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HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel...

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HSS SERIES Cutting harder materials at higher cutting speeds
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Page 1: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

HSS SERIESCutting harder materialsat higher cutting speeds

Page 2: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

Pulsar saw blades distinguish themselves by a low friction coefficient, whichmakes them especially efficient at cutting harder materials at higher cuttingspeeds. Also very suitable for cutting stainless steel.

A special multilayer coating with high thermal insulation capacity enables theFusion saw blade to cut harder materials at high cutting speeds with spray mist coolant.

materials:

parameters:

machines:

typical application examples

Material(mild steel)

Materialspecs.

Blade life(m2)

Dimensions(mm)

Toothload

(mm/tooth)

Tensilestrength

(N/mm2)

Cuttingtime

(s)

Cuttingspeed(m/min)

Blade type

Pulsar

Pulsar

Fusion

Fusion

Tube

Tube

Tube

Tube

25 x 2,0

42 x 2,3

48 x 3,2

48 x 2,8

S275

S235

S235

S275

520

520

0,6

0,5

1,2

1,0

180

200

180

220

0,05

0,06

0,04

0,06

2,8

3,2

3,6

4,3

For more information:

www.kinkelder.com

Medium to high tensile (carbon) steel

Suggested cutting speed: 100 - 180 m/min. Feed: 0,04 - 0,15 mm/tooth.

Semi-automatic, automatic, flying cut-off applications

materials:

parameters:

Ideal for cutting stainless steel and sticky, gummy materials

machines: Automatic

Steel 60 - 120 m/min Austenitic stainless steel 30 - 50 m/min 0,8 - 1,5m2

(300 series) Ferritic w/o Ti (409 & 412) 220 - 260 m/min < 1,5m2 Ferritic with Ti (441) 60 - 120 m/min

suggested cutting speed Blade life

Page 3: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

typical application examples

Material(mild steel)

Blade life(m2)

Dimensions(mm)

Cuttingspeed(m/min)

Blade type

Power

Power

Performance

Performance

Tube

Tube

Tube

Tube

34 x 4,0

45 x 9,0

55 x 3

55 x 3

140

120

180

140

3,2

3,7

4,6

3

Blade life(cuts)

8,660

3,540

9,500

6,000

Tensilestrength

(N/mm2)

420

460

520

620

The Power 2000 saw blade has a thin kerf for cutting thin walled tubes andprofiles. A superior surface finish and low friction PVD coating ensure lowvibration, less burr and reduced risk of tube-end deformation.

Performance 3000 is an allround saw blade for industrial applications on avery high performance level. The sophisticated multilayer coating combineshigh temperature resistance with a very low friction coefficient.

materials:

parameters:

machines:

Harder materials at higher cutting speeds

Suggested cutting speed: 100 - 180 m/min. Feed: 0,04 - 0,15 mm/tooth.

Semi-automatic, automatic

materials:

parameters:

Ideal for very thin walled tubes and profiles, both steel andstainless steel

machines: Automatic

Steel 60 - 120 m/min Austenitic stainless steel 30 - 50 m/min 0.8 - 2 m2

(300 series)Ferritic w/o Ti (409 & 412) 220 - 260 m/min < 3m2 Ferritic with Ti (441) 60 - 120 m/min

suggested cutting speed Blade life

Page 4: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

materials:

parameters:

machines:

Thin walled (stainless) steel tubes, brass/ copper

Suggested cutting speed: 60 - 180 m/min. Feed: 0,02 - 0,16 mm/tooth.

Manual, semi-automatic and automatic

typical application examples

Material(mild steel)

Materialspecs.

Dimensions(mm)

Cuttingspeed (m/min)

Blade type

Power Integral

Power Integral

Supreme

Supreme

Tube

Tube

Tube

Tube

89 x 2,0

50 x 1,5

40 x 5,0

70 x 5,0

S275

1.4512

S275 NBK

ST 52

120

180

78

220

Bladelife

(cuts)

4,000

9,000

11,225

1,172

Bladelife (m2)

1,8

2,1

3,98

1,25

Cuttingtime

(s)

3,5

1,6

4,7

1,35

The thick body and thinned cutting area of the Power Integral saw blade provide a lowfriction coefficient and reduced cutting restistance combined with higher strength. Thisenables these saw blades to be used for extremely demanding applications, like fastcutting of thin walled products.

materials:

parameters:

machines:

Steel tubes and profiles with a tensile strength up to 800 N/mm2

Suggested cutting speed: 100 - 250 m/min. Feed: 0,04 - 0,25 mm/tooth.

Automatic

Due to a sophisticated multilayer coating, the Supreme saw blade series cancope with higher cutting speeds, feeds and tube hardnesses. The integral bodyprovides an optimal compromise between rigidity of the saw blade and avibration-reducing thin kerf.

Page 5: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

typical availaBle hss saw Blades

Kerf(mm)

Diameter(mm)

Borehole (mm)

Teeth

For more information:

www.kinkelder.com

175

200

210

225

250

275

300

315

325

350

370

400

425

450

500

525

550

560

570

580

600

630

1,2/1,6/2,0

1,2/1,6/1,8/2,0

2,0

1,2/1,6/2,0

1,2/1,6/2,0/2,5/3,0

1,6/2,0/2,5/3,0

1,6/2,0/2,5/3,0

2,0/2,5/3,0

2,0/2,5/3,0

2,0/2,5/3,0/3,5

2,5/3,0/3,5

2,5/3,0/3,5/4,0

3,0/3,5/4,0

3,0/3,5/4,0

3,0/3,5/4,0/5,0

3,5/4,0

3,0/4,0/5,0

3,0/4,0/5,0

4,0/5,0

4,0/5,0

4,0/5,0

4,0/5,0

32

32

32

32/40

32/40

32/40

32/38/40

32/40

32/40

32/40/50

40/50

40/50

32/40/50

40/50

40/50

50

50/80

50/80

50/80

50/80

50/80

50/80

64/90/110/140/180

72/100/128/160/200

84/90/120/150/180/220

80/80/120/150/180/220

64/80/100/110/128/160/200/240

72/78/84/96/110/120/144/180/220/280

80/90/100/110/120/140/160/200/240/320

72/80/90/100/110/120/140/160/200/250/320

90/100/110/130/150/170/200/250/320

80/90/110/120/140/160/180/220/280/350

70/80/90/100/110/120/140/160/190/220/300

70/80/90/100/128/140/160/180/200/250/320

70/80/100/110/120/130/140/160/180/220/260/350

80/90/100/120/140/180/240/280

90/100/110/130/160/200/260/310

90/104/120/140/170/220/280/340

100/110/130/150/180/220/300/360

100/110/130/150/180/220/300/360

100/110/130/150/180/220/300/360

100/110/130/150/180/220/300/360

100/120/130/160/190/240/320/380

100/120/130/160/190/240/320/380

Page 6: HSS SERIES - KR Saws · Manual, semi-automatic and automatic typical application examples ... Steel tubes and profiles with a tensile strength up to 800 N/mm2 ... typical availaBle

www.kinkelder.com V 16.01 - HSS Series Advanced

Kinkelder BVCorporate Headquarters

nijverheidsstraat 2(industrial area Zuidspoor)nl-6905 dl Zevenaarp.o. Box 242nl-6900 ae Zevenaarthe netherlands

t: +31 (0)316 58 22 00F: +31 (0)316 58 22 [email protected]

Alabama Cutting Technologiespell city (al), Usat: +1 (205) 884 49 [email protected]

Kinkelder Francemessein, Francet: +33 (383) [email protected]/fr

Kinkelder Cutting Technology Co., Ltd.suzhou city, chinat: +86 (0)512 693 68 [email protected]/cn

Grasche GmbHremscheid, Germanyt: +49 (0) [email protected]

Kinkelder CuttingSolutions Inc.louisville (Ky), Usat: +1 (502) 329 [email protected]/en

AMV Service le chambon Feugerolles Francet: +33 (477) [email protected]

KTS Sägetechnik GmbHZülpich, Germanyt: +49 (2252) [email protected]

Saws InternationalUSA Headquartersmachesney park (il), Usat: +1 (815) 965 [email protected]

Kinkelder Belgium N.V./S.A.sint-pieters-leeuw, Belgiumt: +32 (0)2 465 64 [email protected]

KR Sawscoventry, United Kingdomt: +44 (0)24 7661 [email protected]

Kinkelder France SAorchies, Francet: +33 (320) 71 02 [email protected]/fr

Kinkelder Saw Inc. canton (mi), Usat: +1 (734) 453 [email protected]/en

Sepio spol s.r.o.Zborovice, czech republict: +420 (0)57 366 91 [email protected]


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