HK Contromatic

VALVE AUTOMATIONHT-LIT 013322E 09/06

Introduction to Valve Automation Products

IECExIECExIECEx

2

HK Contromatic

Dear Customers and Partners,

We, HKC, Thank all of you for giving us endless

support and heartfelt advice for the progress of the

company.

Since 1991, We have done our best to make the

best quality products and service for our customers.

And also, we have worked very hard to be a leading

company that show how and what to do for the

progress of the change of world industry through

continuous management inovation,technical

development, stable employment, etc.

HKC’s unique know-how comes from technical

theory and experience is basic power of development and production of all products, and HKC is growing into a first

class corporation that leads valve automation industry with potential energy and edge-technic.

HKC is very responsible for social community and culture.

So, we always share a lot of chances with partners and customers for mutual progress.

And, our management system was transferred to meet customer’s satisfaction.

We will keep our best efforts to be a global leading corporation of valve automation industry in 21st century by

creating a great contribution towards the future of the world with the best quality products, endless development of

technical know-how, and perfect customer service.

Best Regards,

S. M. Han

President of HK Contromatic.Co.,Ltd.

3

R&D

Die-Cast & Programmed Machining Center

Machining & Assembly

Aluminum Die-Cast Foundry Actuator Covers

HQ Series HP Series APL Series Assembly

Horizontal & Vertical

Machining Center

4

HK ContromaticHKC Products Ranges

APL series Valve Position MonitorAPL-210 : Small & compact with standard operation

APL-310 : Solid & flexible design for various application

APL-410 : Explosion proof application(Exd IIB T4 / IP67)

APL-510 : Explosion proof application(Exd IIC T6 / IP68)

HQ Electric ActuatorHQ-006 small & compact actuator with motor brake system

HQ-series actuators with worm gear system

Intelligent actuator with digital control unit or integral control unit

Rechargiable battery backup actuator for emergency application

HP Pneumatic ActuatorRack & pinion

Double acting & single acting (spring return)

International connection standard : ISO5211/DIN3337, VDI/VDE3845, NAMUR

※Economical & Reliable application

5

STANDARD CONFIGURATIONManual handwheel

Wide, easy mounting base standard to

ISO5211(F03/F05/F07)

Standard 4 limit switches.

2 for operation, 2 for extra(dry contacts)

Captive cover bolt.

Space heater.

Limit switches for easy and tight setting.

Terminal block. (11P)

Standard color : Red or Blue

6

HK Contromatic

HQ-006 SeriesHQ-006 Actuator is newly designed and invented for small sizevalve automation like ball, butterfly, plug and even dampers.Small, light and compact design, high torque and variouscontrol options will meet your specific requirements.HQ provides high technical service & quality products for yourautomation system.

FEATURESCompact and light due to high grade aluminum alloyhousing.High resistance for corrosion due to hard anodizingon inside & outside and polyester powder coating onexternal surfaceOutput torque : 60Nm(6kg.m)The actuator motor is reversible, high torque and lowcurrent design.Solid with O-ring system giving weatherproof (IP67)

Proportional Control Unit (PCU)-HQ PCU is a combination of electronic positioner.-Input signal range :

4~20mA, or 0~10VDC-Output signal range :

4~20mA, or 0~10VDC-Adjustable range:

zero 8mA, open 16mA-Position conversion accuracy :

0.5~1.5%(depends on installation)

AC/DC 24V Control Unit

-AC or DC power input(2-wire) only by user-Control function builtinside

Electric Actuator HQ-006 Series

OPTION CONFIGURATIONPosition Indication Unit (Potentiometer kit, PIU)High resolution potentiometer with preciselymachined gearing directlyengaged with drivingshaft provides continuousmonitoring of position ofvalve and actuator

7

PERFORMANCE

VALVE AUTOMATION (ROTARY MOTION VALVES)

BUTTERFLY VALVESBALL VALVESDAMPER VALVESPLUG VALVES

TYPE(MODEL)

Maximumoutputtorque

Operatingtime

60/50Hz

HQ-006

Kg.m

6

N.m

58

90。

12/14

ISO 5211

F03/F05/F07

M F

6 70

110V

0.4 / 0.39

220V

0.2 / 0.19

24V

0.2

Mountingsize

Motor class FModel &

frame size

Rated current(A) 60Hz

AC 1PH. 60Hz/50Hz DC

S2(%)

35

Dutycycle

IEC 34-1

N

8

Kg

3

Numberof handle

turnWeight

STANDARD SPECIFICATION

DIMENSION

APPLICATION

EnclosurePower supplyDuty cycle(on-off duty)MotorLimit switchesAdditional limit switchesSpace heaterManual overrideCable entriesMovement angleAmbient temperatureExternal coating

126 105

14mm

CABLE ENTRY:PG 13.5

HAND WHEEL

ISO 5211 F03F05F07

132

137

Weatherproof enclosure IP67

110/220V AC 1PH, 50/60Hz, ±10%

S2 35%

Reversible motor

Open/close, SPDT, 250V AC 10A rating

Open/ close, SPDT, 250V AC 10A rating

2W (110/220V AC)Anti-condensation

Handwheel (hexagon design)

Two PG 13.5 Tap(Option : NPT1/2″, PT1/2″, PF 1/2″)

320。± 10。(0。~330。)

-20℃~70℃Polyester powder coating

OPTION SPECIFICATIONPIU

PCU

CPT

ADCM

DCM

LCU

Potentiometer unit(0~1㏀)

Proportional control unit

(In/out:0~10V, 4~20mA DC)

Current position transmitter

(Output 4~20mA DC)

Multi(24VAC/DC)

DC motor (24VDC)

Local control unit

-remote/local

-open/stop/close

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HK Contromatic

PERFORMANCE

STANDARD SPECIFICATION

TYPE

(MODEL)

Maximumoutputtorque

Maximumbore size

Operatingtime(sec.)60/50Hz

HQ-008HQ-010HQ-015HQ-020HQ-030HQ-050HQ-060HQ-080HQ-120HQ-200HQ-300

Kg-m810152030506080120200300

90。13/1616/2021/2521/2526/3126/3126/3131/3731/3793/11293/112

mm2020222235353545456565

M F15 7015 7040 8040 8040 9090 9090 90180 90180 90180 90180 90

Kg7.47.4

16.616.622232329297575

S4(%)7070707070707070707070

110V0.96/0.970.96/0.971.51/1.621.51/1.621.37/1.674.27/3.564.27/3.563.47/4.453.47/4.453.47/4.453.47/4.45

220V0.47/0.460.47/0.460.72/0.840.72/0.840.68/0.811.37/1.271.37/1.271.81/2.321.81/2.321.81/2.321.81/2.32

380VN/AN/A

0.35/0.270.35/0.270.33/0.270.51/0.420.51/0.420.83/0.610.83/0.610.83/0.610.83/0.61

440VN/AN/A

0.55/0.340.55/0.340.43/0.300.66/0.460.66/0.461.10/0.731.10/0.731.10/0.731.10/0.73

N10101111

13.513.513.516.516.549.549.5

Motor class FModel &

frame size

Rated current(A) 60Hz

1 Phase 3 Phase

Dutycycle

IEC 34-1

Numberof handle

turnWeight

Weatherproof enclosure IP67, NEMA 4 and 6110 / 220V AC 1PH, 380 / 440V AC 3PH 50 / 60Hz, ±10%110 / 220V AC 1PH, 50 / 60Hz, ±10%S2, 100% Max 30MinS4, 70% Max 300~1600 start/hourInduction motor (Reversibe motor)Open / close, SPDT, 250V AC 16A ratingOpen / close, SPDT, 250V AC 16A ratingOpen / close, SPDT, 250V AC 16A rating (exept HQ-008)Built-in thermal protection, open 150℃±5℃ / close 97℃±15℃90。±10。(0。~110。)Continuous position indicatorDeclutching mechanismProvided by double worm gearing2× external adjustable screws10W(110/220V AC) Anti-condensationThree PF3/4″tap (standard type only)Grease moly (EP type)Spring loaded lever push typeSteel, Aluminium alloy, AI bronze, Polycarbonate-20℃~+70℃ (except option electronic board)90% RH Max.(non-condensing)X Y Z 10g, 0.2~34Hz, 30minuteAnodizing treatment before dry powder, Polyester, Munsell no. 5R 3.5/12

EnclosurePower supplyControl power supplyDuty cycle(on-off)Duty cycle(modulating)MotorLimit switchesAdditional limit switchesTorque switchesStall protection/operating temp′′Travel angleIndicatorManual overrideSelf lockingMechanical stopperSpace heaterCable entriesLubricationTerminal blockMaterialsAmbient temperatureAmbient humidityAnti vibrationExternal coating

HQ Series

Electric Actuator HQ Series

Dut

y70

~100

%

IECExIECExIECEx

9

OPTION SPECIFICATIONEXAWTAPIUPCUATSSICUICUCPTEXTRBPDCMADCMLPASLUFPA1FPA2

Explosionproof enclosure actuator (Eexd Ⅱ B T4)Watertight enclosure actuator (IP68 10M 72HR)Potentiometer unit (0~1㏀)Proportional control unit (input, output 0~10V DC, 4~20mA DC)Additional torque switches (SPDT x 2EA 250V AC 10A Rating)Semi-lntegral control unit (LCU + IMS + phase protect indicator)Intelligent digital control unit (LCU + IMS + auto phase discriminator)Current position transmitter (output 4~20mA DC)Extension 120。, 180。, 270。turnRechargeable battery backupDC motor (24V DC)Multi AC/DC 24V(integral)Lever plate actuatorSignal lamp unit (white-power on, red-open, green-close, yellow-over torque)Fire Proofing Actuator 1050 ±5℃ / 50minFire Proofing Actuator 250 ±5℃ / 150min

HQ-seriesHQ-seriesHQ-seriesHQ-seriesexcept HQ-008/010except HQ-008/010except HQ-008/010HQ-seriesexcept HQ-200, 300HQ-008, 015, 020, 030HQ-008, 015, 020, 030HQ-008, 015, 020, 030except HQ-008/010except HQ-008/010Engineering consult in advanceEngineering consult in advance

- 2 travel limit switches for operation- 2 auxiliary limit switches as dry contect for customer usage- Easy setting from upside by two screws for tight lockup- Each cam be set independently

(Standard cam) (Cam block)

- Input signal range : 0~10VDC, 1~5VDC, 4~20mA, 20~4mA

- Output signal range : 4~20mA, 0~10VDC- Adjustable range : Zero 8mA, Open 16mA- Position conversion accuracy :±0.5~1.5%(depends on installation)

Proportional Control Unit (PCU)

Fire Proofing Actuator (FPA)

Potentiometer Kit (PIU)- 0~1K ohm(±0.5%), high resolution

Rechargeable Battary Backup

(D-Type cam)

10

HK ContromaticCONSTRUCTION

Window cover

Window

Position indicatorOption: illuminated red(close),

green(open), yellow(over torque),white(power)

Limit switch & auxiliaryswitch set

Close cam

Open cam

Actuatorbody

Dual conduit connection(rear)

Mechanical stoppers(rear side)

Torque switch system

Easy mounting basestandard to ISO5211

Actuator coverHigh corrosion-resistance due to anodizing onthe inside & outside and polyester powdercoating on the outside

MotorAvailable in 1phase/3phase, all motors arecustom built for high-torque,low current drawand the highest duty cycle ratings offered.(S2:100%, S4:70%)

Terminal block

Capacitor

Heater and thermostat

Manualhand

Manual override

Two worm gear assemblySelf locking with minimum backlashin the transmission

11

STANDARD CONFIGURATION

Terminal block

- Enough number of terminal strips for customer's convenience- Proven reliability and tight wiring connection.- Stripped length: 8-9 mm / 0.33 in(2.5mm 2)- Terminal dimensions: 10×22×32mm

Heater

- Ceramic housing with thermostat to prevent over heat comparingwith set temperature.

- No risk of electricity leakage.

Captive cover bolt

- Cover bolts are specially designed to prevent loosing it during maintenanceor installation.

- All external bolts are stainless steel for rust prevention.

Indicator sustained by spring

- Direction of visual indicator is set by factory.- In case of changing it's direction, just grip the indicator plate

and change the position.- Spring beneath indicator plate sustains the set position

unchanged. - No need to loose screw and tight it again at all !

Slot on window cover for draining rainwater

- Rainwater inside of window cover may affect the sealing ofwindow.

- To prevent this, drain slut is useful to prevent this effect.

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HK Contromatic

DIMENSION

DIMENSIONAL DRAWINGHQ008, HQ010, HQ015, HQ020, HQ030, HQ050, HQ060, HQ080, HQ120

HQ200, HQ300

170

170

229

229

259

259

259

297

297

319

319

258

258

338

338

368

368

368

410

410

410

410

–

–

–

–

–

–

–

–

–

133

133

–

–

–

–

–

–

–

–

–

233

233

120

120

160

160

180

180

180

210

210

210

210

60

60

78

78

78

78

78

110

110

110

110

40

40

54

54

65

65

65

78

78

78

78

53

53

68

68

69

69

69

74

74

74

74

182

182

200

200

235

235

235

256

256

256

256

70

70

87

87

99

99

99

111

111

133

133

100

100

142

142

160

160

160

186

186

186

186

51

51

65

65

65

65

65

65

65

65

65

157

157

200

200

221

221

221

242

242

242

242

50

50

73

73

82

82

82

103

103

103

103

32

32

42

42

49

49

49

57

57

90

90

3

3

3

3

3

3

3

3

3

5

5

88

88

125

125

148

148

148

178

178

245

245

20

20

22

22

35

35

35

45

45

65

65

235

235

268

268

304

304

304

330

330

563

563

Model

HQ008 F0770

M8

12

M8

12

M8/M10

12/15

M8/M10

12/15

M10/M12

15/18

M10/M12

15/18

M10/M12

15/18

M12/M16

18/24

M12/M1618/24

M16*/M2024*/30

M16*/M20

24*/30

F0770

F07/F1070 102

F07/F1070 102F10/F12

102 125F10/F12

102 125

F10/F12102/ 125

F12/F14125*/ 140

F12/F14

125/ 140

F14*/F16140*/ 165F14*/F16140*/ 165

HQ010

HQ015

HQ020

HQ030

HQ050

HQ060

HQ080

HQ120

HQ200

HQ300

Base ISO 5211

C

AG

D(max)

E F H I J K L M N O P Q R S X Y ZB

unit(mm)

13

Standard Type (1- phase, 50/60Hz)

Proportional Type (1- phase, 50/60Hz)

※Wiring drawings are provided upon request.

14

HK Contromatic

LED lamp signal

：Power

：Battery level

：Remote

：Fault

：Open/Opening

：Close/Closing

White

GBR

Blue

Yellow

Red

Green

RBP : Rechargeable Battery Backup(NEW)- Emergency application when power failed at site

- 1 phase power

- Litium Battery

- Indication of battery level

- Automatic recharge

- 5 times operation per hour

RBP wiring (1-phase, 50/60Hz, on-off standard)

RBP ACTUATOR FOR EMERGENCY APPLICATION

15

INTELLIGENT & INTEGRAL CONTROL UNIT FOR SPECIAL APPLICATION

SICU : Semi-Integral Control Unit- Light, compact & Integrated design (IMS, Local/Remote control)

- Wide range of electric power application

- 1 AC 110~220V 50/60HZ

- 3 AC 220V~460V 50/60HZ

- Phase protect monitoning by LED in case of wrong wiring

- Easy application for HQ-series actuators

- Various option available (Duty cycle:70%)

LED lamp signal

：Power

：Remote

：Fault

：Open/Opening

：Close/Closing

White

Blue

Yellow

Red

Green

SICU Wiring (1-phase, 50/60Hz, proportional type)

：Power

：Remote

：Fault

：Open/Opening

：Close/Closing

16

HK Contromatic

SICU Wiring (3-phase, 50/60Hz, Integral+PCU)

SICU Wiring (3-phase, 50/60Hz, on-off, standard)

17

Dimensional Drawing (with SICU)

HQ015, HQ020, HQ030, HQ050, HQ080, HQ120

HQ200, HQ300

DIMENSION (with SICU)

229

229

259

259

259

297

297

319

319

498

498

528

528

528

570

570

570

570

–

–

–

–

–

–

–

133

133

160

160

160

160

160

160

160

160

160

–

–

–

–

–

–

–

233

233

160

160

180

180

180

210

210

210

210

78

78

78

78

78

110

110

110

110

54

54

65

65

65

78

78

78

78

68

68

69

69

69

74

74

74

74

200

200

235

235

235

256

256

256

256

87

87

99

99

99

111

111

133

133

142

142

160

160

160

186

186

186

186

65

65

65

65

65

65

65

65

65

200

200

221

221

221

242

242

242

242

73

73

82

82

82

103

103

103

103

42

42

49

49

49

57

57

90

90

3

3

3

3

3

3

3

5

5

125

125

148

148

148

178

178

245

245

22

22

35

35

35

45

45

65

65

268

268

304

304

304

330

330

563

563

Model

HQ015 F07/F10Ø70/Ø102

M8/M10

12/15

M8/M10

12/15

M10/M12

15/18

M10/M12

15/18

M10/M12

15/18

M12/M16

18/24

M12/M16

18/24

M16*/M20

24*/30

M16*/M2024*/30

F07/F10Ø70/Ø102

F10/F12Ø102/Ø125

F10/F12Ø102/Ø125F10/F12

Ø102/Ø125

F12/F14Ø125/Ø140

F12/F14Ø125/Ø140

F14*/F16Ø140*/Ø165

F14*/F16

Ø140*/Ø165

HQ020

HQ030

HQ050

HQ060

HQ080

HQ120

HQ200

HQ300

Base ISO 5211

ØC

AGD E F H I J K L M N O P Q R S W

unit(mm)

(Max)X’ Y Z

B

※Wiring drawings are provided upon request.

18

HK ContromaticICU : Intelligent Digital Control Unit

- Light, Compact & Intergrated design

- Wide range of electric power application

(AC 220V~AC460V/3-phase, No Fuse Break Max.AC600V/5A)

- Built-in auto phase discriminator (Easy & convenient wiring)

- Digital indicator with number, bar graph & literature

- Seperate terminal chamber

(Reliable against water, vibration, temp′, etc)

- Easy application for HQ-series actuators

- Various option available

ICU Wiring (3-phase, 50/60Hz, on-off, standard)

19

ICU Wiring (3-phase, 50/60Hz, PCU type)

SIZE ENCLOSURE MOTOR VOLTAGE OPTION 1 OPTION 2 OPTION 3

008 : 80Nm 1 : Weather proof (IP67) 1 : 110V AC / 1Ph 0 : N/A 0 : N/A 0 : N/A010 : 100Nm 2 : Submersible (IP68) 2 : 220V AC / 1Ph 1 : ICU 1 : PIU 1 : 2ALS015 : 150Nm 3 : EX type 3 : 220V AC / 3Ph *1 2 : SICU 2 : CPT *1 2 : 2ATS020 : 200Nm 4 : 380V AC / 3Ph *1 3 : RBP 3 : PCU *1030 : 300Nm 5 : 440V AC / 3Ph *1050 : 500Nm 6 : 460V AC / 3Ph *1060 : 600Nm 7 : 24V AC / DC *2080 : 800Nm 8 : 24V DC *3120 : 1200Nm200 : 2000Nm300 : 3000Nm

Remarks)- Asterisk*1 : HQ-008 through 010 actuators shall not be applied to the above condition.- Asterisk*2 : HQ-050 through 300 actuators shall not be applied to the above condition.- Asterisk*3 : HQ-080 through 300 actuators shall be applied to the above condition.- 2ATS/2ALS shall not be available for HQ-008 and for HQ-015 through 020 actuators with PCU.- When SICU option applied, HQ-015 through 300 actuators shall be available on the full condition of motor

voltages except DC 24v.- When ICU option applied, HQ-015 through 300 actuators shall be available on the condition of 220V through 460V

3 phase of voltages and shall not be available with PIU/CPT.- Option RBP is available only for HQ-008, 015, 020, 030.- More details should be advised to the manufacturer.

XXX X X X X X X XHQ -

ELECTRIC ACTUATOR ORDER CODING SYSTEM (EXA : EEx d Ⅱ B T4)

OPTION 4

0 : N/A

1 : SLU

2 : LPA

3 : SLU+LPA

OPTION 5

0 : N/A

1 : FPA1

2 : FPA2

20

HK Contromatic

20

INTRODUCTIONHP series actuators are compact, high cycle, high quality, rack & pinion pneumatic actuator specifically

designed to meet the demanding needs of the quarter turn valve automation market. HP actuators provide awide range of torque outputs to suit quarter turn ball, butterfly, plug and dampers valves, together with theAPL range of valve position monitors for complete valve automation solutions.

Quality has been our primary concept in actuator development, the latest manufacturing technologies havebeen employed to provide both quality and performance on every HP actuator produced.

DESIGN FEATURES

① ACTUATOR BODYAluminium extruded body, hardanodized internally polished to 45-50 microns and nickel plate platedto protect against wear andcorrosion, and reducing pistonfriction to a minimum

⑥ PINIONAlloy steel pinion is precisionground and then nickel plated inorder to reduce friction, providemaximum wear resistance, andprotect against corrosion undersevere conditions.

⑦ PISTON GUIDESSelf lubricating (polypropylene+GF)piston guides provide high trust,stability.

⑧ PISTON SEALSNBR-70 rubber pinion seals providetrouble free operation at standardtemperature ranges, viton seals areavailable for higher or lowertemperature extremes

⑨ PISTONPistons are heavy duty die castaluminium pistons, fitted with highquality seals and guides, providinghigh ratio output torques vs, inputair pressure.

Twin rack and pinion designprovides a constant torque on allmodels

② INDICATORA disc open/close indicator isstandard on all models

③ TRAVEL ADJUSTMENTStandard adjustment +5。to -5。via two external adjustment screws.

④ END CAPSHeavy duty die cast aluminum endcaps polyester coated to provide maximum resistance againstpotentially corrosive elements

⑤ HEAVY DUTY SPRINGSMultiple high tensile spring sets forspring return fail safe operationmanufactured in high strength alloy steelguaranteed to provide high performancein fail safe and emergency shut downoperations.

PNEUMATIC ACTUATOR HP SERIES

2121

* Pistons must be inverted to reverse actuator rotation

* Spring force makes the actuator clokwise when the air is exhausted at port “A”* When air fail to counterclockwise is required, the pistons must be inverted

Torque diagram

Double acting operation

Spring return operation

Air to Port “A”: counterclockwise(open)

Air to Air Air Torque Spring Torque

Air to Port “B”: clockwise(close)

Air to Port “A”: counterclockwise(open) Air fail to Port “A”: clockwise(close)A B A B

A B A B

22

HK Contromatic

22

PARTS

MATERIALS

①

②③④⑤

⑥

⑦⑧

⑨⑩⑪

⑫

⑬

⑭⑮

⒃⒔⒕⒖

⒗

(21)(22)

(23)(24)(25)(26)

(27)

(28)

PART NO

12345678910111213141516171819202122232425262728

41111122228222211111111222

min.5/max.12

1

Polypropylene +GFPolypropylene +GF

Stainless Steel Stainless Steel

PolyphthalamideExtruded Aluminium alloy

PolyphthalamideDie Cast Aluminium

Nitrile (NBR70)PolyphthalamideStainless Steel Stainless Steel

Die Cast AluminiumNitrile (NBR70)

Polypropylene +GFNitrile (NBR70)

Nylon 46PolyphthalamideStainless Steel

Steel alloyNylon 46

Nitrile (NBR70)Nitrile (NBR70)Stainless SteelStainless SteelStainless Steel

High alloy Spring Steel Polypropylene +GF

Viton SiliconViton

Viton SiliconViton

Viton SiliconViton

Viton SiliconVitonViton SiliconViton

UNIT Q'TY PART DESCRIPTION STANDARD MATERIAL CORROSION PROTECTION OPTIONALMATERIAL

Position indicatorPosition indicator holder

Spring clip(pinion)Thrust washer(pinion)

Thrust bearing(pinion)Body

Bearing(piston back)Piston

“O” Ring(piston)Bearing(piston head)

Cap bolt washerCap bolt(end cap)

Right and left end cap“O” Ring(end cap)

Piston guide“O” Ring(pinion top)Bearing(piston top)

Thrust bearing(pinion)Open.Close cam(stop arrangement)

Drive shaftBearing(piston bottom)

“O” Ring(pinion bottom)“O” Ring(stop screw)

Stop bolt washerStop nutStop bolt

Spring(catridge)Spring holder

HP160,200 Nickel plated

Hard anodized

Hard anodized

Chromate + Polyester coated

Nickel planted

Epoxy coated

2323

SPECIFICATION

- Pressure range -

Max working pressure 10 bar

Double acting : 2.5bar ~ 8bar Spring return : 2.5bar ~ 8bar

- Temperature range -

Standard : -20℃ ~ 80℃ Option : -35℃ ~ 80℃ / -20℃~150℃

- Movement -

90˚with standard adjustable ±5。

- Lubrication -

All moving parts are factory lubricated for cycle life of the actuator.

- Cycle Life -

1,000,000 operations

CONNECTION

-Top mounting connection is designed inaccordance with VDI/VDE3845 NAMURstandard to al low easy instal lat ion ofaccessories like limit switch boxes andpositioners.

-HKC manufactures swi tch boxes andpositioners for various application

-Side mounting connection is designed inaccordance with VDI/VDE3845 NAMURstandard to install solenoid valve.

-Botton mounting connection is designedin acco rdance w i th ISO 5211 andDIN3337 standard for direct mountingwith valves.

-Star dr ive and square insert permitseasy installation of the actuator directly.

Models available

HP35 HP50 ~ HP125 HP160 ~ HP200

24

HK Contromatic

24

Output torque(Nm) for double acting actuators

HP series torque outputs

Output torque(Nm) for single acting(spring return) actuators

Single Acting Actuator

Double Acting Actuator

2.5 Bar 3 Bar 3.5 Bar 4 Bar 4.5 Bar 5 Bar 5.5 Bar 6 Bar 7 Bar 8 Bar

HP - 35 3.6 4.3 5 5.7 6.4 7.3 8 8.7 10 11.6HP - 50 8.4 10.1 11.7 13.5 15.1 16.7 18.4 20 23.4 26.7HP - 63 14.8 17.7 20.6 23.6 26.5 29.4 32.3 35.3 41.1 47HP - 75 29.2 35 40.8 46.6 52.5 58.3 64.1 69.9 81.5 93.2HP - 88 45.9 55 64.2 73.3 82.5 91.6 101.1 110.1 128.1 146.1HP - 100 66.8 80.1 93.4 106.3 120.3 133.3 146.3 160.3 186.3 213.3HP - 125 139 167 195 223 250 278 306 333 389 444HP - 160 285 341 398 455 512 577 625 682 795 909HP - 200 533 639 746 852 976 1065 1171 1277 1490 1703

air supply in barModel

2.5 Bar0。90。S 5.04.4

9.28.1

18.115.9

27.523.9

41.236.2

86.175.6

171149

319277

S.set5678910111256789101112567891011125678910111256789101112567891011125678910111256789101112

HP-50S

(0.108)

HP-63S

(0.204)

HP-75S

(0.132)

HP-88S

(0.672)

HP-100S

(0.936)

HP-125S

(1.980)

HP-160S

(4.308)

HP-200S

(9.024)

E 3.52.6

6.34.6

11.98.4

17.011.2

27.219.3

56.239.7

11884.4

217154

S 6.76.05.4

12.111.09.9

23.921.719.5

36.733.029.3

54.549.544.4

113.7103.292.8

228206183

426383341

E 5.24.23.2

9.37.65.9

17.714.210.8

26.120.414.6

40.532.624.7

84.067.450.9

174141108

323260197

S 8.47.77.06.3

15.114.012.911.7

29.827.625.323.1

45.842.238.534.8

67.862.857.752.6

141131

120.5110

285262240218

532489447404

E 6.95.94.93.9

12.210.58.87.1

23.520.016.613.1

35.329.523.718.0

53.845.938.030.1

11195.178.662.1

231198165131

430367304241

S 10.09.48.78.07.3

18.016.915.814.713.6

35.633.431.228.926.7

55.051.347.644.040.3

81.176.171.065.960.9

169159148137.6127

342319297274252

638596553511468

E 8.57.56.65.64.6

15.113.411.710.18.4

29.325.922.418.915.5

44.438.732.927.121.3

67.159.251.343.435.6

13912310689.873.4

288255221188155

536473410347284

S 11.711.010.39.79.08.3

20.919.818.717.616.515.4

41.439.237.034.832.630.3

64.160.556.853.149.545.8

94.489.484.379.274.169.1

197186176165155144

398376353331309286

745702660617575532

E 10.29.28.27.36.35.3

18.016.414.713.011.39.6

35.131.728.224.821.317.8

53.647.842.036.330.524.7

80.472.564.656.748.941.0

16715013411710184.6

344311278245212178

642579516453390327

S 13.312.71211.310.710.09.3

23.922.821.620.519.418.317.2

47.245.042.840.638.436.233.9

73.369.665.962.358.654.951.3

10810397.692.587.482.477.3

224214203193182172161

455433410388365343320

851808766723681638596

E 11.810.99.98.97.97.06.0

21.019.317.615.914.212.5410.9

41.037.534.030.627.123.720.2

62.757.051.245.439.633.928.1

93.785.877.970.062.254.346.4

19517816214512911295.8

401368335302268235202

792686623560497434371

S

14.313.713.012.311.611.010.3

25.724.623.522.421.220.119.0

50.848.646.444.242.039.837.6

78.875.171.467.864.160.456.8

11611110610195.790.685.5

242231221210200189179

489467444422400377355

915872830787745702660

E

12.511.610.69.68.67.76.7

22.220.518.817.215.513.812.1

43.339.936.432.929.526.022.5

66.160.354.648.843.037.231.5

99.191.283.3.75.467.659.751.8

206189173156140123107

425391358325292259225

792729666603540477414

S

15.314.714.013.312.612.0

27.526.425.324.223.122.0

54.452.252.047.845.643.4

84.3280.676.973.269.665.9

12411911410910498.8

259248238227217206

524501479456434411

979936894851809766

E

13.212.211.310.39.38.3

23.521.820.118.416.715.0

45.742.238.735.331.828.4

69.563.757.952.246.440.6

10496.688.780.973.065.1

217201184168151135

448415382349315282

835772709646583520

S

18.017.316.616.015.3

32.331.230.028.927.8

63.861.659.457.255.0

98.995.291.687.984.2

146141135130125

304293283272262

615592570547525

1149110610641021979

E

15.614.613.612.611.7

27.626.024.322.620.9

53.850.446.943.540.0

82.076.270.564.758.9

12311510799.192.1

256239223206109

528495462429396

985922859796733

S

20.619.919.318.6

38.035.934.833.7

73.371.168.866.6

113110106102

167162157152

349338328317

706683661638

1319127712341192

E

17.916.916.015.0

31.830.128.426.8

62.058.655.151.6

94.688.883.077.2

142134126118

295278262245

609575542509

113510721009946

S 55.96.97.98.99.810.811.88.510.211.913.615.31718.720.317.420.924.327.831.334.738.241.62924.840.546.352.157.963.669.439.547.455.263.171

78.986.894.682.199.1115132148165181198166199233266299332365399315378441504567630693756

E 3.54.14.85.56.26.87.58.15.66.87.99

10.111.212.313.411.213.415.617.82022.224.426.618.422.125.829.433.136.840.444.125.430.535.640.645.750.855.860.952.663.173.684.194.6105116126112135157180202224247269213255298340383425468510

3 Bar0。90。

3.5 Bar0。90。

4 Bar0。90。

4.5 Bar0。90。

5 Bar0。90。

5.5 Bar0。90。

6 Bar0。90。

7 Bar0。90。

8 Bar0。90。

Spring Torque90。 0。

Model(spring weight)

2525

DIMENSION

DIMENSIONAL DRAWING

HP50, HP63, HP75HP88, HP100, HP125

HP35 HP160, HP200

unit(mm)

Model

HP35 M5/M610/9

M5/M612/11M6/M816/14M6/M819/17M6/M819/17

M8/M1022/17

M8/M1024/22

M10/M1229/27M16

38/36

HP50

HP63

HP75

HP88

HP100

HP125

HP160

HP200

FLANGE L(ISO 5211)

QB C D E

48

72

85

103

116

128

159

197

246

F

25

30

30

30

30

30

30

30

30

G

50

80

80

80

80

80

80

80

130

H

PF

PF

PF

PF

PF

PF

PF

PF

PF

I

M6

M6

M6

M6

M6

M6

M6

M6

M6

J

1/8″

1/8″

1/8″

1/8″

1/8″

1/4″

1/4″

1/4″

1/4″

K

20

20

20

20

20

20

30

30

50

O P

4

4

4

4

4

4

4

4

4

S

4

4

4

4

4

4

4

4

4

T

12

12

12

12

12

12

12

12

12

U

24

24

24

24

24

24

24

24

24

V

16

16

16

16

16

16

16

16

16

W Weight(kg)

32

32

32

32

32

32

32

32

32

0.52

1.16

1.68

2.96

4.34

5.92

12.0

21.62

35.00

XM/N(min)

R

F03/F05Ø36/Ø50F03/F05Ø36/Ø50F05/F07Ø50/Ø70F05/F07Ø50/Ø70F05/F07Ø50/Ø70F07/F10

Ø70/Ø102F7/F10

Ø70/Ø102F10/F12

Ø102/Ø125F14Ø140

A

125

142

162

208

246

266

347

475

570

54

72

84

96

108

123

151

202

232

24

30

37

42.5

49.5

56

69

101

116

30

42

47

53.5

58.5

67

82

101

116

76

100

113

131

144

156

196

233

274

41.5

41.5

41.5

41.5

41.5

41.5

41.5

41.5

26

HK Contromatic

26

HP series Repair Kit

HP series Spring Set

O-Ring Repair Kit

PARTSTEM

BOTTOMO-RING

STEMTOP

O-RING

PISTONO-RING

STOP BOLTO-RING

COVERO-RING

TOTAL

1 1 2 2 2 8Q’TY

Bearing & Guide Repair Kit

2 1 1 2 1 2 112Q’TY

PARTTOTAL

POSITION

BACK

BEARING

PP(AST)

POSITION

TOP

BEARING

NYLON46

POSITION

TOP

BEARING

NYLON46

POSITION

THRUST

BEARING

PP(AST)

POSITION

THRUST

WASHER

STS

POSITION

GUIDE

PP+GF15%

POSITION

BACK

BEARING

PP(AST)

Part number

MODEL HP-35 HP-50 HP-63 HP-75 HP-88 HP-100 HP-125 HP-160 HP-200

Part.No 0580 0885 0895 0915 0916 0920 0960 0990 2240

Part number

MODEL HP-35 HP-50 HP-63 HP-75 HP-88 HP-100 HP-125 HP-160 HP-200

Part.No 0480 0630 0817 1147 1861 2147 2608 4070 6660

set #5

set #6

set #7

set #8

set #9

set #10

set #11

set #12

2727

OPEN/CLOSE Adjustment of HP 160, 200 series

1. Adjustment for CLOSE

① After Valve and Actuator are assembled for Close condition, adjust stop bolt inside actuater for correct closed condition as shown on picture on the right-hand.

Disassemble bolts both side like shown on the picture and,take end-cap covers and springs(single acting actuator)

1. Adjustment for OPEN

① Loosen NUT a little to adjust OPEN STOP BOLT like picture on the right-hand.

② Make actuator OPEN position by air like picture on the right-hand.

③ Adjust fix STOP BOLT using hex-lench.- Clockwise : CLOSED- Counterclockwise : OPEN

② Loosen nut for adjustment of stop bolt like shown on the picture on the right-hand.

③ Adjust stop bolt using hex-lench while actuator s tem is f ixed by spanner atclosed position.- Clockwise : CLOSED- Counterclockwise : OPEN

④ Tighten and fasten NUT while STOP BOLT is being fixed by hex-lench like picture on the right-hand.

And assemble end-cap covers and springs inreversed order of number.

④ Tighten and fasten NUT while STOP BOLT is beingfixed by hex-lench.

28

HK Contromatic

- Enclosure : Weatherproof IP67/NEMA4&4X (Standard ) IP68(Option)- Solid and compact design - Bolts on visual position indicator (Re-adjustment available upon required direction)

- Dual cable entries : 2 x 1/2 NPT(Standard) M20, PG13.5, PF1/2", PT1/2".(Option)

- Terminal Strips : 8 points(0.08-2.5㎟) - Captive cover bolts- Easy mounting bracketNAMUR standard stainless steel shaft and bracket.

- Enclosure : Weatherproof IP67/NEMA4&4X (Standard ) IP68(Option)- Solid and beautiful design & various options available

3~4 additional switches 8~16 points Terminal Strips- Bolts on visual position indicator - Dual cable entries : 2 x 1/2 NPT(Standard ) M20, PG13.5, PF1/2″, PT1/2".(Option)

- Terminal Strips : 8 points(0.08-2.5㎟) - Captive cover bolts- Easy mounting bracketNAMUR standard stainless steel shaft and stainless steel or steel bracket.

- Enclosure : Weatherproof IP67/NEMA4,4X,7,9 (Standard ) IP68(Option)Explosionproof : E EX d IIB T6

- Solid and beautiful design & various options available3~4 additional switches 8~20 points Terminal Strips various options switches

- Bolts on visual position indicator - Cable entries : 2 x 3/4 NPT(Standard )

M20, M25, PF3/4″, PT3/4″4Cable entries(Option)- Terminal Strips : 8 points(0.08-2.5㎟) - Captive cover bolts- Easy mounting bracket

NAMUR standard stainless steel shaft and stainless steel or steel bracket.

Valve Position Monitor APL-2, 3, 4, 5N Series

MODEL：：APL - 2N SERIES

MODEL：：APL - 3N SERIES

MODEL：：APL - 4N SERIES

MODEL：：APL - 5N SERIES NEW- Enclosure : Weatherproof IP67/NEMA4,4X,7,9 (Standard ) IP68(Option)

Explosionproof : E EX d IIC T6, E EX ia IIC T6, E EX d IIB T6- Solid and compact design- Shaft holder built in the cover(Dual shaft)

Easy to set the visual position indicator. Unique design to put the visual indicator on the threaded joint type cover.

- Bolts on visual position indicator - Dual Cable entries : 2 x 3/4 PF(Standard ) M20, M25, NPT3/4″, PT3/4″(Option)

- Terminal Strips : 8 points(0.08-2.5㎟) - Captive cover bolts & Spring loaded cover bolts

No worry to loose bolts while cover open & Unique design to hold bolts inside cover

- Easy mounting bracketNAMUR standard stainless steel shaft and stainless steel or steel bracket.

29

STANDARD SPECIFICATIONModel APL- 2N Series APL- 3N Series APL- 4N Series APL- 5N Series

Specification

Enclosure

Cable entries

Ambient temperature

Terminal strips

Position indicator

Switches

Painting

WeatherproofIP67/NEMA4&4X

Two NPT1/2″

-20℃~ 80℃

8 points (0.08-2.5㎟)

0 ~ 90。(90。turn free join) close:red open:yellow

Mechanical switch x2proximity sensor x2

Chromate Polyesterpodwer coating(black)

WeatherproofIP67/NEMA4&4X

Two NPT1/2″

-20℃~ 80℃

8 points (0.08-2.5㎟)

0 ~ 90。(90。turn free join) close:red open:yellow

Mechanical switch x2proximity sensor x2

Chromate Polyesterpodwer coating(black)

Weatherproof IP67/NEMA4&4XExplosionproof E EX d IIB T6

Two NPT3/4″

-20℃~ 80℃

8 points (0.08-2.5㎟)

0 ~ 90。(90。turn free join)close:red open:yellow

Mechanical switch x2proximity sensor x2

Chromate Polyesterpodwer coating(black)

Weatherproof IP67/NEMA4&4XExplosionproof E EX d IIC T6

Two NPT3/4″

-20℃~ 80℃

8 points (0.08-2.5㎟)

0 ~ 90。(90。turn free join)close:red open:yellow

Mechanical switch x2proximity sensor x2

Chromate Polyesterpodwer coating(black)

OPTION SPECIFICATION

Model APL- 2N Series APL- 3N Series APL- 4N Series APL- 5N SeriesSpecification

Weatherproof IP68

FOUR PF3/4″, PT3/4″M20, M25

-

20 points (0.08-2.5mm)

three position close:red open:Green

Mechanical switch x4proximity sensor x4

1k ohm standard.5k ohm. 0-10k ohm

4~20mA DC12.5 to 37VDC (24V typical)

Nylon others on requestred, green, blue, yellow, silver

Enclosure

Cable entries

Option temperature

Terminal strips

Position indicator

Switches

Potentiometer

Current outputsignal unit

Painting

FEATURES

- Solid and flexible designAluminium die-casting housing and powder coating.

- Bolts on visual position indicator- Quick-set” cam

Spring loaded splined cam.No need to adjust again after initial setting.Easy setting without tool

- Dual cable entries- Captive cover bolts

No worry to loose bolts while cover open.Spring loaded cover bolts(APL-5N)

- Easy mounting bracketNAMUR standard stainless steel shaft and bracket.

Weatherproof IP68Explosionproof E EX d IIB T6

E EX ia IIC T6

Two NPT3/4″PT3/4″

-

-

three position close:red open:Green

Mechanical switch x4proximity sensor x4

1k ohm standard.5k ohm. 0-10k ohm

4~20mA DC12.5 to 37VDC (24V typical)

Nylon others on requestred, green, blue, yellow, silver

Weatherproof IP68

Two PF1/2″, PT1/2″M20, PG13.5

-

-

three position close:red open:Green

-

-

-

Nylon others on requestred, green, blue, yellow, silver

Weatherproof IP68

Two PF1/2″, PT1/2″M20, PG13.5

-40℃ ~ 80℃-20℃ ~ 150℃

16 points (0.08-2.5㎟)

three position close:red open:Green

Mechanical switch x4proximity sensor x4

1k ohm standard.5k ohm. 0-10k ohm

4~20mA DC12.5 to 37VDC (24V typical)

Nylon others on requestred, green, blue, yellow, silver

IECExIECExIECEx

30

HK ContromaticSTRUCTURE

APL-210N APL-410N APL-510N

APL-310N

Enclosure

Solid and beautiful designaluminium die-castingIP67

Painting

Powder coating

Housing Body

Aluminium die-casting

Quick-Set Cam

Easy to set, Splined camOpen-Yellow, Close-Red

Various Switches

MechanicalProximity(P & F)Reed & Pneumatic

Mounting Bracket

Visual Position Indicator

Poly-carbonatedOpen-Yellow, Close-Red

Name Plate

Housing Cover

Aluminium die-casting

Captive Bolts

Stainless steel

Terminal Strip

Standard 8 points

Multi-Ports

Main.2, Max.4Ports

Earth lug

O-rings ShaftStainless steelNAMUR

Housing cover&body

Shaft

Indicator cover

Cam

Spring

Housing cover bolt

Aluminium die casting

Stainless steel

Polycarbonate

Polycarbonate

Stainless steel

Stainless steel

O -ring

Bushing

E-ring(shaft)

Earth lug

Indicator

Bracket

NBR

Bronze

Stainless steel

Stainless steel

ABS/Polycarbonate

Stainless steel

Material

31

Standard switches 2SPDT switches Contact arrangement:250VAC/16A, 250VDC/0.3A 125VDC/0.6A, 30VDC/10A,- Operating frequency

600 operating per minute max (mechanical)60 operating per minute max (electrical)

Option switches 4SPDT switches Contact arrangement:250VAC/16A, 250VDC/0.3A 125VDC/0.6A, 30VDC/10A,Except APL 2N series

Option switches 3SPDT switches Contact arrangement:250VAC/16A, 250VDC/0.3A 125VDC/0.6A, 30VDC/10A,Except APL 2N series

DPDT switchesContact arrangement:20amp 125/250VAC1HP 125 VAC2HP 250VAC0.5amp 250VDCExcept APL 2N, 3N, 5N series

SWITCH SPECIFICATION

- Mechanical switch -

32

HK ContromaticHK ContromaticSWITCH SPECIFICATION

NJ2-V3-N P&F (intrinsically safe)Inductive proximity sensor Voltage range : 8V DC Operating distance : 2mm

Optional sensorNBB2-V3-E2/E3(PNP)：10-30V DCNBB2-V3-E0(NPN)：10-30V DCNBB2-V3-Z4/Z5：5-60V DC

APL 4N Proximity sensorNJ2-12GM-40-E2：10-60V DCNJ4-12GM-40-E2：10-60V DCNBB2-12GM-40：6-60V DCExcept APL2, 3, 5N series

NPS17-5DNInductive proximity sensor Voltage range : 10~30V DC AC110V or 220V Operating distance : 5mmExcept APL 2N series

2SPST switchesContact Form：NO. NCContact Rating：10W maxSwitching Voltage：200VDC maxSwitching Current：1A maxBreakdown Voltage：250VCD minContact Resistance(initial)：0.3 Ohm maxElectrical Life：107(6VDC, 10mA)

- Proximity sensor -

- Reed proximity sensor -

33

ELECTRICAL CONNECTION

PotentiometerPotentiometer : 500~10K OhmOperating Temperature : -20℃ to 80℃Except APL 2N series

Flow port MonitorL port, T port 3-way valve

Position TransmitterPower Supply Range : 12.5 to 37VDC (24V typical)Output signal range : 4~20mAPotentiometer : 0~1K OhmOperating Temperature : -20℃ to 80℃Except APL 2N series

Position monitorContinuous visual position indicatorMade of high impact, heat, chemical resistance and transparent carbonateExcellent corrosion protectionHigh visibility and reliability

- Position transmitter & potentiometer -

34

HK ContromaticDIMENSION UNIT：mm

STANDARD NAMUR SHAFT

STANDARD NAMUR SHAFT

STANDARD NAMUR SHAFT

STANDARD NAMUR SHAFT

APL 2N SERIES

APL 3N SERIES

APL 4N SERIES

APL 5N SERIES

Option:3~4cable entry

35

BRACKET NAMUR STANDARD

Mechanical switch

10 2-SPDT

11 3-SPDT

12 4-SPDT

13 2-SPST

14 2-DPDT

15 2-SPDT + Potentiometer

16 2-SPDT + Signal unit (4-20mA)

2. Enclosure

3. Weather proof

4. Explosion proof(E Exd IIB T6)

5. Explosion proof(E Exd IIC T6)

Proximity sensor

20 P & F NJ2-V3-N

21 Autonics. PS17-5DNU

22 P & F NJ4-12GM-N

23 NBB2- V3

Bolt onPosition Indicator

Reed type proximity sensor

30 General type

Shape

Size

Model

Last alphabet in model, C means plate steel, S means stainless steel

Enclosure

Switch type

A P L - 3 1 0 N

MBP-50MBP-100MBP-200MBP-300MBP-400

MB-P-O-1CMB-P-O-1SMB-P-O-2CMB-P-O-2S

MB-P-O-3CMB-P-O-3SMB-P-O-4CMB-P-O-4S

30×130 H:3030×130 H:50

30×80 H:2030×80 H:30

25×50 H:2030×80 H:2030×80(130) H:30(50)

ORDERING INFORMATION