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    Human ReliabilityAssessment

    Grace Kennedy

    [email protected]

    16th/19thOctober 200606ELD061/06ELP461

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    Objectives for the Sessions

    Understand the Human Reliability Assessment process Gain practical experience of a simple task analysis

    Gain practical experience of error identification

    Gain practical experience of representation

    Gain practical experience of quantifying errorprobabilities in a simple example

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    Human Error Example 1

    A KC-135 Aircraft was being pressurised at groundlevel.

    The outflow valves were capped off during a 5 yearoverhaul and never re-opened.

    A civilian depot technician was using a home-madegauge, and no procedure.

    The technician's gauge didn't have a max "peg" forthe needle which had gone round the gauge more

    than once.

    The result.

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    Human Error Example

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    Human Error Example 2

    Helios Crash 2005

    Extract taken from BBC News Site

    http://news.bbc.co.uk/1/hi/world/europe/6036507.stm?ls

    Pilot misread instruments ANDmisinterpreted warning signals

    Maintenance left pressure control

    in wrong settingManufacturer did not respondadequately to previous similarincidents

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    Predicting errors

    Task analysis and error identification

    Preventing errors

    Specifying training requirements

    Equipment design (e.g. pressure gauge)

    Detailed procedures (administrative control)

    Ultimately: Reduce risk

    Save money

    Justify design decisions

    What can be done about it?

    For every $1 spent in theearly stage,

    approximately $10,000 aresaved (if the problemwere to be fixed laterinstead). Manprint

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    HRA Process Outline

    Task analysis is used to describe and understand the

    human interactions with the system The results of the task analysis are used with an error

    taxonomy (classification scheme) to allow erroridentification

    The identified errors are analysed either qualitativelyor quantitatively

    The process is repeated each time a design iterationoccurs

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    Human Reliability Assessment Process

    General HRA Process Ki rwan , 1994

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    Human Reliability Assessment Process

    Problem Definition Task Analysis

    Describe what is done

    Improve analysts knowledge

    Error Identification

    Taxonomy

    Failure criteria

    Representation

    Fault tree/event tree

    Risk model

    Quantification

    e.g. HEART

    Impact Assessment Effect of errors

    Risk contribution

    Error Reduction

    Re-design tasks

    Add engineered features Procedures / training

    Quality Assurance

    Appropriate techniques

    Technical checking

    Documentation

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    HRA Techniques

    Many HRA techniques available

    Working to different levels of detail ondifferent concepts

    From expert judgement techniques (e.g. APJ,

    PC) Hazard identification techniques (e.g.

    HAZOPS, THEA)

    To quantitative techniques (e.g. HEART,

    THERP)

    To second generation techniques (e.g. CREAM,ATHEANA)

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    Human Reliability Assessment Process

    General HRA Process Ki rwan , 1994

    TASK ANALYSIS

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    Task Analysis

    Range of techniques to understand what humans arerequired to do in order to achieve a system goal

    Collect and organise information

    Improve the analysts understanding

    Structured approach

    Support to design and assessment

    A Guide to Task Analysis,

    Barry Kirwan & Les Ainsworth (1992),

    Taylor and Francis

    ISBN 07484-0058-3

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    Hierarchical Task Analysis

    Expresses a job or function in terms of goals,

    operations and plans

    Goals Objectives to be achieved

    Operations Actions required to achieve the goals

    Plans Conditions under which the actions are

    carried out

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    Hierarchical Task Analysis Example

    Express the task of making a cup of tea using HTA

    Goals Objectives to be achieved (e.g. Make Tea)

    Operations Actions required to achieve the goals (e.g.

    Boil water, Add milk / sugar)

    Plans Conditions under which the actions are

    carried out (e.g. boil the water before adding it

    to the cup)

    Example provided using TaskArchitect software

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    Making Tea - one solution (1 of 5)

    Bar beneath

    the activity

    shows no

    further

    development

    Stub beneath

    the activity

    shows further

    development

    has takenplace

    Plan describes

    the logic

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    Making Tea - one solution (2 of 5)

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    Making Tea - one solution (3 of 5)

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    Making Tea - one solution (4 of 5)

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    Hierarchical Task Analysis - Practical

    Express the task of fitting an electric plug using HTA

    Goals Objectives to be achieved (e.g. Fit plug)

    Operations Actions required to achieve the goals (e.g.

    Strip outer casing, Twist exposed wires)

    Plans Conditions under which the actions are

    carried out (e.g. fit the fuse before closing up

    the plug to the cup)

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    Hierarchical Task Analysis - Guidance

    State an overall goal (box at the top)

    Breakdown each goal or sub-goal one at a time (i.e.

    finish one box before moving on)

    Ensure all the actions under a goal are relevant and

    would actually achieve the stated goal

    Keep the order and logic in the plans (make the plans

    specific to the goal)

    Work in Pairs - 10 m inutes A solution on pink sheet

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    Wiring a plugHTA one solution (1 of 4)

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    Wiring a plugHTA one solution (2 of 4)

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    Wiring a plugHTA one solution (3 of 4)

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    Wiring a plugHTA one solution (4 of 4)

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    Human Reliability Assessment Process

    General HRA ProcessKi rwan , 1994

    ERROR

    IDENTIFICATION

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    Error Identification - General

    Task Analysisdescribes the activities necessary toachieve a goal

    An Error Taxonomy(classification scheme) can beused to identify specific errors

    Many errors will be possible, so need to understand Error effects (relating to the task goal)

    Failure criteria (goal failure)

    Produce a list of identified errors, which lead to goal

    failure

    Organise the information in a Tabular Task Analysis

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    Error Identification - Tabular Task Analysis

    Use the information from the HTA Create a Tabular Task Analysis(TTA)

    Error taxonomy (classification scheme) to identifyerrors

    Understand

    Error effects

    Failure criteria

    List of identified errors

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    Tabular Listing from HTAID Task Plan

    0 Wire an electric plug do in sequence 1-5

    0.1 Collect tools

    0.2 Unscrew plug cover

    0.3 Prepare lead do in sequence 1-60.3.1 Estimate length of stripped wire required to reach earth terminal

    0.3.2 Strip outer casing according to estimate

    0.3.3

    Check yellow/green wire reaches earth terminal whilst outer casing

    exceeds holder by 5 mm

    0.3.4 Cut blue and brown wires to reach their terminals

    0.3.5 Strip each of the coloured leads to leave exposed wire

    0.3.6 Twist exposed wires on each coloured lead

    0.4 Ensure correct fuse is in place

    do in sequence 1-3; If mismatch

    between required and in-situfuse then do ( 4)

    0.4.1 Locate appropriate instructions for equipment

    0.4.2 Read fuse requirement

    0.4.3 Compare fuse requirement with given fuse

    0.4.4 Change the fuse do in sequence 1-3

    0.4.4.1 Select the correct fuse

    0.4.4.2 Extract fuse from plug

    0.4.4.3 Insert correct fuse

    0.5 Attach plug to lead do in sequence 1-4

    0.5.1 Thread lead through holder

    0.5.2 Fit each twisted wire to correct terminal

    0.5.2.1 Select one coloured lead

    0.5.2.2 Identify lead based on colour (earth, live, neutral)

    0.5.2.3 Locate correct terminal for selected lead

    0.5.2.4 Unscrew terminal

    0.5.2.5 Place exposed twisted wire through terminal hole

    0.5.2.6 Tighten terminal screw

    0.5.3 Secure main lead holder

    0.5.4 Replace plug cover

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    TTA ExampleSelected ActivitiesID Task Plan Error

    ID

    Error Type Immediate

    effects of error

    Detection of

    error

    Recovery of

    error

    0.4 Ensure correct fuse is in place do in sequence

    1-3; If mismatch

    between

    required and in-

    situ fuse then

    do ( 4)

    0.4.1 Locate appropriate instructions for

    equipment

    0.4.2 Read fuse requirement

    0.4.3 Compare fuse requirement with

    given fuse

    0.4.4 Change the fuse do in sequence

    1-3

    0.4.4.1 Select the correct fuse

    0.4.4.2 Extract fuse from plug

    0.4.4.3 Insert correct fuse

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    Error Taxonomy

    Classification scheme

    Generic error types

    Similar to HAZOP guidewords

    Taxonomy can be made domain specific

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    Error TaxonomySHERPA (see handout)

    Example error types for an action task

    E3 Action Omitted

    E4 Action too much

    E5 Action too little

    E9 Right action wrong object

    E10 Wrong action right object

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    Tabular Task Analysis Example - PracticalID Task Plan Error

    ID

    Error Type Immediate

    effects of error

    Detection of

    error

    Recovery of

    error

    0.4 Ensure correct fuse is in place do in sequence

    1-3; If mismatchbetween

    0.4.1 Locate appropriate instructions for

    equipment

    E3 Act ion omit ted Instruct ions not

    obtained

    Unable to

    confirm fuse

    type

    Re-start task

    with

    instructions

    E16 Wrong

    information

    obtained

    Instructions for

    another device

    obtained

    May not

    detect

    Re-start task

    with

    instructions

    0.4.2 Read fuse requirement

    0.4.3 Compare fuse requirement with

    given fuse

    0.4.4 Change the fuse do in sequence

    1-3

    0.4.4.1 Select the correct fuse

    0.4.4.2 Extract fuse from plug

    0.4.4.3 Insert correct fuse

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    Tabular Task Analysis - Guidance

    See Handout (blank TTA)

    Review each activity one at a time

    Read through the generic errors in SHERPA

    Add error types to the TTA and fill-in the remaining

    columns (see example for guidance)

    Work in Group s (max. 5) - 10 m inu tes

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    Tabular Task AnalysisSolution to Practical

    See handout sheet for example error types againsteach activity (example is not a comprehensive record)

    ID Task Plan Error

    ID

    Er ro r T yp e I mmed ia te

    effects of error

    Detection of

    error

    Recovery of

    error

    0. 4 E ns ure c orrec t

    fuse is in

    place

    do in sequence

    1-3; If mismatch

    between

    required and in-

    situ fuse then

    do ( 4)

    0.4.1 Locateappropriate

    instructions for

    E3 Action omitted Instructions notobtained

    Unable toconfirm fuse

    type

    Re-start taskwith

    instructions

    E 16 W rong

    information

    obtained

    Instructions for

    another device

    obtained

    May not

    detect

    Re-start task

    with

    instructions

    0. 4. 2 Read fus e

    requirement

    E3 Act ion omi tted F use type no t

    obtained

    Unable to

    complete

    step 0.4.3

    Return to

    instructions

    E 16 W rong

    information

    obtained

    Incorrect fuse

    information used

    May not

    detect -

    device could

    fail

    Repeat task

    with correct

    information

    0. 4. 3 Compare f us e

    requirement

    with given fuse

    E11 Check omitted Incorrect in-situ

    fuse not detected

    May not

    detect -

    device could

    fail

    Repeat t ask

    E 16 W rong

    information

    obtained

    Incorrect in-situ

    fuse not detected

    May not

    detect -

    device could

    fail

    Repeat t ask

    0. 4. 4 Change t he

    fuse

    do in sequence

    1-3

    0 .4 .4 .1 Selec t the

    correct fuse

    E3 Action omitted No replacement

    fuse

    Unable to

    complete

    step 0.4.4.3

    Repeat t ask

    E9 Right action on

    wrong object

    Incorrect fuse

    selected

    May not

    detect -

    device could

    fail

    Repeat t ask

    0.4.4.2 Extract fuse

    from plug

    E3 Action omitted Original fuse left in

    place

    Unable to

    complete

    step 0.4.4.3

    Repeat t ask

    0.4.4.3 Insert correct

    fuse

    E3 Act ion omi tted No fuse fi tted Devi ce does

    not work

    Repeat t ask

    E17 Misalign Fuse fitted

    incorrectly

    Device does

    not work

    Repeat t ask

    Example TTA - Note this TTA is not comprehensive as additional error types may apply

    You cannot read this, but . . .

    see green handout

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    Error Identification - Question

    Assume the fuse must be changed Review the tasks to achieve the goal at 0.4

    Use the error taxonomy (SHERPA) to identify :

    Example of an error leading to no fuse being fitted

    Example of an error leading to the incorrect fusebeing fitted

    Remember

    Error Effects Failure Criteria

    Work in pairs - 5 m inu tes

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    Error Identification Question - One Solution

    Errors leading to no fuse being fitted Step 0.4.4.3, Error E3 Action omitted

    Errors leading to the incorrect fuse being fitted

    Step 0.4.3, Error E11 Check omitted

    Step 0.4.4.1, Error E9 Right action on wrong object

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    Human Reliability Assessment Process

    General HRA ProcessKi rwan , 1994

    Representation

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    Human Reliability Assessment and Risk Models

    Risk models will usually include human errors forquantification (human as mitigation)

    Human Reliability Assessor will collaborate with the

    Risk Modeller

    Further investigation may be needed in order to carry out

    Human Reliability Assessment

    Additional errors may be identified for inclusion in the risk

    model

    Changes to models may be necessary to represent human

    error

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    Risk Assessment - General

    Risk = Frequency x Consequence/Severity Assessment of a complex system requires a structured

    process (Probabilistic Safety Assessment)

    Operation of the system is represented by a model (risk

    model) Risk model represents features in the system that

    prevent or mitigate against serious consequences (e.g.safety systems, intervention from human operators)

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    Risk ModelsA Whirlwind Tour

    Hazard identification process used to establish a set ofinitiating events (what can happen to the system)

    Frequency of each initiator is assessed

    Consider the effects of each initiator on the system

    Typically use event trees to model accident sequences

    System features are modelled as events in an EventTree (ask success/failure questions as top events)

    Fault trees used to investigate detailed causes ofequipment/system/human failure

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    An Event Tree

    S

    F

    Respond

    to Alarm

    Shut

    Valve

    Start

    Pump

    Success

    Success (recovered)

    Failure 1

    Failure 2

    Failure probability = x Success probability = 1 -x

    x

    1 - xInitiating

    event

    system

    leak

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    An Event Tree - Quantified

    S

    F

    Respond

    to Alarm

    Shut

    Valve

    Start

    Pump

    S1

    S2

    F1

    F2

    P(F) = F1 + F2 = (0.999 x 0.01 x 0.01) + 0.001 = 0.0011

    P(S) = 1Failure = 10.0011 = 0.9989

    0.001

    0.999Initiating

    event

    system

    leak

    0.01

    0.01

    0.99

    0.99

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    A Fault Tree

    Valve Fails

    to Shut

    Electrical

    signal tovalve fails

    Mechanical

    valve failure

    Operator fails to

    demand valve toshut

    OR

    A B C

    Failure probability = A + B + CABACBC + ABC

    A

    CB

    For ORuse A UB UC

    For ANDuse A nB nC

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    Fault Tree - Practical Example

    Create a Fault Tree for incorrect fuse in place (i.e. 0.4)

    Two types of boolean operators

    1. OR

    Occurrence of ANY event below causes failure above

    2. AND

    Only the occurrence of ALL events below causes failure above

    OR

    AND

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    Fault Tree - Practical Example Guidance

    Use the errors identified as the branches to the trees Think about the HTA to give an indication of the

    layers required

    Think about which operator to use

    Work in Group s (max. 5) - 10 m inu tesA solution on blue sheet

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    Fault Tree - A Solution

    Incorrect fuse is in place

    Appropriate

    instructions not

    found

    Fuse requirements

    not read

    Fuse requirement

    not compared with

    given fuse

    Fuse not changed

    Correct fuse not

    selected

    Fuse not extracted

    from plug

    Correct fuse not

    inserted

    OR

    OR

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    Human Reliability Assessment Process

    General HRA ProcessKi rwan , 1994

    QUANTIFICATION

    Q f

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    Human Error Probabilities - Quantification

    Human Reliability Assessment exists to providequantification of the probability of human error

    Human Error Probabilities are used in ProbabilisticSafety Assessment (risk models)

    Obtaining or generating Human Error Probabilitiesrequires a range of techniques

    W t t Q tit ti D t

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    Ways to get Quantitative Data

    Historical records

    Collected data (direct or simulated)

    Estimation techniques (constructive, comparative)

    Judgement and experience

    Hi t i l R d / C ll t d D t

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    Historical Records / Collected Data

    Number of recorded events of interest over time providesfrequency of error

    Number of recorded events of interest over number of chances forevent to occur provides the probability of error

    Strengths

    specific to the error of interest

    data validity (true values)

    Weaknesses

    may not have recorded all instances of error (under estimate)

    may need a lot of data to get a fair answer

    hard to identify root of some errors

    collection method may affect reliability

    collection in simulators may not be realistic for actual errors

    design changes over time may affect reliability

    A S l ti f E ti ti T h i

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    A Selection of Estimation Techniques

    Technique for Human Error Rate Prediction (THERP) Human Error Assessment and Reduction Technique

    (HEART)

    Success Likelihood Index Methodology (SLIM)

    Paired Comparisons (PC)

    E ti ti THERP (1)

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    EstimationTHERP (1)

    Technique for Human Error Rate Prediction(NUREG/CR-1278, 1983)

    Collected data from civil PWRs in the USA (mainlycontrol room actions, some manual valve actions)

    Presented as a database of Human Error Probabilities

    Flowchart of options to navigate the database

    Simple error taxonomy (omission, commission)

    Includes human error dependence model Construct HEPs from basic error data

    E ti ti THERP (2)

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    Estimation - THERP (2)

    Strengths

    Powerful method with good auditability andsupporting qualitative material

    Well suited to proceduralised, structured

    assessments Weaknesses

    Resource intensive (better with more experience)

    Not adaptive Limited error reduction information

    E ti ti HEART (1)

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    Estimation - HEART (1)

    Human Error Assessment and Reduction Technique(Williams, 1990)

    Generic Task (GT) data in 9 categories

    List of 38 Error Producing Conditions (EPC)

    Select GT based on descriptions and examples (eachtask has a reliability attached)

    Modify base reliability by considering EPCs

    Advice included on possible error reduction measures

    E ti ti HEART (2)

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    Estimation - HEART (2)

    Strengths

    Simple method, not resource intensive

    Error reduction suggestions

    Versatile (generic nature adapts to many tasks)

    Weaknesses

    Does not model dependence

    Results can vary greatly dependent on initial assessment (GTselection)

    HEARTPC Demohttp://www.ewe.ch/regional/regional_2_6.html

    Estimation SLIM (1)

    http://www.ewe.ch/regional/regional_2_6.htmlhttp://www.ewe.ch/regional/regional_2_6.html
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    Estimation - SLIM (1)

    Success Likelihood Index Method (Embrey et al, 1984)

    Panel of assessors (including subject experts) Evaluate performance shaping factors (PSFs) for task of interest

    Assign weighting as to the relative importance of the PSF to eachother. Assign rating based on how useful the PSF is for the task.

    SLI derived from the sum of the ratings and weightings (ranks theerrors)

    Calibrate SLIs with known data to convert SLI to HEP

    P4P3P1 P2

    Known data points

    SLI

    Estimation SLIM (2)

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    Estimation - SLIM (2)

    Strengths

    Flexible technique, good theoretical method

    Does not need task decomposition (task analysisand error taxonomies)

    Weaknesses

    Complex method, resource intensive

    Lack of valid calibration data (known values)

    Estimation Paired Comparisons (1)

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    Estimation - Paired Comparisons (1)

    Paired comparisons (Hunns, 1982)

    Panel of assessors (including subject experts)

    Each assessor compares all possible pairs of errordescriptions (decide which of the two is more likely foreach pair)

    Combine all comparisons made by all assessors toproduce a relative scaling of error likelihood

    Calibrate scaling with known data to convert to HEPs

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    Judgement / Experience

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    Judgement / Experience

    Expert judgement

    Judgement/Experience APJ (1)

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    Judgement/ExperienceAPJ (1)

    Absolute Probability Judgement

    Panel of experts to provide direct generation of HEPs(subject experts and HRA expert)

    Assumes assessors are capable of making suchestimates of reliability

    Describe the tasks of interest

    Describe errors and estimate HEPs

    Individual estimates aggregated Group consensus of estimates

    Judgement / Experience APJ (2)

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    Judgement / Experience - APJ (2)

    Strengths

    Simple method, allows constructive qualitativediscussion

    Practical error reduction measures can bediscussed during the assessment

    Weaknesses

    Prone to biases, may have little face validity

    Needs experienced experts

    Criteria for Quantification Technique Selection

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    Criteria for Quantification Technique Selection

    Availability of data Applicability of data

    Ease of use (time, cost, resources, information)

    Data validity (justification)

    Experience of assessor

    Level of assessment needed

    HEART Practical Example

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    HEART - Practical Example

    Use HEART to estimate the probability of fitting an

    electric plug to a device incorrectly

    Assume :

    Time shortage for the task Written procedure (

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    HEARTSee Handout

    HEART paper

    Generic task descriptions

    Failure probabilities for each task description

    (50th percentile value should be used, 5thand 95thpercentiles

    indicate the uncertainty/range)

    Error producing conditions and associated

    multiplication factors

    HEART - Practical Example Guidance

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    HEART - Practical Example Guidance

    Read the Generic Task Descriptions Consider the task complexity and difficulty by

    examining the identified errors from the TTA

    Select a Generic Task

    Review the EPCs and select the ones you believe arerelevant

    Modify the Generic Task base HEP using factors forselected EPCs

    See the worked example in the HEART paper

    EPC equation developed to avoid negative probabilities

    Work in Group s (max. 5) - 10 m inu tesA solution on yellow sheet

    HEART Practical - One (simple) Solution

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    HEART Practical - One (simple) Solution

    Probability of fitting an electric plug to a deviceincorrectly

    Generic Task F 0.003

    EPC 2 time shortage, x 11

    HEP = (0.003)(11) = 3.3E-2

    Quantification Summary

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    Quantification Summary

    A range of HRA techniques is available

    Technique selection depends on the nature of the assessment

    Human Reliability Data can be difficult to obtain

    Human Reliability Data can be uncertain (range of probabilities)

    Information from the task analysis can be organised to suit thequantification technique (e.g. describe activities with HEARTgeneric tasks in mind)

    Quantification must be based on detailed qualitativeunderstanding

    Capability Management Process for HRA

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    Prospective Analysis

    HRA(concept)

    HRA(design)

    HRA(validate)

    Deliverablesrequired

    ProcessAcceptance

    CUSTOMER

    Liaison

    Marketwatch

    SAFETY TEAMOwn, Maintain, ManageHRA Processes

    Retrospective Analysis PRODUCT

    Benchmarking

    ExternalSourcesOther

    techniques/external

    databases/review/researc

    h

    certify

    accident/incident

    Design

    HRA Data

    SafetyAssessmentReporting

    Experience/LessonsLearnt

    Maturity

    Productdesign &

    developmentprocess

    BU REPS

    Bestpractice,peerreview

    Knowledge CaptureReporting and debriefing

    FeedbackHE assessors, safety team

    MeasuresCriteria (e.g. time, labour

    involved, etc.)

    Training

    Process

    DatabaseHRA data, lessonslearnt, assessments,techniques

    HRSelect &deployteam

    Recordingmgt.

    Data &process

    Processmgt.

    Refine,

    tailor, what& when

    SystemRequirements

    Regulatory Authorities

    Human Reliability Assessment - Summary

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    Human Reliability Assessment Summary

    Understand the actions being investigated Use a structured approach to investigate and represent

    the actions (task analysis)

    Consider the level of detail needed (compare with

    description detail of available data)

    Understand the failure criteria

    Select an appropriate technique(s)

    Represent the identified errors in a risk model

    Objectives Re-visited

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    Objectives Re visited

    Understand the Human Reliability Assessment process

    Gain practical experience of a simple task analysis

    Gain practical experience of error identification

    Gain practical experience of risk models Gain practical experience of quantifying error

    probabilities in a simple example

    Useful References

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    Useful References

    The following books provide a comprehensive guide toHuman Reliability Assessment and Task Analysis

    A Guide to Practical Human Reliability Assessment,

    Barry Kirwan (1994),

    Taylor and FrancisISBN 07484-0111-3

    A Guide to Task Analysis,

    Barry Kirwan & Les Ainsworth (1992),

    Taylor and Francis

    ISBN 07484-0058-3


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