How Software helps drive theindustrialization of AdditiveManufacturingTom van ‘t Erve; Director Development; Siemens Industry Software (DF PL MFE)
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Siemens PLM Software
Siemens Power GenerationGas turbine is a focal area for the use of Additive Manufacturing
Combustion SystemBurner
Swirler/Nozzle/Filter/Mixer
TurbineBlades & Vanes
High Tech Components with complex design and high potential to improve customer value (efficiency,durability)
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Siemens PLM Software
Rapid Prototyping use caseSLM SGT-400 CT Blade 1
https://www.youtube.com/watch?v=8vtLtu4ZYsQ
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Siemens PLM Software
Challenges: Industrializing Additive Manufacturing
Disconnectedsoftware
Multipledata conversions
Uncontrolledworkflow
DESIGNSOFTWARE
SIMULATIONSOFTWARE
PRINT PREPARATIONSOFTWARE
PRODUCTIONSOFTWARE
Conventionalthinking Certification
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Siemens PLM Software
Siemens PLM Vision:One integrated end-to-end system for industrializing Additive Manufacturing
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Design Simulate 3D Print
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
NX and Simcenter
Teamcenter
Simatic IT
Smart model-driven process
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Siemens PLM Software
Design for Additive Manufacturing
ConvergentModeling™Technology
Work directly on a mix of faceted andexact solid Brep geometry within a single
model
Unlimited flexibility to designinnovative products
No need for reverse engineering
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Siemens PLM Software
Design for Additive ManufacturingConvergent Modeling™ Technology - Demonstration
https://www.youtube.com/watch?v=WaZZpey7tJ0
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Design for Additive Manufacturing
TopologyOptimization
All operations in NX CAD
Multiple load cases
Optimized model can be refined withConvergent Modeling
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Siemens PLM Software
Design for Additive Manufacturing
Lattices*
Lightweight componentsand structural integrity
Integrated latticestructure development
* Available soon
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Siemens PLM Software
Design for Additive Manufacturing
Design RulesEnsure the manufacturability by
checking:Wall Thickness
Overhang Angles requiring supportsEnclosed voids
Avoid costly re-design when a part isdesigned and found to be inadequate
during manufacturing
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Siemens PLM Software
Siemens PLM Vision:One integrated end-to-end system for industrializing Additive Manufacturing
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Design Simulate 3D PrintNX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Smart model-driven process
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Siemens PLM Software
Simulate for Additive Manufacturing
PREDICT PERFORMANCE
• Optimize part design with advancedanalysis tools
• Validate product performance• Simulate additive processes
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Simulate for Additive Manufacturing: Validation for impact of additive processExample: Simulate powder bed processes – micro scale
Energy transfer
Particle Flow / Filling (Discrete Element Modeling – DEM)Powder manufacture and powder bed distribution
Melting / Solidification (Volume of Fluid – VOF)Powder melting simulation (e.G. EBM)
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Siemens PLM Software
Siemens PLM Vision:One integrated end-to-end system for industrializing Additive Manufacturing
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Design Simulate 3D PrintNX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Smart model-driven process
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Siemens PLM Software
Partnering with leading Additive Manufacturing OEMs
Metal deposition
Released
Plastic fused deposition modeling (FDM)Scheduled for
2017
Metal powder bed Plastic 3D printingScheduled for
early 2017
Soon to beannounced
Released
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Siemens PLM Software
Siemens and DMG MORI - Hybrid Manufacturing SolutionMulti-axis deposition combined with NC Machining
Available for 3 machine configurations:• LASERTEC 65 3D• LASERTEC 65 3D FD version• LASERTEC 4300 3D
All machines are equipped with Sinumerik 840D SL
Solution components:• LASERTEC machine tool (DMG MORI)• NX CAM Hybrid Additive software (Siemens)
• Additive Multi-axis deposition manufacturing package• Advanced 2-5 Axis Milling package• Postprocessor and Simulation
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Siemens PLM Software
DMG MORIAerospace Casing - Demo
https://www.youtube.com/watch?v=L3CkzQQFZXs
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Siemens PLM Software
Partnering with leading Additive Manufacturing OEMs
Metal deposition
Released
Plastic fused deposition modeling (FDM)Scheduled for
2017
Metal powder bed Plastic powder bedScheduled for
early 2017
Soon to beannounced
Released
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Siemens PLM Software
Powder bed fusion – typical workflow
A model-driven process in NX
Position / nest partson build tray
Create supportstructures
Define the buildstrategies
Verify the laserpath
Select a 3D printer
Design model
Drive 3D printers
Printed part
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Siemens PLM Software
Post-processing
Integrated NX CAM
Produce high quality partswith precise toolpaths
Automate NC programming
Program any part using a wide rangeof capabilities
All in one system
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Siemens PLM Software
3D PrintHP Multi Jet Fusion Technology – NX demo
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Siemens PLM Software
Partnering with leading Additive Manufacturing OEMs
Metal deposition
Released
Plastic fused deposition modeling (FDM)Scheduled for
2017
Metal powder bed Plastic powder bedScheduled for
early 2017
Soon to beannounced
Released
Unrestricted © Siemens AG 2017
Siemens PLM Software
Multi-Axis Fused Deposition Modeling
Build composite parts in various sizes
Leverage robots flexibilityto print parts of any complexity
Eliminate support structures
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Siemens PLM Software
Multi-Axis Fused Deposition ModelingRobotic composite 3D demonstrator
Integration of Stratasys’ advanced extrusion technology, Siemens MC industrial motion platformand Siemens PLM design-to-product workflow
https://www.youtube.com/watch?v=u_pSEhF3q3Q
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Siemens PLM Software
Siemens PLM Vision:One integrated end-to-end system for industrializing Additive Manufacturing
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Design Simulate 3D PrintNX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Smart model-driven process
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Siemens PLM Software
Deliver the correct data to production
Establish a closed-loop process
Data Management and Shop Floor Connectivity
Manage all the manufacturing dataManage access; revisions; workflowsRe-use proven data and processes
Single source of data Connect engineering to the shop floor
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Siemens PLM Software
Manufacturing Operations ManagementEmbed Additive Manufacturing activities in the overall production process
Manage all pre / post3D printing operations
Order management
Additive Manufacturing managementOperator guidance and checklistPrint job file managementPowder and substrate management
Full production data tracking
* Available soon
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Siemens PLM Software
Siemens PG Finspång – Burner Tip Repair use caseWork Order Management
Work Order information for burner tip repair is retrieved from SAPand a Work Order (typically for 30 burners) is generated in MES.
• The list of Serial Numbers is associated with the Work Order
• The Work Order is based on a fixed production processconsisting of 14 steps including all operations: preparation, AMand post-processing
• The production coordinator dispatches Work Orders according topriority and work load.
Contextualize AM within the whole production process.
Rapid RepairBurner
2
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Siemens PLM Software
Siemens PG Finspång – Burner Tip Repair use caseOperator Guidance
Shop-Floor Operators are guided step-by-step in their dailyactivity, in terms of:
• What operation to execute, according to priority and constraints.
• Instructions about how to perform the task at hand: documents,pictures, resources, etc.
• What data to insert/upload for traceability purposes.
Select the correct revision of the Print Job File fromTeamcenter and transfer it to the EOS machine
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Siemens PLM Software
Siemens PG Finspång – Burner Tip Repair use caseActivity Report / Traceability
Upon completion of activity on all Serial Numbers, the Work Orderswitches automatically to COMPLETED status and is taken out ofthe queue for shop-floor operators.
An activity report is available by Work Order Identifier and bySerial Number.
Detailed reporting.
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Siemens PLM Software
Conclusions
• Additive Manufacturing is introducing revolutionary new manufacturing capabilities
• The industrialization of Additive Manufacturing requires software that addresses the specific AMrequirements for Product Design, Product Performance Simulation, Manufacturing as well as Data &Manufacturing Operations Management
• Support for these specific Additive Manufacturing requirements has to be an integral part of the PLMtechnology suites that are already established in the industry
• The PLM vendors, including Siemens PLM, were not the first to join, but they understand therequirements that have to be met to take Additive Manufacturing out of the laboratory
• Convergent Modeling technology and manufacturing planning that is associative to the design willenable concurrent engineering and minimize rework
• We @ Siemens “eat our own dog food”
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Siemens PLM Software
dr. ir. A.H. (Tom) van ‘t ErveDirector Development - NX CAM Machinery and Automation
Siemens Industry SectorSiemens Industry Software B.V.
Industrieplein 3, Gebouw 57553 LL Hengelo, NetherlandsTel. :+31 (74) 2556 271Mobile :+31 (6) 4898 [email protected]
www.siemens.com/plm
Thank you
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