Create your future
Horizontal Injection Molding Machine
Horizontal Injection Molding Machine vol.3
V-LINE is a registered trademark of Sodick Co., Ltd.
V- LINE® creates the value ofthe next generation
LP20EH3 GL150
V-LINE® creates the value of the next generationSodick concentrated on the development of the precision injection molding machine featuring the
"V-LINE® & electric hybrid direct pressure mold clamping," and has practiced impressive "stable
molding" and "high quality."
Sodick's lineup of horizontal type precision injection molding machines from 3 tons to 650 tons con-
tribute to the product development of customers who are pursuing the development and manufactur-
ing of high-value added products in a wide range of fields, such as precision, electronics, optics, and
medical equipment, etc.
Additional breakthrough force for V-LINE®
Linear Servo Drive
Energy saving and further pursuit of following characteristics
Newly Developed Total Servo Drive
Reproduces accurate and uniform mold clamping force
Sodick's Electric Hybrid Direct Pressure Mold Clamping
Impressively accurate filling performance and stable plasticization performance
V-LINE®
Standard Model High-response Injection Model
High Speed / High Pressure Model
Liquid Thermosetting Plastic Model
Small Size
Machine
mm03
TR10EH3 LP10EH3
TR20EH3 LP20EH3
Medium
Size Machine
GL30 GL30-LP GL30-LS / LSR
GL60 GL60-LP GL60-HSP GL60-LSR
GL100 G100-HSP GL100-LSR
GL150 GL150-HSP GL150-LSR
GL200 GL200-HSP
TR220EH3
TR300EH3
TR350EH3/TR450EH3
Large Size
Machine
TR650EH2
Product range
Horizontal Inject ion Molding Machine Models
TR450EH3
Plasticization motor
Plasticizationcylinder
Plasticization screw
Screw touch backflowprevention mechanism
Backflow preventioncylinder
Injection scale
Injection cylinder
Injection plunger
Plast icization unit
Inject ion unit
8Technology
Ⓡ
■ Low speed injection speed control■ High speed & high pressure injection control■ Fill volume control
■ Holding pressure control
■ Long-time stable molding
■ Stable control of plasticization & melting■ Low shearing plasticization control■ Accurate plunger position control
V-LINE® separates the injectionand plasticization processes
The V-LINE® realizes "3 stabili t ies," (1) melt ing condit ion of resin, (2) density of weighed resin, and
(3) actual f il l ing volume by independently controlling the entire process of the inject ion and plast icization.
Linear servo drive (LSV *1) that further produces the breakthrough force of the V-LINE®
Measurement Backflowprevention Suck back Injection Holding
pressure
V-LINE®
Impressively accurate fill ing performance and stable plast iciza-t ion performance
● Screw only performs plasticization
● Controls each process of injection and plasticiza-tion in order
● No portion slides or shears the resin
➡ Constant heat history of resin during plasticization
➡ Controls behavior of resin as well
➡ No excessive shearing heat or over shearing applied to resin
The LSV*1 adds excellent injection performance to the V-LINE®.
The high injection acceleration and high rate of
injection efficiency brings further possibilities to injection molding.
Linear servo valve (LSV*1) and
optimal injection controller control the drive of
the low inertia injection plunger
8Technologys of V-LINE®
Quick accelerationQuick acceleration Sharp stoppingSharp stopping Accurate acceleration/deceleration tracking
Accurate acceleration/deceleration tracking
*1 : LSV = L inear Ser vo Valve
Original technology4
SHDC
8Advantage ■ Direction deviation accuracy
■ Mold clamping force distribution uniformity■ Mold clamping force accuracy
■ Mold clamping rigidity
■ Parallelness
■ Straightness
■ Mold open/ close position accuracy■ Mold open/ close velocity accuracy
SodickElectric Hybrid
SodickElectric Hybrid
Electric servo motor mechanism which allows for accurate
position control in the mold open/close process
Hydraulic cylinder mechanism which reproduces a uniform
mold clamping force in the mold clamping process
Electric hybrid direct pressure mold clamping
Direct pressure locking type
Direct Pressure Type
Direct Pressure Mold Clamping System
Reproduces accurate and uniform mold clamping force
Medium Size Machine
Large Size Machine
Small Size Machine
▶ GL30▶ GL60▶ GL100
▶ GL150▶ GL200
▶TR650EH2
▶ TR220EH3▶ TR300EH3▶ TR350EH3 / TR450EH3
▶ TR10EH3▶ TR20EH3
Movable platen Fixed platenMold clamping lockMold clamping cylinder
Ball screw
Mold clamping ram Tie barMold open/close AC servo motor
Movable platen Fixed platen
Tie bar
Ball screw
Mold clamping cylinder Mold clamping piston
Mold open/close AC servo motor
Locking Direct Pressure Type Structural F igure
Direct Pressure Type Structural F igure
Original technology 5
Improved vis ibi l i ty with 15 inch operat ion screen
Features of IMC7 Control ler
Operation System
( IMC7 Control ler developed in-house)
Operabil i ty which improves product ivity
50μ second
■ In jec t ion per formance
Displays defect area■ Troubleshoot ing funct ion
Saves his tor ical operat ion data
■ Analys is suppor t
Saves screen displays and molding conditions as images
■ Image saving feature
Mounts USB ports■ USB memor y upgrade
Maintenance t iming reminder
■ Maintenance suppor t
Japanese, English, Chinese ( tradit ional and simplified) and Korean
■ 5- language suppor t
New mold set t ing screen
Three se t t ing screens for in jec-t ion, mold open/close, and tem-pe ra tu re were i n t eg ra t ed i n to one sc reen . The bas i c se t t i ngs o f a mo l d i ng mach i n e can be per formed in one screen.
Adopt ion of a pic tograph panel
The opera t ion bu t tons are d isp layed in p i c t o g r a p h s w h i c h s h o w t h e m o l d i n g opera t ion , to s imp l i fy the opera t ion o f the molding machine.
■ New screen ■ Operat ion panel
Original technology6
New Funct ions
Condi t ion creat ion suppor t
Improved per formance of operat ing s tatus moni tor
User cus tomizable I/O(Logic I/O)
Set t ing i tems help display
Expanded waveform display
User level mode
Condi t ion change his tor y on process moni tor
■ Newly developed support funct ion screen
■ Improved customizabi l i ty (Special ly equipped funct ion)
Original technology 7
mm03All-electric model suitable for per forming precision and stable molding of small products,
realized by the V-LINE® and direct pressure mold clamping.
Expands the molding potentiali ty of small i tems, which also contributes to improvements in on-site capabili t ies.
eV-LINE Electr ic Inject ion Molding Machine for Very Small Products
Electr ificat ion of V-LINE®
A servo motor was adopted for the plasticization and injection unit of the accurate and highly repeatable V-LINE® method. The im-proved accuracy of each position by controlling the measurement values and injection position information by a closed loop function, realizes highly stable repeatability of the plasticization, measure-ments and injection.
Space-saving Design
This is a space-saving model of Sodick's molding machine which only requires minimum space. Since the number of machines can be increased, it is suitable for vertical startup with few cavity molds of initial lots.
Tie-bar- less & Wide Platen
The adoption of a parallel link mold clamping mechanism, realized tie-bar-less. The improved workability around the mold, contributes to reductions in the setup time. Adoption of a wide platen enables free layout of the mold accessories.
Original technology8
TR10EH3TR20EH3Expanded the range of molding items in response to the precision molding for even smaller i tems.
V-LINE® inject ion molding machine for small precision components
Sodick's new "Electr ic Hybrid Direct Pressure Mold Clamping Mechanism”The main point of high cycle molding is to shor ten the dr y
cycle t ime. This model is equipped with Sodick's new "Elec-
t r ic Hybr id Direc t Pressure Mold Clamping Mechanism,"
which real izes high-speed operat ion, posi t ioning and ori-
entat ion accuracy.
"Optimizat ion" accelerates "High Cycle"
Th i s mach ine was deve loped w i th d i rec t p re s su re mo ld c l amp i ng u s e f u l f o r p r e s s u r e mo l d i ng , a im i ng f o r t h e world's fas tes t direct pressure mold c lamping machine.The opt imizat ion of the mold open/close and mold c lamp-ing mechanism by the reduced weight , low iner t ia and re-duced volume of hydraulic f luid, and the optimization of the opera t ion sequence by s tandardiza t ion o f s imu l taneous operat ions, rea l ized a reduct ion of the dr y cyc le t ime by 50%*2 ( compared wi th Sodick ' s ex i s t ing produc t ) , and a reduct ion of the molding cycle t ime.
*2: Sodick's research
Original technology 9
LINE®'s global s tandard model contr ibutes to high value-added molding in extensive fields, including precision,
electronics, optics and medical equipments.
V-LINE® GL series inject ion molding machine for highvalue-added products
Pump d r i ve i s d r i ven by an e l e c t r i c s e r vo mo to r f o r t he mold c lamping and the plas t ic izat ion process. Fur ther im-proved operat ion accuracy and energy savings.
The process moni tor ing data of the high precis ion V-L INE® molding machine al lows for qual i ty determinat ion of actu-al molding only, which contr ibutes to a reduct ion of the v i -sual inspect ion process. The moni tor ing of waveform data was added as an addi t ional acceptance cr i ter ion.In add i t ion , a func t ion to save each sho t in a wave form da ta image was added to the da ta logg ing func t ion , so tha t i t can be used to t race the data of molded produc ts . Th i s func t ion can be used for the t raceabi l i t y o f mo lded products .
Newly developed total servo drive system
Pursued "Usabil i ty," such as ease of use, safety and mainte-nance.● Improved operab i l i t y by the h igh moun ted opera t ion
panel wi th a maximum 90 º swivel . Adopted a large-s ize window for the sa fe ty door to improve the v i s ib i l i t y o f the mold whi le molding, and the molded i tem.
● This model can be used as a safe and secure global s tan-dard molding machine, which compl ies wi th the safe ty s tandards of each countr y.
● The adopt ion of a highly ef f ic ient f i l ter, reduced the re-placement f requency of the hydraul ic f lu id. The replace-ment per iod of the hydraul ic f lu id is now f ive years.
Improvement in usabi l i ty
Enhancement of traceabil i ty funct ion
■ Three evolved categories
GL30 GL60 GL100GL150 GL200
■ The "high cycle package" is avai lable for the GL30 as an opt ional .
Original technology10
TR220EH3TR300EH3TR350EH3 / TR450EH3
TR650EH2Precise and stable molding by the V-LINER® and direct pressure mold clamping realizes the creation of
fur ther added value of medium and large-sized molded products.
V-LINE® Inject ion Molding Machine for Medium Size High-value Added Products
V-LINE® large sized inject ion molding machine
Contr ibutes to highly difficul t molding
The t a rge t componen t s o f t he med ium and l a rge - s i zed
inject ion molding machine equipped wi th the V-L INE® and
d i rec t pressure mold c lamping are large s ize lenses and
mechan i ca l componen t s f o r au tomob i l e s , and r ea l i ze s
high yie lds in th ick and deep medium-sized molded prod-
ucts wi th compl icated design shapes.
Original technology 11
Re leased the “ LP Mode l ” as the succes sor to the LD Mode l fo r sma l l p rec i s ion
molding machines.
I t suppor ts wider range of molding i tems and widens ut i l izat ion.
The inject ion response speed achieved the highest per formance in the industr y.(The LP models are also applicable to some upright inject ion molding machines)
Plunger diameter P12 P16 P22
Max. injection speed mm/sec. 1300 800 500
Max. injection pressure MPa 288 262 260
Injection rate cm3/s 146 160 189
Injection acceleration G 15.3 12.7 7.1
Speed rising time msec. 10 10 10
Speed falling time msec. 5 5 5
Inject ion characteris t ics
■ Achieves amazing accelerat ion and maximum inject ion speed
■ Further improvement in s table molding repeatabi l i ty■ Prevent ion of contaminat ion and discolorat ion of resin
Al lows for in jec t ion at the low speeds required for actual molding, and suppresses the generat ion of shearing heat .
■ Improvement in the fil labi l i ty for product shapes with a high degree of di f ficul ty, such as smal l precis ion i tems, complicated and thin-wal l thicknesses The f i l l ing can be per formed in an extremely shor t t ime, as the f i l l ing can be completed before the sol idi f ica-t ion of the res in.
LP10EH3 LP20EH3GL30-LP GL60-LP
High-response Inject ion Model
LP model expands the molding range
0.00 0.01 0.02 0.03 sec
500mm/s 10msec 7.1G
0.00 0.01 0.02 0.03 sec
1300mm/s 10msec 15.3G
0.00 0.01 0.02 0.03 sec
800mm/s 10msec 12.7G
LP SeriesLP Series LP Series
Responsiveness of rise injection speed Responsiveness of rise injection speed Responsiveness of rise injection speedP12 P16 P22
Original technology12
New ultra-high-speed hydraulic ser vo system control improves inject ion speed following capabili ty and inject ion
pressure falling responsiveness af ter V-P switch.
This is suitable for molding thin-walled light guide plates for backlights of smar t phones, etc.
Pursued "Upsizing" & "Thin-wall thickness": Real ized highly difficul t molding
⃝ Highest level of in jec t ion accelerat ion in industr y
Overwhelming injection acceleration of 21.8G
■Waveform of in jec t ion pressure
GL60-HSP GL100-HSP GL150-HSP GL200-HSP
High Speed / High Pressure Model
Plunger diameter P22 P28 P32 P40
Max. injection speed mm/sec. 1500 1500 1000 1000
Max. injection pressure MPa 343 343 294 343
Injection rate cm3/s 569 923 803 1256
Injection acceleration G 15.3 21.8 14.5 10.2
Speed rising time msec. 10 10 10 10
Speed falling time msec. 5 5 5 5
Plunger diameter P28
Max. injection speed mm/sec. 1000
Max. injection pressure MPa 420
Injection rate cm3/s 615
Injection acceleration G 21.8
Speed rising time msec. 10
Speed falling time msec. 5
■ V-LINE® High Speed / High Pressure Model
■ V-LINE® Model only for Ul tra Thin-wal led L ight Guide Plates
Original technology 13
●The mixing cylinder and injec-t ion cylinder are designed in-dependently, and the flow path is shut down by the mixing screw excep t dur ing measuremen t . There fore, the res idual pres -sure of the mater ial whi le the material is being supplied ac-cumulates in the mixing cylinder.
●A dynamic mixer me thod has been adopted so that an exten-s ive range of v iscosi t ies f rom a low viscosity (2 - 3Pa・s) to a h igh v i s co s i t y (2000 Pa・s o r more) can be handled.
Flow path shutoff
100Pa・s~2000Pa・s
Hydraul ic Pressure LSD Specificat ion: For High Viscosi ty Material
Less than 100 Pa・s
Electr ic Servo Specificat ion: For Low Viscosi ty Material
Shutoff
Screw touch backflowprevention mechanism
Plasticization screwPlasticization cylinder
Short feed screw
Injection cylinderInjection plungerShutoff nozzle
(Optional)
Mixing screwAgent A & B (pigment) supply
Backflow prevention cylinder/Mixing motor
Injection servo motor
Load cell for injection pressure detection
Sodick of fers a thermosetting injection molding machine which evolved from the V-LINE®, a fully proven thermoplas-
t ic molding machine.(The LSR models are also applicable to some upright inject ion molding machines)
GL30-LS/LSR GL60-LSRGL100-LSR GL150-LSR
Inject ion Molding Machine for Thermoset t ing Plast ics
Contact Sodick for the LSR speci f icat ion.
Original technology14
Mold Clamping Compression
■ Effect of mold clamping compressionThis funct ion alleviates the strain of a product which equalizes the transferabili ty, and is ef fect ive for use with high cycles by reducing the cooling t ime.
⃝High-speed and high-response mold clamp-ing control
⃝High reproducibi l i ty of paral le l p laten posi t ion
⃝High s traightness accuracy Can suppor t a wide range of models f rom smal l to large
machines.
Can only be provided by the electr ic hybrid direct pressure mold c lamping mechanism.
TR450EH3 (Mold clamping compression specification)Mold clamping compression set t ing screen
Real t ime checking of inject ion wave-form and compression waveform
Compression waveform
Inject ion waveform
Molding Machine Data Collection Function ETDL4
Product ion s ta tus and molding data of a l l molding machines connected via a network can be viewed.
I f one PC is used to monitorI f the network is connected to a ser ver, the produc-t ion condi t ions of al l molding machines and molding data can be checked from anywhere.
I f mult iple PCs are used to monitor
■ Features
I t i s a sys tem to check the operat ion s ta tus and mo ld i ng da ta o f mo re t han one mo ld i ng ma -chine.
Introduction Of Special Equipment
S ta t u s o f mo ld ing machines such as in-ser vice , s top with an error, s tand-by, e t c., can b e c h e c k e d i n r e a l - t i m e . P l ann e d m o ld i n g q u an t i t y, t o ta l good produc t quan t i t y and to tal molded quant i t y as of now are displayed.
C e n t r a l l y m a n a g e d m a i n t e -nance information of all connect-e d m o l d i n g m a c h i n e s c a n b e viewed.When a main tenance due da te approaches or has passed, the system not i f ies you on the screen or by e-mai l .
The background changes to red when a maintenance due date has passed.
The background changes t o yel low when a maintenance due date is c lose.Mo ld ing da ta can be
r e f e r r e d t o i n t a b l e format.
Mo ld ing da ta can be referred to in graph.
⃝By focusing only on basic funct ions, en-sures usabi l i ty.
⃝Opera t iona l s ta tus o f mu l t ip le mold ing machines is v is ib le at a glance.
⃝Molding data can be referred to in table or graph format.
Product ion status screen
Maintenance management screen
Shot monitor X-graph screen
File server & production monitor
LANOnline communication with PCOnline communication with PC LAN
Production monitor
Production monitor
Production monitor
File server
Contact Sodick for detai ls.
GL30-LS/LSR GL60-LSRGL100-LSR GL150-LSR
Original technology 15
S tandard Model Standard ModelSmal l Size Machine Medium Size Machine
mm03 TR10EH3 TR20EH3 GL30 GL60 GL100
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure Direct pressure Direct pressure Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping sys tem
Max. c lamping force kN 29.4 98 196 294〔392〕*3 588 980 Max. c lamping force kN
Tie-bar in ter val (W x L) mm Tie-bar- less 170 x 170 310 x 260 310 x 310 360 x 320 460 x 420 Tie-bar in ter val (W x L) mm
Platen dimension mm 275 x 250 300 x 315 430 x 360 440 x 440 520 x 460 640 x 610 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 310 300 400 550 650 800Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Min./Max. mold thickness mm 130 120 150 150 / 360 200 / 390 250 / 550 Min./Max.
mold thickness mm
Mold open / close force kN 1.5 / 3.1 1.5 / 3.1 6.6 / 13.2 6.8 / 13.6 9.9 / 19.8 9.9 / 19.8 Mold open / close force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion retent ion force kN 2.1 1.47 / 0.88 7.3 / 4.3 9.8 / 5.8 13.7 / 7.8 21.5 / 12.7 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 30 30 50 50 80 100 Ejector s t roke mm
Pla
stic
iza
tio
n In
ject
ion
Uni
t
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 14 14 18 14 18 14 18 22 22 25 28 28 32 40 Screw diameter mm
Plunger diameter mm 10 12 12 16 12 16 22 22 25 28 28 32 40 Plunger diameter mm
Max. inject ion pressure MPa 180 197 288 262 288 262 260 260 240 240 220 210 Max. injec t ion pressure MPa
Theoret ical in jec t ion volume cm3 3.1 4.5 4.5 14 4.5 14 27 27 49 83 83 108 251 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 18.8 56 56 100 57 101 190 190 245 308 308 322 377 Inject ion rate cm3/s
P lunger s t roke mm 40 40 40 70 40 70 70 100 135 135 200 Plunger s t roke mm
Max. injec t ion speed mm/s 240 500 500 500 500 500 400 300 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 3.5 3.3 6.5 3.5 6.5 4 7 14 10.5 20 30 30 40 44 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 300 370 370 400 400 300 300 240 Max. screw revolut ion min-1
Rated screw torque N・m 40 59 78 59 98 59 98 147 147 202 235 235 331 411 Rated screw torque N・m
Number of tempera- ture control zone 6 5 5 5 5 6 7 7 Number of tempera-
ture control zone
Heater capaci ty kW 4.7 4.9 4.6 5.0 4.7 5.1 6.2 6.2 6.7 10.3 10.3 11.0 17.3 Heater capaci ty kW
Nozzle press ing force kN 3.8 4.9 4.9 4.9 6.8 15.7 15.7 19.6 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 150 120 230 280 320 400 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pumpmotor capaci ty kW ーー 3.7 4.4 3.0 3.0 4.4 4.4 6.0 For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa ーー MAX.12.7 MAX.17.6 15 15 15 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ ーー 47.14 60 68 68 90 90 Tank capaci ty ℓ
Motor capacity for AC ser vo kW 8.1 0.8 3.9 2.9 4.2 4.2 Motor capacity for
AC ser vo kW
Mac
hine
Dim
ensi
on /
Wei
ght
Machine dimensions (LxWxH) mm 2000 x 591 x 1630 2000 x 650 x 1495 2629 x 925 x 1681 3150 x 1030 x 1679 3685 x 1094 x 1679 4030 x 1196 x 1792 Machine dimensions
(LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 800 1000 2100 2000 2700 2800 3100 3300 Machine weight kg
Speci f icat ion L is t
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
Data16
S tandard Model Standard ModelSmal l Size Machine Medium Size Machine
mm03 TR10EH3 TR20EH3 GL30 GL60 GL100
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure Direct pressure Direct pressure Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping sys tem
Max. c lamping force kN 29.4 98 196 294〔392〕*3 588 980 Max. c lamping force kN
Tie-bar in ter val (W x L) mm Tie-bar- less 170 x 170 310 x 260 310 x 310 360 x 320 460 x 420 Tie-bar in ter val (W x L) mm
Platen dimension mm 275 x 250 300 x 315 430 x 360 440 x 440 520 x 460 640 x 610 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 310 300 400 550 650 800Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Min./Max. mold thickness mm 130 120 150 150 / 360 200 / 390 250 / 550 Min./Max.
mold thickness mm
Mold open / close force kN 1.5 / 3.1 1.5 / 3.1 6.6 / 13.2 6.8 / 13.6 9.9 / 19.8 9.9 / 19.8 Mold open / close force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion retent ion force kN 2.1 1.47 / 0.88 7.3 / 4.3 9.8 / 5.8 13.7 / 7.8 21.5 / 12.7 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 30 30 50 50 80 100 Ejector s t roke mm
Pla
stic
iza
tio
n In
ject
ion
Uni
t
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 14 14 18 14 18 14 18 22 22 25 28 28 32 40 Screw diameter mm
Plunger diameter mm 10 12 12 16 12 16 22 22 25 28 28 32 40 Plunger diameter mm
Max. inject ion pressure MPa 180 197 288 262 288 262 260 260 240 240 220 210 Max. injec t ion pressure MPa
Theoret ical in jec t ion volume cm3 3.1 4.5 4.5 14 4.5 14 27 27 49 83 83 108 251 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 18.8 56 56 100 57 101 190 190 245 308 308 322 377 Inject ion rate cm3/s
P lunger s t roke mm 40 40 40 70 40 70 70 100 135 135 200 Plunger s t roke mm
Max. injec t ion speed mm/s 240 500 500 500 500 500 400 300 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 3.5 3.3 6.5 3.5 6.5 4 7 14 10.5 20 30 30 40 44 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 300 370 370 400 400 300 300 240 Max. screw revolut ion min-1
Rated screw torque N・m 40 59 78 59 98 59 98 147 147 202 235 235 331 411 Rated screw torque N・m
Number of tempera- ture control zone 6 5 5 5 5 6 7 7 Number of tempera-
ture control zone
Heater capaci ty kW 4.7 4.9 4.6 5.0 4.7 5.1 6.2 6.2 6.7 10.3 10.3 11.0 17.3 Heater capaci ty kW
Nozzle press ing force kN 3.8 4.9 4.9 4.9 6.8 15.7 15.7 19.6 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 150 120 230 280 320 400 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pumpmotor capaci ty kW ーー 3.7 4.4 3.0 3.0 4.4 4.4 6.0 For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa ーー MAX.12.7 MAX.17.6 15 15 15 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ ーー 47.14 60 68 68 90 90 Tank capaci ty ℓ
Motor capacity for AC ser vo kW 8.1 0.8 3.9 2.9 4.2 4.2 Motor capacity for
AC ser vo kW
Mac
hine
Dim
ensi
on /
Wei
ght
Machine dimensions (LxWxH) mm 2000 x 591 x 1630 2000 x 650 x 1495 2629 x 925 x 1681 3150 x 1030 x 1679 3685 x 1094 x 1679 4030 x 1196 x 1792 Machine dimensions
(LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 800 1000 2100 2000 2700 2800 3100 3300 Machine weight kg
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
*3: Mold c lamping force [392kN] is an opt ional specificat ion.
Data 17
Standard Model Standard ModelMedium Size Machine Medium Size Machine Large Size Machine
GL150 GL200 TR220EH3 TR300EH3 TR350EH3 / TR450EH3 TR650EH2
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping sys tem
Max. c lamping force kN 1472 1960 2156 2940 3430〔4410〕 6374 Max. c lamping force kN
Tie-bar in ter val (W x L) mm 560 x 520 560 x 560 660 x 610 730 x 660 820 x 820 980 x 980 Tie-bar in ter val (W x L) mm
Platen dimension mm 720 x 680 680 x 680 780 x 730 940 x 870 1140 x 1140 1340 x 1340 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 900 950 950 1200 1350 1550Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Min./Max. mold thickness mm 250 / 600 300 / 650 300 /650 300 / 700 450 / 950 650 / 1210 Min./Max.
mold thickness mm
Mold open / c lose force kN 14.2 / 28.5 14.2 / 28.5 18.8 / 37.6 24.7 / 49.4 20.2 / 48.4(ass is t 294) 37.6 / 75.2 Mold open / c lose force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion re tent ion force kN 28.8 / 17.6 28.8 / 17.6 36.1 / 21.6 36.1 / 21.6 40.6 / 21.7 72.2 / 43.3 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 120 120 120 150 150 200 Ejector s t roke mm
Pla
stic
iza
tio
n In
ject
ion
Uni
t
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 28 32 40 28 32 40 50 50 50L 50 50L 66 80 Screw diameter mm
Plunger diameter mm 28 32 40 28 32 40 50 50 60 50 60 60L 80 Plunger diameter mm
Max. inject ion pressure MPa 240 220 210 240 220 210 219.5 219.5 166.6 219.5 166.6 197 176 Max. inject ion pressure MPa
Theoret ical in jec t ion volume cm3 83 108 251 83 108 251 392 392 621 392 621 1017 2000 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 308 322 377 308 322 377 589 589 847 589 847 565 1507 Inject ion rate cm3/s
P lunger s t roke mm 135 200 135 200 200 200 220 200 220 360 400 Plunger s t roke mm
Max. injec t ion speed mm/s 500 400 300 500 400 300 300 300 300 200 300 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 30 40 44 30 40 44 100 100 110 100 110 190 300 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 300 240 300 240 200 200 200 150 Max. screw revolut ion min-1
Rated screw torque N・m 235 310 411 235 310 411 705 705 705 1400 1960 Rated screw torque N・m
Number of tempera- ture control zone 7 7 7 7 8 7 8 10 10 Number of tempera-
ture control zone
Heater capaci ty kW 10.3 11.0 17.3 10.3 11.0 17.3 21.2 21.2 24.8 21.2 24.8 34.4 53.8 Heater capaci ty kW
Nozzle press ing force kN 15.7 19.6 15.7 19.6 25.4 25.4 25.4 49.4 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 365 365 540 540 540 650 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pumpmotor capaci ty kW 4.4 6.0 4.4 6.0 7.5 7.5 7.5 15(7.5x2) 30 (15x2 uni ts ) / 11 For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa MAX.15 MAX.15 MAX.18.5 MAX.18.5 MAX.18.5 MAX. 18.5 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ 90 90 169.4 169.4 169.4 340 / 132 Tank capaci ty ℓ
Motor capacity for AC ser vo kW 6.4 6.4 9.0 14.0 9.0 18.0 Motor capacity for
AC ser vo kW
Mac
hine
Dim
ensi
on /
Wei
ght
Machine dimensions (LxWxH) mm 4400 x 1378 x 1878 4505 x 1360 x 1990 5261 x 1641 x 1915
5863 x
1660 x
1988
6000x
1660x
1988
5940x
1760x
2246
6030x
1760x
2246
6575x
1760x
2246
9180 x 2130 x 2185 Machine dimensions (LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 5000 5100 5800 5900 8000 10000 15000 1600027000
(Inject ion por t ion: 7000 / Mold c lamping por t ion: 20000)
Machine weight kg
Speci f icat ion L is t
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
Data18
Standard Model Standard ModelMedium Size Machine Medium Size Machine Large Size Machine
GL150 GL200 TR220EH3 TR300EH3 TR350EH3 / TR450EH3 TR650EH2
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Clamping sys tem
Max. c lamping force kN 1472 1960 2156 2940 3430〔4410〕 6374 Max. c lamping force kN
Tie-bar in ter val (W x L) mm 560 x 520 560 x 560 660 x 610 730 x 660 820 x 820 980 x 980 Tie-bar in ter val (W x L) mm
Platen dimension mm 720 x 680 680 x 680 780 x 730 940 x 870 1140 x 1140 1340 x 1340 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 900 950 950 1200 1350 1550Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Min./Max. mold thickness mm 250 / 600 300 / 650 300 /650 300 / 700 450 / 950 650 / 1210 Min./Max.
mold thickness mm
Mold open / c lose force kN 14.2 / 28.5 14.2 / 28.5 18.8 / 37.6 24.7 / 49.4 20.2 / 48.4(ass is t 294) 37.6 / 75.2 Mold open / c lose force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion re tent ion force kN 28.8 / 17.6 28.8 / 17.6 36.1 / 21.6 36.1 / 21.6 40.6 / 21.7 72.2 / 43.3 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 120 120 120 150 150 200 Ejector s t roke mm
Pla
stic
iza
tio
n In
ject
ion
Uni
t
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 28 32 40 28 32 40 50 50 50L 50 50L 66 80 Screw diameter mm
Plunger diameter mm 28 32 40 28 32 40 50 50 60 50 60 60L 80 Plunger diameter mm
Max. inject ion pressure MPa 240 220 210 240 220 210 219.5 219.5 166.6 219.5 166.6 197 176 Max. inject ion pressure MPa
Theoret ical in jec t ion volume cm3 83 108 251 83 108 251 392 392 621 392 621 1017 2000 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 308 322 377 308 322 377 589 589 847 589 847 565 1507 Inject ion rate cm3/s
P lunger s t roke mm 135 200 135 200 200 200 220 200 220 360 400 Plunger s t roke mm
Max. injec t ion speed mm/s 500 400 300 500 400 300 300 300 300 200 300 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 30 40 44 30 40 44 100 100 110 100 110 190 300 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 300 240 300 240 200 200 200 150 Max. screw revolut ion min-1
Rated screw torque N・m 235 310 411 235 310 411 705 705 705 1400 1960 Rated screw torque N・m
Number of tempera- ture control zone 7 7 7 7 8 7 8 10 10 Number of tempera-
ture control zone
Heater capaci ty kW 10.3 11.0 17.3 10.3 11.0 17.3 21.2 21.2 24.8 21.2 24.8 34.4 53.8 Heater capaci ty kW
Nozzle press ing force kN 15.7 19.6 15.7 19.6 25.4 25.4 25.4 49.4 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 365 365 540 540 540 650 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pumpmotor capaci ty kW 4.4 6.0 4.4 6.0 7.5 7.5 7.5 15(7.5x2) 30 (15x2 uni ts ) / 11 For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa MAX.15 MAX.15 MAX.18.5 MAX.18.5 MAX.18.5 MAX. 18.5 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ 90 90 169.4 169.4 169.4 340 / 132 Tank capaci ty ℓ
Motor capacity for AC ser vo kW 6.4 6.4 9.0 14.0 9.0 18.0 Motor capacity for
AC ser vo kW
Mac
hine
Dim
ensi
on /
Wei
ght
Machine dimensions (LxWxH) mm 4400 x 1378 x 1878 4505 x 1360 x 1990 5261 x 1641 x 1915
5863 x
1660 x
1988
6000x
1660x
1988
5940x
1760x
2246
6030x
1760x
2246
6575x
1760x
2246
9180 x 2130 x 2185 Machine dimensions (LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 5000 5100 5800 5900 8000 10000 15000 1600027000
(Inject ion por t ion: 7000 / Mold c lamping por t ion: 20000)
Machine weight kg
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
Data 19
Speci f icat ion L is t
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
H igh-response Injec t ion Model High Speed / High Pressure Model
LP10EH3 LP20EH3 GL30-LP GL60-LP GL60-HSP GL100-HSP GL150-HSP GL200-HSP
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure Direct pressure Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking
type Clamping sys tem
Max. c lamping force kN 98 196 294〔392〕 588 588 980 1472 1960 Max. c lamping force kN
Tie-bar in ter val (W x L) mm 170 x 170 310 x 260 310 x 310 360 x 320 360 × 320 460 × 420 560 × 520 560 × 560 Tie-bar in ter val (W x L) mm
Platen dimension mm 300 x 315 430 x 360 440 x 440 520 x 460 520 × 460 640 × 610 720 × 680 680 × 680 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 300 400 550 650 650 800 900 950Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Minimum mold thickness mm 120 150 150 200 / 390 200 / 390 250 / 550 250 / 600 300/ 650 Min./Max. mold thickness mm
Mold open / c lose force kN 1.5 / 3.1 6.6 / 13.2 6.8 / 13.6 9.9 / 19.8 9.9 / 19.8 9.9 / 19.8 14.2 / 28.5 14.2 / 28.5 Mold open / close force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion re tent ion force kN 1.47 / 0.88 7.3 / 4.3 9.8 / 5.8 13.7 / 7.8 13.7 / 7.8 21.5 / 12.7 28.8 / 17.6 28.8 / 17.6 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 30 50 50 80 80 100 120 120 Ejector s t roke mm
Pla
stic
iza
tio
n &
inj
ecti
on
syst
em
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 14 18 14 18 14 18 22 22 22 28 28 28 Screw diameter mm
Plunger diameter mm 8 12 12 16 12 16 22 22 22 28 28 28 Plunger diameter mm
Max. injec t ion pressure MPa 197 288 288 262 288 262 260 260 343 343 343 420 343 420 Max. injec t ion pressure MPa
Theoret ical in jec t ion volume cm3 2 4.5 4.5 14 4.5 14 27 27 27 83 83 61.5 83 61.5 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 75 146 146 160 146 160 190 190 570 923 932 615 923 615 Inject ion rate cm3/s
P lunger s t roke mm 40 40 70 40 70 70 70 135 135 100 135 100 Plunger s t roke mm
Max. injec t ion speed mm/s 1500 1300 1300 800 1300 800 500 500 1500 1500 1500 1000 1500 1000 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 3.3 6.5 3.5 6.5 4.0 7.0 14.0 14 14 30 30 30 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 370 370 400 400 400 300 300 300 Max. screw revolut ion min-1
Rated screw torque N・m 59 78 59 98 59 98 147 147 147 235 235 235 Rated screw torque N・m
Number of tempera- ture control zone 5 6 6 6 5 7 7 7 Number of tempera-
ture control zone
Heater capaci ty kW 5.0 4.8 5.4 4.9 5.5 6.5 6.5 5.7 10.3 10.3 10.5 10.3 10.5 Heater capaci ty kW
Nozzle press ing force kN 4.9 4.9 4.9 6.8 6.8 15.7 15.7 15.7 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 120 230 280 320 320 400 365 365 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pump motor capaci ty kW 3.7 4.4 3.0 3.0 4.4 4.4 4.4 (Comp spec: 6.0) 4.4 (Comp spec: 6.0) For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa MAX.12.7 MAX.17.6 15 15 MAX. 19 MAX. 19 MAX. 19 MAX. 19 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ 47.14 60 68 68 90 90 90 90 Tank capaci ty ℓ
Motor capaci ty for AC ser vo kW 0.8 3.9 2.9 4.2 4.2 4.2 6.4 6.4 Motor capacity for
AC ser vo kW
Ma
chin
e D
imen
sio
n /
Wei
ght
Machine dimensions (LxWxH) mm 2000 x 650 x 1504 2629 x 925 x 1681 3150 x 1030 x 1679 3685 x 1094 x 1679 4151×1094×1679 4714×1196×1792 5170×1378×1878 5275×1360×1990 Machine dimensions
(LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 1000 2100 2000 2700 2800 3400 5300 5900 Machine weight kg
Data20
High-response Injec t ion Model High Speed / High Pressure Model
LP10EH3 LP20EH3 GL30-LP GL60-LP GL60-HSP GL100-HSP GL150-HSP GL200-HSP
Cla
mp
ing
Uni
t
Mold open / c lose sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Mold open / c lose sys tem
Cla
mp
ing Unit
C lamping sys tem Direct pressure Direct pressure Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking type Direct pressure locking
type Clamping sys tem
Max. c lamping force kN 98 196 294〔392〕 588 588 980 1472 1960 Max. c lamping force kN
Tie-bar in ter val (W x L) mm 170 x 170 310 x 260 310 x 310 360 x 320 360 × 320 460 × 420 560 × 520 560 × 560 Tie-bar in ter val (W x L) mm
Platen dimension mm 300 x 315 430 x 360 440 x 440 520 x 460 520 × 460 640 × 610 720 × 680 680 × 680 Platen dimension mm
Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm 300 400 550 650 650 800 900 950Open dayl ight(Min. mold thickness + maximum mold opening s t roke)
mm
Minimum mold thickness mm 120 150 150 200 / 390 200 / 390 250 / 550 250 / 600 300/ 650 Min./Max. mold thickness mm
Mold open / c lose force kN 1.5 / 3.1 6.6 / 13.2 6.8 / 13.6 9.9 / 19.8 9.9 / 19.8 9.9 / 19.8 14.2 / 28.5 14.2 / 28.5 Mold open / close force kN
Eject ing sys tem AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control AC ser vo motor control Eject ing sys tem
Ejector ejec t ing force / Eject ion re tent ion force kN 1.47 / 0.88 7.3 / 4.3 9.8 / 5.8 13.7 / 7.8 13.7 / 7.8 21.5 / 12.7 28.8 / 17.6 28.8 / 17.6 Ejector ejec t ing force /
Eject ion retent ion force kN
Ejector s t roke mm 30 50 50 80 80 100 120 120 Ejector s t roke mm
Pla
stic
iza
tio
n &
inj
ecti
on
syst
em
P las t ic izat ion & injec t ion sys tem Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Screw pre-plas t ic iz ing Plas t ic izat ion &
injec t ion sys tem
Plasticiza
tion Injectio
n Unit
Screw diameter mm 14 18 14 18 14 18 22 22 22 28 28 28 Screw diameter mm
Plunger diameter mm 8 12 12 16 12 16 22 22 22 28 28 28 Plunger diameter mm
Max. injec t ion pressure MPa 197 288 288 262 288 262 260 260 343 343 343 420 343 420 Max. injec t ion pressure MPa
Theoret ical in jec t ion volume cm3 2 4.5 4.5 14 4.5 14 27 27 27 83 83 61.5 83 61.5 Theoret ical in jec t ion
volume cm3
Inject ion rate cm3/s 75 146 146 160 146 160 190 190 570 923 932 615 923 615 Inject ion rate cm3/s
P lunger s t roke mm 40 40 70 40 70 70 70 135 135 100 135 100 Plunger s t roke mm
Max. injec t ion speed mm/s 1500 1300 1300 800 1300 800 500 500 1500 1500 1500 1000 1500 1000 Max. injec t ion speed mm/s
Plas t ic iz ing capaci ty kg/h 3.3 6.5 3.5 6.5 4.0 7.0 14.0 14 14 30 30 30 Plas t ic iz ing capaci ty kg/h
Max. screw revolut ion min-1 370 370 400 400 400 300 300 300 Max. screw revolut ion min-1
Rated screw torque N・m 59 78 59 98 59 98 147 147 147 235 235 235 Rated screw torque N・m
Number of tempera- ture control zone 5 6 6 6 5 7 7 7 Number of tempera-
ture control zone
Heater capaci ty kW 5.0 4.8 5.4 4.9 5.5 6.5 6.5 5.7 10.3 10.3 10.5 10.3 10.5 Heater capaci ty kW
Nozzle press ing force kN 4.9 4.9 4.9 6.8 6.8 15.7 15.7 15.7 Nozzle press ing force kN
Uni t t ravel ing s t roke mm 120 230 280 320 320 400 365 365 Uni t t ravel ing s t roke mm
Hyd
raul
ic P
ress
ure
/ A
ir Pr
essu
re For hydraul ic pump motor capaci ty kW 3.7 4.4 3.0 3.0 4.4 4.4 4.4 (Comp spec: 6.0) 4.4 (Comp spec: 6.0) For hydraul ic pump
motor capaci ty kW
Hydraulic Pressure / A
ir Pressure
Hydraul ic c ircui t pressure MPa MAX.12.7 MAX.17.6 15 15 MAX. 19 MAX. 19 MAX. 19 MAX. 19 Hydraul ic c ircui t
pressure MPa
Tank capaci ty ℓ 47.14 60 68 68 90 90 90 90 Tank capaci ty ℓ
Motor capaci ty for AC ser vo kW 0.8 3.9 2.9 4.2 4.2 4.2 6.4 6.4 Motor capacity for
AC ser vo kW
Ma
chin
e D
imen
sio
n /
Wei
ght
Machine dimensions (LxWxH) mm 2000 x 650 x 1504 2629 x 925 x 1681 3150 x 1030 x 1679 3685 x 1094 x 1679 4151×1094×1679 4714×1196×1792 5170×1378×1878 5275×1360×1990 Machine dimensions
(LxWxH) mm
Machine D
imension / W
eight
Machine weight kg 1000 2100 2000 2700 2800 3400 5300 5900 Machine weight kg
■ The speci f icat ions are subject to change wi thout pr ior not ice due to ongoing research. ■ Maximum inject ion pressure, in jec t ion rate, and maximum inject ion speed are calculated values. These are subject to constraints of molding condi t ions and cycles.
Data 21
TR10EH3 /TR20EH3 GL TR220EH3〜
TR450EH3 TR650EH2
STD OP STD OP STD OP STD OP
Sta
nda
rd
Pla
stic
iza
tio
n In
ject
ion
Uni
t
Wear and Corrosion Resistance (Type 1) ● ● *4 ● ●
High temperature heater (plasticization, injection), nozzle temperature control heater (60 to 420 ºC) ● ● ● ●
Accumulator ● ● ● ●
Purge Cover (with Interlock) ● ● ● ●
Synchronous Heater TEMP Increase Function & Faulty Heater TEMP Increase (Heater Disconnection) Alarm Package ● ● ● ●
Under-hopper Independent Temperature Control Unit ● ● ● ●
Injection Setting Unit Selection Package (% or SI) ● ● ● ●
Pressure Retention Unit Selection Package (0.1s, 0.01s or 0.001s) ● ● ● ●
Injection Ejection Synchronized Multiple Tasks Package (gate cut system) ● ● ● ●
Injection Response Change (Injection 5, pressure retention 4) ● ● ● ●
PDT Setting (Pressure Drop Time) ● ● ● ●
IPPUK Molding ● ● ● ●
Plunger Retention Function after Measurement ● ● ● ●
Mol
d C
lam
ping
Ej
ectio
n U
nit Vibration-isolating Level Pads ● ● ● ●
Ejector Ejecting synchronized Function While the Mold is Open ● ● ● ●
CR Setting Function (mold clamping depressurization after pressure retention) ● ● ● ●
Con
trol
Uni
ts a
nd O
ther
s
Ground-fault Interrupter (200mA) ● ● ● ● *5
External Receptacles 200V20A× ② ,100V10A× ① ● *6 ● *7 ● ●
Data Logging Inter face Unit ● ● ● ●
Carbide Generation Prevention Function (alarm & automatic heat retention switching) ● ● ● ●
Traverse Pick-up Unit Connection Circuit ● ● ● ●
Icon Display ● ● ● ●
Wave Log ● ● ● ●
Condition Change Disable Password ● ● ● ●
Case Counter (Signal Output is Optional) ● ● ● ●
Resin Stagnation Alarm (Compulsive Purge Function) ● ● ● ●
Op
tio
nal
Pla
stic
iza
tio
n In
ject
ion
Uni
t Injection Unit Forward/Backward Speed Variable Specification ● ●
Injection and Mold Clamping Synchronizing Multi-function (injection inter- locked with mold clamping) ● ● ● ●
Measurement and Mold Open Synchronous Multi-function (When valve gate used) ● ●
Cylinder Heat Retention Cover ● ● ● ●
ZJ Heater and ZH Heater Temperature Control Unit ● ● ● *8 ● *8
LCP Nozzle ● ● *9
Backflow Prevention Compulsive Back ● ●
Mo
ld C
lam
pin
g Ej
ecti
on
Uni
t
Automatic Lubrication Unit ● ● ●
Insulating Plate Thickness Options (5 or 10 mm) Heat Resistance Options (200 or 400 °C) ● ● ● ●
Mold Ejector Plate Return Confirmation Connection Circuit & Metal Connector ● ● *10 ● ●
Mold Slide Return Confirmation Connection Circuit & Metal Connector ● ● *10 ● ●
Falling Sensor & Camera Monitoring System Connection Circuit (Terminal Block) ● ● ● ●
Platen Adaptor (Movable Platen) / 40mm Extendable Ejector Rod ● ● *11
Pickup During Mold Opening (During Mold Opening, Mold Opening Limit Signal Output) ● ● ● ●
Vacuum Draw Connection Circuit, Vacuum Draw Drive Unit, Vacuum Draw System ● ● ● ●
Specification with Motor Brake for Mold Open/Close ● ● ●
Hydraulic Core Tractor Drive Unit for Mold Open Drive (Select from 2/4 Channels) ● *12 ● ●
Locating Ring Adapter ● ● ● ●
Major Standard Components/Optional Par ts L is t
*4: GL Series is a type-N *5: Indiv idual breakers *6: External receptacle A *7: GL Ser ies has no 100V 10A x (1)*8: P60LS66 is a s tandard speci f icat ion *9: GL30/GL60 *10: Terminal b lock of GL Ser ies is se lec table
*11: 50 mm speci f icat ion for TR220EH3 only *12: Not avai lable for GL30
■ Contact Sodick for the mm03 accessor ies.
Option22
TR10EH3 /TR20EH3 GL TR220EH3〜
TR450EH3 TR650EH2
STD OP STD OP STD OP STD OP
Op
tio
nal
Co
ntro
l Uni
ts a
nd O
ther
s
Tricolor Signal Light ● ● ● ●
External Receptacles*13A 200V30A ① /200V20A ③ /100V10A ② ● ● ● ●
External Receptacles*13B 200V30A ① /200V20A ③ /100V10A ②(interlocking/non-interlocking batch switching type)
● ● ●
External Receptacles*13C 200V60A ① /200V30A ① /100V10A ② ● ●
External Receptacles*13D 200V60A ① /200V30A ① /100V10A ②(interlocking/non-interlocking batch switching type)
● ●
External Receptacles*13ES(-B*14) 200V30A ① /200V20A ① ●
External Receptacles*13EL(-B*14) 200V30A ① /200V20A ④ ●
External Receptacles N 100V10A ① ●
Power Strip Type Receptacle (3m) 200V 30A (2) /200V 20A (2)Note: Connect to 30A receptacle
● ● ● ●
Ground-fault Interrupter for External Receptacles (30mA) ● ● ● ●
Case Counter Package (case changing signal & production complete signal terminals) ● ● ● ●
Automatic Alarm & Counter ON Package ● ● ● ●
Stop Timer Unit dedicated for Hydraulic Motor after Error Stop ● ● ● ●
Condition Change Disable Key ● ● ●
Color (overall/for safety door only) Selection ● ● ● ●
Auxiliary Units 1.2.3 Abnormal tri-input stop signal ● ● ● ●
Water Unavailable, Air Unavailable Alarms ● ● ● ●
Multi ETDL-SMDL (USB Flight Recorder) ● ● ● ●
Power Display Screen ● ● ●
Logic I/O ● ● ●
Mold Internal Pressure Control Function (8 Channels) ● ● ● ●
Aux
ilia
r y
Uni
ts
Mold Cooling Water Manifold (Select from 4/8 Channels) ● ● ● ●
Reverse Chute Connection Circuit ● ● ●
Reverse Chute Unit (with Connection Circuit, Device, Unit) ● ●
Conveyor Start Position Contact Signal Connection Circuit (forward and reverse rotation commands) ● ● ● ●
Product Falling Chute ● ● ●
Core Rotation Signal Terminal Block ● ● ● ●
Core Rotation Power Unit ● ● ● ●
Pick-up Unit Base ● ● ● *15
Mold Heater Temperature Control Connection Circuit (2/4 kW x 2/3/4 circuit) Selection with Current Detection and Disconnection AlarmWith Current Detection and Disconnection Alarm
● ● ●
Mold (Hot Runner) Temperature Monitoring Thermocouple Connection Circuit ● ● ●
Hot Runner Temperature Control Connection Circuit (2 kW/2 circuits) ● ● ●
Mold Thermocouple (non-grounded type) Select from φ2.3/4.8 x 2,000/3,000 mm ● ● ●
Mold Thermocouple Holder (Select from φ2.3/φ4.8) ● ● ● ●
Hot Runner Valve Gate Signal (1 Contact Output) ● ● ● ●
Air Ejector Connection Circuit (Select from 1/2 Channels) (Terminal Block) ● ● ● ●
Static Neutralization System ●
Hydraulic Core Tractor Connection Circuit & Drive Unit (Solenoid Valve) (Select from 1/2 Channels) ● ● ● ● *16
Pneumatic Core Tractor Connection Circuit & Drive Unit (Solenoid Valve) (Select from 1/2 Channels) ● ● ●
Machine Body Height Increase (100mm) ● ● ●
RJG Interface ● ● ● ●
Sp
ecia
l Sup
po
r t High Wear and Corrosion Resistance (Type 2) ● ● *17 ● ●
Super High Wear and Corrosion Resistance (Type 3) ● ● ●
Optical Lens Specifications (Type 5) ● ● ● ●
Check Valve for Holding Nozzle Touch Pressure ●
Specification for Safety Standards of All Countries*18 (GB (China / KCS (Korea) / USA) ● ● ● ●
Proc
urem
ent I
tem
s fr
om O
ther
Ven
ders Mold Clamp (8 pieces/set) ● ● ● ●
Hydraulic Fluid (S3VE46 and S4ME46) ● ● ● ●
Hopper (select from 7/20/40ℓ) (rotary) ● ● ●
ETDL2006 (Without Cable) ● ● ● ●
Cable for Data Logging ● ● ● ●
*16: 4 channel s tandard *17: GL Ser ies is a Type S *18: J IMS (Japan) speci f icat ion is s tandard*13: Receptacles made by American Denki Co., L td. are se lec table *14: ( - B) ( In ter locking/non-inter locking batch swi tching type) *15: TR220EH3 only
Option 2323
V-LINEⓇ Horizontal Injection Molding Machine vol.3
Horizontal Injection Molding Machine
●The export of Sodick's products and its related technologies (including software applications) is regulated under Japan's Foreign Exchange and Foreign Trade Control Law. In addition, because some of these products may be subject to re-export controls under the Export Administration Regulations (EAR) of the United States; please contact Sodick before offering or exporting these products overseas.
●Due to ongoing research, specifications are subject to change without prior notice.
●Options may be included in the photos of this catalog.
●The contents of this catalog is current as of September, 2014.E_H_Injection_J_201410_1SP
3-12-1, Nakamachidai, Tsuzuki-ku, Yokohama, Kanagawa224-8522 JapanTEL: 81-45-942-3111 FAX: 81-45-943-7880
Printed in Japan
3-12-1, Nakamachidai, Tsuzuki-ku, Yokohama, Kanagawa224-8522 JapanTEL: 81-45-942-3111 FAX: 81-45-943-7880
●�The export of Sodick's products and its related technologies (including software applications) is regulated under Japan's Foreign Exchange and Foreign Trade Control Law. In addition, because some of these products may be subject to re-export controls under the Export Administration Regulations (EAR) of the United States; please contact Sodick before offering or exporting these products overseas.
●This catalogue contains a photographic image that has been generated from 3DCG.●Options may be included in the photos of this catalog.●��Due to ongoing research, specifications are subject to change without prior notice.●The contents of this catalog is current as of July, 2017.
http://www.sodick.jp
R2006605.2017.07<00>