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Honeywell Turbo Technologies Rob Gillette President and CEO Transportation Systems
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Honeywell Turbo Technologies

Rob GillettePresident and CEO

Transportation Systems

Scottsdale, AZ Dec. 2004 Page 2

These materials contain certain statements that may be deemed “forward-looking statements” within the meaning of Section 21E of the Securities Exchange Act of 1934. All statements, other than statements of historical fact, that address activities, events or developments that we or our management intends, expects, projects, believes or anticipates will or may occur in the future are forward-looking statements. Such statements are based upon certain assumptions and assessments made by our management in light of their experience and their perception of historical trends, current conditions, expected future developments and other factors they believe to be appropriate. The forward-looking statements included in these materials are also subject to a number of material risks and uncertainties, including but not limited to economic, competitive, governmental, and technological factors affecting our operations, markets, products, services and prices. Such forward-looking statements are not guarantees of future performance, and actual results, developments and business decisions may differ from those envisaged by such forward-looking statements.

Forward Looking Statements

Scottsdale, AZ Dec. 2004 Page 3

Today’s Review

• Transportation Systems

• Turbo Technologies Overview

• Ride & Drive Preview

• Ride & Drive

Scottsdale, AZ Dec. 2004 Page 4

Automation

SpecialtyMaterials

Aerospace

Transportation

32%

16%

38%

14%

• 108,000 employees in nearly 100 countries

• A Fortune 60 company – $25 billion in sales

• One of 30 select companies in the DJIA

Honeywell Today

Scottsdale, AZ Dec. 2004 Page 5

• Strong Brands • Installed Base

2004E Revenue: $4.2 - 4.3B 13 - 14% Op. MarginProfileProfile

Strengths:Strengths:

Consumer Products Group28%

Consumer Products Group28%

• Turbo Technology• Global Presence

Turbo Technologies51%

Turbo Technologies51%

Friction Materials21%

Friction Materials21%

Strong Growth Driven By Turbo Technology

Transportation Systems

Scottsdale, AZ Dec. 2004 Page 6

Sales byRegion

Salesby Segment

Global Leader in Engine Boosting

Turbo TechnologiesTurbo Volume

in millions

Europe64%

Americas22%

Asia12%

OE85%

• $2.4 billion in sales (est 2004)• Leader in technology and innovation• Aerospace heritage and synergy

1994 1996 1998 2000 2002 2004E .

2.12.7

4.7

6.37.2

9.1

PassengerVehicles

67%

Comm’lDiesel33%

15.8% CAGR

Scottsdale, AZ Dec. 2004 Page 7

Charge Air Cooler

EngineCylinder

EGR Cooler

Engine Exhaust Gas

Compressor

Compressed

Air Flow

AmbientAir Inlet

Turbine

EngineGas Discharge

What is Turbocharging?

Increases Power Density

• Turbine driven compressor• Propelled by engine exhaust gas• Increases air flow and density

Scottsdale, AZ Dec. 2004 Page 8

Untapped Opportunity for Turbocharging

Boosted/Non-Boosted Vehicles

Renault-Nissan

DaimlerChrysler

0 2 4 6 8 10 12

GM

Ford

Toyota

Volkswagen

Peugeot

Hyundai

BMW

Volumes (Millions)

BoostedNon-Boosted

SignificantBoosting

Opportunity

Boosting Opportunity

Source: Power System Research

’04 ’090

25 24.7

15.5

Turbocharged Segment(Million)

’04 ’090

75

Overall Auto Market

63.571.8 (Million)

Diesel

Gas

33%33%30%30%

63%63%67%67%

2.5% CAGR

Other4%3%

10% CAGR

Comm’l Vehicles

Scottsdale, AZ Dec. 2004 Page 9

Fuel Economy, Emissions and Performance

Turbo Applications

• Heavy Duty

• Light Trucks

• Passenger Cars

Why Turbocharge?

Scottsdale, AZ Dec. 2004 Page 11

Turbo DieselTurbo Diesel

Great driving experience with 30 - 50% better

mileage than gasoline vehicles

Turbo Gasoline Turbo Gasoline 10 - 20% better mileage

compared to non-boosted engines with equal or better

performance

Performance and Fuel Economy

Turbo Benefits

Scottsdale, AZ Dec. 2004 Page 12

8.87.2

8.6

10.6

0

2

4

6

8

10

12

2.3L I5 1.8T 1.9TDI 2.0Source: Auto Motor und Sport; Car and Driver

AccelerationAcceleration Fuel ConsumptionFuel Consumption0-60 miles in seconds

25.7 28.3

45.9

26.4

05

101520253035404550

2.3L I5 1.8T 1.9TDI 2.0

SecondsMPG

Fun to Drive and Fuel Efficient

European VW GolfEuropean VW Golf

(city 45%, highway 55%)

Turbo Benefits - A Comparison

Scottsdale, AZ Dec. 2004 Page 13

Turbo GasolineTurbo Gasoline

Source: VW

Engine HP Torque Fuel Economycity/highway

BMW 325 184 175 19/272.8L NA

Saab 9.3 205 209 23/33 2 L Turbo

“Turbo +11% +19% +21% / +22%Effect”

Turbochargers Enable Performance and Fuel Economy

Turbo Benefits - “The Turbo Effect”

Engine HP 0-60 Fuel Economycity/highway

VW Golf 150 8.8 sec 18/322.3L I5 Gas

VW Golf 150 8.6 sec 33/54 1.9L I4 TDI

“Turbo _ .2 sec +83% / +69%Effect”

Turbo DieselTurbo Diesel

Why Now?

Scottsdale, AZ Dec. 2004 Page 15

Legislation Converging

NOx (g/Km)

JapanPM[g/Km]

Japan 2000

Japan 2005

0.05

0.10

NOx (g/Km)

US

0.0 0.5 0.8 Nox (g/km)

Tier I (1994)

Tier II (2004)

0.05

0.10

PM[g/Km]

Europe

0.5 0.8

Euro II (1996)

Euro III (2001)

Euro IV (2005)

0.05

0.10

PM[g/Km]

NOx & ParticulatesNOx & Particulates

Increasing Requirement For Clean Technologies

0.0 0.5 0.8 0.0

European COEuropean CO22 Reduction ObjectivesReduction ObjectivesC

O2

[g/k

m]

2002 20122008100

180

160

140

120

165g/km

140g/km

-15%120g/km

-27%

Euro V (2010) Tier III (2007)

Scottsdale, AZ Dec. 2004 Page 16

Global Engine Downsizing Trend

Engine Size(Liter)

2.5 L

3.0 L

152 Hp

129 Hp

1.0

2.0

3.0

4.0

5.0

1990 2000+100

110

120

130

140

150

160

170

180

+18%

-16%

Size, Weight, Performance

(Hp)

Europe Asia USAvg. Displacement 1.9L 1.8L 3.6L

Avg. Horsepower 72Hp/L 71Hp/L 58Hp/L

Boosting / Turbo is a Key Enabler

• Average engine size decreases globally (except in the US)

• Average engine Hp increases

WW Average WW Average (Passenger Car and Light Truck)(Passenger Car and Light Truck)

• Increased engine power density in Europe and Asia

Scottsdale, AZ Dec. 2004 Page 17

Diesel - Our Foundation for GrowthDiesel Penetration Over 20 Years

0 %

10 %

20 %

30 %

40 %

50 %

60 %

70 %

90 92 94 96 98 00 02 04 06 08 10

Europe:56%

Korea:62%

China:22%

US:7%

VNT™ for Passenger Car

AVNT™ for light andmedium duty trucks

Latest GenerationDebuted in

2005 BMW 120D

Double Axle VNT™ forheavy duty trucks

Diesel Penetration Continues to Increase Worldwide

Scottsdale, AZ Dec. 2004 Page 18

Modern Clean Diesel

New Diesel Technology Drives Consumer Acceptance

• Old technologies• Polluting, dirty

– Particulate matter (PM)– Nitrogen dioxides (NOx)– Sulfur fuel

• Consumer rejection– Bad impression– Unsatisfactory performance

• New technologies– Common rail fuel injection, Variable

injection timing, VNT™ technology

• Environmentally friendly– 83% PM reduction since 1988– 63% NOx reduction since 1988– Ultra low sulfur fuel available in 2006

• Increasing consumer acceptance– Superior performance and no turbo lag– 1/3 of Americans would consider

purchasing a clean diesel vehicle*.* J.D Powers & Associates

BeforeBefore NowNow

Scottsdale, AZ Dec. 2004 Page 19

Technology and Strong Market Drive Growth

0

100

200

300

'01 '02 '03 '04 '05 '06

Source: WARD’s Communications & ACT Research

Heavy Duty Truck ShipmentsHeavy Duty Truck Shipments

Volu

mes

(000

)

North America Heavy Duty Truck Segment

• Strong growth driven by economic recovery • Variable geometry needed to meet US emissions

requirements• “Pre-buy” cycle boosts shipments through 2006

Scottsdale, AZ Dec. 2004 Page 20

0

200

400

600

800

1000

1200

1400

1600

1800

Die

sel S

ales

(K U

nits

)

2004 2005 2006 2007 2008 2009 2010

PVLT < 8500LT > 8500

US Dieselization

Diesel Now Associated with Ultimate Driveability

• Ability to charge a premium in premium car and light truck/SUV• Real world fuel economy meets expectations• Efficiency without compromising performance• Torque benefit for larger vehicles• Strong vehicle residual values

ExistingMarket

LT>8500

*NewGrowth

*Domestics + Imports

75% Penetration

8% Penetration

3% Penetration

US Diesel GrowthUS Diesel Growth

Scottsdale, AZ Dec. 2004 Page 21

0

1

2

3

4

5

6

7

8

9

Technology Breakthrough will Lift Gas Turbo Adoption

5M Turbo5M Turbo(12% of gas engines)

8M Turbo8M Turbo(20% of gas engines)

3.4M Turbo3.4M Turbo1.6M Turbo1.6M Turbo

Mill

ion

Uni

ts

Wastegate Variable Geometry

Future DirectionFuture Direction

Global Turbo Gasoline Segment

’01 ’03 ’08 ’10Source: PRI, PSR, Martec

Gasoline - Growing Interest Worldwide

Scottsdale, AZ Dec. 2004 Page 22

Asia Growth

Diesel Adoption, Emissions Drive Growth

ChinaChina• Light duty truck growth• Adoption of Euro II standards• Fuel consumption regulations to be

increased 15% by 2010JapanJapan• Strong overseas growth in diesel• Gasoline boosting opportunity driven

by CO2 regs beyond ‘08• New long-term emission standard

from 2H/05KoreaKorea• Continued increase in passenger car

diesel adoption• Tax incentives fuel diesel growth

Overall Boosting DemandOverall Boosting Demand(Units)

2003 2008

6M

3.3M

CAGR CAGR 13%13%

3M

1.3M

2003 2008

CAGR CAGR 18%18%

Honeywell Turbo ForecastHoneywell Turbo Forecast(Units)

Scottsdale, AZ Dec. 2004 Page 23

0

100

200

300

400

500

600

2003 2008

Turbodiesel Vehicle Production

143K

501K

Light VehiclesCommercial Vehicles

03-08 CAGR28%

India

• Favorable fuel price differential • 2005 Euro III implementation • Focus on export market• Euro IV favors VNT technology

• Business won with Tata and Mahindra

• Developing facility in Pune • 300K unit volume opportunity

Honeywell Turbo in India

Fast Growing Diesel Segment

Why Honeywell?

Scottsdale, AZ Dec. 2004 Page 25

Technology Evolution

Step 1Step 2

Step 3

Wastegate

VNT™ Variable Nozzle Turbine

Variable Geometry Compressor Turbos2-Stage

Turbos

Step Change:Turbine Side

Step Change:Compressor

Side

Step Change:Control and Response

e-Turbo™ Electrically

Assisted Turbo

Perf

orm

ance

Entering Market

20082004

Robust Technology Roadmap

Scottsdale, AZ Dec. 2004 Page 26

• Improved power• Lower fuel consumption and emissions• Higher torque and improved transient response• Improved braking power

Latest Generation VNT

Engine RPMEn

gine

Tor

que

1000 2000 3000 4000

Wastegate

Naturally Aspirated

Variable Nozzle Turbo (VNT™)

Simulated Torque Curve

Continued Improvement of Groundbreaking Technology

Scottsdale, AZ Dec. 2004 Page 27

Two-Stage Turbo

• Employs twin turbos to boost low- and high-end performance

• Significantly increases power density of engine

• Higher power, transient response

Engine RPMEn

gine

Tor

que

1000 2000 3000 4000

Wastegate

Naturally Aspirated

VNT™

Simulated Torque CurveSimulated Torque Curve

2-Stage

Increasing Performance Through Staged Boosting

Scottsdale, AZ Dec. 2004 Page 28

• Applies variable geometry to compressor side of turbo

• Wider flow range increases efficiencies

• Can be used on full engine range

Variable Geometry Compressor

Engine RPM

Engi

ne T

orqu

e

1000 2000 3000 4000

Wastegate

Naturally Aspirated

VNT™

Simulated Torque Curve

VGC

Moving From Turbine to Compressor Side

Turbine Compressor Variable GeometryCompressor

Scottsdale, AZ Dec. 2004 Page 29

• Employs electric motor to eliminate turbo lag

• Full integration with engine management system

• Complements hybrid engines and fuel cells

Electric Boosting

Engine RPM

Engi

ne T

orqu

e

1000 2000 3000 4000

Wastegate

Naturally Aspirated

VNT™

Simulated Torque Curve

E-Boost

Provides “Boost on Demand”

Electric Motor

Scottsdale, AZ Dec. 2004 Page 30

Hybrid Technology

Hybrid Cost/Benefits Unclear

• Variety of hybrids exist; all rely on internal combustion engine– Most fuel efficient version would be turbodiesel-hybrid

• Niche vehicle or mainstream technology?– Hybrid penetration in Japan less than 5% after many years– Cost/benefits analysis on hybrids vs turbodiesel still unclear– Mature adoption of turbodiesel to limit European penetration

• Fuel-economy most pronounced during stop/start driving

Scottsdale, AZ Dec. 2004 Page 31

Diesel versus Hybrid

1000 5000

0-60 mph (seconds)

Escape Hybrid vs. Jeep Liberty DieselEscape Hybrid vs. Jeep Liberty DieselPrice ($000s)

City Fuel Economy (US mpg)

20 30

8 12

20 40

Source: Corporate Information, Car & Driver, AutoSite, Wards Communications

Highway Fuel Economy (US mpg)

20 40

2.3L I4 Hybrid 2.8L I4 Diesel

Towing Capacity (lbs.)

Diesel Offers Superior Value for LT/SUV

TD H

TD

Liberty DieselTDEscape HybridHHTD

TDH

TD H

TDH

Scottsdale, AZ Dec. 2004 Page 32

People/ExpertisePeople/Expertise• Aerodynamics• Mechanical wheel design (HCF, optimization)• Reliability build up• Cooling optimization/material

TechnologyTechnology• Air bearings• High temperature alloys• Coatings• Assembly/welding

MarketsMarkets• Automotive controls• Electronics• Power generation

Honeywell Technology Applied to Turbo

Honeywell Competitive Advantage

Scottsdale, AZ Dec. 2004 Page 33

Global Footprint

Kodama, JapanKodama, Japan

ShanghaiShanghai

Seoul, KoreaSeoul, Korea

Sao Paulo, BrazilSao Paulo, Brazil

Torrance, CATorrance, CA

Skelmersdale, UKSkelmersdale, UK Cheadle, UKCheadle, UK

MexicaliMexicali

Waterford,Ireland

Waterford,Ireland

Atessa, ItalyAtessa, Italy

Thaon-les-Vosges,France

Thaon-les-Vosges,France Bucharest,

RomaniaBucharest,Romania

Morges,SwitzerlandMorges,

Switzerland

Detroit, MIDetroit, MI

Birmingham, UKBirmingham, UK

Broad and Diverse Resources

R&D CenterR&D CenterManufacturingManufacturing

HeadquartersHeadquarters

Pune, IndiaPune, India

Scottsdale, AZ Dec. 2004 Page 34

Turbo Productivity Engine

Supporting Worldwide Growth

• Manufacturing/supply base transitioning to emerging regions– Most incremental new volume in Bucharest, Mexicali and Shanghai

• Focus on our core competencies, outsource the rest– More than 60% of cost is materials: supply base drives productivity

• Lean initiatives ensure maximum shop floor utilization

Percent of Cost of Goods Sold Percent of Cost of Goods Sold

20042004 20092009

High Cost 62%

Emerging Regions

38%High Cost

46%

Emerging Regions

54%

Scottsdale, AZ Dec. 2004 Page 35

Enjoy the Ride!

Summary

• Why Turbocharge?- Optimizes engine performance- Fuel economy- Emissions reduction

• Why Now?- Legislative mandates- Worldwide diesel and gasoline market demand- Recent technological advances

• Why Honeywell?- Technology leader- Expertise, competitive advantage- Global presence and customer base

Why Wait?

Here’s a look at the vehicles you’ll be driving!

Scottsdale, AZ Dec. 2004 Page 37

322 hp @ 5250 rpm

332 lb.-ft @ 2000 to 4500 rpm

6.2 s 0-62 mph

21 / 28 mpg (AUS)

4.0L DOHCGas Turbo 4.0L DOHC4.0L DOHCGas Turbo Gas Turbo

I6 24V DOHC

Ford Falcon (Australia)

Scottsdale, AZ Dec. 2004 Page 38

322 hp @ 5250 rpm

332 lb.-ft @ 2000 to 4500 rpm

6.2 s 0-62 mph

21 / 28 mpg (AUS)

4.0L DOHCGas Turbo 4.0L DOHC4.0L DOHCGas Turbo Gas Turbo

I6 24V DOHC

Ford Falcon (Australia)

Scottsdale, AZ Dec. 2004 Page 39

211 hp @ 5500 rpm

229 lb.-ft @ 3500 rpm

2.0LGas Turbo

2.0L2.0LGas Turbo Gas Turbo

6.4s 0-60 mph20/37 mpg (Euro)

I4 16V DOHC

Ford Focus RS (England)

Scottsdale, AZ Dec. 2004 Page 40

110 hp @ 5500 rpm

114 hp @ 2000 rpm

9.8 s 0-62 mph

27/39 mpg (Brazilian)

1.0LGas Turbo

1.0L1.0LGas Turbo Gas Turbo

I4 16V DOHC

Volkswagen Parati (Brazil)

Scottsdale, AZ Dec. 2004 Page 41

241 hp

243 lb.-ft

9 s 0-60 mph

18/24 mpg

2.4LGas Turbo

2.4L2.4LGas Turbo Gas Turbo

I4 16V DOHC

Jeep Liberty I4T (Honeywell prototype)

Scottsdale, AZ Dec. 2004 Page 42

80 hp @ 5250 rpm81 lbs.-ft. @ 3000 rpm

10.9s 0-62 mph37/53 mpg (Euro)

Smart Roadster

700 cc Gas Turbo700 cc Gas Turbo

L3 SOHC

Scottsdale, AZ Dec. 2004 Page 43

218 hp @ 4000 rpm

368 lb.-ft @ 1750 rpm

3.0LTurbo Diesel

3.0L3.0LTurbo Diesel Turbo Diesel

7.1 0-62 mph25 / 43 mpg (Euro)

I6 24V DOHC

BMW 530d

Scottsdale, AZ Dec. 2004 Page 44

180 hp @ 4000 rpm

279 lb.-ft @ 1500 rpm

2.5LTurbo Diesel

2.5L2.5LTurbo Diesel Turbo Diesel

9.6 0-62 mph19/37 mpg

V6 24V DOHC

Volkswagen Passat TDI

Scottsdale, AZ Dec. 2004 Page 45

218 hp @ 4000 rpm

368 lb.-ft @ 1750 rpm

3.2LTurbo Diesel

3.2L3.2LTurbo Diesel Turbo Diesel

7.7 0-62 mph27/37 mpg

V6 24V DOHC

Mercedes Benz E 320 CDI

Scottsdale, AZ Dec. 2004 Page 46

40 hp @ 4200 rpm

74 lb.-ft @ 1800-2800 rpm

0.8LTurbo Diesel

0.8L0.8LTurbo Diesel Turbo Diesel

15.4 0-62 mph60 / 75 mpg (Euro)

I-3 6V SOHC

Smart City-Coupe CDI

Scottsdale, AZ Dec. 2004 Page 47

313 hp @ 3750 rpm

552 lb.-ft @ 2000 rpm

5.0LTurbo Diesel

5.0L5.0LTurbo Diesel Turbo Diesel

6.2s 0-60 mph17/23 mpg

V10 5.0l DOHC

VW Touareg

Scottsdale, AZ Dec. 2004 Page 48

Questions


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