HP Cartidge 802 Refill

7/24/2019 HP Cartidge 802 Refill

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Refill HP 802 Cartridge

This is a very detailed piece of information meant for beginners. If you have some

experience with refilling inkjets, just skip the introduction.

Please read the precautions before attempting a refill

The HP 802 cartridge series is a relatively new series of cartridges being

manufactured by HP.

This cartridge is available in India for use in three printer models HP 1050, HP

2050 and the wireless HP 3050 (any maybe others).

[http://2.bp.blogspot.com/-

3X9sMMtF2MQ/T0Bq9FL5-gI/AAAAAAAAAAY/g_SROwpd0L8/s1600/HP+3050.jpg]

HP Wireless Deskjet All in One 3050 (Print, Scan, Copy)

About refilling cartridges:

Many people have doubts about refilling their printer's cartridges because of

extensive claims being made by manufacturers regarding quality, printer failure,

void warranty and a host of other reasons. Please follow the blog to the end to find

a reasonable answer to all these reasons while we first get on with the process of

refilling for the impatient ones. But just be assured that the process is completely

safe.

About HP 802 Cartridges

These new cartridges are available in two variants -- SMALL and LARGE.


LKj_bwadYSk/T0Btw8joghI/AAAAAAAAAA4/MT4INS9MG0A/s1600/802SB.jpg]

HP 802 Small Black Cartridge

Ink Yields*:

HP 802 Small Black [CH561ZZ]: 120 pages

HP 802 Large Black [CH563ZZ]: 360 pages

HP 802 Small Tricolor [CH562ZZ]: 100 pages

HP 802 Large Tricolor [CH564ZZ]: 300 pages

Refill HP 802

Refill HP 802 111

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Page 1 of 12Refill HP 802 | Refill HP 802 Cartridge

13/5/2014http://refillhp802.blogspot.com/2012/02/refill-hp-802.html



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*These yields are measured under standard conditions using an ISO testing suite

(a set of pages printed repeatedly until the ink finishes) and these yields are rated

at a cov erage of onl y 5 of a age

sooner than expected.

At t e h eart of an 802

The way these cartridges work is that they have a sponge inside the cartridge (and

that is what takes up space inside the cartridge, there's no complicated circuitry

involved). When the printer signals the cartirdge through the contact pins, portions

of the head heat up forcing the ink from inside to outside and onto the paper

(hence the name "thermal inkjet")


T4fYYsqdGis/T0BxRv bvgI/AAAAAAAAABA/1l9MlqptN-g/s1600/2012-02-

19+09.15.01.jpg]

The sponge removed from an HP 802 Small Black cartridge.

This sponge (from a small black) measures approximately 3.5 cm * 1.5 cm * 1.5

cm and is inside the cartridge and this is the thing we'd be operating on while

refilling the cartridge.

You'll now understand that increasing yields is only about increasing the siz e of the

sponge and injecting a few more ml of ink -- for which the HP guys are charging us

a fortune.

Anyways, the job we're supposed to do is getting a syringe needle into this sponge

and injecting 1.5 ml (small black) or 4 ml (large black) of ink into it.

Refill Process

Take out the black cartridge from the printer and peel off the top sticker from the

cartridge to expose the refill hole(s). [Don't worry if you damage the sticker label

since it is not necessary to put it back after refilling]

Refill HP 802 111


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CfdVLsogybI/T0B3nCC5xgI/AAAAAAAAABI/w0_hv 5_m1o/s1600/2012-02-

19+09.2 .51.jpg]

802 Cartridge after p eeling off t e sticker label

T h e numbering stands h en ou old t e cartridge w it t e golden circuit

stri facing a a y from ou.

Holes 1 , 2 and 3 h a v e t e s onge immediatel belo t em and it is one of

t ese t ree h oles t at w e w ill use to refill t e cartridge. Please D O N O T use

H LES 4 or 5 since y oud dum ing ink straig t into t e container and

p robabl ill damage t e cartridge.

[http://4.bp.blogspot.com/-kjIwVRN2x5g/T0B6yYmG-

sI/AAAAAAAAABQ/4 NuYZp5 E w/s1600/INK.jpg]

U se a standard refill ink brand and any syringe.

A 250ml bottle of black pigmented branded ink should cost you anywhere between

Rs. 250 to Rs. 350. 250ml is sufficient ink for more than 2500 pages.

1) Fill up a syringe with 1 to 1.5 ml of ink.


clqcb_ WwBw/T0B7 wsKV kI/AAAAAAAAABY/6ky NHw8oPs/s1600/2012-02-

19+09.54.12.jpg]

2) Place the needle in HOL 3 of the cartridge

Refill HP 802 111


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G3Z2BK0fQ5I/T0B8Ld0unuI/AAAAAAAAABg/8SVs-Y3GfH0/s1600/2012-02-

19+09.54.53.jpg]

3) S-L-O-W-L-Y inject ink into the sponge. Make sure you take 20-25 seconds to

inject that 2 ml ink since it needs to get distributed into the sponge. Making it fast

would probably make the ink leak out of the head risking damage of circuit. MAK

SU RE you place some tissue below the cartridge since some ink is bound to flow

out while refilling.

4) Remove the needle and cap the syringe.

5) Clean the head portion of the cartridge with a tissue paper for any overflowing

ink. [Don't use too much force, the head is a fragile part]

6) Place the cartridge back in the printer and allow it to stand for 5-6 hours before

you attempt printing. The ink needs to reach near the head before you can

properly print.

Precautions

1) Do not touch the metallic ink strip or allow any ink to reach that portion or you'll

damage the circuit.

2) After refilling, empty the syringe and insert the needle one by one in hole 4 and

5 and pull to suck out any ink that's overflown into the cartridge from the sponge.

3) Do not insert a cartridge into the printer while the ink is flowing out of the print

head [bottom part]. Absorb any excess on a soft tissue paper

4) Do not wipe the head with anything except a soft tissue. You may use Isopropyl

Alcohol to clean that portion. Printhead is a very delicate part.

Cost Com arison

Refilling cartridges is a very cheap option when compared to buying a new

cartridge every time.

I've been using this cartridge for more than 8 months now. It's a small black 802

which I've refilled way too many times to remember.

Refill HP 802 111


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[http://1.bp.blogspot.com/-gyMWYK TZQA/T0B-

Zy90deI/AAAAAAAAABo/NwIE J QTl1sc/s1600/Pages.png]

My printer's total page count shows ~ 2100 pages. Discount the 100 pages that

were printed with the starter cartridge, I've been able to squee e out 2000 pages

from a HP 802 small black. AND it's still going on.

Small Black costs Rs. 425/- and prints about a hundred regular pages making the

cost of a print Rs. 4.25/-.

Compare this to a refilled system, assume a page output of 2500 pages per

cartridge -- it would cost you 1) A cartridge (Rs. 425/-) and the refill stuff -- syringe,

ink bottle, tissue ( Rs. 300).

Refilled ink would cost you Rs. 7 25 / 2500 pages, that is approximately 29 paise

per page.

Refilled Y ields

My personal experience is that a refilled small black would last 40-45 pages so if

you're into heavy volume printing or you can't bear refilling too frequently, I suggest

you get a HP 802 large black which has a significantly larger sponge. Refilling a

large black would require approximately 4-5 ml of ink.

Ex p ected Problems

If you get no output OR streaks of black after printing from a refilled cartridge,

remove the cartridge from the printer. Cover the holes with some clean cloth and

blow air into the cartridge. This would force the ink near the head. Wipe off any

excess ink that comes out of the head and then try printing.

I h a e u dated t e A ( s) . Please read.

Posted 19th February 2012 by Refill Man

Replies

111 View comments

v asista ch oudar 18 March 2012 06:20

I've filled my HP 802 tri color small cartridge with wrong colors(Magenta inplace of Yellow Yellow in place of Magenta). This was the first time I'mrefilling my cartridge I've done wrongly. All my printouts are gettingmismatched colors. How to solve the problem ? Please tell me

Reply

Refill Man 23 March 2012 10:30

@ Vasista

I would recommend that you print out as many pages as you canso that the ink in all the color sponges is exhausted. Then, refill the

Refill HP 802 111


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Reply

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cartridge with the correct colors, print a few more pages and thentry if the cartridge begins to print normally.

I will try to attach an image that has all the colors.


Read the FAQs. There's an image that'll use all the colors. Maybe that shouldhelp you.

Reply

Sanoj 30 March 2012 09:56

I have used refilling method using syringe and has printed about 1200 pages.The problem I faced was saturation of sponge, which was overcome by inksuction tool from ebay. Both the inklevels has shown empty. I have nowinstalled CISS on this unit and now the printer prints a separator page at firstof every job. How to solve this problem?

Reply


I am using the syringe method on large black cartridge and myprinter (Deskjet 3050 Wireless) prints a seperator (totally blank)page at the starting of the print job.

I am myself trying to find out the solution to this but I recommendthat you try aligning the cartridges once and then try out if it works.

BTW: Where did you get the CISS from?? Please let me knowsince I print about 100 pages a day and its really a headacherefilling it every day.


Please email me the link for the CISS [email protected]

Thanks

Rahul 14 July 2012 10:33

plz i need the ciss too.. [email protected] plz mail mei have hp deskjet 2050 with hp802 cartridge

Masters 15 April 2012 06:58

Reply

Masters 15 April 2012 07:01

please also guide us for 802 tri color small cartridge.

which color in which hole?

how much qty of ink each color.

Reply

Refill Man 18 April 2012 07:21

I will create a dedicated page for the 802 colored cartridge shortly.

For the time being, just read the blog on how to refill and here are thespecifics of the color.

Hold the colored cartridge with the single hole facing farthest away from you.

The left hole (choose any one of the two) gets Red / MagentaThe topmost (single hole) gets YellowThe right hole (choose any one of the two) gets Cyan / Blue

Inject 1.5 to 2.0 ml of each color respectively for the small cartridgeInject about 3.0 ml of each color respectively for the large cartridge

Allow the cartridge to stand for a few hours so that the inks reach the head.

Refill HP 802 111


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9 May 2012 23:06

1) Ink is injected in hole 1 or 22) x cess ink is not sucked through holes 4 & 53) Attempted to print immediatelyThis question has come because, I could not print any page as blank papercame out when I have refilled and when got refilled with a professional, thesame cartridge printed properly of course with a warning stating that the

cartridge may be spurious Solve the puzzle that the same cartridge printswhen got refilled by a professional re filler and not when done with a syringe

Reply

Refill Man 10 May 2012 04:33

@ABC

For small cartridges, ink must be injected through 1 or 2 since the sponge liesimmediately below them and not below 4 and 5.

Any attempts to print immediately will give O U TP T.

The reason behind this mysterious puzzle is that we are not using an "Inksuction tool" to force the ink to the head while the professional refillers do useit.

How it works it that they put it on the head of the cartridge and suck some ink.Due to pressure change, the refilled ink reaches near the head immediatelyand you can print immediately.

When you do not use that tool, you can't print immediately because then theink reaches the head by action of mother E arth's gravity with isn't as fast asthe suction tool.

Please look at E Bay for 802 Ink suction tool if you want immediate prints afterrefilling.

Reply

Sanoj 10 May 2012 08:20

Refill Man, have you tried the CISS?

Reply


N o Sanoj, although I was initially very fascinated by the idea, Idropped it. Will try it sometime later. Thanks for the link :)

pp 13 May 2012 04:06

can any ink be used ( Camel etc used for fountain pen) or is there a specifictype of ink that needs to be used?

Reply

Refill Man 13 May 2012 05:12O nly Inkjet specific inks can be used with the cartridge. Please don't try anyother ink (however cheap it may be). You'll only end up damaging thecartridge.

250 ml of inkjet ink (InkT C Brand) would cost you Rs. 250 to Rs. 300.Probably enough to print 3000 pages with the 802 cartridge. Cheap enoughtisn't it?

Reply

a hijeet 15 May 2012 03:12

my printer is deskjet 10501.the black catridge is not been recognised by the printer after refilling as it isnot showing the estimated ink level is it damaged? or is it normal for hp not torecognise catridge after refilling2.after refilling nothing is getting printed ?? what may be the prob is itdamaged?

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Refill HP 802 111


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Page of 12Refill HP 802 | Refill HP 802 Cartridge




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1) If your printer doesn't recognise the cartridge (i.e. if the cart. isdamaged) then it would show some kind of blinking lights.

the printer. This way the ink will reach the head by action ofgravity. If your cartridge is O K then the ne t morning you'll be ableto print.

jas an ar 16 May 2012 19:26

can we reset the ink level of hp 802 catridge showing in "estimated ink levels"on monitor?

Reply


I don't know if its possible. Anyways you can print without the estimated inklevel monitor showing ink in the cartridge :)

Reply

Sanoj 19 May 2012 21:09From where you get inktec ink? What is the price? Is it pigment or dye ink?

Reply


I got it from N ehru Place, N ew Delhi. I bought a 250 ml bottle for Rs. 200/ . O nthe bottle, it says pigmented ink but I really don't know how to spot thedifference between pigmented and dye based ink.

O ne more thing. This InkTec ink is not waterproof.

Reply

rijesh u ar 24 May 2012 23:50

I flow your reffiling step succesfuly but after refil 802 black cartridage it's only

gives me printing only in best paper quality mode it's does n't work in normalor fast draft printing mode plz help me

Reply


First of all make sure you f ill the cartridge fully.

Allow the cartridge to rest overnight in the printer. I had similar issues. E itheryou leave it overnight or if you want instant prints, then you will have to buy anink suction tool that will bring the ink near the printhead instantly.

L ook at E Bay if you want the suction tool or try the overnight method andplease post whether it worked.

Reply

Sanoj 26 May 2012 11:38

I have now realigned the ciss tubes to the other side and the problem ofprinting separator page has gone . Its now working fine just like a laserprinter - no worry for refilling again n again.....

The ink suction tool from ebay is worth buying since you can print instantlyafter refilling. I have tried this before and is well satisfied. It costs about 325/-on ebay.

Reply

jas an ar 28 May 2012 17:43

sanoj can u send me the link of suction tool on ebay plz...

Reply

Sanoj 29 May 2012 11:52

I had purchased an empty CISS for HP. I got the suction tool alongwith that kit. A similar item is now present on ebay. See the linkbelow.

Refill HP 802 111


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http://www.ebay.in/itm/HP I K - S CTIO N - T O L - PRIN T RCARTRID E - 818 900- 901- 801 BL AC - A DC L O U R /251071340988?pt L H DefaultDomain_ 203 hash = i tem3a7504a1bc # ht 1169wt _ 1139

jas an ar 29 May 2012 18:52

thnks bro..

jas an ar 30 May 2012 08:15

plz add the page of refilling of hp 802 colour catridge..i can't understand uwrote before in comments.

Reply

h irendra ratap Sin h 31 May 2012 01:55

Please show us how to refill hp802 tricolor cartridge with the help of a picturebecause here only black ink cartridge is shown to be refilled.thank you.

Reply

Refill Man 3 June 2012 09:44

I've added the page for refilling the colored cartridge. Please dohave a look.


I'll write the tricolor refilling process very soon. I'll be free in two days. Afterthat I'll add the page.

Thanks for all the interest in my blog~

Reply

nupa 9 June 2012 09:20

Hi, Am told that HP 61 cartridge is compatible with HP 1000 Deskjet, which usesHP 802 cartridge, is it true?Second, can any refill kit be used to refill 802 cartridge, or it has to be specificfor 802 or 61?

Reply


As far as I know, HP 61 cartridge is for the Americas and won't becompatible for the printers made for India. Why are you interestedin HP 61 anyways?

Yes, any refill kit can be used to refill the HP 802 as long as thetype of ink and the suction tool are compatible. In my opinion,there's no specific kit for generic cartridges such as 21, 27, 802,etc., because I have used the same ink to refill 5 different HP inkjetcartridges and they all work fine.

Ra esh 10 June 2012 11:00

My HP 802 small catridge wont work after being refilled.It has ink but printonly one or two lines and goes blank.Is there any possible way to force the inkout?

Reply

Refill Man 10 June 2012 11:32Yes there is. There is an ink suction tool that you attach to the head at thebottom and then pull the plunger to force ink to the head. You can find it atE bay India for as low as Rs. 350.

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Refill HP 802 111


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12 June 2012 00:13

Reply


Rakesh and Hirak

There is one "jugaad" way to force the ink out. Cover the 5 holes on the topwith a clean cloth. Then force air with your mouth on the cloth. This will createpressure and force the ink out. I used this way until I had the suction tool.

O ne more suggestion. Suppose that your cartridge gives 40 prints on a refill, Isuggest you to refill it after 30 prints. This way you won't go "blank". Printingblank seriously damages the head since there's no liquid to absorb thegenerated heat.

Reply

rahul rani ala 18 June 2012 00:37

thank you very much for useful info.

Reply

Ra esh 2 July 2012 03:55

Can anyone confirm the quality of print after refilling?

Reply

Ra esh 2 July 2012 03:59

@Refill Man

Should I buy this ink:

http://www.ebay.in/itm/115 M - B AC - PIG M N T IN K - R FIL L - K IT HP 802818 CARTRID E - MRP 349- RS /230816793239?pt= L H DefaultDomain_ 203 hash item35bdc0c297

Reply

Refill Man 2 July 2012 07:06

Yes, you can. Sounds like a fair deal.

As far as the quality is concerned, you won't notice any difference.

PS: I tried very hard to notice but couldn't (at least for the black cartridge).For the colored ones, you will definitely get a difference.

Hope that solves your doubt.

Reply

e 23 July 2012 00:05

Thank you Refillman, the instruction along with pics were very helpful and Imanaged to refill both the black and colour cartridge. Although there is somesmudging in the printouts, everything else is f ine.

A few questions, the last refill for me lasted around only 20 printouts, I have aHP small and refilled it with 2 ml and the printouts were high volume, but withthe same type of printouts the original cartridge lasted much longer, is itnormal for refilled ink to last less than the original?

Also how to find out the total no. of pages printed so far, as you have shownabove?

Reply

Refill Man 23 July 2012 02:57

Thanks for the appreciation

Yes it is true that refilled cartridges give less output. Please read the post "HP802 L arge Advantage" for the comparison on refilled and new cartridgeoutput.

The total number of pages can be found out in case of the HP 3050 WirelessPrinter by going to the link of the embedded web server.

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Refill HP 802 111


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Radhe Vajrakaya 5 August 2012 07:19

other people life eas.

Thank you x 100000000000 = Thank you

Reply

Refill Man 5 August 2012 19:08

Thanks for the appreciation sir :)

Anonymous 9 August 2012 23:24

Hello, please tell me how to see the TOTAL PAGE PRINTED COUNT IN

HP DESKJET D1668 ?

Reply

Sanoj 23 August 2012 10:30

You can use papercut print logger, a free software to count thepages printed by any printer. It is free for upto 5 users.

goog 25 August 2012 22:08

thank you friend

Reply

Anonymous 25 August 2012 23:52

Brother, I have 3 questions;

1. Can I place "802 large" in the "same slot of 802 small"? Or should I change/alter the placement slot? In earlier printers we could not use colored cartridgewith the larger version. Is it still the same and we can not use coloredcartridge when used with Black Large??

2. I had wrongly filled up the 802 small cartridge from the other side by drillinga hole in the rear wall (Well now I have blocked it using mseal). I am still notgetting the prints. DO you think the cartridge is now damaged?

3. My Inktec Ink bottle is old say about 5 years. Hope I can I still use the ink?

Reply

Refill HP 802 111


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Refill HP 802 111


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