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Chapter_4 HISTORICAL BACKGROUND OF THE TEXTILE INDUSTRY =================================================== INTRODUCTION The textile industry is as old as the human civilization. Cloth is one of the basic needs of human being. In ancient ages, the cloth was made only from cotton. At present, cloth is made from silk, rayon, nylon, filament yarn, man-made fiber, viscose, staple and polyester etc. Besides this, cloth is prepared by hand process. But in this modern era highly modernized technique and computerised looms are used for the production of cloth. The entire process is being done by high technique machines. Earlier, textile industry comprised of only cloth weaving, but today it includes ginning, reeling, spinning, weaving, processing, sizing, printing and garment manufacturing also. The textile industry plays a vital and significant role in the economy of our country. In the words of N.M. Mugadur, the director of enforcement, "Textile is one of basic essential commodities and hence it is listed under essential Commodities Act 1955. It has its own importance in the daily life of common masses as next to food. It is classified as industrial consumable and general public consumable commodity."
Transcript
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Chapter_4

HISTORICAL BACKGROUND OF THE

TEXTILE INDUSTRY

===================================================

INTRODUCTION

The textile industry is as old as the human civilization. Cloth is one of the

basic needs of human being. In ancient ages, the cloth was made only from cotton.

At present, cloth is made from silk, rayon, nylon, filament yarn, man-made fiber,

viscose, staple and polyester etc. Besides this, cloth is prepared by hand process.

But in this modern era highly modernized technique and computerised looms are

used for the production of cloth. The entire process is being done by high

technique machines. Earlier, textile industry comprised of only cloth weaving, but

today it includes ginning, reeling, spinning, weaving, processing, sizing, printing

and garment manufacturing also. The textile industry plays a vital and significant

role in the economy of our country.

In the words of N.M. Mugadur, the director of enforcement, "Textile is one

of basic essential commodities and hence it is listed under essential Commodities

Act 1955. It has its own importance in the daily life of common masses as next to

food. It is classified as industrial consumable and general public consumable

commodity."

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ROLE OF TEXTILE INDUSTRY IN INDIA:

In India, the Textile Industry has got an important place. It has a great

contribution to the economy of the country. It also contributes to the industrial

output, employment generation and foreign exchange earnings. The value addition

in the manufacturing sector is 20% and the contribution to GDP is from 4 to 5%

and export earning by the Textile industry in India is more than 30% of the total

export. The textile industry spread from rural areas to the big cities like

Ahmedabad, Mumbai, Calcutta, Chennai etc. In rural areas handlooms are busy in

producing of cloth. In small cities, thousands of powerlooms are working in the

textile field. Lakhs of poor people are getting their livelihood by manufacturing

cloth. They also provide the local requirement of cloth on a lower rate of price. In

this respect, the Textile Industry is ranked next to agriculture in India.

GROWTH AND DEVELOPMENT :

The Textile Industry in India is categorized into the following three sectors,

(a) Mill Sector - Organized Sector

(b) Handloom Sector - Organized Sector

(c) Powerloom Sector - Un-organized Sector

(a) Mill Sector :

The mill sector is more organized than handloom and powerloom sector. It is

because of the fact that this sector is dominated by the capitalists. The first Textile

mill in the country was established in Mumbai in 1818 with 1,000 powerlooms.1

Growth & Development of Mill Industry:

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There was a rapid growth in 1900. There were 190 mills with 50 lakhs

spindles and 40,000 looms during the first world war it went up to to 65.97 lakhs

spindles and 94,000 looms. In the beginning of Second World War (1939), the

spindles were more than 10 millions and the number of looms went up to more than 2

lakhs. The growth and expansion got slow during the War. After the war, the mill

industry geared up on full speed again. 2

The following table gives a detailed and comprehensive study of growth of

the mill industry. 3

Table No. 4.1

Years as on

March End No. of Mills

Spindles

installed

(millions)

Looms

installed

(thousands)

Spinning Composite Total

1948

1951

1961

1971

1981

1982

1983

1984

1985

1986

1987

1988

88

107

196

379

415

442

561

639

674

702

744

752

105

276

285

291

278

281

280

281

281

282

283

283

193

383

481

670

693

723

841

920

955

954

1027

1035

10.07

11.25

13.83

17.98

21.23

21.93

22.91

24.28

25.57

26.02

26.12

26.25

193

196

199

206

208

210

210

210

210

280

280

199

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1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

769

770

777

846

874

901

1148

1294

1438

1504

282

281

285

271

268

260

268

275

281

278

1051

1051

1062

1117

1142

1175

1916

1569

1719

1782

26.48

26.59

26.67

27.82

28.09

28.60

30.70

31.75

33.15

33.88

184

181

178

169

158

150

139

132

124

-

Source : Compendium of Textile statistics 1999 (Page No. 3,3.)

YARN AND CLOTH PRODUCTION :

During the war, the cloth production was meant for defence services. The

handloom sector provides the need of civilian requirement. Therefore, the mill

sector was allowed to expand the spinning wings to fulfill the demand of yarn.

The following table shows the production of yarn and cloth by mill sector.4

Table No. 4.2

Year

Yarn.

Production

(Million kg.)

Cloth Production

Total Mill

(in million

meters)

Decentralised

Sector (in million

meters)

1948 675 3949 1,151 5,100

1951 591 3727 1,014 4,741

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1961 862 4701 2,372 7,073

1971 881 41.15 4,473 8,588

1981 1067 4168 6,820 10,988

1991 1510 2590 15,228 17,818

1995 1696 2271 15,976 18,247

1996 1894 2019 17,201 19,220

1997 2148 1957 19,352 21,309

1998 2213 1948 20,957 22,899

1999 2022 1785 20,689 22,474

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COMPARATIVE GROWTH OF THE SPINNING AND COMPOSITE TEXTILE

MILLS (NON SSI) IN 1988-89 AND 1998-99 (STATE-WISE) : 5

Table No. 4.3

STATES/

UNION

TERRITORIES

NO. OF MILLS INSTALLED CAPACITY

SPINNING COMPOSITE SPINDLES(000) ROTORS LOOMS

1989 1999 1989 1999 1989 1999 1989 1999 1989 1999

STATES

ANDHRA PRADESH

ASSAM

BIHAR

DELHI

GOA

GUJRAT

HARYANA

HIMACHAL PRADESH

JAMMU & KASHMIR

KARNATAKA

KERALA

MADHYA PRADESH

MAHARASHTRA

MANIPUR

ORISSA

PUNJAB

RAJASTHAN

TAMIL NADU

UTTAR PRADESH

WEST BENGAL

UNION TERRITORIES

DADRANAGAR HAVELI

DAMAN & DIU

PONDICHERRY

58

3

4

--

1

28

14

4

2

32

24

8

43

1

12

19

26

428

35

24

--

--

3

96

6

8

--

1

57

75

14

2

49

32

40

124

1

15

67

44

821

56

24

1

1

9

2

--

2

4

--

90

2

--

--

12

5

17

79

--

1

2

8

23

15

17

--

--

3

2

2

1

1

--

90

2

1

--

10

4

19

77

--

1

2

8

26

16

15

--

2

2

1437

81

109

166

26

4073

305

74

34

1074

721

745

5109

16

340

586

809

4698

1712

1196

--

--

171

2110

130

181

23

26

4124

369

463

61

1122

884

1346

5020

16

362

1329

1293

12485

2003

1124

31

6

214

744

--

--

960

--

8992

168

--

336

1632

--

3000

2756

--

--

2064

1416

17840

--

504

--

--

--

7402

--

--

--

--

34246

67856

3112

992

45856

1724

14348

43044

--

3400

25016

17840

101775

9232

2425

--

1623

2888

1246

--

596

2442

--

59479

335

--

--

5439

1504

9808

66753

--

1014

1245

3019

9318

107451

9118

--

--

1932

1246

240

60

230

--

45234

211

2

--

2890

1204

6500

36104

--

1048

1023

1582

5626

1391

6695

--

--

1218

TOTAL 769 1543 282 281 26482 34722 40412 38277

9

19399

3

12250

4

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Note : 1989 and 1999 related to March 89 and March 99 respectively.

LOCATION OF THE MILL SECTOR :

Generally, the mills were set up near the cotton growing areas or near the ports

where it got the import and export facilities. Instead of these, tax facility and free-land

also contributed to the expansion of mill industry. As a result the regional imbalance

came into existence in the textile industry. At present, Mumbai and Ahmedabad have

about 60% of mills out of the total number of mills in the country.

COMPARATIVE GROWTH OF THE SPINNING AND COMPOSITE TEXTILE

MILLS IN 1986-87 AND 1996-97 (STATE-WISE) : 6

Table No. 4.4

STATES/

UNION

TERRITORIES

NO. OF MILLS INSTALLED CAPACITY

SPINNING COMPOSITE SPINDLES(000) LOOMS

1987 1997 1987 1997 1987 1997 1987 1997

STATES

ANDHRA PRADESH

ASSAM

BIHAR

DELHI

GOA

GUJRAT

HARYANA

HIMACHAL PRADESH

JAMMU & KASHMIR

KARNATKA

KERALA

MADHYA PRADESH

MAHARASHTRA

MANIPUR

ORISSA

PUNJAB

RAJASTHAN

TAMIL NADU

UTTAR PRADESH

51

2

4

--

1

28

13

3

2

31

23

9

40

1

11

19

26

416

37

92

3

7

--

1

52

71

11

2

46

31

43

109

1

14

53

42

776

52

2

--

2

4

--

90

2

--

--

12

5

17

79

--

1

2

8

23

15

2

2

2

3

--

92

2

--

--

11

4

16

75

--

1

1

7

25

16

1326

64

109

167

26

4179

299

58

36

1068

692

817

5386

14

284

548

789

7181

1711

1929

111

181

109

26

4184

369

308

53

1176

870

1221

5000

16

378

1058

1111

11690

1952

1204

--

596

2835

--

65601

393

--

--

6401

1504

12583

76137

--

1014

1245

2985

9900

13257

845

240

60

312

--

45477

211

--

--

3159

1204

6598

37630

--

1048

969

1502

6035

11687

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WEST BENGAL

UNION TERRITORIES

DADRA NAGAR HAVELI

DAMAN & DIU

PONDICHERRY

24

--

--

3

22

1

1

8

18

--

--

3

17

--

2

3

1169

--

--

192

1172

20

3

211

9876

--

--

2679

6796

--

--

144

TOTAL 744 143

8 283 281

2611

5 33148

20821

0

12391

7

Note : 1987 and 1997 related to March 87 and March 97 respectively.

In the modern age, nearly 10 lakh workers are employed in the mill industry

in the country. There are a large number of auxiliary industries depending on this

sector such as manufacturing accessories, spare parts, ancillaries, and chemicals

etc.

The spindle age capacity increased from 27.82 million in 1992 to 33.93

million as on December 1998. On the contrary, loom age decreased from 1,69,000

in March 1992 to 1,24,000 in December 1998.

Out of the total 1788 cotton / man made fiber textile mills, 192 mills are in

the public sector, 152 in the co-operative sector and 1444 in the private sector.

The growth capacity in the organized mill sector is given as under.

GROWTH CAPACITY IN THE ORGANIZED MILL SECTOR 7

Table No. 4.5

Year ending No. of Mills Installed No. of

Spinning

Compos-

ite Total

Spindles

(000)

Rotors

(000)

Loom

(000)

31.3.1992 846 271 1117 27.82 113 169

31.3.1993 874 268 1142 28.09 127 158

31.3.1994 909 266 1175 28.60 139 150

31.3.1995 1148 268 1416 30.70 185 139

31.3.1996 1294 275 1569 31.75 226 132

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31.3.1997 1438 281 1719 33.15 276 124

31.3.1998 1504 278 1782 33.88 313 124

31.3.1998(P) 1510 278 1788 33.93 317 124

P-Provisional

The follows table showing the closure of cotton/man made fibre textile

(mills) in India.

CLOSURE OF COTTON/MAN MADE FIBRE TEXTILE (MILLS) 8

Table No. 4.6

Year/Month

End No. of Mills Installed Capacity

Employees

on roll

Spinning Composite Total Spindles Rotors Loom

s (000)

1992-93

1993-94

1995-96

1996-97

1997-98

Dec. 1998

64

75

100

118

127

184

59

57

71

91

93

100

123

132

171

209

220

284

3520

2590

4668

5469

5752

6994

1776

3232

6589

9270

10813

21686

366

362

450

542

553

585

178

173

228

252

260

299

The following table gives an obvious picture of production of spun yarn

industry SSI in India.

PRODUCTION OF SPUN INCLUDING SSI 9

Table No. 4.7

Year Cotton

Yarn

Blended

Yarn

100% Non-

Cotton Yarn

Total

Yarn

1992-93 1569 247 125 1941

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1993-94

1994-95

1995-96

1996-97

1997-98

1998-99 (Apr.-Sep.)

(P)

1998-99 (A)

(P) Provisional

(A) Anticipated

1697

1696

1894

2148

2213

987

2045

305

346

395

484

583

306

630

140

158

196

162

177

86

185

2142

2200

2485

2794

2973

1379

2860

The following table indicates the count-wise production of cotton yarn.

COUNT-WISE PRODUCTION OF COTTON YARN 10

Count-Group (Million Kg.)

Table No. 4.8

Year 1 -

10s

11s –

20s

21s –

30s

31s -

40s

41s –

60s

61s –

80s

81s- &

above Total

1992-93

1993-94

1994-95

1995-96

1996-97

1997-98

1998-99 (Apr.-Sep.)

(P)

1998-99 (A)

241

278

282

310

479

503

220

465

346

385

389

415

511

518

228

470

284

314

321

391

405

462

25

395

487

494

470

490

515

539

240

501

136

144

145

153

136

136

55

134

44

48

48

95

60

53

22

45

31

37

43

40

52

39

17

35

1569

1697

1696

1894

2148

2250

987

2045

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(P) Provisional

(A) Anticipated

CIVIL DELIVERIES OF HANK YARN 11

Table No. 4.9

Item 1992-

1993

1993-

1994

1994-

1995

1995-

1996

1996-

1997

1997-

1998

1998-

99

(Apr.-

Sep.)

(P)

1998-

1999(A)

Cotton

Blended

100% Non-Cotton

Total

377

1

37

415

422

Neg.

42

464

438

1

51

490

504

1

66

571

519

4

67

590

540

5

53

598

243

2

24

269

508

5

52

565

(P) Provisional

(A) Anticipated

(B) HANDLOOM SECTOR :

Handloom industry is the oldest one in the country. This industry has been

playing a vital role in the production of cloth for countries. The Indian Muslim

weavers attracted the buyers of foreign countries like Egypt, Arab, Greece and

Rome. The handloom sector was in full gear during the Second World War. During

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the war time, this industry satisfied the internal demand of the country. After the

war, this sector suffered a setback.

RESTRICTION BY THE GOVERNMENT :

In 1950, the government enforced a policy of reservation of some types of

the cloth for the handloom industry. The government of India restricted the mills

and large powerloom unit from manufacturing of dhoties with border containing

coloured yarn and exceeding 1/4" width or use of jari or art silk or silk yarn on

dhoti border. Production of any Lungi, Sarang or Gumcha with a check pattern or

any cloth with check pattern and having a width between 42" and 52" from which

Lungees, Sarang, and Gumchas could be made, and the production of chaddars,

bed sheets, bed covers and anything of checked or stripe pattern was prohibited.

Because of this restriction the handloom industry got a new life. The government

policy of course, was always favouring the handloom sector.

ROLE OF GOVERNMENT IN THE PROGRESS OF HANDLOOM:

For the development and expansion of handloom sector the government of

India has taken the following steps.

(i) In 1952 Textile Inquiry Committee was appointed under the

chairmanship of Shri Nityanand Kanungo.

(ii) All India Handloom Board was set up to advise the government in

respect of the problems of handloom industry.

(iii) Additional Excise Duty on Cloth Act was passed in 1953.

For the promotion and development of the handloom sector different

schemes have been introduced for the (handloom) weavers. They are as under.

a) Employment generation programmes.

b) Modernization and Upgradation of Technology.

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c) Input Support.

d) Marketing Support.

e) Publicity.

f) Infrastructural Support.

g) Welfare measures.

h) Composite growth oriented packages.

The follows table shows the number of Handlooms state-wise.12

Table No. 4.10

Name of the states No. of Handloom

Urban Rural Total

Andhra Pradesh 57327 162383 219715

Arunachal Pradesh 68 45448 45516

Assam 653775 1343793 1404168

Bihar 11557 71100 82657

Goa 9 86 95

Haryana 13969 6303 20272

Himachal Pradesh 1075 30289 31364

Jammu & Kashmir 4617 20655 25272

Karnataka 36999 44586 81585

Kerala 4751 46878 51629

Madhya Pradesh 15740 31691 47431

Maharashtra 50953 16689 67642

Manipur 42359 227902 270261

Meghalay 427 7774 8201

Mizoram 21092 82702 103794

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Nagaland 11224 66279 77503

Orisa 5933 113072 11900 5

Punjab 3651 8577 12228

Rajasthan 8151 25105 33256

Tamil Nadu 121742 306803 428545

Tripura 264 118808 119072

Uttar Pradesh 99966 160748 260714

West Bengal 37194 301305 339499

Pondichari 3867 1376 5243

Total 630489 3260087 3890576

CLOTH PRODUCTION :

22% of the total production of cloth is manufactured by the handloom sector,

especially dhoties and sarees in various parts of the country. It is because of the

state government intervention through financial help and implementation of

various development and welfare schemes this sector has been able to withstand

the competition from powerloom and mill sector. As a result, the cloth production

has gone up to 7862 million sq. meters in 1997-98.

Table shows the percentage of various cloth pattern. 13

Table No. 4.11

S r. No. Type of Cloth % to Total

Production

1 Dhoties 23

2 Sarees 26

3 Shirting & Coatings 08

4 Bed Sheets 04

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5 Towels 08

6 Others including lungees, Sarees

Sarang, Hanker chiefs, Bleeding mattress etc. 31

Total 100

Growth of Powerloom, Employment And Production of Cloth 15

Table No. 4.12

Year No. of Powerloom

Units

No. of Powerloom

(Revised) Employment

1992 309064 1200111 3000278

1993 310590 1239268 3098170

1994 319728 1314003 3285008

1995 326286 1365284 3413210

1996 333017 1411903 3529758

1997 349280 1523336 3808340

1998 355791 1576977 3942443

(upto 31.8.98)

(C) POWERLOOM SECTOR

It is very difficult to indicate when and where the first powerloom was set up

in the country. However, the Fact Finding Committee had pointed out that there

were 15000 powerlooms in 1942. The main centres of powerlooms are Mumbai,

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Ahmedabad, Ichalkaranji, Sholapur, Surat, Tanda and Jabalpur. Some other state

having powerlooms are West Bengal, Karnataka and Punjab.

In 1941, Mumbai had almost 55% of the total powerloom in the country. Other

important states were Madhya Pradesh and Karnataka. In 1958, the powerloom

spread out rapidly in other states also.

Following table shows the percentage of location of powerloom in various

states and union territories of India. 16

Table No. 4.13

Sr.

No. States

Total Number

of Powerlooms

(in Lakhs)

Cotton

Powerlooms

(in Lakhs)

1 Andhra Pradesh 0.15 0.09

2 Assam 0.12 0.02

3 Bihar 0.07 0.06

4 Gujrat 0.92 0.23

5 Haryana 0.02 0.01

6 Karnataka 0.34 0.12

7 Kerala 0.06 0.05

8 Madhya Pradesh 0.16 0.13

9 Maharashtra 2.26 1.76

10 Orissa 0.04 0.04

11 Punjab 0.22 0.05

12 Rajasthan 0.08 0.07

13 Tamil Nadu 0.93 0.69

14 Uttar Pradesh 0.24 0.19

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15 West Bengal 0.15 0.13

16 Other States and Union Territories 0.05 0.03

Total 5.71 3.67

CONVERSION SCHEME OF HANDLOOM TO POWERLOOM:

According to the Kanungo Committee the Government introduced a scheme of

conversion of the Handloom into Powerloom in the co-operative sector. It

recommended 35,000 powerloom only. There were some conditions to be observed

in the conversion which are as follows.

(i) The allotment of looms would be on co-operative basis only.

(ii) Powerloom should be housed in weaver’s cottages themselves.

(iii) Other powerloom co-operative societies may be formed.

(iv) The size of the powerloom unit should be of 10 looms.

(v) Powerloom unit should be located in rural areas. The place having the

population of 30,000 or less than that shall be considered as a rural area.

(vi) Only one powerloom to each weaver should be allotted.

(vii) Powerloom under this scheme is meant exclusively for the production of

cotton only.

For the completion of this scheme, a loan upto 87.50% as a share capital and

Rs. 100/- as a membership fees for the co-operative societies was provided.

Besides, the cent percent loan for the cost of powerloom with motor and other

expenses out of which 50% of the total sum will be given as a grant and 50% as a

loan. Rs. 500/- was also sanctioned as a working capital.

The scheme proved to be a failure in Maharashtra due to the shortage of

working capital. There were many difficulties such as delay in the supply of

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powerloom, supply of electricity and provision of capacity. In rural areas

electricity was not available.

REASON FOR THE FAILURE OF THE SCHEME :

The government tried its best for the success of the Conversion Scheme and

provided financial assistance but, the scheme did not prove to be success in a true

sense of the term for the following reasons.

(i) The working capital was not sufficient to run the powerloom.

(ii) The people, who have had 30,000 handlooms in rural areas, related to co-

operative societies discouraged the scheme.

(iii) There were no power facilities for winding warping sizing supply of yarn

and finishing etc.

(iv) There was no proper arrangement for the allotment of looms in the co-

operative societies.

GROWTH OF POWERLOOM INDUSTRY :

The decentralised powerloom sector plays a unique role in meeting the

clothing needs of the country. The growth and expansion of powerloom industry

over the years have been phenomenal.

Not only the production of cloth but also the employment have been increasing

rapidly in the powerloom sector. The powerloom industry produces a wide range

of cloth, both grey and processed. The contribution of powerloom sector is 55% of

the total production of cloth in the country. The powerloom products are

comparable in the world market. The importance to the Indian economy in the

present circumstances should not be therefore overlooked. A great deal of

responsibility is therefore thrust on the powerloom industry. The first

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powerloom unit was set up in 1904 in the country. The growth of powerloom

industry started during the First World War. The First World War brought a golden

chance to flourish, not only to the handloom sector but also to the powerloom

industry in the country. The traditional handloom owners turned powerloom due to

low expenses and handloom profits. There was also exemption to the small

powerloom units from the restriction that was imposed on bigger units. The

number of units was increasing slowly. After the Second World War, there was

rapid growth in the powerloom sector. In 1958, the number of powerlooms went up

to 44500. In 1980, it increased by 45 lakhs.

GROWTH OF POWERLOOM INDUSTRY IN MAHARASHTRA:

Bombay, Bhiwandi, Malegaon, Dhule, Ichalkaranji and Sholapur are the main

centres of powerloom industry in Maharashtra state. All these centres have a

speciality in the pattern of weaving and are known for their variety of cloths.

Ichalkaranji is famous for its superfine dhoties and multi-colour sarees that are

called 'Patal'. The powerloom of Sholapur are engaged in manufacturing Jacquard

Chaddars and towels that earn a handsome foreign exchange for the country. On

the other hand, Malegaon and Dhule are well-known for coloured sarees with silk

and Zari border Irkal, Zar-Zamin, Apsara, Mangla, Boutique are some of the

famous pattern of sarees. Moreover grey cloth is another product of the centre.

Bombay has got main place in the textile industry. All types of cloths such as long

cloth, grey cloth, suiting, shirting, printed materials, dhoties and silk sarees are

some of the special products of Bombay textile industry.

Importance of Bombay:

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Earlier, it is mentioned that the textile industries are established near the cotton

growing areas and near the port, which had the facility of import and export. After

the First World War, the textile industry was mainly concentrated in Bombay due

to the following reasons.

(i) Humid climate of Bombay is suited for the cotton spinning.

(ii) Facility of Transport.

(iii) Easy availability of funds.

(iv) Provision of raw-material.

(v) Advertising facility.

(vi) Import and Export facility.

(vii) Supply of electricity and water.

(viii) Banking facility.

(ix) Cheap and skilled labour.

(x) Connected to all big cities of India by railways, roads and air.

(xi) Head office of the Textile Commissioner.

(xii) Main centre of mill industries on the textile field.

(xiii) International city due to air-port.

(xiv) Being the capital of Maharashtra state.

(xv) Facilities of processing, sizing, printing, spinning and dying etc.

OTHER POWERLOOM CENTRES IN MAHARASHTRA:

Apart from Mumbai, there are also some other important powerloom centres in

Maharashtra. They are Bhivandi, Malegaon, Ichalkaranji, Dhule Sholapur etc.

(i) Bhiwandi: Bhiwandi has got more importance in the textile industry

than the others centers of powerloom as it is located near Bombay. Because of

locality, Bhiwandi received all facilities that are available in Bombay. Presently,

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more than one lakh powerlooms are running over there. The powerloom industry

got rapid growth and expansion due to financial assistance and support of mill

owners from Bombay. One more reason is that, in Bombay, after 1980, the mill

mazdoors went on strike under the leadership of Datta Samant. Nearly 13 mills

were locked due to less than enough capital and strikes. Lakhs of mazdoors

became jobless. The mill owners turned towards Bhiwandi by supplying sized

beams and yarn and encouraged the setting of powerlooms. The mill owners

received prepared cloth. It is called "Master Weavers". Approximately 60%

powerlooms are working as master weavers. At present, suiting and shirting are

common products. Now a days, the famous powerloom centre is experiencing a

sever crisis of electricity supply. The charges are increased from Rs. 120/- to Rs.

300/- per powerloom by the Government of Maharashtra which is unbearable not

only for the powerloom owners form Bhiwandi but also the other centres. Due to

the crisis 50% powerloom units are locked-up.

(ii) Ichalkaranji: Ichalkaranji is one of the eminent powerloom centre in

southern Maharashtra. The powerloom industry started here in 1904. The specialty

of this center is the product of multi-coloured ‘Patal’ sarees made from imported

yarn. After 1956, the weavers of Ichalkaranji shifted their production to grey cloth

in fine and superfine dhoties and mulls. Influenced with the present age of

modernization, the weavers are on the path of modernization of powerlooms.

(iii) Sholapur: Sholapur is situated in the southern part of Maharashtra.

Sholapur is a centre where mills, handlooms and powerlooms have developed side

by side. In the beginning, the handloom was providing the local needs. After the

First World War, a mill was established in 1950-55. Hence the weavers purchased

and set up their own looms. At present, one lakh powerlooms are working there.

They are busy in manufacturing Jacquard chaddars and towels. These products

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have great demand in the country and are also exported to African countries and

are earning foreign exchange.

(iv) Dhule: Dhule is situated on Bombay-Agra Road, to the east of Malegaon

in Maharashtra, at a distance of 55 kms. It is also known for its coloured sarees as

is Malegaon. At present, 20,000 powerlooms are working there. Presently some

powerlooms are manufacturing grey cloth of cotton, polyester and rotto etc.

At present, all the powerloom centre in Maharashtra are facing the crisis of the

increase in the electric charges. The fixed rate of Rs. 120/- to 160/- now has been

increased upto Rs. 300/- per powerloom by the M.S.E.B. Strikes, morcha, hunger

strikes, processions, meetings and representations are organized to ventilate

grievances.

A COMPARATIVE STUDY OF POWERLOOM INDUSTRY WITH THE

HANDLOOM SECTOR AND MILL SECTOR :

The Indian Textile Industry is divided into three sectors. Among them,

powerloom and handloom sectors are decentralised and non-organized. The Mill

Sector is powerful and is dominated by the capitalists. Generally, it is said that, the

powerloom sector is the great rival of mill and handloom sectors. According to the

14th report of the Estimate Committee of the 6th Loksabha of March 1978 that

"The powerloom industry at all on the contrary is playing a role of restricting the

monopolistic powers of Mills sector and thereby helping a common man to get

cloth at reasonable price." 17

It is a matter of fact that the powerloom industry is extended to small towns

and villages in Indian Territory. At all the centres, the weaving pattern of cloth is

varied according to the area. So there is no question of competition. At present, in

Ichalkaranji and Sholapur, powerlooms are engaged in producing ties coloured

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cheek sarees, mull etc. In Madras, the handlooms are concentrated on the

production of dhoties, saree, shirting, coating and towels. In Malegaon coloured

sarees grey, polyester and rotto are manufactured.

In fact, the powerloom and handloom sectors are producing 75 per cent of the

total cloth produced in India. These two sectors are busy in providing a gainful

employment to the poor people of the area. In this manner, it is helping to promote

the economy of the county and also solving its unemployment problem.

In spite of these important roles of the powerloom industry, it does not get any

facility from the government. On the contrary, the powerloom owners are exploited

by the mill owners, capitalists, traders, and middlemen. Several other restrictions

are imposed by the government to time in order to save the mill and handloom

sector.

RECOMMENDATIONS OF THE COMMITTEES:

Instead of giving any facility or financial help to the powerloom industry the

governments appointed various committees to find out the problems of textile

industry in the country. Kanungo committee (1954), Ashok Mehta Committee

(1964), Siva Raman Committee (1974) were appointed by the government to study

the problems. Among them, the only committee of Ashok Mehta, recommended in

a true manner and in sympathetic way for the powerloom industry. It was the first

committee which advised the government to include the powerloom sector in Five

Year Economical Development Plan. It also granted the powerloom industry its

social status.

The Kanungo Committee and Siva Raman Committee recommendations were

disfavouring as well as discouraging the powerloom sector.

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According to the fact Finding Committee (1942) "A more serious rival to the

handloom industry than the mills had arisen in the small sector powerloom

factory."

This rival combines itself owing to its medium scale production, the

advantages of both mill and handlooms. It can utilize cheap electric power and

avail itself of the modern appliances in weaving. The competition from

powerlooms is a growing phenomenon which about 15 years ago the handlooms

had nothing to fear from. Powerlooms are not subject to any irksome restriction

such as factories Act or special taxes. As such they are source of competition in

important line to the mills as well. The cost of production in powerloom is

comparatively low owing to small overhead charges and economics of mechanical

production. 18

The recommendations of Siva Raman Committee were very harmful

for the powerloom sector. Therefore, there was no question for the Mill sector to

go against it. The Siva Raman Committee suggested that for the protection of

handloom weavers against unemployment, the government must impose restriction

on further expansion and growth of powerloom industry. Really, the

recommendations of Siva Raman Committee were poison for the powerloom

sector. So it is clear that anytime and anyway, the policy of the government in

respect of powerloom industry is not favourable and encouraging. Because of this

the powerloom suffered and faced a lot of difficulties and could not do much

progress in the textile field of the country. Whatever progress is seen by the

powerloom sector in various centres are self dependent and without any help from

the government Later or earlier in the B.J.P. Govt., the textile minister Mr. Kansi

Ram Rana who is from Surat in Gujrat constituency which is one of the

powerloom centres in India, paid sympathetic heed towards the industry. It is

hoped that some encouraging and needful step would be taken by him. It is because

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while formation of All India Textile Board, Mr. Momin Mujeeb Ahmed has been

selected from Malegaon powerloom centre as a representative.

EXPLOITATION OF POWERLOOM OWNERS:

Yarn is the basic need for handloom and powerloom industry. These yarns are

supplied by the textile mills. The handloom requires the yarn in the form of hanks

while the powerloom in the form of cones or sized beams. The Textile Mills and

Spinning Mill are dominated by the capitalist. They have created the vicious circle

of distribution chain of yarn to the powerloom weavers. In the selling process of

yarn there are relatives of mill owners, agents, brokers and other middlemen who

purchase and sell the yarn. In this way, the sold and purchased yarn passes through

four to five hands before reaching its actual users. At every stage, the profit is

earned. These middlemen buy and fix the price of yarn according to the

fluctuations of demand and supply. They create a shortage of yarn and increase the

price. In this way, the powerloom owners or weavers have to pay more than the

actual price of millrate, so the poor, disorganized and helpless powerloom weaver

owners are exploited by the millsowners. Apart from this, the government does not

take any effective step to stop these malpractices of mill owners.

There is no doubt that the small powerloom owners and weavers are very

much in the grip of the mill owners and middlemen and being exploited and put to

hardships.

It is because, during the elections, the mill owners and capitalists give election

funds to the political parties for their expenditure in election.

After the election the mill owners sell yarn according to their will by creating

artificial shortage of yarn. That’s why the government does not pay any heed

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towards the protest or strike of the powerloom owners.

EXPLOITATION BY THE CLOTH MERCHANT:

Lack of processing facility is one of the deficiencies in the powerloom

industry. As a result, the powerloom owners helplessly sell their grey cloth from

the mills and traders or master weaver who sells the cloth on higher rate after

processing. Here these traders and mill owners created artificial market crisis and

exploit the powerloom owners.

This exploitation of powerloom owners is continued on both the sides

i.e. at the selling of yarn and purchasing of cloth. The powerloom owners do not

take any interest in the co-operative movement. They are totally dependent on the

yarn suppliers, traders and cloth merchants. In this regard, the Estimate Committee

of 1978 recommended “the state government should come forward with the time

bound programme to free weavers from the clutches of master weavers.” 19

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REFERENCE

1. The Powerloom Enquiry Committee Report 1964

Ministry of Textile and Commerce

Government of India, New Delhi

Page No. 5

2. All India Textile Mill Federation, Bombay

Compendium of Textile Statistics 1999

Page No. 30

3. Ibid, Page No. 65

4. Ibid, Page No. 31

5. Ibid, Page No. 31

6. Annual Report 1998-99 Textile Industry

Government of India

Page No. 12

7. Ibid. Page No. 15

8. Ibid. Page No. 13

9. Ibid. Page No. 14

10. Ibid. Page No. 11

11. Powerloom Inquiry Committee

Page No. 11

12. Assistance Director Office of the Commissioner

Handloom, Powerloom, Ministry of Textile,

Govt. of India, New Delhi. 110011

13. Powerloom Enquiry Committee 1964

Minsitry of Commerce Textile & Commwerce

Government of India, New Delhi

Page No. 29

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14. Annual Report 1998-99,

Ministry of Textile,

Government of India, New Delhi

Page No. 18

15. Annual Report 1998-99, Ministry of Textile,

Government of India, New Delhi

Page No. 19

16. R. R. Ansari,

A study of Marketing Problems of Powerloom

Industry in Malegaon.

Thesis Submitted to University of Pune, 1979

Page No. 49

17. Powerloom Enquiry Committee Report 1964

Ministry of Commerce and Textile

Government of India, New Delhi

Page No. 39

18. Yantra-Magh, November 1980, Ichalkaranji

Page No. 30

19. Powerloom Enquiry Committee Report 1964

Ministry of Commerce and Textile

Government of India, New Delhi

Page No. 31

xxx

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