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Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products...

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144 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright © 2015 Commercial Products Catalog Hot Dip Galvanized Hot Dip Galvanized Products Introduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology of coating by passing the product through a molten bath of zinc at high temperature. The process of hot dip galvanizing results in a metallurgical bond between zinc and steel with a series of distinct iron zinc alloys. The hot dip zinc coating produces a much thicker, durable coating which prevents corrosion of the protected product by forming a physical barrier and by acting as a sacrificial anode if this barrier is damaged. Application Process: The product is skimmed (to remove surface oils), run through an acid wash, water washed, run through a dip fluxing solvent (to enhance the coating adhesion), dry pre-heated (typically 120°C to 180°C), hot dip galvanized (typically 450°C to 480°C), water cooled and then passivated. Certifications and Compliances: Applications: environmental factors project specifications tollways are decades old and in need of repair; many of these FORM 5 CONDUIT OUTLET BODIES, COVERS & GASKETS Applications: to: system changes Features: 1 4 pulling insulation out perforated center section Standard Materials: Standard Finishes: Certifications and Compliances:
Transcript
Page 1: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

144 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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Introduction to Hot Dip Galvanized Products

Hot Dip Galvanized Finish:Hot dip galvanizing is a form of galvanization. It is the technology of coating by passing the product through a molten bath of zinc at high temperature. The process of hot dip galvanizing results in a metallurgical bond between zinc and steel with a series of distinct iron zinc alloys. The hot dip zinc coating produces a much thicker, durable coating which prevents corrosion of the protected product by forming a physical barrier and by acting as a sacrificial anode if this barrier is damaged.

Application Process:The product is skimmed (to remove surface oils), run through an acid wash, water washed, run through a dip fluxing solvent (to enhance the coating adhesion), dry pre-heated (typically 120°C to 180°C), hot dip galvanized (typically 450°C to 480°C), water cooled and then passivated.

Certifications and Compliances:

Applications:

environmental factors

project specifications

tollways are decades old and in need of repair; many of these

FORM 5 CONDUIT OUTLET BODIES, COVERS & GASKETS

Applications:

to:

system changes

Features:

14

pulling

insulation

out perforated center section

Standard Materials:

Standard Finishes:

Certifications and Compliances:

Page 2: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

145www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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Form 5

TYPE LB

*114

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

LB50M HDG 12” 4.5 10 71

LB75M HDG 4” 7.5 10LB100M HDG 1” 12.5 10LB125M HDG* 11

4” 5 287LB150M HDG* 11

2” 5LB200M HDG* 2” 1LB250M HDG* 21

2” 142.0 1 1105LB300M HDG* 1LB350M HDG* 1

2” 1LB400M HDG* 4” 1

TYPE LL

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

LL50M HDG 12” 4.5 10

LL75M HDG 4” 7.5 10LL100M HDG 1” 12.5 10LL125M HDG 11

4” 5LL150M HDG 11

2” 5LL200M HDG 2” 1LL250M HDG 21

2” 142.0 1 1105LL300M HDG 1LL350M HDG 1

2” 1LL400M HDG 4” 1

TYPE C

*114

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

C50M HDG 12” 4.5 10

C75M HDG 4” 7.5 10 118C100M HDG 1” 12.5 10 170C125M HDG* 11

4” 5C150M HDG* 11

2” 5C200M HDG* 2” 75.0 1 552C250M HDG* 21

2” 1C300M HDG* 181.0 1C350M HDG* 1

2” 1 2210C400M HDG* 4” 1

TYPE LR

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

LR50M HDG 12” 4.5 10 71

LR75M HDG 4” 7.5 10 100LR100M HDG 1” 12.5 10 157LR125M HDG 11

4” 5LR150M HDG 11

2” 5LR200M HDG 2” 1LR250M HDG 21

2” 142.0 1 1105LR300M HDG 1LR350M HDG 1

2” 1LR400M HDG 4” 1 2500

TYPE T

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

T50M HDG 12” 10 111

T75M HDG 4” 10T100M HDG 1” 15.0 10T125M HDG 11

4” 5T150M HDG 11

2” 5T200M HDG 2” 1T250M HDG 21

2” 142.0 1 1271T300M HDG 1 1547T350M HDG 1

2” 1 2542T400M HDG 4” 1 2542

Page 3: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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Form 5

TYPE TB

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

TB50M HDG 12” 10 88

TB75M HDG 4” 10 120TB100M HDG 1” 15.0 10TB125M HDG 11

4” 5TB150M HDG 11

2” 5 420TB200M HDG 2” 1

TYPE X

Cat. # Size

Internal Vol. in Cu. In.

Unit Qty.

Wt. Lbs. Per 100

Max. No. of Conductors

X50M HDG 12” 10

X75M HDG 4” 10 172X100M HDG 1” 15.0 10 247X125M HDG 11

4” 5X150M HDG 11

2” 5X200M HDG 2” 1

SHEET STEEL COVERS

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

K50S 12” 50

K75S 4” 50K100S 1” 25K125S 11

4” and 112” 20

K200S 2” 5 50K250S 21

2 5K350S 1

2” and 4” 5

CAST IRON COVERS

NEOPRENE GASKETS – PERFORATED CENTER

INTEGRAL GASKET COVER – SHEET STEEL

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

K50CM HDG 12” 50

K75CM HDG 4” 50K100CM HDG 1” 25 41K125CM HDG 11

4” and 112” 20

K200CM HDG 2” 5 208K250CM HDG 21

2 5K350CM HDG 1

2” and 4” 5 550

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

GK50N 12” 100 2.0

GK75N 4” 100 2.0GK100N 1” 50GK125N 11

4” and 112” 25 5.0

GK200N 2” 25 8.0GK250N 21

2 25GK350N 1

2” and 4” 25

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

K50SG 12” 50 14

K75SG 4” 50K100SG 1” 25K125SG 11

4” and 112” 20

K200SG 2” 5 70K250SG 21

2 5K350SG 1

2” and 4” 5

Page 4: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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Form 5

Dimensions (in Inches):

Type LB

Type LL

Type LR

Type C

Type T

Type TB

Type X

Size 12

34 1 11

4 112 2 21

2 3 312 4

1.50 1.808.12 8.12 10.50

C 2.05 2.25 2.75 4.42 5.40 7.21

Size 12

34 1 11

4 112 2 21

2 3 312 4

2.05 2.25 2.75 4.12 5.71 5.878.12 8.12 10.50

C 1.70 2.75 4.75

Size 12

34 1 11

4 112 2 21

2 3 312 4

2.05 2.25 2.75 4.12 5.71 5.878.12 8.12 10.50

C 1.70 2.75 4.75

Size 12

34 1 11

4 112 2 21

2 3 312 4

1.50 1.80 4.88 4.887.05 11.50 15.00 15.12

C 1.70 2.75 4.75

Size 12

34 1 11

4 112 2 21

2 3 312 4

2.05 2.25 2.75 4.12 5.71 5.87 7.157.05 11.50 15.00 15.12

C 1.50 1.80

Size 12

34 1 11

4 112 2

1.50 1.807.05 11.50

C 2.05 2.25 2.75 4.42

Size 12

34 1 11

4 112 2

5.405.41 7.10 11.75

C 1.75 2.25 2.55 2.75

Page 5: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

148 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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Mogul Bodies, Covers & Gaskets

Applications:

systems to:

are stiff, due to large size or type of insulation

when pulling large conductors

conductors (protects insulation during installation)

taps

and future system changes

Features:

Standard Material:Feraloy® iron alloy

Standard Finish:Feraloy

Certifications and Compliances:

BC BLB†

Dimensions (in Inches):

BC BLB

Cat. # Size

BC3 HDG 1”BC4 HDG 11

4”BC5 HDG 11

2”BC6 HDG 2”BC7 HDG 21

2”BC8 HDGBC9 HDG 1

2”BC10 HDG 4”

Cat. # Size

BLB3 HDG 1”BLB4 HDG 11

4”BLB5 HDG 11

2”BLB6 HDG 2”BLB7 HDG 21

2”BLB8 HDGBLB9 HDG 1

2”BLB10 HDG 4”

BC Series

Size 1 11/4 11/2 2 21/2 3 31/2 4

a 4 4 18 8 18 8 4 4

b 178 25 2 1

85

8 4 8 478 5 8

c 2 2 414 41

4 514 51

4

d 178 17

8 258 25

8 4 4 4 4

e 10 10 15 15 20 20

BLB Series

Size 1 11/4 11/2 2 21/2 3 31/2 4

a 8 8 1211 1211 2218 221

8

b 227 58 4 5 527 1

2 7c 2 2 41

4 414 51

4 514

d 178 17

8 258 25

8 4 4 4 4

e 10 10 15 15 20 20

Page 6: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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Mogul Bodies, Covers & Gaskets

BUB BT BLANK COVERS

BUBXL WITH COVER & GASKET

BUBXL Features:

wire is being pulled, greatly reducing cut cable incidents

removed for more internal volume

Dimensions (in Inches):

BUB BT

AE

B

C D

BUBXL

Feraloy® iron alloy (for all Mogul Series except BUBXL)

Cat. # Size

BUB3 HDG 1”BUB4 HDG 11

4”BUB5 HDG 11

2”BUB6 HDG 2”BUB7 HDG 21

2”BUB8 HDGBUB9 HDG 1

2”BUB10 HDG 4”

Cat. # Size

BT3 HDG 1”BT4 HDG 11

4”BT5 HDG 11

2”BT6 HDG 2”BT7 HDG 21

2”BT8 HDGBT9 HDG 1

2”BT10 HDG 4”

Cat. # With Round Neoprene Gasket Size

BG48 HDG 1” or 114”

BG68 HDG 112” or 2”

BG88 HDG 212

BG98 HDG 12” or 4”

Cat. # Size

BUBXL6 HDG 2”BUBXL8 HDG

BUB Series

Size 1 11/4 11/2 2 21/2 3 31/2 4

a 5 12

12 17 4 177

8 81

4

b 211 12 41

8 4 558 8

c 2 2 1 414 41

4 514 51

4

d 178 17

8 258 25

8 4 4 4 4

e 10 10 15 15 20 20

BT Series

Size 1 11/4 11/2 2 21/2 3 31/2 4

a 4 4 18 8 18 8 4 4

b 178 25 2 1

85

8 4 8 478 5 8

c 5 5 41 41 5 5 27

87

8

d 178 17

8 258 25

8 4 4 4 4

e 10 10 15 15 20 20

BUBXL Series

Size 2 3

a 15.28 22.85b 4.07 5.58c 4.25d 2.25e 12.25 15.25

Page 7: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

150 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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Three-piece Couplings, Clampbacks & Clamps

THREE-PIECE CONDUIT COUPLINGS – HOT DIP GALVANIZED MALLEABLE IRON

Applications:

when conduit cannot be turned

Standard Material:

Standard Finish:

Malleable Iron (Concrete Tight)

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

190M HDG 12” 25

191 HDG 4” 25192 HDG 1” 10193 HDG 11

4” 5194 HDG 11

2” 5195 HDG 2” 5 215196 HDG 21

2” 2197 HDG 1198 HDG 1

2 ” 1199 HDG 4” 1 800188 HDG† 5” 1 1200189 HDG† 1 2100

CLAMPS – HOT DIP GALVANIZED IRON

Applications:

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

510 HDG 12” 100

511 HDG 4” 50 8512 HDG 1” 50513 HDG 11

4” 25 20514 HDG 11

2” 20515 HDG 2” 10516 HDG* 21

2” 5 104517 HDG* 2 120518 HDG* 1

2” 2 150519 HDG* 4” 2 220520 HDG† 5” 1521 HDG† 1

CLAMPBACKS/SPACERS – HOT DIP GALVANIZED IRON

Applications:

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

CB1 HDG 12” 25 8

CB2 HDG 4” 25 10CB3 HDG 1” 25 12CB4 HDG 11

4” 25 21CB5 HDG 11

2” 25 42CB6 HDG 2” 10 40CB7 HDG 21

2” 10CB8 HDG 10CB9 HDG 1

2” 10CB10 HDG 4” 10 110CB11 HDG† 5” 5CB12 HDG† 5 225

CONDUIT CLAMPS – RIGHT ANGLE TYPE – HOT DIP GALVANIZED IRONApplications:

structural member

structural member

Cat. # SizeLoad Rating Lbs.

Wt. Lbs. Per 100

RAC50HD 12”

RAC75HD 4” 50 40RAC100HD 1” 42RAC125HD 11

4” 75RAC150HD 11

2” 80 54RAC200HD 2” 100 71RAC250HD 21

2” 125RAC300HD 107RAC350HD 1

2” 200 120RAC400HD 4”

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Conduit Hubs

CONDUIT HUBS – MECHANICALLY GALVANIZED MALLEABLE IRON

Applications:

enclosures

specific applications include food processing plants, distilleries, breweries, sewage disposal plants, chemical plants, paper processing mills and refineries

Features:

connections

safety1

2

Certifications and Compliances:

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

MHUB1 HDG 12” 25 18

MHUB2 HDG 4” 25 25MHUB3 HDG 1” 5 50MHUB4 HDG 11

4” 5 25MHUB5 HDG 11

2” 2 20MHUB6 HDG 2” 1 10MHUB7 HDG 21

2” 1 10MHUB8 HDG 1 5MHUB9 HDG 1

2 ” 1 5MHUB10 HDG 4” 1 2MHUB11 HDG 5” 1 1MHUB12 HDG 1 1

Standard Material:

Standard Finish:

Page 9: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

152 www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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FD Boxes & Covers

Applications:Cast device boxes are installed to:

conduit system

taps in conductors

subjected to rough use

Features:

flange of the box for easy ground wire termination and is standard on boxes

used with gasket and flat blank covers

integral bushing

configuration

covers available in three materials (sheet malleable, steel, aluminum)

tensile strength for strong, dependable service

supplied with screws

Standard Material:

Standard Finish:

Certifications and Compliances:

FD Dimensions

FDC Dimensions

FD COVERS – MALLEABLE

FBCM1 HDG SWCM1 HDG RCM1 HDG

FD BOXES

FDM1 HDG

FDC BOXES

FDCM1 HDG

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

FDM1 HDG 12” 2 278

FDM2 HDG 4” 2FDM3 HDG 1” 2 284

Cat. # SizeUnit Qty.

Wt. Lbs. Per 100

FDCM1 HDG 12” 2

FDCM2 HDG 4” 2FDCM3 HDG 1” 2

Cat. # DescriptionUnit Qty.

Wt. Lbs. Per 100

FBCM1 HDG 25SWCM1 HDG 25RCM1 HDG 25 55

Page 10: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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XJG Expansion Couplings

Applications:

conduit subject to longitudinal movement

conduit supports such as in a building or on a bridge

to permit linear movement caused by thermal expansion and contraction

from buckling and ensuing circuit failures

Standard Materials and Finishes:Body

Feraloy®

Reducer & Gland Nut1

2

14 Feraloy

dip galvanized

Packing

Washer & Bushing

Gasket

Ground Springs

Ground Strap

U-bolts

XJG Shown with Optional Bonding Jumper

Bonding jumper width: 0.188”; height: 0.875”

Certifications and Compliances:

grounding means (i.e. the path to ground is permanent and continuous), for two sections of conduit subject to expansion or contraction

Dimensions (in Inches):

Conduit Size

Max. Conduit Movement Cat. #

Optional Bonding Jumper†

A Dia.

B Length

Bonding Jumper Length

12” 4 XJG14 HDG BJ14 1.75 20"

8 XJG18 HDG BJ18 1.75 10.75

4” 4 XJG24 HDG BJ24 2.12 20"8 XJG28 HDG BJ28 2.12 10.75

1” 4 XJG34 HDG BJ34 7.25 20"8 XJG38 HDG BJ38 11.25

114” 4 XJG44 HDG BJ44 24"

8 XJG48 HDG BJ48

112” 4 XJG54 HDG BJ54 7.87 24"

8 XJG58 HDG BJ58 11.87

2” 4 XJG64 HDG BJ64 4.75 8.25 24"8 XJG68 HDG BJ68 4.75 12.25

212” 4 XJG74 HDG BJ74 4.87 24"

8 XJG78 HDG BJ78 4.874 XJG84 HDG BJ84 10.008 XJG88 HDG BJ88 14.00

12 ” 4 XJG94 HDG BJ94

8 XJG98 HDG BJ98

4” 4 XJG104 HDG BJ1048 XJG108 HDG BJ108

5” 8 XJ128 HDG‡ - 15.50 -8 XJ148 HDG‡ - -

Options:Suffix

jumper for visible indication of bonding .............. (Order Separately)

Description

Features:

indoors or outdoors without an external bonding jumper

12

movement

bushings create high integrity internal ground connection and eliminate need for external bonding jumpers and clamps (up to 4” trade size)

separately)

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XD Deflection Couplings

Applications:

underground or embedded in concrete in non-hazardous

a flexible and watertight connection for protection of conduit wiring systems from damage due to movement.

Typical applications include:

movement

Features:

without collapsing or fracturing the conduit, and damaging the wires it contains:

4”

conduit runs in any direction to 4”

and provides a smooth insulated wireway for protection of wire insulation

resistant and protects the grounding strap and the attachment points of the hubs

grounding continuity

corrosion resistance

conduit

Certifications and Compliances:

Hubs:Feraloy®

galvanizedOuter Jacket:

Jacket Clamps:

Inner Sleeve:

Bonding Strap:

Standard Materials and Finishes:

Size Ranges:

reducing bushings)Conduit Size Cat. #

A Dia.

B Length

1” XD3 HDG* 7 15

114” XD4 HDG 7 8 41

4

112” XD5 HDG 71

4 412

2” XD6 HDG 714 415

212” XD7 HDG 71

2 55

XD8 HDG 758 515

12 ” XD9 HDG 7 4

12

4” XD010 HDG 778

15

5” XD012 HDG 7 4 8XD014 HDG 8 8

Dimensions (in Inches):

1. Axial expansion/contraction 2. Angular misalignment

3. Parallel misalignment

* 4” trade size can be created using third party certified 1” - 4” reducing bushings.

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W-Series Junction Boxes

Applications:

and non-hazardous locations, are used in a variety of industries to perform the following functions:

taps

control stations

other devices

Considerations for Selection:

location of the junction box will call for proper construction of the box to meet

and will affect the material and finish needed to meet weather and corrosive conditions, if present.

combined with the function to be performed (i.e. splicing, pull box), determines the amount of space

physical dimensions of the box.

size and location of the conduit openings in the box. It will also determine the

surface positioning of the box).

electrical system are anticipated, the box chosen should be easily adaptable, either by construction or size to the future system.

Options and Accessories:

for special application are available for the various junction box families. These can be selected once the type of junction box has been determined. These options are

the options available include:

Corro-free™

Quick Selector Chart:

†Length and width are inside dimensions. Depth is inside dimension without cover.

Drilled & Tapped Conduit Openings or Slip Holes:

limitations.To order a box from the factory with conduit openings, consult factory.

Junction Box

Environmental Capability/Type Designation

Size Range† L, W, D Inside

Max. Conduit Opening Size Mtg. Cover Type

Cover Material

4 x 4 x 2 to 4

4 x 4 x 4 to

4 x 4 x 4 to(Checkered)

Page 13: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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WJBF Junction Boxes

Applications:

designed for surface mounting. These heavy duty boxes are installed in conduit systems to:

splices and taps in conductors

maintenance and future system changes

Features:

(H20 loading)

entrance sizes and locations permits extreme flexibility of use in conduit system

be drilled and tapped for 14”-20 mounting

screws

sizes, consult factory

Standard Materials:

gauge steel (checkered)

Standard Finish:

galvanized

Certifications and Compliances:

Class III

Options:Suffix

........ MP

and slip holes .................Consult Factory

Description

Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)

WJBF040404 14 4 4 4

WJBF060404 14 4 4

WJBF060604 14 4

WJBF060606 14

WJBF080604 14 8 4

WJBF080804 14 8 8 4

WJBF080806 14 8 8

WJBF080808 14 8 8 8

WJBF100806 14 10 8

WJBF101008 14 10 10 8

WJBF120806 14 12 8

WJBF120808 14 12 8 8

WJBF121206 14 12 12

WJBF121208 14 12 12 8

WJBF121212 5 12 12 12WJBF140806 1

4 14 8WJBF141410 5 14 14 10WJBF161206 1

4 12WJBF161208 1

4 12 8WJBF161606 1

4

WJBF180806 14 18 8

WJBF180808 14 18 8 8

WJBF181006 5 18 10WJBF181206 5 18 12WJBF181208 5 18 12 8WJBF181210 8 18 12 10WJBF241208 8 24 12 8WJBF241212 8 24 12 12WJBF241808 8 24 18 8WJBF242412 8 24 24 12WJBF242418 8 24 24 18WJBF242424 8 24 24 24WJBF362418 8 24 18WJBF362424 8 24 24

Page 14: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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WJB Junction Boxes

Applications:

for surface mounting. These heavy duty boxes are installed in conduit systems to:

splices and taps in conductors

maintenance and future system changes

Features:

(H20 loading)

entrance sizes and locations permits extreme flexibility of use in conduit system

be drilled and tapped for 14”-20 mounting

screws

sizes, consult factory

Standard Materials:

gauge steel

Standard Finish:

dip galvanized

Certifications and Compliances:

Class III

Options:Suffix

........ MP

and slip holes .................Consult Factory

Description

Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)

WJB040404 14 4 4 4

WJB060404 14 4 4

WJB060604 14 4

WJB060606 14

WJB080604 14 8 4

WJB080804 14 8 8 4

WJB080806 14 8 8

WJB080808 14 8 8 8

WJB100806 14 10 8

WJB101008 14 10 10 8

WJB120806 14 12 8

WJB120808 14 12 8 8

WJB121206 5 12 12WJB121208 5 12 12 8WJB121212 5 12 12 12WJB140806 5 14 8WJB141410 5 14 14 10WJB161206 5 12WJB161208 5 12 8WJB161606 5

WJB180806 5 18 8WJB180808 5 18 8 8WJB181006 5 18 10WJB181206 5 18 12WJB181208 5 18 12 8WJB181210 5 18 12 10WJB241208 8 24 12 8WJB241212 8 24 12 12WJB241808 8 24 18 8WJB242412 24 24 12WJB242418 24 24 18WJB242424 24 24 24WJB362418 24 18WJB362424 24 24

Page 15: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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WAB Junction Boxes

Applications:

systems to:

splices and taps in conductors

maintenance and future system changes

Standard Materials:

Standard Finish:

galvanized

Certifications and Compliances:

Features:

hole conduit entrance sizes and locations permits extreme flexibility of use in conduit system

available blind tapped for 14”-20

mounting screws

sizes, consult factory

Options:Suffix

........ MP

and slip holes .................Consult Factory

Description

Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)

WAB040402 5 4 4 2WAB040403 4 4WAB040404 1

4 4 4 4WAB060604 4WAB060606WAB080606 5 8WAB080804 5 8 8 4WAB080806 5 8 8

Page 16: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

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W-Series Junction BoxesDrilling & Tapping Information

DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLES

limitations listed in Table 1.

To order a box from the factory with conduit openings:

Option 1:

specified (subject to spacing limitations specified in Table 1) OR

Option 2:Step 1:

arrangements in Table 2, based on number and location of conduit entries.

Step 2:each opening in the arrangement (see example).

Step 3: Table 4 lists the maximum size and number of conduit openings by box size and the spacing

verify the openings selected are permitted.

Example – Catalog Number Logic:1.

2. 12” drilled and tapped

hole in the top of the box, two 1” drilled and tapped holes on both sides and three 1

2” slip holes in the bottom of the box.

3.up to three openings per side.

4.substituted and written in clockwise order starting with location “a”. The catalog number is written in three

for the conduit openings.5.

ordered as:

WJB121208-3-0AO C0C 1A1A1A C0C

BoxCat. #

Arrangement # Symbolsfor Openings

Table 2Standard conduit arrangements

Table 3Symbols for openings

Table 1Minimum spacing between centers of conduitsConduit Size 6” 5” 4” 31/2” 3” 21/2” 2” 11/2” 11/4” 1” 3/4” 1/2”

12” 5 4 8

58 8 25

8 2 8 2 178 1 4 15

8 112

4” 518 41

2 41

21

8 2 4 212 21

8 2 178 1 4

1” 514 45

8 4 58

14 25

8 2 8 214 2

114” 51

2 478 41

87

81

21

8 278 21

2 2 8

112” 55

8 5 414 4 5

81

4 258

2” 5 8 458 41

47

85

81

4

212” 1

4 558 47

8 458 41

47

85

8 5 8 5 458

12” 7 1

4 558 51

4

4” 714

58 57

8

5” 8 714

858

Conduit Size

Drilled & Tapped Hole Slip Hole

12”4”

1” C 1C11

4”11

2”2”21

2” H 1H

12” K 1K

4”5”

0 (Zero) 0 (Zero)

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W-Series Junction BoxesDrilling & Tapping Information

DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLESTable 4

Maximum Size and Number of Drilled and Tapped Conduit Openings

Top and Bottom† Sides Spacing Dimensions*

W-Series Cat. # 1 2 3 4 1 2 3 4 s t u v w x y

040402 4 4 - - 4 4 - - 114

78

78 - - - -

114 4 - - 11

4 4 - - 158

78

78 - - - -

040404 2 4 - - 2 4 - - 214

78

78 - - - -

114 4 - - 11

4 4 - - 158 11

4 114 - - - -

050504 2 1 - - 2 1 - - 214 11

4 114 - - - -

114 4 4 - 11

4 4 - - 158 1 8

78 1 4 - - -

2 112 4 - 2 4 - - 21

4 1 87

8 1 4 - - -11

4 114 4 - 11

4 114 4 - 11

4 1 8 1 8 1 4 1 4 - -2 11

2 4 - 2 112 4 - 21

4 1 8 1 8 1 4 1 4 - -4 11

2 4 - 4 112 4 - 8 1 8 1 8 1 4 1 4 - -

114 11

4 1 4 114 4 - - 15

8 158

78 21

2 - - -2 2 1 4 2 11

2 4 - 214 15

8 1 8 212 1 4 1 4 -

4 2 1 4 4 112 4 - 8 15

8 1 8 212 1 4 1 4 -

080804 2 2 1 4 2 2 1 4 214 15

8 158 21

2 212 1 4 1 4

4 2 1 4 4 2 1 4 8 158 15

8 212 21

2 1 4 1 4

080808 4 2 1 4 4 2 1 4 414 15

8 158 21

2 212 1 4 1 4

2 114 11

2 1 2 112 4 - 21

4 214 1 8 1 4 2 -

2 2 112 1 2 11

2 4 - 214 21

2 1 8 2 4 1 4 212 -

100804 2 2 112 1 2 2 1 4 21

4 212 15

8 2 4 212 21

2 1 4

4 112 1 4 2 1 4 8 21

2 158 2 4 1 4 21

2 1 4

100808 5 112 1 5 2 1 4 41

2 212 15

8 2 4 212 21

2 1 4

4 112 1 4 11

2 1 2 8 212 21

2 2 4 2 4 212 21

2

101008 5 112 1 5 11

2 1 414 21

2 212 2 4 2 4 21

2 212

2 2 2 112 2 11

2 4 - 214 1 8 4 1 4 2 4 -

4 4 212 11

2 4 112 4 - 8 1 8 4 1 4 2 4 -

4 4 212 21

2 4 2 1 4 8 158 4 21

2 2 4 1 4

120808 5 4 212 21

2 5 2 1 4 414 15

8 4 212 2 4 11

4

121204 2 2 2 112 2 2 2 11

2 214 4 4 2 4 2 4

4 4 212 11

2 4 4 212 11

2 8 4 4 2 4 2 4

121208 5 4 212 11

2 5 4 212 11

2 414 4 4 2 4 2 4

121212 4 212 11

2 4 212 11

2 5 4 4 2 4 2 4

121218 4 212 11

2 4 212 11

2 5 4 4 2 4 2 4

4 4 2 4 2 1 4 81

2 158 41

2 212

12 1 4

4 4 2 4 4 212 11

2 81

2 412 4 1

2 2 4

141410 4 2 4 2 5 12

12 41

2 412

12

12

4 4 12 21

2 4 112 4 - 8 4 11

2 5 8 2 4 -4 4 1

2 212 4 21

2 112 4 8 4 2 5 8 25

8 4 24 4 1

2 212 4 4 21

2 112 8 4 5 8 4 4

5 5 12 21

2 5 4 212 11

2 414 4 5 8 4 4

4 4 12 21

2 4 4 12 21

2 8 4 4 5 8 5 8 4 44 4 4 21

2 4 212 11

4 4 8 412 2 25

8 412 2

180808 5 5 4 212 5 21

2 114 4 41

4 412 2 25

8 412 2

4 4 4 212 4 4 21

2 112 8

12 27

8 512

78 4 2 4

181208 5 5 4 212 5 4 21

2 112 41

4 412 51

2 4 4 2 4

181210 5 4 212 4 21

2 112 5 41

4 512 4 4 2 4

Page 18: Hot Dip Galvanized Products - Cooper · PDF fileIntroduction to Hot Dip Galvanized Products Hot Dip Galvanized Finish: Hot dip galvanizing is a form of galvanization. It is the technology

www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog

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W-Series Junction BoxesDrilling & Tapping Information

DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLES

Table 4 (continued)Maximum Size and Number of Drilled and Tapped Conduit Openings

Top and Bottom† Sides Spacing Dimensions*

W-Series Cat. # 1 2 3 4 1 2 3 4 s t u v w x y

181212 5 4 212 4 21

2 112 5 41

2 512 4 4 21

4

181218 5 4 212 4 21

2 112 5 41

2 512 4 4 2 4

4 4 4 212 5 5 4 21

2 8 412 4 5 8 41

2 4181808 5 5 4 21

2 5 5 12 21

2 414 41

2 4 5 8 412 4

181812 4 212 4 21

2 5 412 41

2 412 41

2

4 4 4 4 4 112 4 - 8 4 1 8 8 1 4 -

240808 5 5 5 4 5 212 11

4 4 414 4 41

2 8 258 2

241010 5 4 112 1 5 1

2 212 7 2 4 5 4 21

2

241208 5 5 5 4 5 4 212 11

2 414

12 27

8 7 78 5 4 2 4

241210 5 4 4 212 11

2 5 12 7 4 5 4 2 4

241212 5 4 4 212 11

2 5 12 27

8 7 78 5 4 2 4

241808 5 5 5 4 5 5 4 212 41

41

2 412 7 5 4 5 4 4

241810 5 4 4 212 5 1

2 412 7 5 4 5 4 4

241812 5 4 5 4 212 5 1

2 412 7 5 4 5 4 4

242408 5 5 5 4 5 5 5 4 414

12

12 7 71

2 5 4 5 4

242412 5 4 5 4 5 12

12 7 71

2 5 4 5 4

242424 5 4 5 4 12 4

12 7 71

2 5 4 5 4

5 5 4 5 712 4 10 8 71

2

4 212 11

2 5 8 4 12 4 2 4

5 4 212 5 8 4 41

2 12 412 4

5 4 5 8 4 4 12 85 8 4 8 4 12 12


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