©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 1
22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Honeywell HG4930CA51Tactical grade 6-axis IMUSystem report by Philippe VANDAR & Sylvain HallereauJanuary 2019 – version 1
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Main Chipset
o Reverse Costing Methodology
o Glossary
Company Profile 11
o Honeywell International Inc.
Teardown Analysis 15
o Characteristics IMU
o Views and Dimensions of the System
o System Opening
o CPU board
Top Side – Global view
Top Side – High definition photo
Top Side – Main Components & ICs Identification
Bottom Side – Global View
Bottom Side – Main Components Identification
o Accelerometer Board
o Gyroscope Board
o Sensor components
o 1-axis accelerometer MEMS
o 1-axis gyroscope MEMS
o Movable Ellements
o MEMS Cross-Section
o Process Flow
o Comparison with Sensonor STIM210 and HG1120CA50 IMUs
Cost Analysis 76
o PCB Cost
o MEMs components costs
o Components Estimation costs
o Inertial MEMS - Wafer cost
o Inertial MEMS – Die Cost
o Inertial MEMS – Components Cost
o 4 ASIC Dies – Wafer Cost
o 4 ASIC Dies – Die Cost
o 4 ASIC Dies – Components Cost
o BOM Cost – CPU Board
o BOM Cost – Accelerometer Board
o BOM Cost – Gyroscope Board
o Housing Parts – Estimation
o Material Cost Breakdown by Sub-Assembly
o Accessing the Added Value (AV) cost
o Electronic Boards Manufacturing Flow
o Details of the CPU Board AV Cost
o Details of the IMU-Mechanical Parts
o Added-Value Cost Breakdown
o Manufacturing Cost Breakdown
Estimated Price Analysis 152
o Estimation of the Selling Price
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Company Services 157
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 3
Overview / Introductiono Executive Summaryo Main Chipseto Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of the HG4930 InertialMeasurement Unit supplied by Honeywell International.Inc (website).
The System is a Micro-Electro-Mechanical System (MEMS) based Inertial Measurement Unit (IMU) used in the agriculture, Autonomous UnderwaterVehicles, industrial equipment, robotics, survey/mapping, stabilized platforms, transportation, drone and aerospace.
The HG4930 includes MEMS gyroscopes, accelerometers from Honeywell.
With a gyroscope bias instability in run of 0.25°/h and accelerometer bias in run stability 0.025mg, the Honeywell HG4930CA51 is the highest performance silicon MEMS IMU not ITAR controlled IMU from Honeywell. The analyzed module is a complete system offering 3 axes MEMS gyros and 3 axes MEMS accelerometer.
The Honeywell MEMS technology are based on silicon and glass substrates bonded together to perform a high-reliability and high accurate inertial MEMS.
The HG1120CA50 is a 65 mm × 52 mm × 35 mm module targeted for applications such as platform control, navigation, robotics. Mixing the technologies developed for military and harsh environment and 6 high-grade inertial silicon MEMS sensor from Honeywell. The 6 MEMS are associated with 13 ASIC dies which provides flexibility in device configuration.
We estimate that the device is manufactured and tested by Honeywell in USA for a volume of 1,000 units per year. So, the production cost and the sellingprice are calculated for 1,000 units in 2018.
The HG4930 MEMS Inertial Measurement Unit is made with 3 electronic boards and 479 components and parts.
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 4
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Characteristics IMU
Manufacturer Plant
HG4930 Datasheet extract
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 5
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
System Opening
CPU Board
Accelerometer Board
Gyroscope Board,
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
CPU board – Top Side – High Definition Photo
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Package
Package – Optical view
Package cross-section – Optical view
HTCC ceramic,
Package type: CLCC 25-pinPackage dimensions : XXmm x XXmm XXmmPin Pitch: XXmm
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Inertial sensor – Movable Elements
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo System Views &
Dimensionso System Opening & Boardo MEMS• Accelerometer x-axis• Accelerometer z-axis• Gyroscope x-axis• Gyroscope z-axis
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Inertial MEMS Cross-Section
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Assessing the BOMo PCB Costo MEMS costso IC costso BOM Costo Housing Parts Estimationo Manufacturing Cost
Selling Price Analysis
Related Reports
About System Plus
Glass Substrate – MEMS Front-End Cost
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Assessing the BOMo PCB Costo MEMS costso IC costso BOM Costo Housing Parts Estimationo Manufacturing Cost
Selling Price Analysis
Related Reports
About System Plus
BOM Cost – Gyroscope Board
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Assessing the BOMo PCB Costo MEMS costso IC costso BOM Costo Housing Parts Estimationo Manufacturing Cost
Selling Price Analysis
Related Reports
About System Plus
Manufacturing Cost Breakdown
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysiso Financial Ratioso Manufacturer Price
Related Reports
About System Plus
Estimation of the Selling Price
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
MEMS & SENSORS• Status of the MEMS Industry 2018• Sensors for Robotic Vehicles 2018• High-end Inertial Sensors for Defense, Aerospace, and Industrial Applications
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
• SP14152 – Sensonor STIM210• Analog Devices ADIS16460 6-axis MEMS Inertial Sensor• Honeywell HG1120CA50 9-axis MEMS Inertial Sensor
Related Reports
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 15
COMPANYSERVICES
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Related Reports
About System Pluso Company serviceso Contact
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>40 reports per year)
Costing Tools
Trainings
©2019 by System Plus Consulting | Honeywell-IMU-HG4930CA51 17
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Related Reports
About System Pluso Company serviceso Contact
Contact
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