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Himachal 10000tpd rev100302 rev1 2 HWI 4 3 10 final … 3-tyre rotary kiln, 5.8m Ø and 85m long,...

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Reference number: Z_10_174_e Contact person: Hans-Peter Klöckner [email protected] KHD Humboldt Wedag GmbH · D-51170 Cologne www.khd.com · [email protected] Fon | +49-221-6504-1680 · Fax | +49-221-6504-1689 April 2010 KHD announces: First clinker at the kiln of JP Himachal´s 10,000 tpd Baga cement plant in India On January 22, 2010 the rotary kiln at the new 10,000 tpd clinker production plant of Jaiprakash Associates Ltd., member of JAYPEE-Group, India was heated up for refrac- tory dry-out. And on January 27, 2010 first clinker was produced at the single kiln line, located at Baga/Malokhar in the Solan/Bilaspur district, Himachal Pradesh.For KHD and its project team on site with specialists from its Ger- man and Indian subsidiaries this is an important step to- wards the first cement plant with a clinker capacity of >10,000 tpd equipped with KHD technology. Major challenges and guarantees Location/altitude (m) 1,370( avg) Height of preheater (m) 135.5 (Top of preheater building) Capacity (tpd) 10,000 Heat consumption (kcal/kg) 698 Major equipment / KHD´s scope of supply Comprises of the complete pyroprocessing line ranging from raw meal blending silo and kiln feed system to ESP for cooler dedusting and clinker transport and storage. Additionally KHD is providing three cement mills for grinding the clinker from the new Baga cement plant at different locations. 10,000 t/d single kiln line, consisting of: One 4-string, 6-stage preheater with two PYROCLON ® -R calciners, two PYROTOP ® Compact mixing chambers, two burners for the PYROCLON ® -R calciners and tertiary air ducts with dust settling chambers, One 3-tyre rotary kiln, 5.8m Ø and 85m long, PYRO-JET ® burner for firing coal and petcoke, including the dosing system, PYROSTEP ® clinker cooler, grate area 214 m², with clinker crusher. Three clinker grinding systems each for capacity of 225 t/h PPC with fineness of 3,500 cm²/g and each equipped with: Roller Press 20-170/180 V-Separator SKS-Separator Ball mill, ø3.4m x11.5m. The grinding systems at Panipat and Bagheri are in operation. The third plant at Baga nears com- pletion and will be in operation in 2010.
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Page 1: Himachal 10000tpd rev100302 rev1 2 HWI 4 3 10 final … 3-tyre rotary kiln, 5.8m Ø and 85m long, PYRO-JET ® burner for firing coal and petcoke, including the dosing system, PYROSTEP®

Reference number: Z_10_174_e Contact person: Hans-Peter Klöckner [email protected]

KHD Humboldt Wedag GmbH · D-51170 Cologne www.khd.com · [email protected] Fon | +49-221-6504-1680 · Fax | +49-221-6504-1689

April 2010

KHD announces: First clinker at the kiln of JP Himachal´s 10,000 tpd Baga cement plant in India

On January 22, 2010 the rotary kiln at the new 10,000 tpd clinker production plant of Jaiprakash Associates Ltd., member of JAYPEE-Group, India was heated up for refrac-tory dry-out. And on January 27, 2010 first clinker was produced at the single kiln line, located at Baga/Malokhar in the Solan/Bilaspur district, Himachal Pradesh.For KHD and its project team on site with specialists from its Ger-man and Indian subsidiaries this is an important step to-wards the first cement plant with a clinker capacity of >10,000 tpd equipped with KHD technology.

Major challenges and guarantees

Location/altitude (m) 1,370( avg)

Height of preheater (m) 135.5 (Top of preheater building)

Capacity (tpd) 10,000

Heat consumption (kcal/kg) 698

Major equipment / KHD´s scope of supply

Comprises of the complete pyroprocessing line ranging from raw meal blending silo and kiln feed system to ESP for cooler dedusting and clinker transport and storage. Additionally KHD is providing three cement mills for grinding the clinker from the new Baga cement plant at different locations.

10,000 t/d single kiln line, consisting of:

One 4-string, 6-stage preheater with two PYROCLON®-R calciners, two PYROTOP® Compact mixing chambers, two burners for the PYROCLON®-R calciners and tertiary air ducts with dust settling chambers,

One 3-tyre rotary kiln, 5.8m Ø and 85m long, PYRO-JET® burner for firing coal and petcoke, including the dosing system, PYROSTEP® clinker cooler, grate area 214 m², with clinker crusher.

Three clinker grinding systems each for capacity of 225 t/h PPC with fineness of 3,500 cm²/g and each equipped with:

Roller Press 20-170/180 V-Separator SKS-Separator Ball mill, ø3.4m x11.5m. The grinding systems at Panipat and Bagheri are in operation. The third plant at Baga nears com-pletion and will be in operation in 2010.

Page 2: Himachal 10000tpd rev100302 rev1 2 HWI 4 3 10 final … 3-tyre rotary kiln, 5.8m Ø and 85m long, PYRO-JET ® burner for firing coal and petcoke, including the dosing system, PYROSTEP®

Reference number: Z_10_174_e Contact person: Hans-Peter Klöckner [email protected]

KHD Humboldt Wedag GmbH · D-51170 Cologne www.khd.com · [email protected] Fon | +49-221-6504-1680 · Fax | +49-221-6504-1689

April 2010

On environmental front as well as for further improving the kiln line´s flexibility regarding the use of a wide range of various secondary fuels, and for increasing the heat supplied by these fuels from 15% up to 40% in that sec-tion, KHD combustion chamber with multichannel burner and start up burner and a bypass system (10% bypass) had been incorporated as option.

Successful realization of this kiln line is the confir-mation of the outstanding position of KHD as sup-plier of kiln lines of every capacity realized in the world.


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