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HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering...

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www.lnttechservices.com HOW CAN AEROSPACE COMPANIES BALANCE PROFITABILITY AND INNOVATION? AEROSPACE
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Page 1: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

www.lnttechservices.com

HOW CAN AEROSPACE COMPANIES BALANCE PROFITABILITY AND INNOVATION?

AEROSPACE

Page 2: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

AIRCRAFT PRODUCTION RATES DOUBLED IN THE LAST DECADE: PWC

COMMERCIAL AIRCRAFT ORDERS TO GROW BY 5% PER YEAR FOR NEXT 20 YEARS: WALL STREET JOURNAL*

L&T TECHNOLOGY SERVICES

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01

Why L&T Technology Services?

L&T Technology Services drives innovation. Ever since we widened our service platter to cater the transport segment, we have continuously developed new products and technologies that make our clients' job easier, safer and more productive.

We offer both mechanical and avionics' comprehensive engineering services to the Aerospace industry in addition to the defense OEMs and their suppliers. Our service offerings span entire product life cycle - from concept design to reverse engineering, modelling and analysis, virtual testing, flight control testing systems, prototyping, physical testing certification support and manufacturing.

At L&T Technology Services, we work with technology that moves people and material. We are glad to bring innovative solutions in aerospace engineering by working shoulder-to-shoulder with the people who use them. Our expertise and experience deliver holistic solutions to airborne m o b i l i t y d e m a n d s - w i t h p r e c i s i o n , professionalism and speed. As we help you meet your twin objectives of lowering costs and delivering value, we empower maneuverability through solutions for your product, process, manufacturing and facility set-up.

*WSJ, July 11, 2016: Boom Times Wane for Airplane Makers

Page 3: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

PAGE

02L&T TECHNOLOGY SERVICES

L&T TECHNOLOGY SERVICES WORKS

WITH LEADING AEROSPACE

COMPANIES IN THE WORLD

Aerospace

Aerospace Capabilities

Aerodynamics I Airframe Design I Stress Analysis I Sustenance Engineering I Value Engineering

Aero System

Mechanical Systems | Electrical Systems | Hydraulic Systems | Cabin & Interiors | System Safety Analysis

Avionics

Cockpit Electronics | FMS | Display System | Electrical System | Landing Gear System | Flight Controls | Weapon System | Utility Management System | Mission Computer | Engine Control | FTI | Hydraulics Systems | Cabin Systems | Simulator & Test System | Ground Base System | Aerospace Applications

Testing & Certification

Electronics Testing - Board level | Production / Integration - LRU I SRU Level | Mechanical Testing | Testing & Certification - Qualification Compliant with DO160G & D0178, MIL STD 810G & MIL STD 461, MIL STD 1553, DO-254 & DoD STD 2167, ARP4754, IEEE12207

Aero Engines

Design Support | Performance Analysis | Manufacturing Engineering Support | Testing and Validation Support | Avionics and Embedded Solutions | Aftermarket Engineering

Manufacturing Engineering

Transfer of Technology Support | Component Engineering | Tooling and Fixture Design | NC Programming and Prove-out | Prototyping and Manufacturing Support & Digital Manufacturing | Lean Manufacturing | Strategic Sourcing | CMM Programming & FAIR Support

Aftermarket Services

Maintenance | Operations | Materials Engineering & Management | Training & Simulation | Repair Engineering | Integrated Logistics Support | Maintenance Planning & Support IM R 0 Turnkey Solutions | Technical Documentation

Air Traffic Management & Inflight Entertainment & Connectivity

System Level Development | Software Development | Verification & Validation | Test Automation | Tool Automation & Customization | Tools Development | Web-based Applications Development

Page 4: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

WHAT WE OFFER

The wing design, laminar flow help in increasing fuel efficiency of the plane. Our Aerostructure practice provides innovative designs to help improve the fuel efficiency of the aircraft. At L&T Technology Services we have been working on

AEROSTRUCTURE

L&T TECHNOLOGY SERVICES

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03

CFD Meshing

Airfoil / External Aerodynamics Analysis

Fluid-structure Interaction

Aero Acoustics

Cabin Cooling

Thermal Management of Electronics

Auxiliary Mechanical Equipment

Aerodynamics

Static Analysis

SRM Analysis

Dynamic Analysis

Concessions/Repair Engineering

F&DT Analysis

Aeroelasticity

Classical Analysis

Justification and Certification Reports

Weight Optimization

Stress Analysis

Conceptual Design

Detail Design

DMU Creat ion and Validation

Detail Drawing creation (2D&3D)

Assembly and Installation

I C D , S C D a n d B O M creation

Airframe DesignEngineering Change Management and Concessions

Data Migration and Legacy Conversion

PLM Harmonization

Product Improvement/ Enhancement

Sustenance Engineering

Value Engineering

Should Cost Analysis

Reverse Engineering

Tear Down Analysis

future technologies like 3D manufacturing and composite materials to design and develop next generation aircrafts.

Page 5: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

A strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency and have emerged as perfect partners with end-to-end solutions. We have

AERO SYSTEM

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04L&T TECHNOLOGY SERVICES

WHAT WE OFFER

Fuel Systems

Environmental Control Systems

Flight Test Instrumentation Installations

Cabin Lighting Systems

Electrical Systems

Monument Design

Knowledge Base Engineering

LOPA & Interior Installations

Mechanical and Electrical Systems

Life Prediction, FMEA & FTA

Landing Gears and Actuation Systems

Braking Systems

Electrical Systems Installation

Flight Test Instrumentation Installations

Mechanical Systems Hydraulic Systems Electrical Systems

Cabin & Interiors System Safety Analysis

demonstrated efficiency by offering design support to testing and certification for all major systems including in aircraft mechanical systems and interiors and electrical systems.

Page 6: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

L&T TECHNOLOGY SERVICES

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05

AVIONICS

WHAT WE OFFER

Avionics

Avionics Buses/Protocols Standards SW Types

Cockpit Electronics

Flight Management Systems

Display System

Electrical System

Landing Gear System

Flight Controls

Utility Management System

Mission Computer

Engine Control

Flight Test Instrumentation

Engine Control System

Cabin Systems

Simulator and Test System

Ground Base System

Air Traffic Management

InFlight Entertainment and Connectivity

Aerospace Software Applications

GIS Based C4ISR Software, UAV Systems

Our expertise in Avionics serves as a one-stop solution provider for airborne hardware and software development activities. We have an enriched experience in DO 254 and DO 178B/C processes. We have expertise in activities of the complete lifecycle ranging from development of

HLR with support in certification activities using contemporary tools and methods for our OEMs/Tier 1 suppliers. We also provide Independent Verification and Validation activities with certification support.

Scheduler SW, RTOS Based

Embedded OS Based

Application and Low Level Software

DO-178B/C, D0254, DO-160G, ARP4754, ARP4761, MIL 81OG, 1629, HDBK 217F, ARINC

ARINC429, Mill553, AFDX, CAN, Ethernet, USB, RS232/422/485

Page 7: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

TESTING AND CERTIFICATION

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06L&T TECHNOLOGY SERVICES

WHAT WE OFFER

ELECTRONICS TESTING MECHANICAL TESTING

OEMs need experts to check faulty assembly, defective components and calibration of systems. We offer testing services, adhering to regulations for increased efficiency and safety. Right from building a test plan to creating a test set-up,

followed by test sequencing with the best combination of loading spectrum, temperature variation cycles, voltage spikes etc., to the final test witnessing and post-test activities – we cover it all.

Board level

Bed of Nails

JTAG

In Circuit

Structures Testing (Static & Fatigue)

Hydraulics and Fuel System

Engine Test Cell

Production/Integration

Manual Test Jigs

Automated Test Equipment

Integration Test Rigs

Functional Hardware in Loop

Testing & Certification

Design Update & Validation

Prepare Test plan & Test Set-up

Qualification Test Support

Witnessing Test (DER)

Certification Report Compilation

Page 8: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

Transfer of Technology Support (ToT)

Bed of nails

Process Mapping and Analysis

Design for Manufacturing

Design Liaison

Process prove-out and Implementation

Component Engineering

Manufacturing Process Planning

Production Visual Aids

Assembly and Installations Planning

Bills of Materials Validation

Alternate Material Proposals

Tooling and Fixture Design

Component Level Tooling

Setup Tool and Clamping Design for Machined Parts

Assembly and Installation Tooling

Tool Design for Component Level Testing

Special Purpose Machine Design

Test Rig Design

Prototyping and Manufacturing Support

3D Printing

Pilot Manufacturing

WHAT WE OFFER

Digital Simulation and Lean Manufacturing

Plant Simulation

Ergonomic Studies

Layout Engineering

Lean Process Design

Assembly Simulation

NC Programming and Prove-out

NC Program Generation

Cutting Tool List Creation

Tool Path Generation and NC Program

Prove-Out

Machine Simulation

CMM Programming

CMM Programming (Off line)

CMM Fixture design

AS 9102/FAIR Support

DIPS development

Strategic Sourcing

Vendor Identification and Selection

Vendor Development

Process Establishment

Quality and Testing Method Implementation

L&T TECHNOLOGY SERVICES

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07

MANUFACTURING ENGINEERING

To minimize time-to-market at optimal cost, global aerospace manufacturing industry needs process innovation during all phases of product life cycle. We meet these demands with manufacturing

process planning, production visual aid, assembly and installations planning, bill of materials validation and alternate material proposals.

Page 9: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

PAGE

08L&T TECHNOLOGY SERVICES

AERO ENGINES

A sound engine design and engineering is criticalto every machine’s longevity and performance. We have the capability to perform various design and analysis functions for aircraft engines, windturbine and industrial gas turbines with capabi l i t ies for design opt imizat ion, manufacturing drawings creation, legacy

Design & Analysis

Aerodynamic

Mechanical

Structural

Performance Analysis

Thermodynamic Cycle

Design Point & off Design

Structural Analysis

CFD

Manufacturing Engineering Support

Transfer of Technology Support

Methods Engineering

Tooling & Fixture Design

Digital Simulation & Lean Manufacturing

NC programming & Prove outs

Strategic Sourcing

Avionics and Embedded Solution

FADEC Solution Support

Engine Controls

SW Development

HW Development Support

Health Monitoring System Support

Aftermarket Engineering

Technical Publications

Repair Engineering

Obsolescence Management

Flight Data Analysis

Test Facility Set up

Test Cell Calibration

Testing and Validation Support

Component Level Testing & Data Analysis

Full Engine Testing Support & Data

WHAT WE OFFER

conversion, manufacturing support, heat transfer, CFD analysis and structural analysis. Our other offerings include FEM/FEA, electrical, magnetic, thermal FE analysis, tool design, tech publications, user manual, repair manual, catalogue creation, E-manual and web-based training manual creation.

Page 10: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

Right from maintenance, documentation like digital data, manuals and catalogues – a seamless aftermarket service is critical to all OEMs. We smoothen this process with our customized solutions in commercial and defence segment for specific requirements of aircraft, engine, systems and components for OEMs and their major suppliers.

We provide aftermarket services to ensure that our customers’ products are serviced and supported throughout their product lifespan. Our aftermarket services adhere to industry regulations and standards and include technical publications, repair engineering, maintenance planning and support, maintenance, repair and overhaul training and simulation and integrated logistics support.

AFTERMARKET SERVICES

Technical Publications Maintenance

Aircraft Maintenance Manuals

Component Maintenance Manuals

Structural Repair Manuals

Engine Manuals

Cleaning, Inspection and Repair Manuals

Service Bulletin

Operations

Aircraft Flight Instructions

Quick Reference Handbook

Flight Crew Operation Manual

Materials Engineering & Management

Illustrated Parts Catalogue

Spare Parts Data

Digital Data Services

Maintenance, Repair and Overhaul

Structures

Power Plat (Software Design/Upgrade)

Engineering

Manufacturing Support

Interior Refurbishments

Avionics

Automatic Test equipment/Test Automation

Certification

Infrastructure Support

Training and Simulation

LMS/CBT/WBT Training

Augmented Reality

Maintenance Simulator

Procedure Simulator

Full Mission Simulator

Type Trainings

Integrated Logistics Support

Logistics Engineering

Technical Helpdesk

L&T TECHNOLOGY SERVICES

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09

WHAT WE OFFER

Page 11: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

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10L&T TECHNOLOGY SERVICES

Accreditation

As a leading global pure-play ER&D services company. We have been recognised by Zinnov, in the “leadership zone”, Zinnov's highest-ranking category in aerospace industry.

RECOGNIZED AS A LEADER

Certified to work on US Defence projects & Airworthiness Certification in India

Established Export Control certified facilities in India

and New Jersey, USA

Registered with DGAQA and CEMILAC certified

Certified to AS9100CAerospace activities undertaken from Bangalore

& Mysore

Certified to ISO9001:2008 All centres (Bangalore, Chennai, Mysore, Mumbai

& Vadodara)

CMMI ® – Dev + IPPD, Ver. 1.2, Maturity Level 5 Assessed to be at Maturity Level 5 in All Embedded Systems& Software activities

undertaken from Mysore, Bangalore, Chennai & Mumbai

Page 12: HOW CAN AEROSPACE COMPANIES BALANCE · PDF fileA strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency

The L&T TS Aerospace Industry Vertical provides Engineering, Research & Development Services for leading global Aerospace companies. The vertical works

across the Aerospace value chain from material to maintenance.

L&T Technology Services Aerospace Industry Vertical

For External Distribution Copyright © 2016 L&T Technology ServicesDate of creation: 23/12/2016

Valid Until: 22/12/2017

Reach us at [email protected]

L&T TECHNOLOGY SERVICESThe important thing is not to stop questioning. Curiosity has

its own reason for existing,” said Albert Einstein.We couldn’t agree more…

That’s what we do:IMAGINE: Possibilities for enriched products, services and life…

EXPLORE: Ingenious and innovative ways for a sustainable futureDELIVER: Top quality solutions leveraging the 75-year old rich legacy and engineering heritage of our parent company Larsen & Toubro

We offer design and development solutions throughout the entire product development chain across various industries such as Industrial Products, Medical Devices, Transportation, Telecom, Consumer Electronics and Semiconductors and Process Engineering, besides Mechanical Engineering Services, Embedded System Services, Product Life Cycle Management (PLM), Engineering Analytics and Power

Electronics and Machine-to-Machine (M2M) and the Internet of Things (IoT).

Today, 37 own and 137 co-authored patents later, our 8000+ engineering specialists continue to solve business problems for 170+ customers, including 50+ Fortune 500 companies. With presence in 16 countries, 12 Global Delivery Centers and 27 Sales Offices, we continue to dominate the Engineering,

Research and Development (ER&D) space, globally.


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