HL-Series_Service_Manual_ 96-8710_January_15_1996.pdf

8/10/2019 HL-Series_Service_Manual_ 96-8710_January_15_1996.pdf

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Haas Technical Publications

Manual_Archive_Cover_Page Rev A

June 6, 2013

This content is for illustrative purposes.

Historic machine Service Manuals are posted here to provide information for Haas machine owners.

Publications are intended for use only with machines built at the time of original publication.

As machine designs change the content of these publications can become obsolete.

You should not do mechanical or electrical machine repairs or service procedures unless you are qualifed

and knowledgeable about the processes.

Only authorized personnel with the proper training and certifcation should do many repair procedures.

HAAS SERVICE AND OPERATOR MANUAL ARCHIVE

WARNING: Some mechanical and electrical service procedures can be

extremely dangerous or life-threatening.

Know your skill level and abilities.

Al l information herein is provided as a courtesy for Haas machine owners

for reference and il lustrative purposes only. Haas Automation cannot be held

responsible for repairs you perform. Only those services and repairs that are

provided by authorized Haas Factory Outlet distributors are guaranteed.

Only an authorized Haas Factory Outlet distributor should service or repair a

Haas machine that is protected by the orig inal factory warranty. Servicing byany other party automatically voids the factory warranty.

HL-Series Service Manual 96-8710 January 15 1996


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P1 P5290 / P19

FU1 FU2 FU3

170/P4

740/P2

P3

94

95

96

919293

70/P15800A/P14910/P7P24860A/P17

860A/P31 90/P8 800/P30 930/P6

TB2

TB1

860/P13

860/P12

860/P27

860/P11

P26

860/P10

P9

P21

P22

FU6

CB2CB3CB4

-12V

+12V

+5V

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

I/O +12V

+12V

SPARE

115VAC/T1

115VAC CB/SOLENOID

12VAC/OP LAMP

OP LAMP TO SWITCH

230VAC/COOLANT PUMP

230VAC/K1 CONTACTORS 115VAC OUT

115VAC IN

K1 COIL

POWER ON/OFF

AUTO OFF

230VAC/T4 190-260VAC INPUT PRI-SEC/T5

LOW VOLTAGE

LOW VOLTAGE

SERIAL PORT 1 (-12V)


SOLENOID COOLANT PUMP MAIN TRANSFORMER

. . . . . . . . . . . . . . . . .

FROM LVPS/P16TO LVPS/P20


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+160VDC

GRD. F3

F1

F2

MOTOR

X-570 / P1

Y-580 / P1

Z-590 / P1

A-600 / P1

X-610 / P3

Y-620 / P3

Z-630 / P3

A-640 / P3

X Y Z A

AXIS AXIS AXIS AXIS

P8

+160VDC

DRIVESIGNAL

DRIVE

P2

(SIDE VIEW)

LOW VOLTAGE


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R54

980/ 1020 730B

ADDRESS BUSS DATA BUSS

550 / P10

750 / P18

660 / P6

670 / P7

680 / P8

690 / P9

990/ 1000 / P20

860 / P15

610 / P2

620 / P3

630 / P4

640 / P5

720 / P16

540 / P14

530 / P13

520 / P12

510 / P11

LOW VOLTAGE

X DRIVESIGNAL

Y DRIVESIGNAL

Z DRIVESIGNAL

A DRIVESIGNAL

SP SPEED CMD

I/O RELAYS

K25-32

I/O RELAYS

K17-24

I/O RELAYS

K9-16

I/O RELAYS

K1-8

SP DRIVE LOAD

SP TEMP

VOLTAGE MON. 0-5V

MOTIF INPUTS /

I/O OUTPUTS

JOG INFO

X ENCODER OUTPUT

Y ENCODER OUTPUT

Z ENCODER OUTPUT

A ENCODER OUTPUT

HOME SENSORS

SP ENCODER OUTPUT

P24

P17 P21 P22

ADDRESS BUSS P4 DATA BUSS P5

P1

760 / P13

700 / P3 KEYBOARD

INFO

VIDEO

LOW VOLTAGE

S121

D3

D2

D1

A

B

RS422

A

B

P14

P15

FLOPPY DRIVE

FLOPPY POWER

SPARE P11

P10

P12


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BATTERY

EXT. BAT.

RUN

PGM

CRT

MSG

SIO

POR

HALT

+5VS1

850A 850

P3


JUMPER

J6

SERIALPORT 2

SERIALPORT 1

LOWVOLTAGE


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980 / P9

970 / P12

1060 / P13

110 / P11

860A / P5

80 / P8

920 / P10

FAN / P7

570 / P1

580 / P2

590 / P3

600 / P4

R11R15R2 FU2

FU1

NE2

NE1

LE1

FU3

NE3

TB2

TB1

93W

92V

910

-

+

-

+

-

+

-

+

REGEN

X DRIVER

LOW VOLTAGE

Y DRIVERLOW VOLTAGE

Z DRIVER

LOW VOLTAGE

A DRIVERLOW VOLTAGE

DRIVERS 160VDC

160VDC

115VAC / T1

SERVO POWER

VOLTAGE MON.

OV V

GND FAULT

12VDC

RESISTORS

FAN


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+160VDC

GRD. F3

F1

F2

MOTOR

X-570 / P1

Y-580 / P1

Z-590 / P1

A-600 / P1

X-610 / P3

Y-620 / P3

Z-630 / P3

A-640 / P3

X Y Z A

AXIS AXIS AXIS AXIS

P8

+160VDC

DRIVESIGNAL

DRIVE

P2

(SIDE VIEW)

LOW VOLTAGE


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P33 / 90

P34 / 90A

P35 / 90B

P36 / 90C

P37 / 115

810/P39FU1

NE1

80 /1060/

P28 / 910

P29 / 390

P12 / 880A

P5 / 110

P9 / 710

P54 / SERVO BRAKE

P6 / 930

200/ 140/

FU2

FU3

FU4

GND M21 - 24 / P26

820/P13

900 / P14

770 / P16

770A / P40

1050 / P38

100 / P22

970 / P18

950 / P19

960 / P17

830 / P20

890 / P15

780 / P21

540 / P3

550 / P4

530 / P51

520 / P2

510 / P1

R41

R86

R45

810AP30

T.C. STAT

LOW COOL

SP HD STAT

230VAC FROM CB3

E-STOP

DOOR

M-FIN

OV V

LO AIR/OIL

LO LUB

OVERH

SP DR STATSP DR COMDS

SERVO POW

SP HD SOLENOID

A BRAKE

115VAC FROM CB4

115VAC TO CB4

115V HTX

115V CRT

115V FROM T1

SHUTTLE MOTOR

T.C. MOTOR

160VDC

GND FAULT

MOTIF INPUTS/

I/O RELAYS K25-32

I/O RELAYS

I/O RELAYS K1-8

I/O RELAYS K17-24

I/O OUTPUTS

SPIGOT SW

COOLANT SPIGOT MOTOR

CHIP CONVEYOR MOTOR

A161 / P52

790 / P24

190 / P23

1070 / P47

180 / P53

UNCLAMP

SKIP INPUT

SPARE

SPARE

COOLANT

319/P44

K111/K210/P48 P49 P50 P46

P7 / 940

/ 170

/ 300

/ 160

SP M FAN

AUTO OFF

230VAC TO COOL P

230VAC FORCHIP CONVEYOR

P31

P10

K9-16

P32P43

SPARE / P25

P8

P56 / 940A

Y160 / P27Y160HTC/P45

RED/GRNP55

HYD PRES SW


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P1 P5290 / P19

FU1 FU2 FU3

170/P4

740/P2

P3

94

95

96

919293

70/P15800A/P14910/P7P24860A/P17

860A/P31 90/P8 800/P30 930/P6

TB2

TB1

860/P13

860/P12

860/P27

860/P11

P26

860/P10

P9

P21

P22

FU6

CB2CB3CB4

-12V

+12V

+5V

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

I/O +12V

+12V

SPARE

115VAC/T1

115VAC CB/SOLENOID

12VAC/OP LAMP

OP LAMP TO SWITCH

230VAC/COOLANT PUMP

230VAC/K1 CONTACTORS 115VAC OUT

115VAC IN

K1 COIL

POWER ON/OFF

AUTO OFF


LOW VOLTAGE

LOW VOLTAGE




. . . . . . . . . . . . . . . . .



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P1

760 / P13

700 / P3 KEYBOARD

INFO

VIDEO

LOW VOLTAGE

S121

D3

D2

D1

A

B

RS422

A

B

P14

P15

FLOPPY DRIVE

FLOPPY POWER

SPARE P11

P10

P12


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P1 P5290 / P19

FU1 FU2 FU3

170/P4

740/P2

P3

94

95

96

919293

70/P15800A/P14910/P7P24860A/P17

860A/P31 90/P8 800/P30 930/P6

TB2

TB1

860/P13

860/P12

860/P27

860/P11

P26

860/P10

P9

P21

P22

FU6

CB2CB3CB4

-12V

+12V

+5V

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

LOW VOLTAGE

I/O +12V

+12VSPARE

115VAC/T1

115VAC CB/SOLENOID12VAC/OP LAMP

OP LAMP TO SWITCH

230VAC/COOLANT PUMP230VAC/K1 CONTACTORS 115VAC OUT

115VAC IN

K1 COIL

POWER ON/OFF

AUTO OFF


LOW VOLTAGE

LOW VOLTAGE




. . . . . . . . . . . . . . . . .



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BATTERY

EXT. BAT.

RUN

PGM

CRT

MSG

SIO

POR

HALT

+5VS1

850A 850

P3


JUMPER

J6

SERIALPORT 2

SERIALPORT 1

LOWVOLTAGE


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P33 / 90

P34 / 90A

P35 / 90B

P36 / 90C

P37 / 1035

810/P39FU1

NE1

80 /1060/

P28 / 910

P29 / 390

P12 / 880A

P5 / 110

P9 / 710

P54 / 350

P6 / 930

P7 / 940

P8 / 170

/ 300

/ 160200/ 140/

FU2

FU3

FU4

GND M21 - 24 / P26

GND M25 - 28 / P57

860A /

820/P13

900 / P14

770 / P16

770A / P40

1050 / P38

100 / P22

970 / P18

950 / P19

960 / P17

830 / P20

890 / P15

780 / P21

A161 / P52

790 / P24

190 / P23

1070 / P47

180 / P53

540 / P3

550 / P4

530 / P51

520 / P2

510 / P1

R41

R86

R45

810AP30

+12V

T.C. STAT

LOW COOL

SP HD STAT

230VAC FROM CB3

E-STOP

DOOR

M-FIN

OV V

LO AIR/OIL

LO LUB

OVERH

SP DR STAT

FOOT SWITCH

SP M FAN

AUTO OFF

230VAC TO COOL P

SP DR COMDS

SERVO POW

SOLENOIDS

A BRAKE

115VAC FROM CB4

115VAC TO CB4

115V HTX

115V CRT

115V FROM T1

SHUTTLE MOTOR

T.C. MOTOR

160VDC

GND FAULT

MOTIF INPUTS/

I/O RELAYS K25-32

I/O RELAYS

I/O RELAYS K1-8

I/O RELAYS K17-24

SKIP INPUT

I/O OUTPUTS

SPARE

SPARE

SPIGOT SW

COOLANT SPIGOT MOTOR

CHIP CONVEYOR MOTOR

230VAC FORCHIP CONVEYOR

COOLANTK210/K111/319/

P44 P48 P49 P50 P46

P31

P10

K9-16

P32P43P11

SPARE / P25

STROBE

SERVO BRAKE


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980 / P9

970 / P12

1060 / P13

110 / P11

860A / P5

80 / P8

920 / P10

FAN / P7

570 / P1

580 / P2

590 / P3

600 / P4

R11R15R2 FU2

FU1

NE2

NE1

LE1

FU3

NE3

TB2

TB1

93W

92V

910

-

+

-

+

-

+

-

+

REGEN

X DRIVER

LOW VOLTAGE

Y DRIVERLOW VOLTAGE

Z DRIVER

LOW VOLTAGE

A DRIVERLOW VOLTAGE

DRIVERS 160VDC

160VDC

115VAC / T1

SERVO POWER

VOLTAGE MON.

OV V

GND FAULT

12VDC

RESISTORS

FAN


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+160VDC

GRD. F3

F1

F2

MOTOR

X-570 / P1

Y-580 / P1

Z-590 / P1

A-600 / P1

X-610 / P3

Y-620 / P3

Z-630 / P3

A-640 / P3

X Y Z A

AXIS AXIS AXIS AXIS

P8+160VDC

DRIVESIGNAL

DRIVE

P2

(SIDE VIEW)

L L


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R54

980/ 1020 730B


550 / P10

750 / P18

660 / P6

670 / P7

680 / P8

690 / P9

990/ 1000 / P20

860 / P15

610 / P2

620 / P3

630 / P4

640 / P5

720 / P16

540 / P14

530 / P13

520 / P12

510 / P11

LOW VOLTAGE

X DRIVESIGNAL

Y DRIVESIGNAL

Z DRIVESIGNAL

A DRIVESIGNAL

SP SPEED CMD

I/O RELAYS

K25-32

I/O RELAYS

K17-24

I/O RELAYS

K9-16

I/O RELAYS

K1-8

SP DRIVE LOADSP TEMP

VOLTAGE MON. 0-5V

MOTIF INPUTS /

I/O OUTPUTS

JOG INFO

X ENCODER OUTPUT

Y ENCODER OUTPUT

Z ENCODER OUTPUT

A ENCODER OUTPUT

HOME SENSORS

SP ENCODER OUTPUT

P24

P17 P21 P22


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P1

760 / P13

700 / P3 KEYBOARD

INFO

VIDEO

LOW VOLTAGE

S121

D3

D2

D1

A

B

RS422

A

B

P14

P15

FLOPPY DRIVE

FLOPPY POWER

SPARE P11

P10

P12


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CAUTION

HIGH VOLTAGE

HAAS

BRUSHLESS

SERVO

AMPLIFIER

FUSE OPEN

A

B

C

- HV

+HV

12V FAIL

FAULT

PWR ON

320VDC (FROM SPINDLE DRIVE)

TO SERVO MOTOR

LOW VOLTAGE (INPUT)

SERVO DRIVE SIGNAL (FROM MOCON)


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