HOUZESTAN STEEL O. Crude Steel Index · SABA DRI Production Share(2013-2014 ) Source : IMIDRO...

Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.

Khouzestan Steel Co.

Islamic Republic of

IRAN

Caspian Sea

KSC

Iran 2013 :15.4(MMTon) Ranking 15th (WSA)

Steel Domestic Demand :~ 20MMT/Y

Apparent Steel use PerCapita (2012): 240.4 Kg/P

KSC Production2013-14: 3.5(MMTon)

Employee:7411

Owner :Private Sector

Products: Slab&Billet&Bloom

Technology : DIR+EAF

2014-15 Production Plan:3.7 (MMTon)

Capacity Plan: 2016 5 (MMTon)

Crude Steel Index

KHOUZESTAN STEEL CO.

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• Pelletizing Plant

• Direct Reduction Plant

• Steel making Plant

KSC Main Plants

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Pelletizing Plant

This section is consist of two Units :

Material handling

Two pelletizing plants

(Nominal Capacity 5 MT extend to 6 Mt will Reich to 7.2 MT)

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Direct Reduction Plant

This section is consist of three Units :

- 3 Midrex modules 1.2 Mt/y --- 2.4 Mt/y

- 2 zam zam modules 1.8 Mt/y

- 1 Zam Zam Mega Modules 1.7 Mt/y

Project

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Increasing Capacity of Midrex Modules

Each M.Capacity : 0.4 Mt/y 0.55 Mty 0.8 Mty

nominal first improvement second Impr.

Production Rate : 50 T/h 75T/h ~ 100 T/h

First Improvement: Extending 1 more Bay - Reformer Changing the Process Gas Compressor

Changing the Air Bundle Tubes Changing the Stuck Fan

Second Step : Installation Desulfurization

Increasing Operation Experience

Modification on Cooling Scrubber

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Steel Making Plant

This unit Produces Slab and Billet’s using Sponge– iron (~% 90)

and Scrap (~%10) in EAF’s ( Electric Arc Furnaces )

The main melting and casting facilities are :

•Six Electric Arc Furnaces.

•Four Ladle Furnaces ( LF).

•TWO Slab Casting machines.

•Three Billet & bloom casting machines

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KSC - CRUDE STEEL PRODUCTION

Incrsing more than 1.37 Million Tone Crode Steel

1386 1387 1388 1389 1390 1391 1392 1393

2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08 Year

3700 3551 3495 3347 3024 2565 2355 2175 Crude

Steel

4.2 1.6 4 11 18 9 8 ---- %

Growth Y.O.Y

Plan

Plan

000 tone

2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08

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Y-O-Y Growth Rate

-0.4%

-7.8%

15.6%

6.2%

0.7% -1.0%

9.0% 10.1% 10.0% 9.8%

0.9%

14.0% 16.2%

15.3%

4.0%

-10.0%

-5.0%

0.0%

5.0%

10.0%

15.0%

20.0%

2008 2009 2010 2011 2012

WSA

Iran

KSC

Source : World Steel Association

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3.7 4.2 4.1

4.5 4.9 5.1

5.5 6.2

2.3 2.6

3.0 3.3 3.4 3.6 3.5 3.6

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

1386 1387 1388 1389 1390 1391 1392 Plan-1393

KSC Pellet & DRI Production

Pellet - Production DRI - Production

2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08

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Steel Production Share( 2013-2014) Iranian Calendar

KSC Mobarakeh Steel

Esfehan Steel

Saba Steel Yazd Alloy

Steel Khorasan Steel INSIG Hormozgan

Source : IMIDRO Annual Report 2013-2014

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KSC Mobarakeh Steel

Kaveh Steel Khorasan Steel

Hormoz gan Ghadir Iron and Steel

SABA

DRI Production Share( 2013-2014 )

Source : IMIDRO Annual Report 2013-2014

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Crude Steel

Billet

Bloom

Slab

Midrex

HYL

Zamzam1

Zamzam2

Total

Total

Zamzam1

Pellet

Production Title

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2001-10

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Pellet

DRI

Slabs-Billets

DRI

Billets

6

3.6

3.7

7.2

5.9

5

o.8-1

1

Processes Processes Cap.

Mt/y

Plan

Mt/y Mt/y

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Expansion

Project Increasing Capacity

1.8 MMt/y

1989 2006 2010 2017

3.2

5

Trend of Production & Capacity

1989- 2017

MM

T

1.55

2.4

Production

Capacity

3.7

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KHOUZESTAN STEEL CO.

Increasing 1.8 Mt/y Capacity

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Plants Capacity in

Phase#3

5,000,000 ton/year

5,000,000 t/y

Bloom 550,000 t/y

Slab 2 775,000 t/y

Slab 1 775,000 t/y

Bilet 2 550,000 t/y

Bilet 3 1,000,000,000 t/y

New

Semi Revamp

Exist

Full Revamp

ZAM/ZAM 2

960,000 t/y

ZAM/ZAM 1

910,000 t/y

3 DRI MODULES

3 x 650,000 t/y

Oxygen 3 16.000 Nm3

Oxygen 2

Oxygen 1

Car Tippler ORE & BLENDING YARD

LIMESTONE YARD LIMEPlant

7,500,000 t/y

Car Tippler 3

FUME 6 FUME 1

5,220,000 t/y

.

LF1 LF2 LF3

SVC

“C”

SVC

“D”

SVC

“B”

SVC

“A”

SVC

“E”

FUME 2 FUME 4 FUME 5

LF2

EAF6 EAF 5

EAF 4 EAF 3 EAF 1 EAF 2

Coating Project

ZAM/ZAM 3

1,760,000 t/y

LF4 LF5

Wide Slab 1,200,000t/y

Bilet 1 550,000 t/y

SVC

“F”

FUME 3

VOD/RH

7,500,000 t/y

5,208,000 t/y

Oxygen 4

WTP2

15% scrap(0.85 million ton scrap per year)

WTP1

DIR

EC

T R

ED

UC

TIO

N

CA

ST

ING

PE

LL

ET

IZIN

G

ST

AC

KIN

G &

RE

CL

AIM

ING

ST

EE

L M

AK

ING



Increase in semi-finished products capacity from

3.2 mt/y to 5 mt/y by implementing:

– Iron ore handling system capacity enhancement

– Pelletizing plant capacity enhancement

– New 1.76 mt/y direct reduction plant (ZamZam 3)

– EAF capacity enhancement

– New billet caster

– New wide slab caster

– New oxygen plant

– New ladle furnace

– New water treatment plant

– Utilities revamp or capacity enhancement

Outline of Expansion Project

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HOUZESTAN STEEL O. Crude Steel Index · SABA DRI Production Share(2013-2014 ) Source : IMIDRO...

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