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Hot-Press of Heat-Treatable Aluminum Alloys Sheets€¦ · #N /I 5K&} ^ R > S '2 ü é ²4F J _ ,...

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Hot-Press of Heat-Treatable Aluminum Alloys Sheets Minoru ISHIGURO * , Kazu-aki IWAI, Kentaro YASHIRO An improvement of a press formability of heat-treatable aluminum alloys sheets by a hot-deep drawing process was investigated. The process consisted of a rapid heating by using the heat convection from a heated steel plate, the deep-drawing with cold- or hot-tools and a water-quenching by a water-spray was proposed. The process was conducted continuously that the sheet was heated above 540 ºC, and then formed by the press-machine within the range of 30 and 100 mm·s -1 and quenched by the water-spray within 1 s immediately after the press. The limiting draw ratio was increased by 30 % from 2.0 to 2.3 by using the heated tools for the pressing. But the press with non-heated die was not able to form the cup. It was found that the proposed process is useful for improvement of formability of heat-treatable aluminum alloys sheets by 30 % in limiting draw ratio. Key Words: heat-treatable aluminium alloy sheet, hot-deep drawing. 1), 2) Al-Mg-Si Al-Mg-Si 2 2 3) 4) 5) Al-Mg-Si Al-Mg-Si Al-Mg-Si (b) 4) (b) (b) (a) (b) (c) (d)
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Page 1: Hot-Press of Heat-Treatable Aluminum Alloys Sheets€¦ · #N /I 5K&} ^ R > S '2 ü é ²4F J _ , » #y9% 1 $ W Ñ #k %1â Hot-Press of Heat-Treatable Aluminum Alloys Sheets Minoru

Hot-Press of Heat-Treatable Aluminum Alloys Sheets

Minoru ISHIGURO*, Kazu-aki IWAI, Kentaro YASHIRO

An improvement of a press formability of heat-treatable aluminum alloys sheets by a hot-deep drawing process was investigated. The

process consisted of a rapid heating by using the heat convection from a heated steel plate, the deep-drawing with cold- or hot-tools

and a water-quenching by a water-spray was proposed. The process was conducted continuously that the sheet was heated above 540

ºC, and then formed by the press-machine within the range of 30 and 100 mm·s-1 and quenched by the water-spray within 1 s

immediately after the press. The limiting draw ratio was increased by 30 % from 2.0 to 2.3 by using the heated tools for the pressing.

But the press with non-heated die was not able to form the cup. It was found that the proposed process is useful for improvement of

formability of heat-treatable aluminum alloys sheets by 30 % in limiting draw ratio.

Key Words: heat-treatable aluminium alloy sheet, hot-deep drawing.

1), 2) Al-Mg-Si

Al-Mg-Si

2

23)

4)

5) Al-Mg-Si

Al-Mg-Si

Al-Mg-Si

(b)

4)

(b)

(b)

(a)

(b)

(c)

(d)

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Page 2: Hot-Press of Heat-Treatable Aluminum Alloys Sheets€¦ · #N /I 5K&} ^ R > S '2 ü é ²4F J _ , » #y9% 1 $ W Ñ #k %1â Hot-Press of Heat-Treatable Aluminum Alloys Sheets Minoru

Al-Mg-Si

(a)

(b)

(a)

2

1mm Al-Mg-Si A6061-T6

T =540°C

c = 1.0 mm

Ts =540°C

60s Ts =540°C

v = 30mm·s-1

Ts =

400- 540°C 50 °C

LBN

Ts =540°C 60s T =540°C

Ts / °C 30-540

v / mm·s-1 30-200

dp / mm 5

dd / mm 5

2.0-2.5

/ mm 1

LBN

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Page 3: Hot-Press of Heat-Treatable Aluminum Alloys Sheets€¦ · #N /I 5K&} ^ R > S '2 ü é ²4F J _ , » #y9% 1 $ W Ñ #k %1â Hot-Press of Heat-Treatable Aluminum Alloys Sheets Minoru

v = 30, 100, 150 mm·s-1

v

v

s =

45mm

v = 30, 100,150

mm·s-1

F

v 30, 100,150 mm·s-1 Ts = 30ºC

F s

Ts=540 ºC

180s

Ts=540 ºC 100 s

tc=20s Ts =30 ºC

Ts=480-540ºC

Ts=480 ºC

5s

Ts=500 ºC

=2.0 3), )

= 2.0

Ts=540°C

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Page 4: Hot-Press of Heat-Treatable Aluminum Alloys Sheets€¦ · #N /I 5K&} ^ R > S '2 ü é ²4F J _ , » #y9% 1 $ W Ñ #k %1â Hot-Press of Heat-Treatable Aluminum Alloys Sheets Minoru

12

Ts = 400 °C 60

Ts = 540 °C

Al-Mg-Si

(1) Al-Mg-Si

(2) 30

60

1) R&D 57-2 (2007), 45-50.

2) R&D

57-2 (2007), 2-7.

3) 65

(2001)897-902.

4) 56-6 (2006),

313-316.

5) 58-11 (2008),622-635.

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