An ISO 9001:2000 Certified Co.
www.hindonforge.netHammering Quality into Forgings
HINDON FORGE PVT. LTD.
Critical Steel Forgings and FlangesManufacturers of
MANUFACTURERS & EXPORTERS OF ALL KINDS OF STEEL FORGINGS, FLANGES & RINGS IN CARBON, ALLOY & STAINLESS STEEL
Hindon Forge "Where Precision meets Perfection"
Our sophisticated in-house facilities with advanced equipment and latest technology produce superior quality products as per the needs. With most advanced designs and manufacturing systems and a comprehensive technical support, we utilize state-of the art equipment and technology to develop the unrivaled products to help our clients to get success in market place.
We are having a well-equipped machine and forge shop, cutting shop and material handling cranes to produce high precision and quality products. We have installed an integrated ERP system, which controls material, production and inspection schedule to ensure committed deliveries.
We spend a big share of our revenues on research and development and continuous upgradation of technology to keep track with changing environment and technology. Our research team work closely with our industrial clients to know their needs and to produce need satisfying products thereafter.
INFRASTRUCTURE &MANUFACTURING FACILITIES
We started our journey with a vision to.....
1
With our state-of-the-art manufacturing unit, we are able to
produce high performance zero defect products, that can
satisfy most customer requirements. Our manufacturing is
highly sophisticated and advanced and in compliance with
international industry standards. We have set stringent
quality control checks, to check quality of raw material and
finished product from different perspectives, depending
upon the customer requirements and quality of steel desired.
With our vast experience, we know about reliable sources of
raw material and can acquire superior quality raw material.
The material is then forged into desired shapes and forms as
required by different core sectors of industry and have
always enjoyed patronage from our customers.
Our all forgings are tested by destructive and non-
destructive methods, if demanded by our customers. We
have facilities to conduct these tests at our premises but the
tests can also be conducted with third parties to ensure
complete adherence with quality.
...provide world-class forged products
2
MANUFACTURING PROCESS
FLANGES
FLANGES Hindon Forge Pvt. Ltd. specializes as manufacturer and exporter of standard range of steel flanges, stainless steel flanges and stainless flanges as per the national and international standards. We can also manufacture as per the
customer's requirement.
PRODUCT RANGE
• Flanges weld neck, socket weld, threaded, blind, slip on, lap joint and reducing type to ANSI B 16.5 from ... 14" to 48" in class 150 & 350 lbs. (sizes above 24" will be an per ANSI B 16.1)
• Flanges from 26" upto 48" in classes 150 to 900 lbs (in accordance with MSS SP 44 {series A & B}).
• Flanges long weldneck from 150 to 2500 in sizes from 2" to 12" with length from 6", 9" & 12".
• Flanges 26" to 48" and class 150 to 600 lbs to BS3293.
• Flanges to API 605/ASME B16.47. AWWA and light type.
• Spectacle Blind/Figure 8 Blank according to API 590/ASME B16.48.
• Flanges to API 6A std for well head equipment.
• Flanges of special type made according to drawing.
• Forged and machined rolls for steel ROLLING mills upto 4.00 metric ton single piece
• Forged and machined rolls for Cement Mills, Sugar Mills and Textile Mills
... innovate technology and manufacturing excellence
through
PRODUCTS
3
FLANGES
FORGED STEEL PRODUCTS
FORGED RINGS
BLIND
SHAFT
PRODUCTS
APPLICATIONS
• Blind Flanges : These are usually used to stop one end of the flanged pipe, a valve orifice or the opening of a pressure vessel.
• Slip on Flanges : Used in quick assembly to save the cost, these are also used in less strict requirements in terms of length of pipe section.
• Socket Welding Flanges : Recommended for orifice flanges. These work as substitute for slip-on-flanges in the cases where the diameter of the tube is very small and working pressure is very high.
• Lap Joint Flanges : These are primarily used when quick assembly and disassembly of pipe line section is required under limited working pressure.
• Threaded Flanges : These flanges are used in special requirements to work under high temperature and pressure, making sure no welding joint is made at the assembly.
• Weld Neck Flanges : These are mainly used on heat coupling of pipes when there is possibility of expansion of the section while bending stress on the coupling.
FLANGES
4
Grow with consistency & reliability
Forged s
teel
Products
various customers. We have considerable
experience in manufacturing closed die steel
forged product. We work to provide customer
with forged products that are manufactured to the
most exacting specifications.
PRODUCT RANGE
Our forged products are manufactured to
deliver high standards of performance and
efficiency at all times.
Our product range includes
• Cam shafts
• Connecting roads
• Gear blanks
• Crank shafts
• Crown wheels
• Bucket tooth & universal joint components
APPLICATIONS
Our forged products are provided to a wide
spectrum of clients working in diverse sectors
such as:
• Agriculture
• Automobile
• Construction
• Machine Tools
• Earthmoving
• Electric Utilities
• Petrochemicals
Hindon Forge Pvt. Ltd. manufacture and supplies
superior quality forged steel products, for diverse
applications in various industries manufactured
with high technology input, these forged products
are truly of international standards. These products
can be customized to meet the specific needs of
5
FORGED STEEL PRODUCTS
We are now establishing standards of ....
international quality... product superiority... highly integrated forging solutions...
FORGED RINGS
PRODUCT SPECIFICATION
We manufacture and export comprehensive range of rings
starting from 10 inch NB upto 54 inch NB rings with a
thickness of minimum 2 inch upto 12 inch. The rings &
hollow forgings are produced as per the needs &
specification of the buyer. We also manufacture and export
hollow forgings & rings of all kind of steel grades, alloys,
carbon, stainless steel etc.
BLIND
Forged R
ing
Blind
Hindon Forge specializes in all types of typical forgings and
possesses technology to produce rings & hollow forgings.
The production of sleeves, housings, bearing shells & long
weld necks are some of the products, which are being
covered under hollow forgings.
he blind & tube sheets like steel blind sheets, steel tube
sheets, forged steel tube sheets are manufactured as per
international standards and as per customer's requirement.
Blind flanges & steel blinds are normally used to stop one
end of a flanged pipe, a valve orifice or the opening of a
pressure vessel.
SIZE PRODUCED
• Carbon Steel Blind & Tube SheetsOuter diameter not to exceed 2,000 mm and the forged
weight not to exceed 5,000 Kg
• Alloy Steel Blind & Tube SheetsOuter diameter not to exceed 1,600 mm and forged
weight not to exceed 2,000 Kg
T
We Excel in responding to client requirement with...
...our process efficiencies ...unique combination of forging and process capabilities ... superior line of forged products
6
PRODUCTS
SHAFT
SHAFTWe have gained huge expertise and specialization
in manufacturing and export of shafts for varied industrial requirements, which include industrial engineering, automobiles and general mechanical engineering needs. These shafts can be customized to suit specific needs.
PRODUCT RANGE
We manufacture and supply a wide range of
forged steel shafts for various purposes,
including industrial engineering, automobiles and
general mechanical engineering purposes.
We offer industry specific shafts that are used in
various applications. Some of the common types
of shafts are Rotary Shafts, Precision Shafting,
Linear Shafts, Shaft Collars, Flexible Shafts.
Some of the dimensional details are
• Maximum outer dimension - 300 mm • Maximum length - 3000 mm • Maximum forged weight - 3000 Kg
We make available carbon steel, alloy steel and
stainless steel shafts of quality finishing and fine
polishing. The shafts are rust-resistant and easy
to install.
APPLICATIONS
• Stream Turbine : Turbine Rotor Shaft, Turbine
Blade, Valve, Bush and Casing Bolt
• Gas Turbine: Compressor Disc, Turbine Disc
(Inconel 706, 718), Spindle Bolt (Inconel
718) and Compressor Blade
• Nuclear Power : Casing, Coupling, RPV Stud
Bolt, Pump Shaft
These are the major applications that find their
place in industrial set-up. Apart from this, there
are various other applications in domestic arena
specially in hand pumps, grinding machines, etc.
our Products are
...durable, reliable & cost effective ...they respond effectively to tough working conditions & heat treatment ...due to their strength, ductility and resistance properties.
7
We understand the importance of quality products and the long way it
goes in establishing a name as a brand. To achieve this goal we have
set rigorous quality control procedures at different stages of sourcing
of raw material, production and supply. International practices and
methods are adopted to produce international standard products.
We have established linkages with reliable and established suppliers
for our raw material to ensure quality, consistent and timely delivery so
that we can avoid delays in supply of orders and fulfill our
commitments.
Tested Ingots are heated in furnaces, which are regularly calibrated for
their thermal efficiency. Forging process then undertakes, which is
keenly supervised for every stroke of hammer that shapes various
items into desired forms and shapes.
If demanded, the forgings can undergo destructive and non-
destructive testing to meet specific customer requirements. These
testings can be conducted in-house or by third parties to ensure
complete adherence to quality. We are approved with BHEL, LLoyds,
DNV, IBR, Tractbel, FACT, HMT, Starwire India Ltd.
Quality, according to us, is not only the efficiency and durability of
products but also its utility for which it is bought and thus we work
closely with our clients to know their exact needs and requirements.
We have developed a highly sophisticated laboratory house to ensure
superior quality and defect free products, which includes: Ultrasonic
Testing Machine Tensile Testing Machine Hardness Testing
Arrangements All Measuring Instruments Chemical Testing
Equipments Impact Testing Machine Normalizing Heat Treatment
Facility Microscope, MPI Test available
leveraging on our process...
QUALITY
8
... our technologies
CERTIFICATERecognizing our quality management system and our compliance with international quality standards, we are awarded with ISO 9001:2000 certification. We have set a quality control department to ensure manufacturing in compliance with ISO standards.
Contact us
HINDON FORGE PVT. LTD.C-173, B. S. Road, Industrial AreaGhaziabad(U.P.)-201 001Phone : 91-120-2700935, 2700924Fax : 91-120-2702100,2751525Cell : 91-9811377660E-mail: [email protected] Website: www.hindonforge.net
Leveraging on our core competencies
QUALITY POLICY
We strive for total customer satisfactionby providing quality products on time,
* Inspection at every stage* Healthy working environment * Continual improvement* Employees involvement
THROUGH :
CA
G A
DV
ER
TIS
ING
: 9
81
06
12
12
2
