0)1 794 78 20,Fax +234 (0)1 555 78 94E-mail: [email protected]
NorwayFesto ASOle Deviks vei 20666 OsloTel. +47 22 72 89 50, Fax +47 22 72 89 51E-mail: [email protected]
PeruFesto S.R.L.Amador Merino Reyna 480San IsidroLimaTel. +51 (1) 222 15 84, Fax +51 (1) 222 15 95E-mail: [email protected]
PhilippinesFesto Inc.Festo BuildingKM 18, West Service RoadSouth Superhighway1700 Paranaque CityMetro ManilaTel. +63 (0)2 776 68 88, Fax +63 (0)2 823 42 19E-mail: [email protected]
PolandFesto Sp. z o.o.Janki k/Warszawyul. Mszczonowska 705090 RaszynTel. +48 (0)22 711 41 00,Fax +48 (0)22 711 41 02E-mail: [email protected]
PortugalMT-AUTAutomacao Industrial, S.A.Rua Manuel Pinto De Azevedo, 5674109016 PORTOTel. +351 22 619 58 00, Fax +351 22 619 58 01E-mail: [email protected]
RomaniaFesto S.R.L.St. Constantin 17010217 BucurestiTel. +40 (0)21 310 29 83,Fax +40 (0)21 310 24 09E-mail: [email protected]
RussiaOOO Festo-RFMichurinskiy prosp., 49119607 MoskowTel. +7 495 737 34 00, Fax +7 495 737 34 01E-mail: [email protected]
SingaporeFesto Pte. Ltd.6 Kian Teck WaySingapore 628754Tel. +65 62 64 01 52, Fax +65 62 61 10 26E-mail: [email protected]
SlovakiaFesto spol. s r.o.Gavlovicová ul. 183103 Bratislava 3Tel. +421 (0)2 49 10 49 10,Fax +421 (0)2 49 10 49 11E-mail: [email protected]
SloveniaFesto d.o.o. LjubljanaIC Trzin, Blatnica 81236 TrzinTel. +386 (0)1 530 21 00,Fax +386 (0)1 530 21 25E-mail: [email protected]
South AfricaFesto (Pty) Ltd.22-26 Electron AvenueP.O. Box 255Isando 1600Tel. +27 (0)11 971 55 00,Fax +27 (0)11 974 21 57E-mail: [email protected]
SpainFesto Pneumatic, S.A.U.Avenida Granvia, 159Distrito Económico Granvia L'H08908 Hospitalet de LlobregatBarcelonaTel.: 901243660, Fax: 902243660Tel. +34 93 261 64 00, Fax +34 93 261 64 20E-mail: [email protected]
SwedenFesto ABStillmansgatan 1Box 21038200 21 MalmöTel. +46 (0)20 38 38 40, Fax +46 (0)40 38 38 10E-mail: [email protected]
SwitzerlandFesto AGMoosmattstrasse 248953 Dietikon ZHTel. +41 (0)44 744 55 44,Fax +41 (0)44 744 55 00E-mail: [email protected]
TaiwanFesto Co., Ltd.Head Office24450No. 9, Kung 8th Road,Linkou 2nd Industrial ZoneLinkou Hsiang, Taipei Hsien,Tel. +886 (0)2 26 01-92 81,Fax +886 (0)2 26 01 92 86-7E-mail: [email protected]
ThailandFesto Ltd.67/1 Phaholyothin Rd.,T. Klong 1, A. KlongluangPathumthani 12120Tel. +66 29 01 88 00, Fax +66 29 01 88 30E-mail: [email protected]
TurkeyFesto San. ve Tic. A.S.Tuzla Mermerciler OrganizeSanayi Bölgesi 6/1834956 Tuzla - Istanbul/TRTel. +90 (0)216 585 00 85,Fax +90 (0)216 585 00 50E-mail: [email protected]
UkraineFesto UkrainaDP Festoul. Borisoglebskaya, 11Kiev, 04070Tel. +380 (0)44 239 24 33,Fax +380 (0)44 463 70 96E-mail: [email protected]
United KingdomFesto LimitedApplied Automation CentreCaswell RoadBrackmills Trading EstateNorthampton NN4 7PYTel. ++44 (0)1604 / 66 70 00,Fax ++44 (0)1604 / 66 70 01E-mail: [email protected]
United StatesFesto Corporation (New York)395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788Call Toll-free 800/993 3786Fax Toll-free 800/963 3786Tel. +1(631) 435 08 00, Fax +1(631) 435 80 26E-mail: [email protected]
VenezuelaFesto C.A.Av. 23 esquina con calle 71N° 22-62, Edif. Festo.Sector ParaísoMaracaibo - VenezuelaTel. +58 (261) 759 11 20/759 41 20/759 44 38,Fax +58 (261) 759 04 55E-mail: [email protected]
VietnamFesto Co., Ltd (Cong Ty Tnhh Festo)No. 206 Tran Nao StreetWard Binh AnDistrict 2Ho Chi Minh CityTel. +84 (0)8 740 69 09, Fax +84 (0)8 740 69 10E-mail: [email protected]