FUTURE THANKS TO INNOVATION, INNOVATION THANKS TO EXPERIENCE
COMPANY PROFILE
TABLE OF CONTENTS
SPOLCHEMIE, the European company
Modern production technology
Our complex product portfolio in inorganicsand synthetic resins
Strength in Research & Development
Certification and social responsibility
PRODUCTION TECHNOLOGY
BratislavaWien
ABOUT SPOLCHEMIE
Chemical manufacturing company located in the Czech Republic, in the centre of Europe Union
Established 1856 and based 160 years long tradition of chemical production
Epoxy production since 1955
In the H2 of 2016 the new mebrane electrolysis launch
Technology focused, commitment to R&D, customer orientated
Main production areas
special epoxy resins and systems
commodity epoxy resins
potassium hydroxide and inorganic derivatives
alkyd resins
polyesters
Prague
WarsawBerlinDresden
London
Paris
MadridRome
COMPANY MILESTONES1856 Company founded
1906 Success of inorganics, start of organic dyes production
1920 SPOLCHEMIE is a major European diversified chemical
company
1938 Start up of chlor-alkali production
1945 Start of synthetic resins production
1946 Alkyd resins production start
1955 Epoxy resins production start
1973 Start of ECH production (Epitetra)
1985 Start of huge ecological program
1999 Start of unsaturated polyesters production
2004 Start of new liquid epoxy resins production
2005 Start up of new solid epoxy resins plant, biggest in Europe
2006 New polyester plant
2006 Start of new ECH plant using new SPOLCHEMIE technology
2007 Start up of second liquid epoxy resin line
2010 EPD certificate for Green Epoxy Resins
2011 EPD certificate for Green ECH
2013 Germanischer Lloyd Certification of epoxy-system
2014 Start of construction of the membrane electrolysis
2016 Launch of membrane electrolysis
LARGE INTEGRATED PRODUCTION SITE
INPUT
Salt
Propylene
Phenol
Acetone
Glycerin
Raw Materials
OUTPUT
Liquid Epoxy
Solid Epoxy
KOH
Alkyd Resins
Epoxy Systems
Allylchloride
INTER- MEDIATES
Epichlorohydrin
Bisphenol A
NaOH
Chlorine
HCl
NEW MEMBRANE ELECTROLYSIS
Technology: Bluestar/BCMC, China
Launch: H2 2016
NME
Salts
KCl and NaCl
Electricity
KOH capacity 60kt/y
NaOH capacity 43 kt/y
Chlorine Cl2 capacity 74 kty
Hydrogen H2 capacity 2 kt/y
Capacity
(kt/y)
Old
Mercury
Unit
New
Membrane
Unit
KOH 44 60
NaOH 20 43
SPOLCHEMIE ORGANIGRAM
CHIEF OPERATING OFFICER
Daniel Tamchyna
BUSINESS & SALES
Zdeněk Moravec
Sales
Marketing
Customerservice
Supply chain
PRODUCTION
Jan Dlouhý
Inorganicsproduction
Resinsproduction
Property & maintenance
Energy & Services
IMS
Logistics & Transport
TECHNICAL ERVICES
Pavel Žák
S & OP
AnalyticalSevices
Quality
PURCHASING
Jan Křička
Purchasing rawmaterials
Purchasingservices
FINANCING
Jaromír Florián
Finance
Accounting
Controlling
IT
HUMAN RESOURCES
Jan Chudoba
Humanresources
BUS. DEVELOPMENT
Tomáš Loubal
Inorganics R&D
Resins R&D
Business development
Polyesters
SPOLCHEMIE GROWTH AND SUCCESS
-
50
100
150
200
250
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
mil. EUR SPOLCHEMIE GROUP sales development by products group
Others Alkyd Specialities Commodity Inorganics0
50
100
150
200
250
2 011 2 012 2 013 2 014 2 015 2 016
Mili
on
y
Inorganics
Resins Commodity
Alkyds
Resins Speciality
SPOLCHEMIE BUSINESS DIMENSIONS
21%
5%
56%
6%
10%2%
Sales 2015 = 174 mil. €
Hydroxides
Epitetra
Epoxy
Alkyd
Specialities
Others
Hydroxides21%
Epitetra5%
Epoxies51%
Alkyds6%
Resins Speciality12%
Polyesters3%
Other2%
Sales 2016
74%EU
18%Others
8%Czech Rep.
Sales Resins Commodity by country 2015, EUR
33%EU
46%Others
21%Czech Rep.
Sales Resins Speciality by country 2015, EUR
51%EU
26%Others
23%Czech Rep.
Sales Inorganics by country 2015, EUR
EUROPEAN COMPANY
Cezch Republic21%
EU74%
Others5%
Sales Inorganics by country 2016
Cezch Republic5%
EU83%
Others12%
Sales Ep.Commodity by country 2016
Cezch Republic30%
EU52%
Others18%
Sales Alkdys by country 2016
Cezch Republic22%
EU48%
Others30%
Sales Resins Speciality by country 2016
GREEN
ECH
HCl Glycerine
BPA
FORMULATED EPOXY
Other RMFillers,
pigments
KCl
NaOH
NaClO
NaCl
KOH
H2O
Cl2
H2
Allylchloride
ECH
CONVENTIONAL
ECH PRODUCTION
GREEN
ECH PRODUCTION
INTEGRATION OF EPOXY RESINS PRODUCTION
Perchloroethylene
Propylene Phenol Acetone
Electrolysis
Crude Oil
SOLUTION SYSTEMS
LIQUID EPOXY
SOLID EPOXY
HCl HCl
PRODUCTS & APPLICATION
INORGANICSH
yd
roxid
es • Potassium hydroxide
• Production of inorganic and organic potassium salts, pharmaceuticals, electrolytes in batteries , washing powders, soaps, cleaning agent and fertilizers; photo industry, drying and cleaning of gases and solvents,
stabilization of synthetic fats, oil´s
refining, catalysts in FAME production
• Sodium hydroxide
• Production of inorganic and organic sodium salts, washing powders and soaps, pharmaceuticals, cleaning agent; paper and cellulose industry, textile industry, food industry (milk, brewing, sugar, fat industry), synthetic fibre industry, petroleum industry, water treatment, metal finishing C
hlo
rine
chem
icals • Allylchloride
• Epichlorohydrin, dyestuffs, pharmacy, insecticides, basic raw material for plastics (allylesters)
• Epichlorohydrin
• Epoxy resins industry, synthetic glycerine production, intermediate of organic reactions, pharmacy, wet strength resins
• Sodium hypochlorite
• Chemical industry, rubber industry, water treatment, textile industry, paper industry, antiseptic agent, sterilizing agent
• Hydrochloric acid
• Chemical industry, ion exchanger regeneration in power plant, iron pickling, pharmacy, textile industry, rubber industry
• Perchloroethylene
• Metal degreasing in metallurgy and engineering, textile´s dry cleaning,
extractant of fats and oils, transfer medium, HCFC and HFC production
• Chlorine liquid
• Water treatment, antiseptic agent, bleaching agent, chemical industry
COMMODITY RESINSL
iqu
ide
po
xy • CHS - EPOXY 510
• CHS - EPOXY 520
• CHS - EPOXY 525
• Protective coatings (e.g. automotive),Composites (wind mill blade, marine, pipe for gas oil and water, aerospace, tooling, sport goods), Civil engineering, Electro (transformer, printed circuit, electro engine, insulator) S
olid
epoxy • CHS - EPOXY 130
• CHS - EPOXY 141
• CHS - EPOXY 211
• Powder coatings, can and coil coatings, automotive, electro, composites
SPECIAL EPOXY SYSTEMS
CH
-EP
OX
Yre
sin
s • Modified liquid
• Protective coatings , Decorative coatings, Composites (wind mill blades, marine, pipes for gas, oil and water, aerospace, tooling, sport goods), Civil engineering (flooring, polymer concrete, surface protection), Electro(transformer, electro engine)
• Semi-solid
• Protective coatings (automotive), Composites, Electro (transformer, insulator)
• High mol. weight unmod. Solid
• Powder coatings, Protective coatings (automotive, can & coil)
• Other unmodified liquid
• Powder coatings, Protective coatings (e.g. Automotive), Composites (wind mill blades, marine, pipes for gas, oil and water, aerospace, tooling, sport goods), Civil engineering, (polymer concrete), Electro (transformer, printed circuit, electro engine, insulator)
• Solutions
• Protective coatings (automotive, marine, maintenance, container), Decorative coatings, Composites (aerospace, sport goods), Electro (laminates for printed circuit)
• Other (for WB systems, brominated,
• Protective coatings (can & coil), Decorative coatings, Civil engineering (flooring, surface protection)
• HARDENERS - TELALIT
• Coatings, composites, Adhesives, Civil engineering
ALKYD RESINS
CH
S-A
LK
YD
re
sin
s •Long oil• Industrial coatings (air-drying, fast drying), decorative coatings (universal, interior, exterior, metal, wood, air-drying), Printing
Inks
•Medium oil• Industrial coatings (exterior, metal, primer, topcoat, one-layer, putty & filler, air-drying, force-drying, baking, anticorrosive),
Decorative coatings (interior, exterior, primer, air-drying)
•Short oil• Industrial coatings (exterior, primer, one-layer, fast overcoating, air-drying, corrosion resistance)
•High solid and solventless• Decorative coating (interior, exterior, metal, wood, corrosion resistance)
•Stoving short oil• Decorative and protective coatings (universal, metal)
•Alkyd for industrial coatings• High performance industrial topcoats (air dry, force dry, baking), industrial primers, baking enamels, lift resistant primer (air
dry, force dry, baking), anticorrosive and rust resistant coatings, topcoats and one-layer application, as putties
•Stoving alkyd• Wood and metal nonyellowing coatings, baking enamels
•Waterborne CHS-HYDROSPOL • Decorative and protective coatings (universal, air-drying, primer, topcoat, one-layer)
APPLICATIONS: EPOXY SYSTEMSC
HS
–E
PO
DU
R • Electro industry –epoxy systems fotcasting (transformers, insulators, electro-engines, condensers) and for lamination (printed circuit boards)
• Adhesives for civil engineering
EP
OS
TY
L
• Water based and slovent-free epoxy system for flooring
• High decorative self-levelling flooring system, systems for anti-static flooring, topcoats on concrete, metal, and wood, primers / penetrating sealers
SA
DU
RIT
•
• Solvent based epoxy system for construction and civil engineering
• Coloured coating systems, topcoats for interior wood flooring
ENVIPOXY®
Global leader in environmentally-friendly synthetic resins and the first wold´s company with environmental certification EPD certificate for liquid epoxy resins – EnviPOXY® (was CHS-EPOXY G) and Epichlorohydrin G
Proprietary and patented technology
Our environmentally-friendly, green resins can be used in a variety of applications such as coatings, automotive, wind energy, electro & electronics, civil engineering, etc.
Waterborne alkyd CHS-HYDROSPOL and waterborne epoxy resins CHS-EPOXY and high solid & solvent-free alkyd resins CHS-ALKYD
GR
EEN
EP
OX
Y
RES
INS • EnviPOXY® (CHS-EPOXY G) 520
• EnviPOXY® (CHS-EPOXY G) 525
• EnviPOXY® (CHS-EPOXY G) 530
• Casting and tooling, Civil engineering, Coatings, Adhesives, Composites, Encapsulating and potting G
REE
N E
CH • Epoxy resins industry, synthetic glycerine production,
intermediate of organic reactions , Pharmacy, wet strength resins
SYNPO – SPOLCHEMIE‘S R&D CENTER
Cooperation with leading chemical companies in FIVEcontinents
120 employees
More than 60 projects per year
5 years intensive cooperation with ESA and CASA
R&D FOR OUR FUTURE
MILESTONES
1946 Company
founded
1992Joint stock
company
2000 Lloyd´s cert.
ISO 9001
2009acquired by
SPOLCHEMIE
R&D AND APPLICATIONS Research & Development
Applications and accredited testing
R&D for the Spolchemie®s customers
ANALYTICAL SERVICES IN ACCREDITED LABORATORIES Analysis of polymer materials
Analysis of products and materials
Accredited labs according to EN ISO/IEC 17025
TESTING SERVICES Complex evaluations
Evaluation of thermal and thermo-mechanical properties
Certification
Tests and grant certificates
SMALL SCALE PRODUCTION AND APPLICATIONS Adhesives and sealants
Casting and Sealing Compounds
Reacto-plastic moulding resins
SERVICES AND ACTIVITIES
TOP PROJECTS
“Liner“ project - Finished in 2013 - Implementation of nanoparticles into
surface modifications of carrying rockets
“Epoxy Core“ project - Just finishing - Development of epoxy foam with defined
physical and mechanical attributes
“CNT‘s“ project – Upcoming - Usage of carbon nanotubes in epoxy matrices
NANOSTRUCTURED POLYMERS AND RENEWABLE RAW MATERIALS Preparation and modification of various nanoparticles
Optimization of epoxy, polyacrylate, alkyd, PUR and polyester systems
Synthesis of hyperbranched structures
Alternative production technologies
Regeneration and reuse of waste polymeric materials
ESA PROJECTS
CERTIFICATION & SOCIAL RESPONSIBILITY
CERTIFICATION
RESPONSIBLE CARE CERTIFICATE
ISO CERTIFICATES
• ISO 9001 : 2008
• ISO 14001 : 2004
• OHSAS 18001 : 2007
EPD CERTIFICATES
• for low molecular weight epoxy resin
• for epichlorohydrin
GERMANISCHER LLOYD
• for CHS-EPODUR 581-0542
• for CHS-EPODUR 581-0562
COOPERATION
WE SUPPORT ACTIVE COMMUNICATION POLICY THROUGH COOPERATION WITH INDUSTRY ASSOCIATIONS
Epoxy Resin Committee
Statistical Committee
Solvent Resin
Manufacturers
The association of Czech
Chemical Manufactures
SOCIAL RESPONSIBILITY & FACTS We are proud longterm partner of Czech Half
marathon as “MAIN PARTNER OF CZECH HANDBIKE HALF MARATHON” a “OFFICIAL PARTNER OF HALF MARATHON ÚSTÍ n. LABEM“
One of the TOP 20 Czech exporter in 2011 - 2015
“Exporter of the Year in region“ award in 2011-2015
SPOLCHEMIE is one of the leading employers in Ústí region
Intesive cooperation with Czech universities, internal employee program for graduates
Support of social, cultural, educational and sport activities in region of Ústí nad Labem
EUROPEAN DISTRIBUTION NETWORK
TRICARDO
COMTECH
Baltik-Servis JSC
WORLD DISTRIBUTION NETWORK
BECH CHEM
CONTINENTAL LINKS INC. Baltik-Servis JSC
SHARAREH NIKDEL
APPLIED
TECHNOLOGY
THANK YOU FOR YOUR ATTENTION
"Our mission is to work together in creative innovative chemicals for a better quality of life.“
SPOLCHEMIE - Spolek pro chemickou a hutní výrobu, akciová společnost
Address: Revoluční 1930/86, 400 32 Ústí nad Labem, Czech Republic
Phone: +420 477 161 111 E-mail: [email protected]
1856 - 2016