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Honda Gx270 Gx390

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    INTRODUCTION

    CONTENTS

    SAFETY MESSAGES

    ENGLISH

    OWNER’S MANUALMANUEL DE L’UTILISATEURMANUAL DEL PROPIETARIO

    DAMAGE PREVENTION MESSAGES

    GX240 · GX270 · GX340· GX390

    Thankyou for purchasinga Hondaengine.We want tohelp youtoget the bestresults from your new engineand tooperate it safely.This manual contains information on how to do that; pleaseread itcarefully beforeoperating the engine. If a problemshould arise, orif youhaveany questions about your engine,consultanauthorizedHonda servicingdealer.

    This manual should beconsidered a permanentpartof the engineand should remain with the engine if resold.

     Theengine exhaustfromthis productcontains chemicals knownto the Stateof Californiato causecancer, birthdefects

    or other reproductiveharm.

    .......................INTRODUCTION .1................SAFETY MESSAGES .1

    ..........SAFETY INFORMATION .2.....SAFETY LABEL LOCATION .2

    COMPONENT & CONTROL

    ................................LOCATION .2

    ................................FEATURES .3BEFORE OPERATION

    ....................................CHECKS .3..............................OPERATION .4

    SAFE OPERATING.....................PRECAUTIONS .4

    ......STARTING THE ENGINE .4

    ......STOPPING THE ENGINE .5.....SETTING ENGINE SPEED .6.....SERVICING YOUR ENGINE .7

     THE IMPORTANCE OF....................MAINTENANCE .7

    ......MAINTENANCE SAFETY .7

    .......SAFETY PRECAUTIONS .7MAINTENANCE

    ............................SCHEDULE .7...........................REFUELING .8...........................ENGINE OIL .8

    ............Recommended Oil .8..................Oil Level Check .9

    .........................Oil Change .9.........REDUCTION CASEOIL .9

    ............Recommended Oil .9..................Oil Level Check .9

    .......................Oil Change .10......................AIR CLEANER .10

    ........................Inspection .10

    ..........................Cleaning .10

    All information in this publication is based on the latest productinformationavailable atthetimeof printing.Honda Motor Co., Ltd.reserves the rightto make changes atany time withoutnoticeandwithoutincurring any obligation.No partof this publication maybe reproducedwithout writtenpermission.

    Thepurposeof these messages is to help preventdamageto yourengine,other property, or theenvironment.

     Your engine or other property can bedamaged if youdon’tfollow instructions.

    This wordmeans:

    You will also see other important messages thatare preceded bythe word NOTICE.

    Eachmessage tells youwhat thehazard is,what can happen, andwhat you can do toavoidor reduceinjury.

     You CAN be HURT if youdon’t followinstructions.

     You CAN be KILLEDor SERIOUSLYHURT if you don’t follow instructions.

     You WILL beKILLEDor SERIOUSLYHURT if you don’t follow instructions.

    Thesesignal words mean:

    A safetymessagealerts youto potential hazards thatcould hurtyou or others. Eachsafety messageis precededbya safetyalertsymbol and one of three words,DANGER, WARNING,orCAUTION.

    Your safety and the safetyof others are very important.We haveprovided important safety messages in this manual and on theengine.Please read these messages carefully.

    We suggestyoureadthewarranty policy to fully understand its

    coverage and your responsibilitiesof ownership. Thewarrantypolicy is a separate documentthat should havebeengiven to youby your dealer.

    UnitedStates, PuertoRico, and U.S. Virgin Islands:

    Review the instructions providedwith the equipmentpowered bythis engine for any additional informationregarding enginestartup, shutdown, operation, adjustments or anyspecialmaintenance instructions.

    2007Honda Motor Co., Ltd. All Rights Reserved

    ..................SEDIMENT CUP .......................SPARK PLUG .

    .............SPARK ARRESTER ..........................IDLE SPEED .

    HELPFUL TIPS &

    ......................SUGGESTIONS ....STORING YOUR ENGINE .

    ................ TRANSPORTING . TAKING CAREOF

    ....UNEXPECTEDPROBLEMS .........FUSEREPLACEMENT .

     TECHNICAL & CONSUMER.......................INFORMATION .

    .....Serial Number Location .Battery Connections for

    ....................ElectricStarter ......RemoteControl Linkage .

    Carburetor Modifications fo.....HighAltitude Operation .

    EmissionControl System.........................Information .

    ..............................Air Index ......................Specifications .

    ........ Tuneup Specifications .Quick Reference

    .........................Information .................Wiring Diagrams .

    .CONSUMER INFORMATION .Distributor/Dealer Locator

    .........................Information .CustomerService

    .........................Information .

    37Z5F60200X37-Z5F-6020

    GX240U1·GX270U·GX340U1·GX390U1

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    COMPONENT & CONTROL LOCATIONSAFETY INFORMATION

    SAFETY LABEL LOCATION

    ENGLISH

    FUEL TANK

    OIL DRAIN PLUG

    CHOKE LEVER

    ELECTRIC STARTER TYPES

    ENGINE SWITCH

    RECOIL STARTE

    AIR CLEANERMUFFLER

    STARTER GRIP

    ENGINE SWITCH

    THROTTLE LEVER

    OIL FILLER CAP/DIPSTICK

    ENGINE SWITCH

    ELECTRIC STARTER(applicable types)

    FUEL FILLER CAP

    SPARK PLUG

    ENGINE CONTROL TYPES

    FUELVALVE LEVER

    CHOKE ROD (applicable types)

    EXCEPT ELECTRICSTARTER TYPES

    2

    Understand theoperationof all controls and learn how tostopthe engine quickly in caseof emergency. Make sure the operatorreceives adequate instruction before operating theequipment.

     Your engine’s exhaustcontains poisonous carbon monoxide.Do notrunthe engine withoutadequateventilation,and neverrunthe engine indoors. Theengine and exhaustbecome very hotduring operation.Keep the engine atleast1 meter (3feet) awayfrom buildingsand other equipmentduringoperation. Keep flammablematerials away, and do not placeanything on the engine while itis running.

    Donot allow children to operate the engine. Keep children andpetsawayfrom theareaof operation.

    This label warns youof potential hazards thatcan causeseriousinjury.Read it carefully.If the label comes offor becomes hard to read, contact yourHondadealer for replacement.

     Theengine emits toxicpoisonous carbonmonoxidegas. Do not run in anenclosed area.

    Gasoline is highly flammableand explosive. Turnengine off and letcool beforerefueling.

    ReadOwner’sManual beforeoperation.

    For Canadian types only:French label comes withthe engine.

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    BEFORE OPERATION CHECKSFEATURES

    IS YOUR ENGINE READY TO GO?

    Check the General Condition of the Engine

    Check the Engine

    OIL ALERT SYSTEM (applicable types)

    CIRCUIT PROTECTOR (applicable types)

    ENGLISH

    CIRCUITPROTECTOR

    ON

    OFF

    Foryour safety,and to maximize theservice life of yourequipment, it is very important to take a few moments before yooperate the engine to check its condition. Besureto take careof any problem you find,or haveyour servicingdealer correct it,beforeyouoperatethe engine.

    Improperly maintaining this engine,or failuretocorrecta problem beforeoperation, can causeamalfunction in whichyou can beseriously hurtorkilled.

    Always perform a pre-operation inspection beforeeachoperation, and correctany problem.

    Beforebeginning your pre-operation checks, besure the enginelevel and the engine switch is in the OFFposition.

    Always check the following items beforeyoustart the engine:

    Lookaroundand underneath theenginefor signsof oil orgasoline leaks.

    Remove any excessive dirt or debris, especially around themuffler and recoil starter.

    Lookfor signs of damage.

    Check that all shieldsand covers are in place,and all nuts, boltandscrews aretightened.

    Check the fuel level (see page   ).Startingwith a full tankwillhelp to eliminateor reduce operating interruptions for refuelin

    Check the engine oil level (see page   ).Running the enginewith a low oil level can cause engine damage.

     TheOil Alertsystem (applicabletypes)will automatically stoptheenginebefore theoil level falls below safe limits. Howeverto avoid the inconvenienceof anunexpectedshutdown,alwaycheck the engine oil level beforestartup.

    Check the reduction caseoil level on applicable types (seepag). Oil is essential to reductioncaseoperationand long life.

    Check the air filter element(see page ). A dirty air filterelementwill restrict air flow to the carburetor, reducing engineperformance.

    Check the equipmentpowered by this engine.

    Review the instructions providedwiththe equipmentpoweredby this engine for any precautionsand procedures thatshouldbefollowed beforeengine startup.

    Pushthe circuit protector buttonto reset.

    Thegreen indicator inside thecircuit protector will pop out toshow thatthe circuit protector hasswitchedoff. If this occurs,

    determine the causeof theproblem, and correct it beforeresetting the circuit protector.

    Thecircuit protector protects thebattery chargingcircuit.A shortcircuit,or a battery connectedwith reverse polarity,will trip thecircuit breaker.

    If the enginestops and will not restart,check the engine oil level(see page ) before troubleshootingin other areas.

    TheOil Alertsystem is designedto preventengine damagecaused byan insufficient amount of oil in the crankcase. Beforethe oil level in thecrankcasecan fall below a safe limit, theOilAlertsystem will automaticallystop the engine (theengine switchwill remain in theON position).

    1.

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    8

    9

    9

    10

    9

    ‘‘Oil Alert is a registeredtrademark in the UnitedStates’’

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    OPERATION

    SAFE OPERATING PRECAUTIONS

    STARTING THE ENGINE   ELECTRIC STARTER TYPESEXCEPT ELECTRIC

    STARTER TYPES

    ENGLISH

    OFF

    OONN

    MM AXX .

    1/3 POSITIO

    THROTTLE LEVER

    ENGINE SWITCH

    ON

    MMIINN .

    OOPPEENN

    CLOSED

    CLOSED

    OOPPEENN

    ENGINE SWITCH

    ENGINE SWITCH

    FUEL VALVE LEVER

    OONN

    CCLLOOSSEEDD

    CHOKE LEVER

    ON

    ON

    ON

    ON

    ON

    MMIINN .

    CHOKE ROD (applicable types)

    4

    Beforeoperating the engine for the first time,pleasereview theSAFETY INFORMATION section on page   and the BEFORE OPERATION CHECKS on page .

    Review the instructions providedwith the equipmentpowered bythis engine for any safety precautions thatshould beobservedwithengine startup, shutdown or operation.

    Carbon monoxide gas is toxic. Breathing it can causeunconsciousnessand evenkill you.

    Avoid any areas or actions thatexposeyou tocarbonmonoxide.

    Movethefuel valve lever to theON position.

     To start a coldengine,move the choke lever or choke rod(applicable types) to the CLOSEDposition.

    Movethethrottle lever awayfrom theMIN. position, about 1/3of the way toward theMAX. position.

    Someengine applications usea remote-mountedchoke controlrather thanthe engine-mountedchoke lever shown here. Referto theinstructions providedby theequipmentmanufacturer.

     To restarta warm engine, leavethe choke leveror choke rod intheOPEN position.

    Some engine applications usea remote-mounted throttle controrather than the engine-mounted throttlelever shown here. Referthe instructions providedby the equipmentmanufacturer.

     Turn the engine switch to the ON position.

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    23

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    STOPPING THE ENGINE

    ELECTRIC STARTER TYPESEXCEPT ELECTRIC

    STARTER TYPES

    THROTTLE LEVER

    OOFFFF

    OFF

    MMIINN .

    MMIINN .

    OOFFFF

    OOFFFF

    OFF

    OOFFFF

    OOFFFF

    ENGINE SWITCH(applicable types)

    SSTT ARRTT

    SSTT ARRTT

    OOFFFF

    CHOKE LEVER

    OPEN

    CLOSED

    CHOKE ROD (applicable types)

    ENGINE SWITCH

    ON

    FUEL VALVELEVER

    OPEN

    OPEN

    CLOSED

    ENGINE SWITCH

    ENGINE SWITCH

    SSTT ARRTTEERR GGRRIIPPDDiirreeccttiioonn ttoo ppuullll

     Turn the engine switch to the OFF position.

     To stop the engine in anemergency, simply turn the engine switto theOFFposition. Undernormal conditions, use the followingprocedure. Refer to the instructions providedby the equipmentmanufacturer.

    Movethethrottle lever to the MIN. position.

    Some engineapplications usea remote-mounted throttlecontrol rather than the engine-mounted throttle lever shownhere.

    Operate thestarter.

    If the choke lever or choke rod (applicabletypes)has beenmovedto the CLOSEDposition to start the engine,graduallymove it to the OPEN positionasthe enginewarms up.

     Turn the fuel valve lever to the OFF position.

    Pull the starter grip lightlyuntil youfeel resistance, thenpullbriskly in the directionof thearrow asshownbelow.Return thestarter grip gently.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    Using the electric starter for more than 5 seconds at a time will overheat the 

    starter motor and can damage it.

    If the engine fails to startwithin5seconds, release the key, and waitatleast10 seconds beforeoperating thestarter again.

     Turn the key to the START position,and hold it there until the enginestarts.

    ELECTRICSTARTER (applicable types):

    Do not allow the starter grip to snap backagainst the engine.Return it gently to prevent damage to the starter.

    1.

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    5.

    RECOIL STARTER

    6.

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    SETTING ENGINE SPEED

    THROTTLE LEVER

    MM AXX .   MMIINN .

    MMIINN .

    MM AXX .

    6

    Position the throttlelever for the desired engine speed.

    Some engineapplications usea remote-mounted throttle controlrather thanthe engine-mountedthrottlelever shown here. Refer totheinstructions provided by theequipmentmanufacturer.

    For engine speedrecommendations, refer to the instructionsprovidedwiththe equipmentpowered by this engine.

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    ENGLISH

    MAINTENANCE SCHEDULE

    THE IMPORTANCE OF MAINTENANCE

    Maintenance, replacement, or repair of the emission control

    devices and systems may be performed by any engine repair

    establishment or individual, using parts that are ‘‘certified’’ to

    EPA standards.

    MAINTENANCE SAFETY

    Injury from moving parts.

    Burns from hot parts.

    Carbon monoxide poisoning from engine exhaust.

    SAFETY PRECAUTIONS

    SERVICING YOUR ENGINE

    TUBE CLIP

    BREATHER TUBE BREATHER TUBE

    INTERNAL VENTCARBURETOR TYPE

    STANDARD TYPE

    Impropermaintenance, or failure to correctaproblem beforeoperation, can causea malfunction inwhichyou can beseriously hurtor killed.

    Always follow the inspection and maintenancerecommendationsand schedules in this owner’smanual.

    To help youproperly care for your engine, the following pagesinclude a maintenanceschedule, routine inspection procedures,and simple maintenanceprocedures using basic hand tools. Otherservice tasks thatare more difficult,or requirespecial tools, arebesthandledby professionalsand are normallyperformed byaHonda technicianor other qualified mechanic.

    Themaintenanceschedule applies to normal operating conditions.If youoperateyour engine undersevereconditions, such as

    sustained high-loador high-temperatureoperation, or useinunusuallywetor dusty conditions, consultyour servicingdealerfor recommendationsapplicable to your individual needs and use.

    Someof the mostimportant safety precautions follow.However,we cannotwarn you of every conceivable hazard thatcan ariseinperforming maintenance. Onlyyoucan decide whether or notyoushould perform a given task.

    To ensure the bestquality and reliability, useonlynew genuineHondaparts or theirequivalents for repair and replacement.

    Remember thatanauthorizedHondaservicing dealer knows yourenginebestand is fully equipped tomaintain and repair it.

     To reducethe possibilityof fireor explosion,becareful whenworking around gasoline.Use onlya nonflammable solvent,notgasoline, to cleanparts. Keep cigarettes, sparks and flamesaway fromall fuel relatedparts.

    Readthe instructions beforeyoubegin, and makesure youhavethe tools and skills required.

    Do not run the engine unless instructedto do so.

    Letthe engine and exhaustsystem cool beforetouching.

    Besure there is adequateventilation whenever youoperatethe engine.

    Make surethe engine is offbefore you beginany maintenanceor repairs. This will eliminateseveral potential hazards:

    Failure to properly follow maintenance instructionsand precautions can cause youtobeseriously hurtorkilled.

    Always follow the procedures and precautions in thisowner’s manual.

    Internal ventcarburetorwithdual elementtypeonly.Cyclonetypeevery 6 months or 150 hours.

    Replacepaper elementtype only.Cyclone typeevery 2 years or 600 hours.

     These items shouldbeservicedby your servicingdealer,unlessyouhavethe proper tools and are mechanicallyproficient. Refer to Hondashopmanual for service procedur

    Servicemore frequentlywhen used in dusty areas.

    Forcommercial use, loghours of operation to determineproper maintenance intervals.

    Failure to follow this maintenanceschedulecould resultin non-warrantable failures.

    Good maintenanceis essential for safe, economical and trouble-free operation. Itwill also help reducepollution.

    (1)

    (2)

    (3)

    REGULAR SERVICE PERIOD(3)

    ITEM

    Perform atevery

    indicatedmonth or

    operating hour interval,

    whichevercomes first.

    Check level

    Change

    Check level

    Change

    Check

    Clean

    Replace

    Clean

    Check-adjust

    Replace

    Clean

    Check-adjust

    Check-adjust

    Clean

    Clean

    Check

    Each

    Use

    First

    Month

    or

    20Hrs

    Every3

    Months

    or

    50Hrs

    (1)

    Every 6

    Months

    or

    100Hrs

    (1)

    (2)

    Every

     Year

    or

    300Hrs

    (2)

    (2)

    After every500Hrs. (2)

    Every 2years

    (Replaceif necessary) (2)

    Engineoil

    Reductioncase

    oil

    ( )

    Air filter

    Sedimentcup

    Spark plug

    Sparkarrester

    ( )

    Idlespeed

    Valveclearance

    Combustion

    chamber

    Fuel tank&

    filter

    Fuel tube

    Refe

    to

    Pag

    9

    9

    9

    10

    10

    10

    12

    12

    13

    13

    Sho

    manu

    Sho

    manu

    Sho

    manu

    Sho

    manu

    applicabletypes

    applicabletypes

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    REFUELING

    Recommended Fuel

    ENGINE OIL

    Recommended Oil

    AMBIENT TEMPERATURE

    (non-strainer type)(strainer type)

    FUEL TANK TOP25 mm(1 inch)

    MAXIMUMFUELLEVEL

    MAXIMUMFUELLEVEL

    8

    Unleaded gasolinePump octane rating 86 or higherResearchoctane rating 91 or higherPump octane rating 86 or higher

    U.S.Except U.S.

    Fuel can damage paint and some types of plastic. Be careful not to 

    spill fuel when filling your fuel tank. Damage caused by spilled fuel is not covered under the Distributor’s Limited Warranty.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when refueling.

    Stopengine and keep heat, sparks, and flameaway.Refuel onlyoutdoors.Wipeup spills immediately.

    This engine is certified to operate on unleaded gasoline withapumpoctane ratingof 86or higher (aresearchoctane ratingof 91or higher).Refuel in a well-ventilatedareawith the engine stopped. If theengine has beenrunning,allow it tocool first. Never refuel theengine insidea building wheregasoline fumes may reach flamesor sparks.You may useregularunleaded gasoline containing no more than10% Ethanol (E10) or 5% Methanol byvolume. In addition,Methanol must contain cosolvents and corrosion inhibitors.Use of fuels withcontentof Ethanol or Methanol greater thanshownabovemay causestarting and/or performance problems. Itmayalso damagemetal, rubber, and plastic parts of the fuel system.Enginedamageor performance problems thatresultfromusing afuel withpercentages of Ethanol or Methanol greater thanshownaboveare notcoveredunder warranty.

    With the enginestopped and on a level surface, removethefuelfiller cap and check thefuel level. Refill the tankif thefuel levelis low.

    Addfuel to thebottom of thefuel level limitof thefuel tank. Donotoverfill.Wipeupspilled fuel beforestarting the engine.

    Refuel carefully toavoidspilling fuel. Donot fill the fuel tankcompletely.Fill tankto approximately25mm (1inch)below thtop of thefuel tankto allow for fuel expansion. Itmay benecessary to lower the fuel level dependingon operatingconditions.After refueling, tightenthe fuel filler cap securely.

    Keep gasoline away fromappliance pilotlights, barbecues,electricappliances,power tools,etc.

    Spilled fuel is not only a fire hazard, it causesenvironmentaldamage. Wipeup spills immediately.

    Oil is a major factor affecting performanceand service life.Use4-stroke automotive detergentoil.

    Use 4-stroke motor oil thatmeets or exceeds the requirements foAPI service classification SJ or later (orequivalent).Always chectheAPI service label on theoil container tobesure it includes theletters SJ or later (orequivalent).

    SAE 10W-30 is recommended for general use. Other viscositiesshown in thechart may beusedwhen the average temperature iyour area is within the indicated range.

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    REDUCTION CASE OIL (applicable types)

    Recommended Oil

    Oil Level Check

    Oil Level Check

    2 : 1 Reduction Case With Centrifugal Clutch

    Oil Change

    WASHER

    OIL LEVEL

    DRAIN PLUG

    OIL FILLER CAP/DIPSTICK

    UPPER LIMITOIL FILLER CAP/DIPSTICK

    LOWER LIMIT

    OIL FILL HOLE

    (bottom edge)

    LOWER LIMIT

    UPPER LIMIT

    OIL FILLER CAP/DIPSTIC

    Install the oil filler cap/dipstickand tightensecurely.

    Use thesameoil that is recommended for the engine(see page

    Check thereductioncaseoil level with the enginestopped and inlevel position.

    Remove the oil filler cap/dipstickand wipeit clean.

    Insert and remove the oil filler cap/dipstickwithoutscrewing itinto thefiller hole. Check theoil level shownon theoil filler capdipstick.

    If theoil level is low, addtherecommended oil to reach theupper limitmarkon the dipstick.

    Screw in the oil filler cap/dipstickand tightensecurely.

    Check the engine oil level with theengine stopped and in a levelposition.

    Remove the oil filler cap/dipstickand wipeit clean.

    Insert the oil filler cap/dipstick into the oil filler neckas shown,but do not screw it in, then removeit to check theoil level.

    Reinstall the oil filler cap/dipstick.

    If theoil level is near or below thelower limitmarkon thedipstick, fill with the recommendedoil (see page   ) to theupper limitmark(bottom edgeof theoil fill hole).Do not overfill.

    Running the engine with a low oil level can cause engine damage.

    This type of damage is not covered by the Distributor’s LimitedWarranty.

     TheOil Alertsystem (applicabletypes) will automaticallystopthe engine before the oil level falls below thesafe limit.However, to avoid the inconvenienceof anunexpectedshutdown, fill to the upper limit, and check theoil level regularly.

    Running the engine with a low oil level can cause engine 

    damage. This type of damage is not covered by the Distributor’sLimited Warranty.

    With the engine in a level position, fill with the recommended oil(see page ) to theupper limitmark(bottom edge of theoil fillhole) on the dipstick.

    Please disposeof usedmotor oil in a manner that is compatiblewith the environment. We suggest you take usedoil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash,pour iton theground,or pour itdown a drain.

    Allow theusedoil todrain completely, thenreinstall the oil drainplug and new washer, and tighten the oil drain plugsecurely.

    Placea suitablecontainer below the engine to catchthe usedoil,thenremove the oil filler cap/dipstick, oil drain plug and washer.

    Drain theusedoil when theengine is warm. Warm oil drainsquicklyandcompletely.

    TheOil Alertsystem (applicabletypes)will automaticallystop theengine before the oil level falls below thesafe limit. However, toavoid the inconvenienceof anunexpectedshutdown,alwayscheck the engine oil level beforestartup.

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    8

    8

    8

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    ENGLISH

    AIR CLEANER

    Inspection

    Cleaning

    Dual-Filter-Element Types

    Oil Change

    LOWER LIMIT

    GASKET

    GASKET

    TAB

    GROOVE

    PRECLEANER CAP

    AIR CLEANERCOVER

    PAPER FILTERELEMENT

    FOAM FILTERELEMENT

    WING NUT

    STANDARD DUAL-FILTER-ELEMENT TYPE

    WING NUT

    WING NUT

    DRAIN PLUG

    UPPER LIMIT

    CYCLONE DUAL-FILTER-ELEMENT TYPE

    AIR CLEANER COVER

    WING NUT

    PAPER FILTER ELEMENT

    FOAM FILTER ELEMENT

    AIR GUIDE

    CYCLONE HOUSING

    SPECIAL PAN SCREW (3)

    OIL FILLER CAP/DIPSTICK

    10

    A dirtyair cleaner will restrict air flow to the carburetor, reducingengine performance. If youoperatethe engine in very dusty areaclean the air filtermoreoftenthan specified in theMAINTENANCSCHEDULE.

    Operating the engine without an air filter, or with a damaged air 

    filter, will allow dirt to enter the engine, causing rapid engine weThis type of damage is not covered by the Distributor’s LimitedWarranty.

    Refer to pages for instructions that apply to the air cleaneand filter foryour engine type.

    Remove the wing nut fromthe air cleanercover, andremove the cover.

    Remove the wing nut fromtheair filter, and remove thefilter.

    Remove the foam filter fromthe paper filter.

    Inspectboth air filter

    elements, and replacethemif theyare damaged. Alwaysreplacethe paper air filterelement atthe scheduledinterval (see page ).

    Drain theusedoil while the engine is warm. Warm oil drainsquicklyandcompletely.

    Place a suitable container below the reduction case to catch theusedoil, thenremove the oil filler cap/dipstick, the drain plugandwasher.

    Allow theusedoil todrain completely, thenreinstall thedrainplug and a new washer, and tighten it securely.

    Please disposeof usedmotor oil in a manner thatis compatiblewith the environment. We suggestyoutake usedoil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in thetrashor pour iton thegroundor down a drain.

     Transmissionoil capacity: 0.30   (0.32US qt, 0.26 Imp qt)

    Running the engine with a low transmission oil level can cause transmission damage.

    Screw in the oil filler cap/dipstickand tightensecurely.

    Remove the air cleanercoverand inspect the filterelements.Cleanor replacedirty filterelements. Alwaysreplacedamagedfilterelements. If equipped withanoil-bath air cleaner, also chectheoil level.With theenginein a level position, fill to theupper limitmarkon

    the dipstickwith the recommendedoil (see page ). To checkthe oil level, insertand removethe dipstick withoutscrewing itinto thefiller hole.

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    10 11

    7

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    Oil Bath & Single-Filter-Element Types

    Low Profile Types

    WING NUT CAP

    GRID

    AIRCLEANERCASE

    OIL-BATH TYPE   SINGLE-FILTER-ELEMENT TYPE

    AIRCLEANERCOVER

    OIL LEVEL

    STEELWOOL

    WING NUT

    AIRCLEANERCOVER

    FOAMFILTERELEMENT

    GRID

    AIR CLEANER COVECLIP

    CLIP

    ELEMENT

    FILTERELEMENT

    AIR FILTER ELEMENT

    Reassemblethe air cleaner, and tighten the wingnut securely.

    Wash the element in a solutionof household detergentandwarmwater, thenrinse thoroughly,orwash in non-flammableor highflashpointsolvent. Allow theelementto drythoroughly.

    Cleantheair filter elements if they are tobereused.

    Paper air filter element:Tap the filterelement several times on ahard surface to remove dirt, or blow compressed air [notexceeding207 kPa (2.1kgf/cm , 30 psi)] through the filterelement from the inside. Never try tobrush offdirt; brushing willforcedirt into the fibers.

    Foam air filter element: Clean in warmsoapywater, rinse, andallow to drythoroughly. Or clean in non-flammablesolvent andallow to dry.Dip thefilter element in clean engine oil, thensqueeze out all excess oil.The enginewill smoke when started if too muchoil is left in thefoam.

    CYCLONE TYPE ONLY: Remove the three pan-headscrews fromthe pre-cleaner cap, then remove the cyclone housingand airguide. Washthe parts withwater, drythemthoroughly, andreassemble them.

    Besure to install theair guideasshown in theillustration.

    Install the cyclone housing so theair intake tabfits into thegroovein the pre-cleaner cap.

    Wipedirt from theinside of the air cleaner caseand cover usinga moist rag.Becareful toprevent dirt from entering theair ductthatleads to the carburetor.

    Place the foam air filterelementover the paper element, andreinstall the assembled air filter.Besurethe gasketis in placebeneath the air filter.Tighten the air filter wingnut securely.

    Install the air cleaner cover, and tightenthe wingnut securely.

    Removethewing nut, and removetheair cleaner cap and cover.

    Removetheair filterelement from thecover. Wash the coverand filter element in warm soapywater, rinse, and allow todrythoroughly. Or clean in non-flammablesolvent and allow to dry.

    Dip thefilterelement in clean engineoil, then squeeze out allexcess oil. The engine will smoke if too muchoil is left in thefoam.

    80cm (2.7US oz, 2.8Impoz)60cm (2.0US oz, 2.1Impoz)

    Oil capacities:

    OIL BATH TYPEONLY:Fill theair cleaner case to theOIL LEVEL

    markwith thesameoil thatis recommended for theengine (seepage ).

    Unsnap the air cleanercoverclips,remove the air cleanercover, andremove the air filter element.

    Soak the air filter element in cleanengine oil and squeeze outtheexcess oil. The engine will smokeduring initial startup if too muchoil is left in the element.

    Reinstall the air filter elementandthe cover.

    OIL BATH TYPEONLY:Empty theused oil from theair cleanercase, wash outany accumulateddirtwithnon-flammablesolvent,and drythe case.

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    GX240/GX270:GX340/GX390:

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    ENGLISH

    SEDIMENT CUP

    Cleaning

    SPARK PLUG

    Recommended Spark Plugs:

    SPARK PLUG WRENCH

    0.70 0.80 mm(0.028 0.031 in

    SEALINGWASHER

    SIDE ELECTRODE

    O-RING

    SEDIMENT CUP

    FUEL VALVE LEVER

    OFF

    12

    BPR6ES (NGK)W20EPR-U (DENSO)

     Therecommended sparkplug has the correct heatrange fornormal engineoperating temperatures.

    An incorrect spark plug can cause engine damage.

    For goodperformance, the sparkplug mustbeproperly gappedand free of deposits.

    Disconnectthe sparkplug cap,and remove any dirt fromaround the sparkplug area.

    Remove the sparkplug with a13/16-inchsparkplugwrench.

    Inspectthe sparkplug.Replaceit if damaged orbadly fouled, if the sealingwasher is in poor condition,

    or if the electrode is worn.

     Thegap shouldbe:0.70 0.80 mm (0.028 0.031 in)

    Measure the sparkplugelectrode gap with a wire-type feeler gauge.Correct thegap, if necessary,bycarefullybending thesideelectrode.

    Install the sparkplug carefully,byhand, toavoidcross-threading.

    When reinstalling the original sparkplug, tighten1/8 1/4 turnafter the sparkplug seats to compress the washer.

    When installing a new sparkplug, tighten1/2turn after the spaplug seats tocompress the washer.

    A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in the 

    cylinder head.

    Attach the sparkplug cap to the spark plug.

    Movethe fuel valve to theOFFposition, thenremove the fuelsedimentcup and O-ring.

    PlacetheO-ring in thefuel valve, and install thesediment cup. Tighten the sediment cup securely.

    Movethefuel valve to theON position, and check for leaks.Replacethe O-ring if there is any leakage.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when handlingfuel.

    Handle fuel onlyoutdoors.Stopengine and keep heat, sparks, and flameaway.

    Wipeup spills immediately.

    After the sparkplug is seated, tightenwitha 13/16-inch sparkplug wrench to compress the sealing washer.

    Washthe sediment cup in non-flammable solvent,and dryitthoroughly.

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    HELPFUL TIPS & SUGGESTIONS

    STORING YOUR ENGINE

    Storage Preparation

    Cleaning

    Fuel

    SPARK ARRESTER (applicable types)

    Spark Arrester Removal

    Adding a Gasoline Stabilizer to Extend Fuel Storage Life

    Adjustment

    IDLE SPEED

    Spark Arrester Cleaning & Inspection

    ENGLISH

    THROTTLE STOP SCREW

    5 mm SCREWS

    EXHAUSTDEFLECTOR

    SPARK ARRESTER

    MUFFLERPROTECTOR

    SCREEN

    4 mm SCREW

    4 mmSCREWS

    SPARKARRESTER

    MUFFLER8 mm NUTS

    Proper storagepreparation is essential for keepingyour enginetrouble-free and lookinggood.The followingsteps will help tokeep rust and corrosion fromimpairingyour engine’s function aappearance, and will make theengineeasier tostart when you uit again.

    If theenginehasbeen running,allow it to cool for at leasthalf anhour beforecleaning. Cleanall exterior surfaces, touchupanydamaged paint, and coatother areas thatmay rustwith a lightfiof oil.

    Using a garden hose or pressure washing equipment can force water into the air cleaner or muffler opening. Water in the air 

    cleaner will soak the air filter, and water that passes through the air filter or muffler can enter the cylinder, causing damage.

    Gasolinewill oxidize and deterioratein storage. Deteriorated

    gasoline will causehard starting, and it leaves gum deposits thatclogthe fuel system. If the gasoline in your engine deterioratesduringstorage, youmay needto havethe carburetor, and otherfuel systemcomponents,servicedor replaced.

     Thelength of time thatgasoline can beleft in your fuel tankandcarburetor withoutcausing functional problems will vary withsuch factors as gasoline blend, your storagetemperatures, andwhether thefuel tankis partially or completely filled. The air in apartially filled fuel tankpromotes fuel deterioration.Very warmstoragetemperaturesaccelerate fueldeterioration.Fuel problemmay occur within a few months, or even less if thegasoline wasnot fresh when youfilled the fuel tank.

    Fuel system damageor engine performance problems resultingfromneglectedstoragepreparation are notcoveredunder theDistributor’s Limited Warranty .

     You can extend fuel storage lifebyadding a gasoline stabilizerthat is formulated for thatpurpose, or youcan avoid fueldeterioration problems by draining the fuel tankand carburetor.

    When adding a gasolinestabilizer, fill the fuel tankwith freshgasoline. If only partially filled,air in thetank will promote fueldeterioration duringstorage. If youkeepa container of gasolinefor refueling, besure thatit contains only fresh gasoline.

    Add gasoline stabilizer following themanufacturer’s instructio

    After adding a gasoline stabilizer, runthe engine outdoors forminutes to besure thattreated gasoline has replaced theuntreated gasoline in thecarburetor.

    Stopthe engine.

    Thesparkarrester may bestandard or anoptional part, dependingon theengine type. In some areas, it is illegal to operate anenginewithouta sparkarrester. Checklocal laws and regulations. A sparkarrester is availablefromauthorizedHondaservicingdealers.

    Thesparkarrester mustbeservicedevery 100hours to keep itfunctioning as designed.

    If theengine has been running, themuffler will behot. Allow it tocool beforeservicing the sparkarrester.

    Removethetwo 8mmnutsand removethemuffler from thecylinder.

    Standard idle speed:

     Turn the throttlestop screw toobtain the standard idlespeed.

    Movethe throttle lever to itsminimum position.

    Start the engine outdoors, andallow it to warmupto operatingtemperature.

    Install thesparkarrester, muffler protector,exhaustdeflectorand muffler in the reverseorderof disassembly.

    Use a brush to remove carbondeposits fromthe sparkarresterscreen. Becareful notto damagethe screen. Replacethe sparkarrester if ithas breaks or holes.

    Removethe4mmscrew from the sparkarrester, and remove

    the sparkarrester fromthe muffler.

    Removethefour 5 mmscrews from the muffler protector andremove themuffler protector.

    Remove the three 4mm screws fromthe exhaustdeflector, andremove thedeflector.

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    Storage Precautions

    TRANSPORTING

    Removal from Storage

    Engine Oil

    Draining the Fuel Tank and Carburetor

    ENGLISH

    DRAIN BOLT

    FUEL VALVE LEVER

    GASKET

    O-RING

    ON

    Align notch on pulleywith hole at top of cover.

    SEDIMENT CUP

    14

    If your enginewill bestored with gasoline in thefuel tankandcarburetor, it is important to reduce the hazard of gasoline vaporignition.Selecta well-ventilatedstorageareaaway fromanyappliance thatoperates witha flame, such as a furnace, waterheater, or clothes dryer.Also avoidany areawith a spark-producing electric motor, or wherepower tools are operated.

    If possible, avoid storageareas withhigh humidity, becausethatpromotes rust and corrosion.

    Keepthe engine level in storage. Tilting can cause fuel or oilleakage.

    With the engine and exhaustsystem cool, cover the engine tokeep out dust. A hot engineand exhaust systemcan ignite or mesome materials.Do not use sheet plastic asa dustcover. Anonporous coverwill trapmoisturearound the engine,promotinrust and corrosion.

    Gasolineis highly flammable and explosive, and youcan beburned or seriously injured when handlingfuel.

    Stopengine and keep heat, sparks, and flameaway.

    Wipeup spills immediately.

    Place anapprovedgasoline container below the carburetor, anduse a funnel to avoidspilling fuel.

    If the cylinderwas coated withoil duringstoragepreparation, theengine will smoke brieflyatstartup.This is normal.

    Check your engine as described in theBEFO RE OPERATION 

    CHECKS section of this manual (see page ).

    If equipped witha battery for electric starter types, rechargethebattery oncea month while the engine is in storage. Thiswill help to extend the service lifeof the battery.

    Handle fuel onlyoutdoors.

    Remove the carburetordrain boltand gasket. Remove thesedimentcup and O-ring, then move the fuel valve lever to theON position.

    After all the fuel has drained into the container, reinstall thedrain bolt, gasket, sediment cup and O-ring. Tighten the drainboltand sedimentcup securely.

    Change the engine oil (see page ).

    Poura tablespoon 5 10cm  (5 10 cc) of clean engine oil intothecylinder.

    Pull thestarter rope several times to distribute theoil in thecylinder.

    Reinstall the sparkplug.

    Pull thestarter rope slowly until resistanceis feltand the notchon thestarterpulley aligns with theholeatthetop of the recoilstarter cover.This will close the valves so moisturecannotenterthe engine cylinder. Return the starter rope gently.

    Remove the sparkplug (see page ). If theenginehasbeenrunning,allow it tocool forat least15

    minutes beforeloading the engine-powered equipmenton thetransportvehicle.A hotengine and exhaustsystem can burn youand can ignitesomematerials.

    If the fuel was drained during storagepreparation, fill the tankwfresh gasoline. If you keep a container of gasolinefor refueling,bsure it contains only fresh gasoline.Gasolineoxidizesanddeteriorates over time, causing hardstarting.

    Keep the engine level when transporting to reducethe possibilityof fuel leakage.Turn thefuel valveto theOFFposition (seepage   ).

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    TAKING CARE OF UNEXPECTED PROBLEMS

    ENGINE WILL

    NOT START

    Possible Cause Correction

    ENGINE LACKS

    POWER

    Possible Cause Correction

    FUSE REPLACEMENT (applicable types)

    ENGLISH

    FUSECOVER

    ENGINE SWITCHREAR COVER

    6 12 mmSPECIAL SCREW

    FUSE

    Check air filter.

    Checkfuel.

     Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Electricstarting(applicabletypes):Checkbatteryandfuse.Checkcontrolpositions.

    Checkengineoil level.

    Checkfuel.

    Removeandinspectsparkplug.

     Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Removethe 6 12mmscrew from therear cover of theenginswitchbox.

    Batterydischarged.

    Fuse burntout.

    Fuel valveOFF.

    Choke open.

    Engine switchOFF.Engineoil levellow (Oil Alertmodels).

    Out of fuel.Badfuel; enginestored without

    treating ordraininggasoline,orrefueledwithbadgasoline.Sparkplug faulty,fouled, orimproperlygapped.Sparkplug wetwithfuel(flooded engine).

    Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Filter element(s)restricted.

    Badfuel; engine

    stored withouttreating ordraininggasoline,orrefueledwithbadgasoline.Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Remove the fusecover, thenpull out and inspectthefuse.

    Cleanor replacefilter element(s)(p. 10 11).Drain fuel tankand

    carburetor (p.14).Refuel withfreshgasoline (p.8).

    Replaceor repairfaultycomponentsas necessary.

    Recharge battery.

    Replacefuse.(p. 15).

    Movelever to ONposition.Move lever toCLOSEDpositionunless the engineis warm. Turn engine switchto ON position.Fill with therecommended oilto the proper level(p.9).Refuel (p.8).Drain fuel tankandcarburetor (p.14).

    Refuel withfreshgasoline (p.8).

    Gap or replacesparkplug (p.12).

    Dry and reinstallsparkplug. Startenginewiththrottlelever inMAX. position.

    Replaceor repairfaultycomponentsas necessary.

     Theelectric starter relaycircuit and battery charging circuit areprotected bya fuse. If thefuseburns out, theelectricstarterwillnot operate.The enginecan bestarted manually if the fuseburnsout, butrunning the engine will notchargethe battery.

    If thefuse is burntout, discard the burnt-out fuse. Install a newfusewith the sameratingas theone that was removed,andreinstall the cover.

    Reinstall the rearcover. Install the 6 12mmscrew and tightit securely.

    If you havequestions regardingthe ratingof theoriginal fuse,contact your servicingHonda enginedealer.

    Never use a fuse with a rating greater than the one originally 

    equipped with the engine. Serious damage to the electrical system or a fire could result.

    Frequent fuse failure usually indicates a short circuit or anoverload in the electrical system. If the fuse burnsoutfrequentlytakethe engine to a servicingHondadealer for repair.

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    ENGLISH

    Remote Control Linkage

    TECHNICAL INFORMATION

    Serial Number Location

    Battery Connections for Electric Starter(applicable types)

    Carburetor Modifications for High Altitude Operation

    TECHNICAL & CONSUMER INFORMATION

    POSITIVE ( ) BATTERY CABLE

    NEGATIVE ( )BATTERY CABLE

    REMOTE THROTTLE LINKAGE

    Flexible wire coremounting

    Solid wire coremounting

    WIRE

    5 mmCIRCLIP

    4 mm SCREW

    WIRE HOLDER

    THROTTLELEVER

    OPTIONAL

    REMOTE CHOKE LINKAGE

    SERIAL NUMBER &ENGINE TYPE LOCATION

    STARTER SOLENOID

    RETURN SPRING

    WIRE HOLDER CHOKE LEVER

    THROTTLE LEVERFRICTION NUT

    ELECTRIC STARTER(applicable types)

    16

     Thethrottleand choke control levers are providedwithholes foroptional cableattachment. Thefollowing illustrations showinstallationexamples fora solid wirecable and fora flexible,braided wirecable. If usinga flexible, braided wirecable, add areturn springas shown.

    It is necessary to loosenthethrottle lever frictionnut whenoperating the throttle with a remote-mountedcontrol.

    Record the engine serialnumber in the space below.Youwill need this information whenordering parts and whenmaking technical or warrantyinquiries.

    Coat the terminals and cableends withgrease.

    Connectthe batterynegative ( ) cableto the battery negative( ) terminal as shown.

    Connectthe battery positive ( ) cableto the batterypositive( )terminal asshown.

    Connectthe batterynegative ( ) cableto anengine mountingbolt, framebolt, or other goodengine ground connection.

    Connectthe batterypositive ( )cable to the starter solenoidterminal asshown.

    Keep all sparks, open flames, and smoking materialsaway fromthe battery.

    A batterycan explodeif you do not follow thecorrectprocedure,seriously injuringanyonenearby.

    Becareful not toconnect the battery in reverse polarity,as thiswillshort circuit the battery charging system. Always connectthepositive ( ) battery cable to the battery terminal beforeconnecting the negative ( )battery cable, so your tools cannotcause a shortcircuitif they touch a groundedpartwhile tighteningthe positive( ) battery cableend.

    Use a 12-voltbattery with anampere-hour ratingof atleast18Ah.

    Date Purchased:______ / ______ / ______ 

    Enginetype: ___ ___ ___ ___ 

    Engine serial number:__ __ __ __ __ __ __ __ __ __ __ 

    At high altitude, the standard carburetorair-fuel mixturewill betoo rich. Performancewill decrease,and fuel consumption willincrease. A very rich mixturewill also foul thespark plug andcausehard starting. Operation atanaltitudethatdiffers fromthaatwhich this engine was certified, for extendedperiods of time,may increaseemissions.

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    Emission Control System Information

    Source of Emissions

    Tampering and Altering

    Problems That May Affect Emissions

    Replacement Parts

    Maintenance

    The U.S., California Clean Air Acts and Environment Canada

     Thecombustion process produces carbon monoxide,oxides of nitrogen, and hydrocarbons.Control of hydrocarbons and oxidesof nitrogen is very important because, under certainconditions,they react to formphotochemical smogwhen subjected tosunlight. Carbon monoxidedoesnot react in the sameway,but iis toxic.

    Hondautilizes lean carburetorsettings and other systems toreducethe emissions of carbonmonoxide,oxides of nitrogen, anhydrocarbons.

    EPA, California and Canadian regulations requireallmanufacturers to furnishwritten instructions describing theoperation and maintenanceof emissioncontrol systems.

     Thefollowing instructions and procedures mustbefollowed inorder tokeep the emissions from your Honda engine withintheemissionstandards.

     Tampering withor altering the emissioncontrol system may

    increase emissions beyond the legal limit. Amongthoseacts thaconstitute tampering are:

    Removal or alterationof any partof the intake, fuel, or exhaustsystems.Alteringor defeating the governor linkage or speed-adjustingmechanism to causethe engine to operateoutsideitsdesignparameters.

    If you are aware of any of thefollowingsymptoms, haveyourengine inspected and repaired by your servicingdealer.

    Hard starting or stalling after starting.

    Rough idle.Misfiring or backfiring under load.Afterburning (backfiring).Blackexhaustsmoke or high fuel consumption.

     Theemissioncontrol systems on your Hondaengine weredesigned, built,and certified to conformwithEPA, California andCanadian emissionregulations. We recommendthe useof genuineHonda parts whenever you have maintenancedone. Theseoriginal-designreplacementparts are manufactured to thesamestandards as the original parts, so you can beconfidentof theirperformance.Theuseof replacementparts thatare notof toriginal designand quality may impair the effectiveness of your

    emissioncontrol system.

    A manufacturer of anaftermarketpart assumesthe responsibilitthatthe partwill notadversely affectemissionperformance.Themanufacturer or rebuilder of the partmust certify thatuseof thepartwill not result in a failureof theengine to comply withemissionregulations.

    Follow the maintenancescheduleon page   . Remember thatthischedule is based on theassumption that your machine will beused for itsdesignedpurpose.Sustainedhigh-loador high-temperatureoperation, or usein unusuallywetor dusty conditiowill requiremore frequent service.

    When the carburetor has been modified for high altitude operation,

    the air-fuel mixture will be too lean for low altitude use. Operation at altitudes below 1,500meters (5,000 feet) with a modified 

    carburetor may cause the engine to overheat and result in serious 

    engine damage. For use at low altitudes, have your servicing dealer return the carburetor to original factory specifications.

    Even withcarburetormodification,engine horsepower willdecrease about 3.5%for each 300-meter (1,000-foot) increaseinaltitude. Theeffect of altitudeon horsepowerwill begreater thanthis if no carburetor modification is made.

    High altitudeperformance can be improvedbyspecificmodifications to the carburetor. If youalways operateyour engineataltitudes above 1,500 meters (5,000feet), have your servicingdealer perform this carburetormodification.Thisengine,whenoperatedathigh altitudewith the carburetormodifications forhigh altitudeuse, will meeteachemissionstandard throughoutitsuseful life.

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    ENGLISH

    SpecificationsAir Index

    Applicable to Emissions Durability

    Period

    Descriptive Term

    GX240/GX270 (PTO shaft type S)

    GX340/GX390 (PTO shaft type S)

    18

    355 430 410mm(14.0 16.9 16.1in)

    25.0kg(55.1 lbs)4-stroke, overhead valve, singlecylind

    242cm (14.8cu-in)[73.0 58.0mm (2.9 2.3in)]

    270cm (16.5cu-in)[77.0 58.0mm (3.0 2.3in)]

    5.3kW (7.2PS, 7.1bhp)at3,600 rpm6.0kW (8.2PS, 8.0bhp)at3,600 rpm

    Forcedair Transistormagneto

    Counterclockwise

    380 450 443 mm(15.0 17.7 17.4in)31.5kg(69.4 lbs)

    4-stroke, overhead valve, singlecylind337cm (20.6cu-in)

    [82.0 64.0mm (3.2 2.5in)]389cm (23.7cu-in)

    [88.0 64.0mm (3.5 2.5in)]7.1kW (9.7PS, 9.5bhp)at3,600 rpm

    8.2kW (11.1PS, 11.0bhp)at3,600 rpm

    Forcedair Transistormagneto

    Counterclockwise

    300 hours [0 65 cm (0 65cc)]500 hours [greater than65cm (65 cc)]

    125 hours [0 65 cm (0 65cc)]250 hours [greater than65cm (65 cc)]

    50hours [0 65cm (0 65cc)]125 hours [greater than65cm (65 cc)]

    Extended

    Intermediate

    Moderate

    An Air Index Information hangtag/label is appliedto enginescertified to anemissiondurability time period in accordance withthe requirements of the California Air Resources Board.

    Thebar graph is intended to provide you, ourcustomer, the abilityto compare the emissions performance of availableengines.Thelower the Air Index, the less pollution.

    Thedurability description is intended to provide youwithinformation relating to the engine’s emissiondurability period.Thedescriptiveterm indicates the useful lifeperiod for the engine’semissioncontrol system. Seeyour Emission Control System Warranty for additional information.

    TheAir Index Information hang tag/label must remain on theengine until it is sold.Remove the hangtag before operatingtheengine.

    5.3 (1.40US gal , 1.17 Imp gal)1.1 (1.2US qt, 1.0Impqt)

    17.7N·m (1.80kgf·m,13.1 lbf·ft)at2,500 rpm

    15.3N·m (1.56kgf·m,11.3 lbf·ft)at2,500 rpm

    6.1 (1.61US gal , 1.34 Imp gal)1.1 (1.2US qt, 1.0Impqt)

    25.1N·m (2.56kgf·m,18.5 lbf·ft)

    at2,500 rpm

    22.1N·m (2.25kgf·m,16.3 lbf·ft)at2,500 rpm

     Thepower rating of the engine indicated in this document is thnet power output testedon a production engine for the enginemodel and measured in accordance withSAE J 1349 at3,600rpm (Net Power)and at2,500 rpm (Max.NetTorque). Massproduction engines may vary fromthis value.Actual power output for the engine installed in thefinal machinwill vary dependingon numerous factors, including the

    operating speedof the engine in application,environmentalconditions,maintenance, andother variables.

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Netpower

    Max. Nettorque

    Engineoil capacityFuel tankcapacityCooling systemIgnition systemPTO shaft rotation

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]

    Netpower

    Max. Nettorque

    Engineoil capacityFuel tankcapacityCooling systemIgnition systemPTO shaft rotation

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )

    (in accordance

    with SAE J 1349 )GX270

    GX240

    GX270

    GX240

    GX270

    GX240

    GX340

    GX390

    GX340

    GX390

    GX340

    GX390

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    ENGLISH

    Wiring Diagrams

    Quick Reference Information

    Tuneup Specifications

    ITEM SPECIFICATION   MAINTENANCE

    GX240/GX270/GX340/GX390

    With Oil Alert and Electric Starter

    With Oil Alert and Without Electric Starter

    Fuel

    Engineoil

    ReductioncaseoilSparkplug

    Maintenance

    SAE 10W-30, API SJ or later, forgeneral use.Refer topage8.

    Same oil asengineoil, see above (applicabletypes).

    Beforeeachuse:Check engine oil level.Refer topage9.

    Checkreduction case oil (applicable types).Refer topage9.Check air filter. Refer to page10.

    First 20hours:Changeengine oil. Refer topage9.Changereduction case oil (applicable types).Refer to page10.

    Subsequent:Refer to the maintenanceschedule on page 7.

    W20EPR-U (DENSO)BPR6ES (NGK)

    U.S.ExceptU.S.

    Pump octane rating 86or higherResearch octane rating91 or higherPump octane rating 86or higher

    Unleaded gasoline   (Refer to page8)

    Sparkplug gap

    IdlespeedValveclearance(cold)

    Otherspecifications

    1,400 150rpmIN:0.15 0.02mmEX:0.20 0.02mm

    0.70 0.80mm(0.028 0.031 in)

    Refer topage: 12

    Refer topage: 13SeeyourauthorizedHonda dealer

    No other adjustments needed.

    (1)

    (2)

    (3)

    (4)

    (5)

    (6)(7)

    CONTROL BOX

    RECTIFIER

    CIRCUIT BREAKER

    ENGINE SWITCH

    OIL ALERTUNIT

    (8)

    (9)

    (10)

    (11)

    (12)

    (13)(14)

    OILLEVEL SWITCH

    CHARGING COIL

    SPARK PLUG

    STARTERMOTOR

    STARTERSOLENOIDBATTERY (12V)

    Black

     Yellow

    Blue

    Green

    Red

    White

    Brown

    Orange

    Light blue

    Lightgreen

    Pink

    Gray

    Br

    O

    Lb

    Lg

    P

    Gr

    Bl

     Y

    Bu

    G

    R

    W

    IGNITION COILFUSE

     Type withOil Alert unit

    ON

    OFF

    START

    OFF

    ON

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    Canada:

    United States, Puerto Rico, and U.S. Virgin Islands:

    Distributor/Dealer Locator Information

    CONSUMER INFORMATION

    For European Area:

    Customer Service Information

    United States, Puerto Rico, and U.S. Virgin Islands:

    All Other Areas:

    Honda’s Office

    United States, Puerto Rico, and U.S. Virgin Islands:

    American Honda Motor Co., Inc.

    Canada:

    Honda Canada, Inc.

    Australia:

    Honda Australia Motorcycle and Power Equipment Pty. Ltd.

    For European Area:

    Honda Europe NV.

    All Other Areas:

    ENGLISH20

    or visit our website:www.honda.caCall (888) 9HONDA9

    Visit our website: www.honda-engines.com

    visit our website:http://www.honda-engines-eu.com

    Servicing dealershippersonnel aretrainedprofessionals. Theyshould beable to answer any questionyou may have. If youencounter a problem thatyourdealerdoesnot solvetoyoursatisfaction,please discuss it with thedealership’s management.TheServiceManager, General Manager, or Owner can help.Almostall problems are solved in thisway.

    If youare dissatisfied withthe decision madeby the dealership’smanagement, contact theHonda Regional Engine Distributor foryour area.

    If youare still dissatisfied after speakingwith the Regional EngineDistributor, youmay contactthe Honda’s Office as shown.

    If youare dissatisfied withthe decision madeby the dealership’smanagement, contactthe Honda’s Office as shown.

    When you write or call, please providethis information:

    Equipment manufacturer’s name andmodel number thattheengine is mounted onEnginemodel,serial number, and type(see page )Nameof dealer who sold theengine to youName, address,and contactpersonof the dealer who servicesyour engineDateof purchase Your name, address and telephone numberA detaileddescription of the problem

    Power Equipment Division

    CustomerRelationsOffice4900Marconi DriveAlpharetta,GA 30005-8847

    715Milner Avenue Toronto,ONM1B 2K8

     Telephone: (888) 9HONDA9(888) 946-6329(416) 299-3400(416) 287-4776(877) 939-0909(416) 287-4776

     Toll free

    Local Toronto dialingareaLocal Toronto dialingarea Toll freeLocal Toronto dialingarea

    Facsimile:

    English:French:

    1954 1956Hume Highway Campbellfield Victoria 3061

     Telephone:Facsimile:

    (03) 92701111(03) 92701133

    European Engine Center

    http://www.honda-engines-eu.com

    Pleasecontactthe Hondadistributor in your areafor assistance.

    Or telephone: (770) 497-6400, 8:30 am - 7:00 pm EST

    16

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    INTRODUCTION

    SOMMAIRE

    MESSAGES DE SECURITE

    FRANÇAIS

    MANUEL DE L’UTILISATEUR

    MESSAGES DE PREVENTION DES DOMMAGES

    GX240 · GX270 · GX340 · GX390

    Nous vous remercions d’avoir portévotre choix sur un moteur Honda.

    Nous désirons vous aider à faire le meilleur usage de votre nouveau

    moteur et à l’utiliser en sécurité. Vous trouverezdans ce manuel des

    informations sur la manière d’y parvenir; veuillez le lire attentivement

    avant d’utiliser le moteur. En cas de problème ou pour toute question sur

    le moteur, consultezun concessionnaire Honda agréé.

    Ce manuel doit être considéré comme faisant partie du moteur et

    l’accompagner en cas de revente.

    L’échappement du moteur contient des

    substances chimiques déclarées

    responsables de cancers, de malformations

    congénitales ou d’autres anomalies de la

    reproduction par l’Etat de Californie.

    Toutes les informations de cette publication sont basées sur les dernières

    informations sur le produit disponibles au moment de l’impression. Honda

    Motor Co., Ltd. se réservele droit d’apporter des modifications à tout

    moment sans avertissement etsans obligation de sa part. Aucune partie

    de ce document ne peut être reproduite sans autorisation écrite.

    ..............................INTRODUCTION .1

    .............MES SA GES DE S ECU RITE .1

    .....INFORMATIONS DESECURITE .2

    EMPLACEMENT DE L’ETIQUETTE

    ...................................DE SECURITE .2EMPLACEMENT DES PIECES ET

    .................................COMMANDES .2

    ............................PARTICULARITES .3

    CONTROLES AVAN T

    ................................L’UTILISATION .3

    ...................................UTILISATION .4

    CONSIGNES DE SECURITE

    ............................D’UTILISATION .4

    ........DEMARRAGE DU MOTEUR .4

    ...................ARRET DU MOTEUR .5

    .......6

    ...............EN TRETIEN DU MOTEU R .7

    ......7

    ............SECURITED’ENTRETIEN .7........CONSIGNES DE SECURITE .7

    ......PROGRAMME D’ENTRETIEN .7

    ...............PLEIN DE C ARBU RANT .8

    ...........................HUILE MOTEUR .8

    ................Huile recommandée .8

    .Vérification du niveau d’huile .9

    ..........Renouvellementd’huile .9

    HUILE DU CARTER DE

    ................................REDUCTEUR .9

    ................Huile recommandée .9

    .Vérification du niveau d’huile .9

    ........Renouvellement d’huile .10

    ..............................FILTRE A AIR .10

    ..................................Contrôle .10...............................Nettoyage .10

    L’objet de ces messages est de vous aider à ne pas causer de dommages

    au moteur, à d’autres biens ou à l’environnement.

    Votre moteur ou d’autres biens peuvent être endommagés si

    vous ne suivezpas ces instructions.

    Cette mention signifie:

    D’autres messages importants sont précédés du mot AVIS.

    Chaque message vous indique quel est le danger, cequi peut arriver etce

    que vous pouvezfaire pour éviter ou réduire les blessures.

    Vous POUVEZêtreBLESSE si vous ne

    suivezpas ces instructions.

    Vous POUVEZ être MORTELLEMENT ou

    GRIEVEMENT BLESSE si vous ne suivez

    pas ces instructions.

    Vous SEREZM ORTELLEMENT ou

    GRIEVEMENT BLESSE si vous ne suivez

    pas ces instructions.

    Ces mots-indicateurs signifient:

    Les messages de sécuritévous avertissent de risques potentiels de

    blessures pour vous et les autres. Chaque message de sécurité est précédé

    d’un symbolede miseen garde et del’unedes trois mentions DANGER,

    ATTENTION ou PRECAUTION.

    Votre sécurité etcelle des autres sont très importantes. Vous trouverez des

    messages de sécurité importants dans ce manuel et sur le moteur. Veuillez

    les lire attentivement.

    Nous vous conseillons de lirele bulletin de garantie afin de bien

    comprendre l’étendue de la garantieet vos responsabilités de propriété. Le

    bulletin de garantie estun document séparé que vous avezdû en principe

    recevoir de votre concessionnaire.

    Etats-Unis, Puerto Rico et Iles vierges américaines:

    Pour de plus amples informations sur le démarrage, l’arrêt, l’utilisation et

    les réglages du moteur ou pour des instructions sur tout entretien spécial,

    consultez les instructions accompagnantl’équipement commandé par ce

    moteur.

    .COUPELLE DE DECANTATION

    ......................................BOUGIE

    ....................PARE-ETINCELLES

    ................REGIM E DE RALENTI

    CONSEILS ET SUGGESTIONS...........................................UTILES

    ..........REMISAGE DU MOTEUR

    .............................. TRANSPORT

    ..

    ...

    INFORMATIONS TECHNIQUES

    ............ET DU CON SOMMATEU R

    Emplacement des numéros

    .......................................de série

    Raccordements de la batterie

    ....pour le démarreur électrique

     Tringlerie de commande

    ...................................à distance

    ........

    Informations sur le système

    ...............................antipollution

    ...............Indice atmosphérique

    .........................Caractéristiques

    ...

    ....

    .................Schémas de câblage

    INFORMATION DU

    ........................CONSOMMATEUR

    .......

    Informations d’entretien

    ..............................pour le client

    REGLAGE DU REGIME MOTEUR

    L’IMPORTANCE DE L’ENTRETIEN

    EN CAS DE PROBLEME INATTENDU

    REMPLACEMENT DES FUSIBLES

    Modifications du carburateur pouruneutilisation à haute altitude

    Caractéristiques de miseau point

    Informations de référence rapide

    Informations sur le localisateur de

    distributeurs/concessionnaires

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    EMPLACEMENT DES PIECES ET COMMANDESINFORMATIONS DE SECURITE

    EMPLACEMENT DE L’ETIQUETTE DE SECURITE

    FRANÇAIS

    BOUCHON DE REMPLISSAGE D’ESSENCE

    RESERVOIR D’ESSENCE

    DEMARREUR ELECTRIQU(types applicables)

    BOUCHON DE VIDANGE D’HUILE

    S ILENCIE UX FILT RE A AIR

    POIGNEE DE DEMARREUR

    LEVIER DE STARTER

    LEVIER DE ROBINETD’ESSENCE   LEVIER DES GAZ

    SAUF TYPES ADEMARREUR ELECTRIQUE

    CONTACTEUR D’ARRETMOTEUR

    BOUCHON DE REMPLISSAGE/JAUGE A HUILE

    DEMARREUR A LANCE

    TYPES A COMMANDEDU MOTEUR

    CONTACTEUR D’ARRETMOTEUR

    CONTACTEUR D’ARRETMOTEUR

    TIRETTE DE STARTER(types applicables)

    TYPES A DEMARREUR ELECTRIQUE

    BOUGIE D’ALLUMAGE

    2

    Comprenez bien le fonctionnement de toutes les commandes et

    apprenezcomment arrêter le moteur rapidement en cas d’urgence.

    Veillez à ce que l’opérateur reçoive des instructions adéquates avant

    l’utilisation de l’équipement.

    Le moteur dégage du monoxyde de carbone qui est

    un gaz toxique. Ne jamais le fairefonctionner dans

    un endroitclos.

    L’essence est très inflammable et explosive. Arrêter

    le moteur et le laisser refroidir avant de fairele plein

    d’essence.

    Si l’étiquette se décolleou devient illisible, s’adresser au concessionnaire

    Honda pour son remplacement.

    Cette étiquette met en garde contre les risques potentiels de blessures

    graves. La lire attentivement.

    Le moteur etles gaz d’échappement deviennent très chauds pendant le

    fonctionnement. Garder le moteur à au moins 1 mètredes bâtiments et

    des autres équipements pendant l’utilisation. Ne pas approcher de

    matières inflammables et ne rien placer sur le moteur pendant son

    fonctionnement.

    Les gaz d’échappement du moteur contiennent du monoxyde de

    carbonetoxique. Ne pas faire tourner le moteur sans une aération

    adéquate et ne jamais l’utiliser à l’intérieur.

    Ne pas autoriser des enfants à utiliser le moteur. Eloigner les enfants et

    les animaux de la zone d’utilisation.

    Une étiquette en français est

    prévue sur le moteur.

    Pour les types pour le Canada

    seulement:

    Lire le manuel de l’utilisateur avant l’utilisation.

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    CONTROLES AVANT L’UTILISATIONPARTICULARITES

    LE MOTEUR EST-IL PRET A FONCTIONNER?

    Vérifier l’état général du moteur

    Vérifier le moteur

    PROTECTEUR DE CIRCUIT (types applicables)

    Système Oil Alert (selon type)

    FRANÇAIS

    PROTECTEUR DECIRCUIT

    MARCHE

    FERME

    Pour la sécuritéet la longévité de l’équipement, il est important de

    consacrer quelques instants à vérifier l’état du moteur avantl’utilisation.

    Corriger tout problème constaté ou confier cette opération au

    concessionnaire avant l’utilisation.

     Toujours vérifier les points suivants avant de mettre le moteur en marche

    Vérifier s’il n’y a pas de traces de fuites d’huile ou d’essence autour ou

    sous le moteur.

    Enlever toute saleté ou débris excessifs, tout particulièrement autour d

    silencieux et du lanceur.

    Vérifier s’il n’y a pas de signes de dommages.

    S’assurer que tous les protecteurs et couvercles sont en place et que

    tous les écrous, boulons etvis sont serrés.

    Vérifier le niveau de carburant (voir page ). En démarrant avec un

    réservoir de carburant plein, on évitera ou réduira les interruptions de

    service pour faire le plein.

    Un entretien incorrect de ce moteur ou l’absence de

    correction d’un problème avantl’utilisation peut provoquer

    une anomalie susceptible d’entraîner des blessures graves

    ou mortelles.

     Toujours effectuer les contrôles avant l’utilisation avant

    chaque utilisation et corriger tout problème.

    Avant de commencer les contrôles avant l’utilisation, s’assurer que le

    moteur est à l’horizontale et quel’interrupteur du moteur se trouve sur la

    position ARRET.

    Pour les précautions et procédures à observer avant le démarrage du

    moteur, consulter les instructions accompagnantl’équipement

    commandé par ce moteur.

    Vérifier l’équipement commandé par ce moteur.

    Vérifier l’élémentde filtre à air (voir page ). Un élémentde filtre à ai

    sale limite le passage d’air vers le carburateur, ce qui diminue les

    performances du moteur.

    Vérifier le niveau d’huile du carter de réducteur sur les types applicabl(voir page ). L’huile est essentielle au bon fonctionnement et à la

    longévité du carter de réducteur.

    Le système Oil Alert (types applicables) arrête automatiquement le

    moteur avant que le niveau d’huile ne descende au-dessous du seuil d

    sécurité. Toutefois, pour éviter l’inconvénientd’un arrêt imprévu,

    toujours vérifier le niveau d’huile du moteur avant le démarrage.

    Vérifier le niveau d’huile du moteur (voir page ). L’utilisation du

    moteur avec un niveau d’huile insuffisant peut provoquer des

    dommages au moteur.

    Enfoncer le bouton du protecteur de

    circuitpour le réenclencher.

    L’indicateur vert à l’intérieur du

    protecteur de circuit sort pour indiquer

    que le circuita été coupé. Dans un tel

    cas, rechercher la cause du problème

    et la corriger avant de réenclencher le

    protecteur de circuit.

    Le protecteur de circuit protège le

    circuitde charge de la batterie. Un

    court-circuit ou une batterie connectés

    avec une polarité inversée déclenche

    le coupe-circuit.

    Si le moteur s’arrête et ne redémarre pas, vérifier le niveau d’huile du

    moteur (voir page ) avantde rechercher l’originedu problème dans

    d’autres parties.

    Le système Oil Alert protège le moteur contre les dommages dus au

    manque d’huile dans le carter moteur. Avant quele niveau d’huile du

    carter moteur ne descende au-dessous du seuil de sécurité, le système Oil

    Alert arrête automatiquement le moteur (l’interrupteur du moteur reste sur

    la position MA RCHE).

    1.

    2.

    3.

    4.

    5.

    1.

    2.

    3.

    4.

    8

    9

    9

    10

    9

    ‘‘Oil Alert estune marque déposée aux Etats-Unis’’

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    UTILISATION

    CONSIGNES DE SECURITE D’UTILISATION

    DEMARRAGE DU MOTEUR   TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    FRANÇAIS

    MARCHE

    LEVIER DE ROBINET D’ESSENCE

    FERME

    LEVIER DE STARTER

    FERME

    FERME

    TIRETTE DE STARTER (types applicables)

    OUVERT

    FERME

    LEVIER DES GAZ

    MINI

    MAXI

    POSITION 1/3

    MINI

    CONTACTEUR D’ARRET MOTEUR

    MARCHE

    MARCHE

    MARCHE

    CONTACTEUR D’ARRET MOTEUR

    MARCHE

    MARCHE

    M

    AR

    CH

    HE

    E

    O

    OU

    UV

    VE

    ER

    RT

    T

    M

    AR

    CH

    HE

    E

    CONTACTEUR D’ARRET MOTEUR

    4

    Avant d’utiliser le moteur pour la première fois, lire la section

    INFORMATIONS DE SECURITE à la page et la section CONTROLES 

    AVANT L’UTILISATION à la page .

    Pour les consignes de sécurité à observer au démarrage, lors de l’arrêt du

    moteur et pendantl’utilisation, consulter les instructions accompagnant

    l’équipementcommandé par ce moteur.

    Le monoxyde de carbone est un gaz toxique. Il risque de

    provoquer des évanouissements et d’être mortel.

    Eviter tout endroit ettoute activité exposant au monoxyde

    de carbone.

    Placer le levier du robinet de carburant sur la position OUVERT.

    Pour mettre en marche un moteur froid, placer le levier de starter ou la

    tirette de starter (types applicables) sur la position FERME.

    Eloigner le levier des gaz de la position MIN. jusqu’à 1/3environ de la

    position MAX.

    Certaines applications du moteur utilisent une commande à distance de

    starter plutôt que le levier de starter du moteur représenté ici. Consulter

    les instructions fournies par le fabricant de l’équipement.

    Pour remettre en marche un moteur chaud, laisser le levier de starter ou

    la tirette de starter sur la position OUVERT.

    Certaines applications du moteur utilisent une commande à distance des

    gaz plutôt que le levier des gaz du moteur représenté ici. Consulter les

    instructions fournies par le fabricant de l’équipement.

    Placer l’interrupteur du moteur sur la position MA RCHE.

    3.

    4.

    1.

    2.

    2

    3

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    ARRET DU MOTEUR

    TYPES A DEMARREURELECTRIQUE

    SAUF TYPES A DEMARREURELECTRIQUE

    DEMARRAGE

    CONTACTEURD’ARRET MOTEUR(types applicables)

    LEVIER DE STARTER

    FERME

    OUVERT

    OUVERT

    FERME

    TIRETTEDE STARTER (types applicables)

    LEVIER DES GAZ

    MINI

    FERME

    FERME

    FERME

    FERME

    FERMEFERME

    D

    DE

    EM

    AR

    RR

    AG

    GE

    E

    O

    OU

    UV

    VE

    ER

    RT

    T

    M

    MI

    IN

    NI

    I

    CONTACTEUR D’ARRET MOTEUR

    CONTACTEURD’ARRET MOTEUR

    F

    FE

    ER

    RM

    ME

    E

    CONTACTEUR D’ARRET MOTEUR

    F

    FE

    ER

    RM

    ME

    E

    M

    AR

    CH

    HE

    E

    LEVIER DE ROBINET D’ESSENCE

    POIGNEEDEDEMARREUR

    Direction de traction

    Placer l’interrupteur du moteur sur la position ARRET.

    Pour arrêter le moteur en cas d’urgence, placer simplement l’interrupteu

    du moteur sur la position ARRET. Dans des conditions normales, procéd

    comme il est indiqué ci-dessous. Consulter les instructions fournies par l

    fabricant de l’équipement.

    Placer le levier de commande des gaz sur la position MIN.

    Certaines applications du moteur utilisent une commande à distance d

    gaz plutôt que le levier des gaz du moteur représenté ici.

    Actionner le démarreur.

    Ne pas laisser la poignée de lancement revenir d’elle-même contre le 

    moteur. Accompagner doucement son mouvement de retour pour ne 

    pas risquer d’endommager le lanceur.

    Placer le levier du robinet de carburant sur la position ARRET.

    Si l’on a placéle levier de starter ou la tirette de starter (types

    applicables) sur la position FERME pour mettre le moteur en marche, les

    ramener progressivement sur la position OUVERT à mesure que le

    moteur chauffe.

    Lorsque le moteur démarre, relâcher la

    clé et la laisser revenir sur la position

    MARCHE.

    Ne pas solliciter le démarreur pendant plus 

    de 5 secondes d’affilée car ceci le ferait 

    surchauffer et pourrait l’endommager.

    Si le moteur nepart pas dans les 5

    secondes, relâcher la clé etattendreau

    moins 10 secondes avant d’actionner à

    nouveau le démarreur.

    Placer la clé sur la position DEMARRAGE et

    la maintenir sur cette position jusqu’àce

    que le moteur démarre.

    DEMARREUR ELECTRIQUE (types applicables):

     Tirer doucement la poignée de lancement jusqu’à ce que l’on ressente

    une résistance, puis la tirer d’un coup sec dans le sens de la flèche

    comme sur la figure ci-dessous. Ramener doucement la poignée de

    lancement en arrière. 1.

    2.

    3.

    5.

    DEMARREUR A LANCEUR

    6.

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    REGLAGE DUREGIMEMOTEUR

    LEVIERDESGAZ

    MAXI   MINI

    MM INN I

    MM AXX I

    6

    Placer le levier des gaz sur lapositioncorrespondant aurégimemoteur

    désiré.

    Pour les recommandations derégimemoteur, consulter les instructions

    accompagnantl’équipementcommandépar cemoteur.

    Certaines applications dumoteur utilisentunecommandeàdistancedes

    gazplutôtquele levierdes gazdumoteur représentéici.Consulter les

    instructions fourniespar le fabricantde l’équipement.

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    FRANÇAIS

    ENTRETIEN DU MOTEUR

    L’IMPORTANCE DE L’ENTRETIEN

    SECURITE D’ENTRETIEN

    L’entretien, le remplacement ou la réparation des dispositifs et systèmes

    antipollution peuvent être exécutés par toute entreprise ou technicien de

    réparation de moteurs utilisant des pièces ‘‘certifiées’’ aux normes EPA.

    CONSIGNES DE SECURITE

    Blessures par des pièces mobiles.

    Brûlures par des pièces chaudes.

    Empoisonnement par le monoxyde de carbone de l’échappement dumoteur.

    PROGRAMME D’ENTRETIEN

    TYPE STANDARD

    TUYAU RENIFLARDTUYAU RENIFLARD

    CLIP DE TUYAU

    TYPE A CARBURATEUR AEVENT INTERNE

    Un entretien incorrect ou l’absence de correction d’un

    problème avantl’utilisation peut provoquer une anomalie

    susceptible d’entraîner des blessures graves ou mortelles.

     Toujours observer les recommandations etprogrammes de

    contrôle etd’entretien figurant dans ce manuel.

    Le programme d’entretien s’applique à des conditions d’utilisation

    normales. Si l’on utilise le moteur dans des conditions sévères telles qu’un

    fonctionnement prolongé sous unecharge élevée ou par haute

    température, ou dans des conditions anormalement humides ou

    poussiéreuses, demander au concessionnaire des recommandations pour

    des besoins et un usage particuliers.

    Certaines des consignes de sécuritéles plus importantes sont indiquées ci-

    dessous. Il ne nous est toutefois pas possible de vous avertir de tous les

    dangers imaginables que vous pouvezcourir en exécutantl’entretien.

    Vous êtes seul juge de décider si vous devez ou non effectuer un travail

    donné.

    Pour permettre d’entretenir correctement le moteur, on trouvera aux pages

    suivantes un programme d’entretien, des procédures de contrôle de

    routine et des procédures d’entretien simples pouvant être effectuées avec

    des outils à main de base. D’autres opérations d’entretien plus difficiles ou

    demandant des outils spéciaux seront mieux exécutées par des

    professionnels etdevront normalement être confiées à un technicien

    Honda ou à un autre mécanicien qualifié.

    En n’observant pas correctement les instructions et

    précautions d’entretien, on s’expose à de graves blessures

    ou à un danger demort.

     Toujours observer les procédures et précautions de ce

    manuel.

    Avant de commencer un entretien ou une réparation, s’assurer que le

    moteur est arrêté. Ceci éliminera plusieurs risques potentiels:

    Pour diminuer les risques d’incendieou d’explosion, être prudent

    lorsqu’on travaille à proximité de l’essence. Pour le nettoyage des pièces,

    utiliser uniquement un solvant ininflammable et non de l’essence. Ne

    pas approcher de cigarettes, étincelles ou flammes des pièces dusystème d’alimentation en carburant.

    Lire les instructions avantde commencer et s’assurer que l’on dispose

    de l’outillage etdes compétences nécessaires pour effectuer le travail en

    sécurité.

    Ne faire tourner le moteur que si cela est indiqué dans les instructions.

    Attendre que le moteur etle système d’échappement se soient

    refroidis avant de les toucher.

    Avant d’utiliser le moteur, s’assurer que l’aération est suffisante.

    L’inobservation de ce programme d’entretien peut entraîner desproblèmes non couverts par la garantie.

    Pour une utilisation commerciale, consigner le nombre d’heures de

    service afin de déterminer la périodicité d’entretien appropriée.

    Confier l’entretien de ces points au concessionnaire à moins que l’o

    ne dispose des outils appropriés et ne soit mécaniquement compéte

    Pour les procédures d’entretien, voir le manuel d’atelier Honda.

    En cas d’utilisation dans des endroits poussiéreux, augmenter la

    fréquence d’entretien.

    Ne remplacer que le type à élément en papier.

     Type cyclonique tous les 2 ans ou 600 heures.

    Carburateur à évent interne avec double élément seulement.

     Type cyclonique tous les 6 mois ou 150heures.

    Ne pas oublier que c’est le concessionnaire Honda agréé qui connaît le

    mieux le moteur etqu’il estparfaitement outillé pour son entretien et sa

    réparation.

    Pour la meilleure qualité etfiabilité, n’utiliser que des pièces Honda

    d’origine neuves ou leur équivalent pour la réparation etle remplacemen

    Un bon entretien est essentiel pour un fonctionnement sûr, économique et

    sans problème. Il contribue également à réduire la pollution.

    (1)

    (2)

    (3)

    Après toutes les500h (2)

     Tous les 2 ans

    (Remplacer si nécessaire)(2)

    FREQUENCE D’ENTRETIEN

    PERIODIQUE (3)

    DESCRIPTION

    Premier

    mois

    ou

    20h

     Tous les

    3 mois

    ou

    50h

    (1)

     Tous les

    6mois

    ou

    100 h

    (1)

    (2)

    Renouveler

    Renouveler

    Vérifier

    Nettoyer

    Remplacer

    Nettoyer

    Vérifier-régler

    Remplacer

    Nettoyer

    Vérifier-régler

    Vérifier-régler

    Nettoyer

    Nettoyer

    Vérifier

    Huilemoteur

    Huile decarter de

    réducteur

    (types applicables)

    Filtre à air

    Bougie

    Pare-étincelles

    (types applicables)

    Régime de ralenti

     J eu aux soupapes

    Chambrede

    combustion

     Tuyau de carburant

    Voi

    pag

    9

    9

    9

    10

    10

    10

    12

    12

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    13

    Manu

    d’ate

    Manu

    d’ate

    Manu

    d’ate

    Manu

    d’ate

     Tous les

    ans

    ou

    300 h

    (2)

    (2)

    A effectueraprèsle nombre demois ou

    d’heures d’utilisation indiquéen retenant

    l’intervallele pluscourtdes deux.

    Chaque

    utilisation

    Vérifierle niveau

    Vérifierle niveau

    Coupellede décantation

    Réservoirde carburant et

    filtre à carburant

  • 8/18/2019 Honda Gx270 Gx390

    28/60FRANÇAIS

    PLEIN DE CARBURANT

    Carburant recommandé

    Huile recommandée

    HUILE MOTEUR

    25mm

    NIVEAU MAXIMUM DECARBURANTNIVEAU MAXIMUM DECARBURANT

    (type à filtre)   (type sans filtre)HAUTDU RESERVOIRDE CARBURANT

    TEMPÉRATURE AMBIANTE

    8

    Essence sans plomb

    Indice d’octane pompe d’au moins 86

    Indice d’octane recherche d’au moins 91

    Indice d’octane pompe d’au moins 86

    Etats-Unis

    Sauf Etats-Unis

    Ce moteur estcertifié pour fonctionner sur de l’essence sans plomb ayant

    un indice d’octane pompe d’au moins 86 (ou un indice d’octane recherche

    d’au moins 91).

    Refairele plein dans un endroit bien aéré avecle moteur arrêté. Si le

    moteur vient de tourner, le laisser d’abord se refroidir. Ne jamais fairele

    plein à l’intérieur d’un bâtiment où des vapeurs d’essencepourraient

    atteindre des flammes ou des étincelles.

    On peut utiliser une essencesans plomb ordinaire ne contenant pas plus

    de 10% d’éthanol (E10)ou de 5%de méthanol en volume. Le méthanol doit

    contenir des cosolvants et des inhibiteurs de corrosion. L’utilisation de

    carburants ayant une teneur en éthanol ou méthanol supérieure à celle

    indiquée ci-dessus peut occasionner des problèmes de démarrage et/ou

    performances. Elle peut également endommager les pièces métalliques,

    en caoutchouc eten plastique du système d’alimentation en carburant. Les

    dommages au moteur ou problèmes de performance résultant de

    l’utilisation d’un carburant avec des pourcentages d’éthanol ou méthanol

    supérieurs à ceux qui sont indiqués ci-dessus ne sont pas couverts par la

    garantie.

    Faire le plein avec précaution pour éviter de renverser du carburant. N

    pas remplir le réservoir de carburant complètement. Remplir le réserv

     jusqu’àenviron 25 mm du haut du réservoir pour permettre la dilatatio

    du carburant. Dans certaines conditions d’utilisation, il peut être

    nécessaire de baisser le niveau du carburant. Après avoir fait le plein,

    resserrer le bouchon de remplissagede carburant à fond.

    Essuyer immédiatement tout

    carburant renversé.

    Ne faire le plein qu’à l’extérieur.

    Arrêter le moteur et ne pas autoriser de sources de

    chaleur, étincelles ou flammes à proximité.

    L’essenceest très inflammable et explosive etl’on peut se

    brûler ou se blesser grièvement en faisant le plein.

    Garder l’essence loin des veilleuses des appareils, barbecues, appareils

    électriques, outils électriques, etc.

    Le carburant renversé ne faitpas seulement courir des risques d’incendi

    il est également nuisible pour l’environnement. Essuyer immédiatement

    tout carburantrenversé.

    Utiliser une huile moteur 4 temps répondant ou dépassant les

    prescriptions pour la classification service API SJ ou ultérieure (ou

    équivalente). Toujours vérifier l’étiquette de service API sur le bidon d’hu

    pour s’assurer qu’elle portebien la mention SJ ou ultérieure(ou

    équivalente).

    L’huile estun facteur déterminant pour la performance et la durée de

    service. Utiliser une huile automobile 4 temps détergente.

    Une huile SAE 10W-30 est recommandée pour l’utilisation générale. Les

    autres viscosités indiquées dans le tableau peuvent être utilisées lorsquetempérature moyenne du lieu d’utilisation se trouve dans la plage indiqu

    Faire le p


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