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HSX Final Assembly and Initial Operation

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HSX Final Alignment, Assembly, and Initial Operation Simon Anderson D. T. Anderson A. F. Almagri L. Feldner S. Gerhardt J. Radder V. Sakaguchi J. Shafii J. N. Talmadge HSX Plasma Lab, University of Wisconsin - Madison for ISW99
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Page 1: HSX Final Assembly and Initial Operation

HSX Final Alignment, Assembly, and Initial

OperationSimon Anderson

D. T. Anderson

A. F. Almagri

L. Feldner

S. Gerhardt

J. Radder

V. Sakaguchi

J. Shafii

J. N. Talmadge

HSX Plasma Lab,

University of Wisconsin - Madison

for ISW99

Page 2: HSX Final Assembly and Initial Operation

HSX Support Collaborations• UW Madison

– Callen Hegna - theory– RFP group - Thomson Scattering, soft X ray diagnostic

• UC Davis– Domier and Luhmann - ECE Imaging

• Princeton– Park -Thomson Scattering– Takahashi - electron beam mapping

• UCLA– Brower and Peebles - 9 chord interferometer

• Russian– Likin - ECRH ray tracing/ECRH launcher– Karulin - ASTRA modeling code– Fedyanin - magnetics diagnostics

• German– Nuhrenberg and Merkel - HSX configuration and coil

optimization• Japanese

– Takayama and Kitajima - HSX construction and single particle confinement experiment

• Theory– Cooper (Lausanne) - MHD Stability– Coronado (Mexico) - flows

• ORNL– Bigelow - ECRH gyrotron and transmission line

Page 3: HSX Final Assembly and Initial Operation

Talk Outline

• Introduction to HSX design• Final fabrication, assembly and

alignment of HSX components• HSX first plasma• Electron beam mapping of HSX

magnetic surfaces• The next phase of HSX

Page 4: HSX Final Assembly and Initial Operation

HSX Design Considerations

• HSX was designed with two major goals– provide an experimental test bed for a qhs

device which could operate at relevant parameters

• with accurately fabricated and positioned magnet coils

– provide a flexible experiment• the magnetics can be altered to a more

conventional stellarator-like configuration with transport implications

• there is flexibility in the base qhs configuration in deepening the magnetic well and altering the MHD stability properties without significant qhs degradation

Page 5: HSX Final Assembly and Initial Operation

HSX has a Single Dominant Helical Component in the Magnetic Field Spectrum

Toroidal Curvature Virtually Nonexistent for A=8 Device• Equivalent to Aspect Ratio 400 Device• B = B0 [1 - εhcos(Nφ-mθ)] and θ = ιϕ → equivalent to

tokamak with ιeff = �N-mι�≈ 3 or qeff = 1/3Quasi-helically Symmetric (QHS) Configuration in HSX

• Neoclassical transport lower than comparable tokamak

• Direct orbit losses minimized• Contours of constant �B� rotate about torus; high

field side on outside at 1/2 field period as is good curvature region

• Pfirsch-Schlüter current is small (and helical) �high equilibrium beta (<β>~ 35 - 40 %) � robust to finite beta perturbations to spectrum

• Banana widths about 1/3 size in comparabletokamaks

• Bootstrap current reduces transform, magnitude about 1/3 comparable tokamak

• Neoclassical parallel viscosity small due to near-axis of symmetry

Page 6: HSX Final Assembly and Initial Operation

The HSX Stellarator

Major Radius 1.2 m Average Plasma Minor Radius 0.15 m Plasma Volume ~.44 m3 Number of Field Periods 4 Helical Axis Radius 20 cm Rotational Transform

Axis 1.05 Edge 1.12

Number of Coils/period 12 Average Coil Radius ~ 30 cm Number turns/coil 14 Coil Current 13.4 kA Magnetic Field Strength (max) 1.37 T Magnet Pulse Length (full field) ≤ 0.2 s Auxiliary Coils (total) 48

Heating Power (source) 200 kW Power Density .45 W /cm 3 Density (cut-off) 1 × 1013 cm -3 Teo (100 kW absorbed power - ASTRA)

~1 keV

τE (ASTRA) 2 - 4 m s υ e

* ≤ 0.1

Estimated Parameters with 28 GHz ECRH

Page 7: HSX Final Assembly and Initial Operation

Flexibility is obtained through the Auxiliary Coils

A uxilia ry C urren ts : + + + - - - - - - + + + M IR R O R - - - - - - - - - - - - W E LL

Configuration Auxiliary Current Dominant Feature QHS None Best confinement

MIRROR 3 coils on either end opposite to coils in center

Transport similar to conventional stellarator

WELL All aux currents oppose main coil current

Well depth and stability increases

Noncircular, planar auxiliary coils with 10% A-T of main coil set allow for independent control of transport and stability

Page 8: HSX Final Assembly and Initial Operation

Monte-Carlo Diffusion Coefficient

• Electron monoenergetic diffusion coefficient, assuming NO radial electric field

• Diffusion in QHS is 1-2 orders of magnitude less than conventional stellarator in low collisionality regime

• MIRROR mode increases transport back to level of conventional stellarator

• WELL configuration shows small degradation of neoclassical transport from QHS case

1

10

100

1000

10000

1E+11 1E+12 1E+13 1E+14 1E+15

Density (cm-3)

D (c

m2 /s

)

MIRROR

HELICALLYSYMMETRIC

WELL

QHS

TOKAMAK

Page 9: HSX Final Assembly and Initial Operation

HSX Assembled

Page 10: HSX Final Assembly and Initial Operation

The HSX Device

Page 11: HSX Final Assembly and Initial Operation

Coil Module Assembly

• Each coil is initially aligned in a stainless steel support ring and pressure pads, which are epoxied to the coil, mount the coil into the ring

• An auxiliary coil is positioned and clamped on the support ring

• The castings are then fitted to the coil-ring assembly, and final match drilling of the ring to accept the splice plate bolts is performed

• Final measurement of the coil location via CMM provides for accurate coil assembly on the HSX superstructure (assembly to <1 mm at 6 reference points)

Main feed

Interior support castings

Main support ring

Main Coil

Pressure PadsAuxiliary Coil

Splice plate attachment

Page 12: HSX Final Assembly and Initial Operation

HSX Support Structure

• Modular interior box-beam support structure– 4 periods, each moves out for assembly

and access• Each coil support ring has a 3 point, multi-

axis adjustable support• External stiffening is supplied by the toroidal

rig assembly for 1 Tesla operation

rigs

boxbeam

Page 13: HSX Final Assembly and Initial Operation

Vacuum Vessel Assembly

• Each piece was laser cut to the required length, and the port holes cut by laser to <0.5 mm accuracy

• The Metrecom (CMM (.1 mm accuracy over a 1 m radius sphere)) was used to accurately align the port tubes to the design orientation

• An alignment pointer located the port orientation correctly to the previous CMM setup while each port was welded to the vessel

Page 14: HSX Final Assembly and Initial Operation

Vacuum Vessel Assembly

• Each half-period section is made up of 2 separate pieces, with matching ends trimmed by laser cutting

• These pieces are accurately (< 1mm) aligned in HSX space to form a full period section

• The vacuum flange, which allows for period separation, is fitted to the section and accurately aligned

• Re-measurement and alignment then permits the contours for box-port matching to be measured

Page 15: HSX Final Assembly and Initial Operation

HSX First plasma at boxport

• 2.45 GHz rf - ~900 gauss• < 1 kW power• 2 * 10-4 torr H2

• > 30 Second duration

Page 16: HSX Final Assembly and Initial Operation

Magnetic Surface Mapping

• Rationale– Compare ι profile to design – Check surfaces for islands/break-up– Compare the surface shape to

calculated qhs predicted shape

• Method– Low energy electron gun (< 100 eV)– Highly transparent (95%) fluorescent

mesh– View using sensitive (10-5 lux) CCD

camera– Capture images on video and frame-

grab for later analysis

Page 17: HSX Final Assembly and Initial Operation

Beam Mapping Layout

• The electron gun assembly is almost 180o

toroidally from the fluorescent mesh• The periscope optics is close to the mesh

and views at 30o off perpendicular

Electron gun assembly

optics Fluorescent mesh

Page 18: HSX Final Assembly and Initial Operation

Electron Gun

• Can supply up to 2 mA of emission, but usually only 10’s of µA are required

• Electron acceleration energies up to 200 eV can be used

• Radially positionable via stepper control• Rotary alignment of gun to field• Situated ~180o from the fluorescent screen

Page 19: HSX Final Assembly and Initial Operation

Fluorescent Mesh

• 95% transparent mesh– 3 mm spaced wire, 0.2 mm diameter

• 22 reference LEDs on border for image reconstruction

• Viewed with periscope and sensitive CCD camera

LEDs

Page 20: HSX Final Assembly and Initial Operation

0 0.2 0.4 0.6 0.8 11

1.05

1.1

1.15

1.2

1.25

1.3

Normalized Radius (r/a)

Rot

atio

nal T

rans

form

Mirror Configuration Compared to QHS

Configuration Center Transform Edge Transform QHS 1.05 1.12

MIRROR 1.07 1.16 WELL 1.17 1.26

MIRROR

QHS

WELL

MIRROR mode has similar transform to QHS with large increase in neoclassical transport

Page 21: HSX Final Assembly and Initial Operation

Rotational transform calculation

4 cm radial launch position Calculation

-0.2

-0.15

-0.1

-0.05

0

0.05

0.1

0.15

0.2

0 0.05 0.1 0.15 0.2

m

m

Series1

• CCD camera image of 4 cm gun launch - preliminary• 64 segment, 14 filament Biot-Savart field line following

calculation• Initial transform from ‘dot’ count to compare to

experimental data

Electron beam exp’t

4 cm launch 1 kG

Page 22: HSX Final Assembly and Initial Operation

1 kG QHS e-beam

• Composite of 4 frames from frame-grabber• No image restoration performed as yet• Blue outer ‘dots’ are frame reference leds• Dot poloidal progression provides

transform information

Page 23: HSX Final Assembly and Initial Operation

1 kG QHS e-beam

• First ‘dot’ is from a half toroidal transit from the known gun radial launch position

• subsequent ‘dots’ make a complete toroidal transit, and 1+ poloidal transits

• number of ‘dots’ per 2πpoloidally provide a measure of ι

1

2

3

4

5

6

78

9

10

11

Reference leds

Page 24: HSX Final Assembly and Initial Operation

Rotational transform profile

• Iota-bar from 2 different methods of analysis• Includes a scan at 1 kG and 100 gauss • Comparison to electron transit information from

Biot-Savart calculation – 14 filaments, 64 segments/filament, 48 coils

• Experiment is in agreement to < 1% with computed profile

HSX qhs-mode rotational transform

1.00

1.02

1.04

1.06

1.08

1.10

1.12

1.14

1.16

1.18

1.20

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10r (cm)

Iota-bar

1kG iota - dot count1kG iota - progressive angle100g - dot countCalculation

8/7

Page 25: HSX Final Assembly and Initial Operation

HSX near-term plans

• Continue electron beam magnetic surface mapping– apply image restoration techniques to

CCD images to permit comparison of surface shapes between experiment and calculation

– further investigate magnetic configurations

• Well• Mirror

• Single particle orbit experiments to test qhs confinement

• 0.5 T plasma operation at 2nd

harmonic ECRH

Page 26: HSX Final Assembly and Initial Operation

HSX Magnetic Flexibility

Page 27: HSX Final Assembly and Initial Operation

Conclusions• The HSX main assembly is complete• 1st plasma at low field has been

achieved• Electron beam mapping of 1 kG

magnetic field show well-formed surfaces, no measurable magnetic islands within the confinement region, and a transform profile in agreement to < 1% with calculation

• HSX is now up and running for physics experiments


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