Http Rb-Aa.bosch

1

Fit for the future:Everything for Diesel Service

NEW!Extended

Product Range

2

Everything for Diesel Service:Contents

3 Overviewoftesters

TestbenchEPS815 4 ProductoverviewEPS815 7 Description/scopeofdelivery 8 Measuringtechnology

TestbenchEPS70810 ProductoverviewEPS70811 Description/scopeofdelivery

RetrofitkitsEPS815/EPS70812 Basesetofmechanicalpumps13 HRpumps17 Apumps19 M-MWpumps21 Ppumps23 VEpumps26 VPpumps28 BasissetofCRpumps29 CP130 CP231 CP333 CPDelphi/Denso/Siemens

34 BasesetofCRinjectorsCRI846H35 BasesetofCRinjectorsCRI/CRIN848H36 CRIN40 CRIinjectorsDelphi/Denso41 CRinjectorsPiezo42 UI/UP

46 TesterEPS200

49 TesterEPS100

50 Diagnostictoolsatthevehicle

Appendix52 Spaceandworkarearequirements53 Technicaldata:Testers56 ProductoffersheetEPS81561 ProductoffersheetEPS70864 Softwareandtraining66 Outlook66 List of abbreviations used

3

Overview test devices

EPS815UniversalDieselcomponenttestbenchfortesting:

f Conventionalsystem:H/R/A/M-MW/P/VEpumps

f Solenoid-valve-controlledsystem:VP29/30/44

f Unitinjector/unitpumpsystem:UI-P/UI-N/UP

f CommonRailSystem:CP1,CP2,CP3,CPDelphi/Denso/Siemens

f SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBoschf PiezoCRIBosch/Siemens/Denso

Moreinformationfrompage7onwards

EPS708SpecializedCommonRailtestbenchfortesting:

f CommonRailSystem:CP1,CP3,CPDelphi/Denso/Siemens,

f SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBoschf PiezoCRIBosch/Siemens/Denso


EPS200Automaticinjectortesterfortesting:

f UInozzlesviaholdingadapter(unitinjector)f 1-spring/2-spring(DHK)f Nozzle-holderassemblywithneedle-motionsensor(NBF)f Nozzle-holderassembliesmadebyothermanufacturersf Steppednozzleholderf SolenoidvalveCRIBosch/Delphi/Densof SolenoidvalveCRINBosch


EPS100Manualinjectornozzletesterfortesting:

f NozzlesizesP,R,S,Tf 1-spring/2-springnozzle-holderassembly(DHK)f Steppednozzleholderf UInozzlesviaholdingadapter(unitinjector)


4

Product overview:EPS 815

1.BasictestbenchEPS815

3.Specialaccessorieskits

HRpumpset

Apumpset

2.Retrofitkits

M-MWpumpset

Ppumpset

VEpumpset

Basisset VPM844

5

CRINCP3CP2CP1

CRI/CRIN848HCRI846H

CAM847CRS845H

CRIPiezoBosch/Denso/Siemens

CRIDelphi/Denso

CPDelphi/Denso/Siemens

6

Diesel Systems conquer the market

Bosch–worldleadersinDieseltechnologyandworkshoptestequipmentSincetheproductionofthefirstDieseltruckin1924andfirstDieselpassengercarin1936,Boschhasbeentheworld'sleadingproviderofDieseltechnology.Throughclosecooperationwithenginedesignersandconstantinnovationindevelopmentandproduction,modernhigh-pressuresystemshavebeencreatedinthelastfewyears.ThehighperformanceandeconomyoftheseelectronicallycontrolledDieselsystemsmakesDieselvehiclesmoreandmorepopular.Paralleltotheexpertisebeingbuiltupininitialequip-ment,innovativetestequipmentincludingcorrespond-ingsoftwareESI[tronic]hasbeendeveloped.TheymakediagnosisoftheDieselsystemspossibleatthevehicletoallowsubsequentselectivereplacementofdefectivecomponents.BoschthusmakesitpossibleforallworkshopstomastermodernDieselsystemsandtotakeadvantageofnewturnoverpotential.

Efficientandflexiblecomponenttesting–onlywithBoschComponenttestinginaccordancewithmanufacturerspecificationsisonlyguaranteedthroughtheflexibleuseofBoschretrofitkits.

Thisensuresthat:f Statutoryemissionlimitsarecompliedwith

f Exactandreproduciblemeasuredvaluesaredetermined

f Awarrantyevaluationinaccordancewithmanufacturers'specificationsispossible

ThebasisforBoschcomponenttestingisthecom-ponenttestbenchEPS815plusKMAmeasurementtechnologyTheextensionofthissystembythefollowingretrofitkitsguaranteesyourfuturebusinessintesting:

f CRS845HfortestingtheCommonRailcomponents(CP1,CP2,CP3,CRI)fromBoschandothermanufacturers

f CRI846HfortestingCommonRailinjectors(CRIsolenoidvalvecontrolledandPiezo,CRIN)fromBoschandothermanufacturers

f CRI/CRIN848HfortestingCommonRailinjectors(CRIsolenoidvalvecontrolledandPiezo,CRIN)fromBoschandothermanufacturers

f VPM844fortestingthesolenoidvalvecontrolleddistributorinjectionpumps(VP29/30/44)

f CAM847fortestingUnitInjectorandUnitPumpcomponents

Thetestequipmentandprogramssimulateallneces-saryoperatingstatesofnormalvehicleoperation.Duringtesting,allprocessstepsaredisplayedcontinu-ouslyonthemonitor.ThedatayouneedforthisistakenfromtheTestDataCD.

7

Test bench: EPS 815

EPS815–universalcomponenttestbenchFuture-proofandflexibledesign

f Observanceofthespecificationsofautomobilemanufacturers

f EfficientcomponentsofthelatestgenerationbothfromBoschaswellasfromothermanufacturerscanbetested

f Expansionpossiblewithdifferentretrofitkitsandspecialaccessoriessets:-MGT/KMA-VPM844/CRS845H/CRI846H/CAM847/CRI/CRIN848H-CP1/2/3/CRIN-andsystemsfromothermanufacturers

f Continuousfurtherdevelopmentofoptionalacces-sories

f Longservicelifeassubsequentbendingofthetestpipesishardlynecessary(themeasuringdevicecanbeadjustedonallthreelevels)

Userandenvironmentallyfriendlyf Throughoilvaporandoilmistreduction

Efficientworkf Outstandingtrue-runningcharacteristicsandspeed

stabilityensurehighreproducibility,speciallyduringtheinjectioncycle:-Directdrive-Highflywheelmass-Rotational-speedcontrolwithanextremelyshortspeedcontroltime-Positioncontrol

f Maintenance-freedriveelementwithhighefficiencyf Theweightcounterbalanceduringheightadjustmentof

themeasuringdevicemakesworkconsiderablyeasierf Fullyautomatictestsequence1inconjunctionwith

KMA802/822

1AppliestoBoschVPandCRcomponents.

ScopeofdeliveryTestbenchEPS815,selectorvalvewithflushingvalvefordistributorinjectiontest,hoselinesforselectorvalveandtestingoil,socketwrenchforcalibrationnozzleholder,T-barforflywheelmass,screwdriverset,connectionlinesforadditionalfuelStart-Stopsolenoidsandfortempera-turesensor,insulationboardsfortestbenchinstallation,drivecouplinginaccordancewithISOwithprotectiveguard,smallpartsset(banjounion,banjobolts,gaskets,etc.),technicaldocumentation

2Max.permissibleasymmetry(L:LorL:N)<20V

Designation Ordernumber

EPS815 0683815001400V;±10%2;50/60Hz

EPS815 0683815002200/220/230/240V;±10%2;50/60Hz

EPS815 0683815003440/460/480/500V;±10%2;50/60Hz

8

Measuring technology:MGT 812 / 824

Test equipment EPS 815

MGT–Measuringsystemwithmeasuringglasstech-nologyforconventionalDieselinjectionpumpsupto12cylindersWiththemechanicalfuelquantitymeasuringdeviceMGT824,afurther2x12measuringglasses(44mland260ml)canbeusedforaquicktest.Thetestbenchsatisfiesalltestrequirementsbecausethemeasuringglassholdercanbeswiveledandmovedtransversally.

Forlargerinjectionpumps,thereisalsotheoptionofreplacingthemeasuringglassholderinsertwith12measuringglasses,volume155mland600ml(specialaccessories).Aftereverytestprocedure,allvaluesarereadoffindividuallyfromthemeasuringglassesandenteredintherespectivetestrecord.

ScopeofdeliveryMGT812/824Measuringglassholderincl.measuringglasses,operat-ingunit(strokecountingmechanism)andadditionalwithMGT824:Transversedisplacement

DirektesAblesenderMesswertevondeneinzelnenMessgläsernDesignation Ordernumber

MGT812 0683812001

MGT824 0683824001

Specialaccessories

MeasuringglasslightingforMGT812(50Hz) 1687001393




Extensionset(doublefitting)onlyfor 1687001414MGT824,from12to24measuringglasseseachwith44mland260ml

MeasuringglassholderinsertonlyforMGT824, 1688005065with12measuringglasses155mland12measuringglasses600ml

Allvaluesarereadoffdirectlyfromthemeasuringglasses

9

Measuring technology:KMA 802 / 822


1Incl.operatingsystem


KMA802 0683802001

KMA822 0683822001

Specialaccessories

Standardcomputer1withoutkeyboard, 1687022958incl.CRsoftware

Computer1withoutkeyboard, availablesoonincl.CRandVPsoftware

Keyboard(country-specific) 16870223XX

HardcopyprinterPDR374incl.USB 1687001850connectingline

KMA–KontinuierlicheMengen-Analyse(continuousfueldeliveryanalysis)Thecomputer-basedmeasurementsystemforconven-tionalandnewDieselinjectionsystems.AbsolutelynecessaryfortestingmodernDieselinjectionsystemsistheelectronicfuelquantitymeasurement.Itguaran-teesahighreproducibilityofmeasuredvalues.

Efficientoperationf Shortsettingtimesthankstomeasurementdisplayon

themonitorf Clearlyarrangeddisplayofthemeasuredvaluesina

columnchartwithcoloredidentificationoftolerancetransgressions

f User-friendlysoftwareEPS945:Allimportantsettingscanbepreselectedandteststepscanbedefined

f AutomatedtestsequencethroughimportofspecifieddatafromtheTestDataCDandtheDieselESI[tronic]-W

ScopeofdeliveryKMA802/822Continuousfuelquantitymeasurement,displayunitwith19"TFTmonitorforassemblyontestbench(KMA802)orincl.trolleyforassemblybesidethetestbench(KMA822)

Electronicreadingofthemeasuredvalues

10

Product overview:EPS 708

1.BasictestbenchEPS708(incl.CRS845H)

3.Specialaccessorieskits

2.Retrofitkits

CP1/CP3 CPDelphi/Denso/Siemens

CRIN CRIDelphi/Denso

CRIPiezoBosch/Denso/Siemens

CRI/CRIN848HCRI846H

Foto folgt

Foto folgt

11

Test bench:EPS 708


EPS708 400V;±10%;50/60Hzwithintegratedcooling availablesoon

EPS708 200/220/230/240V;±10%;50/60Hzwithintegratedcooling availablesoon

EPS708 400V;±10%;50/60Hzwithoutintegratedcooling availablesoon

EPS708 200/220/230/240V;±10%;50/60Hzwithoutintegratedcooling availablesoon

Specialaccessories

Specialaccessorysetforcooling availablesoon

New!EPS708:Forward-lookingandefficientTheinjectionpressuresonwhichmodernCommon-RailDieselenginesrunhaverisenconstantlyoverthelastfewyears.2,000barisnowadaysalreadynormal–witharisingtendency.ThenewDieseltestbenchEPS708fromBoschspeciallyforCommonRailinjectionpumpsandinjectorsthereforeenablestestingwithupto2,200bar.Itsnewlydevelopedrailisdesignedforpressuresupto2,500bar,whichmeansthatthetestbenchispreparedforfuturedevelopmentsinDieseltechnology.

Preciseandcomfortable:f Electronicquantitymeasurementforcost-effective

testingofCommonRailcomponentsf Electronicsupplypressurecontrolforpumpandlube

oilsupplyf Simplepumpassemblywithoutclutchcover

Non-polluting:f Integratedcoolingsystemreduceswaterconsumption

intheworkshop(water-coolingavailableasanoption)

Safe:f Immediateengineshutdownifhoodisopenedf Hoodprotectsagainstlooseparts

Efficient:f Electronicmonitoringanddisplayofserviceintervals

(e.g.testoilchange)f Self-diagnosissystemindicatesnecessaryfilter

change

ScopeofdeliveryTestbench,monitor,mouse,computerunits,mainsconnectionlead,hydraulichoses,softwarepackage,protectivecover,CRS845H

ReadyforthefuturewiththenewCommonRailtestbenchEPS708

12

Mechanical pumps:Basis set for H / R / A / M-MW / P/ VE pumps

BaseretrofitkitBoschhasrearrangedconventionalDieseltechnologyforyou.Thankstothesystematicpump-basedstructure,duplicationofcomponentswasreducedconsiderably.Youonlybuywhatyoureallyneed,andsavemoneyatthesametime.

ThebasisofconventionalDieseltestequipmentisthebasisset.Thissetcontainsallpartsthatarealsousedfortheextensionkits.


Basisset 1687005018

Scopeofdelivery

Testnozzle-and-holderassembly 0681343009

Measuring,bracket11mmmeasuringmechanism 1682329038

Measuring,bracket13mmmeasuringmechanism 1682329080

Spacerfortestpressureline 1682386002

CouplinghalfconeØ17mm 1686430022



Accessorysetforracktravelmeasuringdevice 1687000053

Accessorysetforracktravelmeasuringdevice 1687000061withmanifold-pressurecompensatorondriveside

Dialgauge 1687233012

Angleplate 1688010129

Dialgaugeholder(tripod)for1687233015 1688130095

Dialgauge0.1mm,scaledivision,30mmmeasurementrange 1687233015

Racktravelmeasuringdevice 1688130130

Anglemeasuringdeviceforcontroller 1688130183

Accessorysetforcontrol-racktravelandpistonstrokemeasurement 1688130030

Magnetbase 1688130134

Fitting 1683457082

Fitting 1683457081


13

Mechanical pumps:H / R pumps


SpecialaccessoriessetforH/Rpumps 1687005023

Scopeofdelivery

Clampingset 1687001314

Flat-basebenchstand 1688030170

Couplingassembly 1685702075

Couplingassembly 1685702076

MeasuringpinHpump1000 1682012015

MeasuringpinHpump1 1682012004


Repair tools


Toolset,toolbox,equipped 0986614415

Scopeofdelivery

Tooltray,toolbox,empty 0986614417

Pullerforswivel-jointrollerbearings 0986612630

Anglebracketforrollertappets 0986612636

Adapterforcamshaftbearings 0986612646

Press-outmandrelforcylindricalrollerbearings 0986612648

Clampingfixture/driveassemblyforsumpandflatbedmounting 0986612649

Connectingflangefortestoilsupplyofthetestbench 0986612653

Press-intoolforcylindricalrollerbearings 0986612655


Mandrelforcylindricalrollerbearings 0986612660


Furtheraccessories

Testdeviceforcontrolevaluation 0986610101

Measurementcableforrack-travelsensor 0986610102

AdapterlinewithRE24,RE30 0986610104

AdapterlinewithRE30 0986610107

AdapterlinewithRE33 0986610124

Benchstandforin-linefuel-injectionpump 0986611248

Rollertappetholder 0986611298

Assemblydeviceforbarrel-and-valveassembly 0986611356

Combinedtoolholderforflangemounting 0986611358

Retainer 0986611441

Socketwrenchfordelivery-valveholder 0986611451

Ringwrench 0986611452

Socketwrenchforauxiliaryspringfor 0986611459diaphragmcontroller

Pullerforendcap 0986611668

Sleeveforlateralendcap 0986611676

Wrenchforcontrolsleeve 0986611738

Lockingdeviceforcontrollerflyweights 0986611746

Assemblydeviceforrollertappet 0986611993

Press-intoolsforrollerbearingson camshaftandbearinginpumphousing 0986612065

SpecialaccessoriessetfortestingBoschHandRpumps

14

Mechanical pumps:H pumps

Repair tools

Repairofelectronicallycontrolledin-linefuel-injectionpumps(EDC)ofsizesH,R,(M)

Repairofactuatormechanisms(REactuatormechanisms)ofelectroniccontrollersforthein-linefuel-injectionpumpsofsizesH,R,M



Scopeofdelivery


Settinggauge 0986612301

Tracinggauge 0986612308

Assemblygauge 0986612590

Guidepinforshort-circuitingring 0986612598

Retainingdevice 0986612601

Retainingdeviceprestrokeshaft,startofdelivery,rack-travelsensorshort-circuitingring 0986612620

Mountingsleeveforsealingringintheprestrokeshaftbearing 0986612639

Disassemblytoolforwedgebolt 0986612640

Mountingwrenchforthreadedsleeves 0986612643

Measuringdeviceforsolenoidarmaturestroke 0986612657



Coverplate(accessorypart) 0986612675

Coverforprestrokesolenoid 0986612676

Puller 0986618245


Furtheraccessories

Assemblywrenchforcamshaft 0986612071


Assemblysleeveforradialshaftseal 0986612085

Supportringforpumphousing 0986612106

Lockingpinforpumpplunger 0986612114

Toolkitforbottomendcap 0986612119

Pumpplungercaliper 0986612120

Forcingplateforcamshaftbearing 0986612134

Assemblymandrelforendcapsof 0986612156boreforholdinguptappet

Retainingdeviceforspeedpulse 0986612305generatorRE24,RE30

Springclampforcontrolrackreturnspring 0986612311

Removaldeviceforbarrel-and-valveassembly 0986612397


Socketwrenchfortappetholder 0986612489

Centeringmandrelforrollertappet 0986612492

Guidesleeveforrollerbearing 0986612493

Press-intoolforrollerbearing 0986612494

Removaldeviceforbearingcap 0986612505

MountingsleeveforO-ringonthedelivery-valveholder 0986612606

Pressuretester,constant-pressurevalves 0986612619

Retainingdevicefordriveflange 0986612694

Locatingpinfordriveflange 0986612697

Adapterforcouplingassembly 0986612710

Measuringdevice,axialclearancemeasuringdevice 0986612837

Directional-controlvalveforfuelpressuremeasurement 0986615111

15


Furtheraccessories

Testdeviceforrack-travelevaluation 0986610101

Measurementcableforrack-travelsensor 0986610102

AdapterlineforRE24,RE30 0986610104

Benchstand 0986611248

Removalhookforsealingrings 0986611292



Combinedtoolholderforflangemounting 0986611358

Retainer 0986611441



Socketwrenchforauxiliaryspring 0986611459

Pullerforendcaps 0986611668

Sleeveforlateralendcaps 0986611676

Wrenchforcontrolsleeves 0986611738



Assemblysleeve 0986612060

Spacerplateforbarrel-and-valveassembly 0986612061



Scopeofdelivery


Pullerforswivel-jointrollerbearings 0986612630

Anglebracketforrollertappets 0986612636

Adapterforcamshaftbearings 0986612646

Press-outmandrelforcylindricalrollerbearings 0986612648

Clampingfixture/driveassemblyforsumpandflatbedmounting 0986612649

Connectingflangefortestoilsupplyofthetestbench 0986612653



Mandrelforcylindricalrollerbearings 0986612660

Repair tools

Mechanical pumps:R pumps

Toolsetfortherepairofactuatormechanisms(REactuatormechanisms)ofelectroniccontrollersforthein-linefuel-injectionpumpsofsizesR,M

16

Mechanical pumps:R pumps

Repair tools


Furtheraccessoriescontinued

Supportringforcamshaft 0986612106

Removaldeviceforrollerbearing 0986612111

Lockingpinsforpumpplunger 0986612114

Toolkitforbottomendcaps 0986612119


Socketwrenchforcontrolrackslottednut 0986612129


Assemblymandrelforendcaps 0986612156

Retainingdeviceforspeedpulsegenerator 0986612305

Springclampforcontrolrackreturnspring 0986612311

Assemblysleeveforanti-erosioncapcirclip 0986612325




Centeringmandrelforrollertappet 0986612492

Guidesleeveforrollerbearing 0986612493


Assemblydeviceforelementseal 0986612495


AssemblysleeveforO-ringondelivery-valve 0986612606holder

Retainingdevicefordriveflanges 0986612694

Axialclearancemeasuringdevice 0986612837

Directional-controlvalveforfuelpressure 0986615111



Scopeofdelivery




Assemblygauge 0986612590


Retainingdevice 0986612601

Retainingdeviceprestrokeshaft,startofdelivery,rack-travelsensorshort-circuitingring 0986612620

Mountingsleeveforsealingringintheprestrokeshaftbearing 0986612639

Disassemblytoolforwedgebolt 0986612640

Mountingwrenchforthreadedsleeves 0986612643

Measuringdeviceforsolenoidarmaturestroke 0986612657



Coverplate(accessorypart) 0986612675

Coverforprestrokesolenoid 0986612676

Puller 0986618245


Furtheraccessories

Press-intoolforrollerbearingon 0986612065camshaftandpumphousingbearing

Assemblywrenchforclutchdogs 0986612071



Toolsetforrepairofelectronicallycontrolledin-linefuel-injectionpumps(EDC)ofsizesR,(M)

17

Mechanical pumps:A pumps

Specialaccessoriesset fortestingBoschApumps



SpecialaccessoriessetforApumps 1687005019

Scopeofdelivery

Benchstandradius45mm 1688030147

ClampingflangeØ92mmand68mm 1685720017

ReductionringØ72mm 1680103007



Prestrokemeasuringdevice 1688130041

Testpressureline 1680750014

18

Mechanical pumps:A pumps

Repair tools

Repairofin-linefuel-injectionpumpsofthemodelseriesPE(S)..A..D/S1000,-/S2000,-/3000with-outcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice

Repairofin-linefuel-injectionpumpsofthemodelseriesPE(S)..A..D/S1000,-/S2000,-/3000with-outcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice


RepairtoolsforApumps(I)

Toolset,toolboard,equipped 0986614150

Scopeofdelivery

Tooltray,toolboard,empty 0986614152



Measuringdeviceforcamshaft 0986611092longitudinalclearance

Measuringblockforcamshaft 0986611139

Wrenchforcamshafts 0986611211

Tappetholder 0986611227


Puller 0986611246


Handheldmillingcutterforelementseats 0986611324


Reamerforcontrolrackguidebushes 0986611478

Wrenchset,forkwrenchset 0986612247

Mandrelforbottomendcap 0986612357

Measuringdeviceforcamshaft 09866112821

longitudinalclearance


RepairtoolsforApumps(II)


Scopeofdelivery


Puller(pressurevalvelifter) 0986611100

Powerscrewdriverforcontrolrackstopsleeve 0986611214

Puller(pressurevalvelifter) 0986611402

Tappetholderforfast-runningpumps 0986611471

Adapterfordialgaugerest 0986611616


Sleeveforcamshaftbearing 0986612137

Toolkitforbottomblankingplug 0986612139


1Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.

19

Mechanical pumps:M-MW pumps

Specialaccessoriesset fortestingBoschM-MW/RWpumps


SpecialaccessoriessetforM-MWpumps 1687005020

Scopeofdelivery


Trestle 1688030161


PrestrokemeasuringdeviceforMpump 0681440017

PrestrokemeasuringdeviceforMWpump 1688130135

CouplinghalfforDBTyp190 1686432022

CouplinghalfforDBTyp191 1685720208


Connectionset 1687010083



AccessorysetforracktravelmeasuringdeviceforMpump 1688130042


20

Mechanical pumps:M-MW pumps

Repair tools

Repairofin-linefuel-injectionpumpsofmodelseriesPE(S)..M..withandwithoutport-closingsensorsystem(FBGsystem),withoutcontroller,atmospheric-pressure-dependentfull-loadstop(ADA)andtimingdevice

Repairofin-linefuel-injectionpumpsofmodelseriesPE(S)..MW..S1(8mmstroke)..S100(10mmstroke)and..S1500,withoutcontroller,charge-pressure-dependentfull-loadstop(LDA)andtimingdevice


RepairtoolsforMpumps


Scopeofdelivery



Reamerforcontrolrackguidebush 0986611472



Press-intoolforcamshaftbearing 0986611635


Stampingtoolforcontrolrackscrewcap 0986612241

Socketwrenchforarmatureonfull-loadscrew 0986612599



Measuringblockforcamshaftprojection 09866111391

Wrenchforcamshaft 09866112111


Puller 09866112461


Clampingdeviceforcouplingassembly 09866120561

Settingdeviceforcontrollever 09866126001


RepairtoolsforMW/RWpumps


Scopeofdelivery


Puller 0986611246


RepairtoolsforMW/RWpumps:

Scopeofdeliverycontinued



Separatingtubeforfuelgallery 0986611660

Separatingtubeforfuelgallery 0986611663

Assemblysleeveforcamshaftinneedlebearing 0986611666

Assemblysleeveforcamshaftinneedlebearing 0986611667


Plateforpumphousingandbarrel-and-valve 0986611677assembly

Press-intoolforneedlebearing 0986611679

Press-intoolfordeepgrooveballbearing 0986611680

Settingdeviceforcontrolsleeve 0986611683

Socketwrenchforlocknut 0986611695

Socketwrenchforauxiliaryidle-speedspring 0986611696


Measuringdeviceforpinprojection 0986611736

Assemblymandrelforcompressionspring 0986611745


Puller 0986611854

Mandrelforspacerrings 0986612146

Assemblysleeveforlockingring 0986612147

Sleeveforshaftseal 0986612148



Adapter 09866112751


21

Mechanical pumps:P pumps

Test equipment EPS 815 Repair tools

ToolsetforPpumps(I) ToolsetforPpumps(II)

ToolsetforPpumps(III) ToolsetforPpumps(IV)



RepairtoolsforPpumps(I)


Scopeofdelivery





Assemblywrenchforcamshaftclutchdogs 0986611084





Puller 09866112461



Socketwrenchforthreadedsleeves 0986611398





Toolkitforlockingringonbaffleplate 0986611627

Socketwrenchforcontrolrackslottednut 0986612129




SpecialaccessoriessetforPpumps 1687005021

Scopeofdelivery

ClampingflangeØ95mm 1685720060



Flat-basebenchstand 1688030141

Trestle 1688030184






Fitting 1683457082

Fitting 1683457084




Collarnutfor1688130130 1683315022

Couplingassembly,zerobacklash 1686401024

Couplingassembly,zerobacklash 1685702073

Guardring 1685510176

Clampingflangeaccessoryset 1687000065

22

Mechanical pumps:P pumpsRepair tools


RepairtoolsforPpumps(II)


Scopeofdelivery


Removaldeviceforflywheels 0986611374

Retainer 0986611441




Wrenchforcontrolsleeve 0986611738

Mandrel(5.8mm)forpumpplunger 0986612086

Mandrel(8.5mm)forpumpplunger 0986612087






RepairtoolsforPpumps(III)


Scopeofdelivery


Sleeveforlateralendcaps 0986611676

Assemblysleeveforrollerbearing 0986612060

Spacerplatesforelementassembles 0986612061


Press-intoolforrollerbearing 0986612065camshaftandpumphousingbearing




Assemblywrenchforcamshaft 09866120711

Removaldevicefordriveflange 0986612079


Supportringforpumphousing 0986612106

Removaldeviceforswivel-jointrollerbearing 0986612107

Lockingpinsforpumpplunger 0986612114


Assemblymandrel 0986612156

Mandrelforendcap 09866120701

Removaldeviceforrollerbearing 09866121111


RepairtoolsforPpumps(IV)


Scopeofdelivery




Compensatingringforinjectionpumpdrivetrain 0986612234

Mandrelforcamshaft 0986612246

Assemblysleeveforanti-erosioncapcirclip 0986612325

Sleeveforcamshaft 0986612354

Assemblymandrelforbearingouterrace 0986612355



Mandrelforlockingringandtappetroller 0986612492

Guidesleeveforcamshaft 0986612493


Assemblydeviceforelementseal 0986612495

Removaldeviceforanti-erosioncaps 0986612498


AssemblysleeveforO-ringon delivery-valveholder 0986612606

23

Mechanical pumps:VE pumps

SpecialaccessoriessetfortestingBoschVEpumps


SpecialaccessoriessetforVEpumps 1687005022

Scopeofdelivery


InjectiontimingtesterEP/VA..C.. 1688130121

InjectiontimingtesterEP/VE.. 1688130227


SupportdeviceKDEP1140 0986611876








Banjobolt 1683456000


Flushingvalve 1687010126


24


RepairtoolsforVEpumps(II)


Scopeofdelivery



Mandrelfordriveshaft 0986611912

Adjustmentplatefortimingdeviceposition 0986611913

Sleeveformanifold-pressure 0986611922compensatorstrokew

Shiftingsquare 0986611945

Setfordriveshaftbearingbush(17mm) 0986611946

Setfordriveshaftbearingbush(20mm) 0986611953

Mandrelforcouplinghalf 0986611959

Screwforspeedcontrollever 0986611966

Springclampforshiftingpoint 0986611969

Settingwrenchforcontrolleraxis 0986611971

Mandrelforendcap 0986611973

Twistdrillbitforballsealingbore 0986611974

Mandrelforspringretainer 0986611975

Leadsealingdeviceforsyntheticseals 0986611976

Drillbushforlateralthreadedbore 0986612487

Assemblyplateforslidingbolt 0986612585

Socketwrenchfortriangularscrew 0986612605

Stopscrewforpotentiometervoltageand 0986612690deliveryquantity


Removalhookforsealingringsandtappetsprings 09866112921



RepairtoolsforVEpumps(I)


Scopeofdelivery


Pullerforclampingsleeve 0986611562

Maletriangularwrenchforplugscrew 0986611750

Pinsocketwrenchforcontrollershaft 0986611751

Spacerforstart-quantityposition 0986611753

Socketwrenchforpressure-controlvalve 0986611757

Socketwrenchfortriangularshoulderscrew 0986611758

Measuringdevice 0986611759

Press-intoolfordeliveryvalve 0986611766

Press-intoolforclampingsleeve 0986611769

Assemblywrenchforsettingshaft 0986611778

Assemblymandrelforeccentricring 0986611780

Protectivesleeveforrollerring 0986611790

Assemblyshellforimpeller 0986611791

Clampingdevicefordiaphragmslidingbolt 0986611792

Alignmentpinforalignment 0986611795

Pullerforbearingbush 0986611796

Measuringsleeve 0986611799

Stampingtoolforcontrollever 0986611803

Pullerforradialshaftseal(17mm) 0986611817

Pullerforradialshaftseal(20mm) 0986611821

Dialgaugeholderforlocatingcollar 0986611848

Spacerforstoplever 0986611853

Toolsetforbronzebearingbush 0986611859

MeasuringdeviceforMSdimension 0986611914

Dialgaugeholderforlocatingcollar 09866119051Notincludedinthetoolboardequipment. Acorrespondingpositionhasbeenreservedontheboard.

Repair tools

Mechanical pumps:VE pumps

Toolsetforrepairofmechanicallycontrolleddistributorinjectionpumps(VE)

25

Mechanical pumps: EDC-VE

TestdeviceEDC-VEEPS865TheEPS865canbeusedatthecomponenttestbenchtotestelectronicallycontrolleddistributorinjectionpumps(EDC-VE).Incombinationwiththeballastunit,itisalsopossibletotestEDC-VEswithahalf-differentialshort-circuitringtravelsensor.

TestdeviceEDC-VE:EPS865TheuseofthisaccessorydeviceincreasesthenumberoffunctionsoftheinjectioncomponenttestbenchEPS815


EPS865–testdeviceEDC-VE 0684200615

Specialaccessories

EPS910–activationunitwithhalf-differential 1687022281short-circuitringtravelsensorforEPS865

26 1Transformerconversionkitrequireduptoproductiondata07/2005.Subjecttochangesandprogramchanges.

Solenoid valve controlled distributor pumps:VP 29/30/44

VPM844RetrofitkitfortestingandprogrammingsolenoidvalvecontrolledBoschdistributorpumpsThebasisforBoschcomponenttestingistheinjectioncomponenttestbenchEPS815plusKMAmeasurementtechnology.OnlytheuseoftheVPM844retrofitkitcanguaranteepumptestinginaccordancewithmanufactur-er'sspecifications.

AutomaticprogrammingwithVPM844f Automatedtestsequencef Alladjustingtaskscarriedoutthroughcontrolunit

programmingf Exactpowersupplybymeansofprecisionstabilizerf CalibrationandprogrammingbyPC

ScopeofdeliveryVPM844Specialconnectingcables,clamp-onsensors,flanges,connectionunit,speedsensor,precisionvoltagestabi-lizer,varioussmallparts


RetrofitkitVPM844forsolenoidvalvecontrolleddistributorpumps29/30/44 availablesoonImportant:CoolanttemperaturefortestsofVP29/30/44permissibleuptomaximum17°C.Additionalmeasuresmaybenecessaryonsiteifthetemperatureisexceeded

Accessories

ComputerunitWIN2000,VP44multilingual,withoutkeyboard availablesoonNote:IfWIN2000,PC1687022958isalreadypresent,onlyordertheVP-Mretrofitkit

RetrofitkitVP-MforconversionofCR(PC)toVP44(PC) availablesoon

Transformerconversionkit400-500VforEPS8151 1687001800

Transformerconversionkit200-240VforEPS8151 1687001801

TestpressurelineL=350mm(Ford/RoverVP29/30) 1680750100

TestpressurelineL=450mm(Audi/BMW/Ford/Nissan/OpelVP44) 1680750101

TestpressurelineL=845mm(Cummins/JohnDeere/MAN/Nissan/VMMotori/VolvoVP44) 1680750102

TestpressurelineL=450mm(OpelVP29/SISU,PerkinsVP30) 1680750103

AdapterlinePSG2(pumpcontrolunitmodel2onlyVP44) 1684465498

CalibrationnozzleholdercombinationmodelIXPassengercar/commercialvehicle(d=0.5),6unitsrecommended 1688901116

CalibrationnozzleholdercombinationmodelXPassengercar(d=0.4),6unitsrecommended(onlyVP44) 1688901118

CalibrationnozzleholdercombinationmodelXCommercialvehicle(d=0.5),6unitsrecommended(onlyVP44) 1688901119

BenchstandAudi,2unitsnecessary(onlyVP44) 1688030186

Heatexchanger(2,500bar) availablesoon

Updatesetforoldheatexchanger1687010130(1,800bar) availablesoonforcustomerswhouseretrofitkitCRS845H(2,500bar)

Cableclipset 1680190018

SpecifieddataonCDTestDataforCRinjectors(passengercar/commercialvehicle)andCR/VP-Mpumps 1687370270Note:UpdatesubscriptionviaESI[tronic]ServiceLine


RetrofitkitVPM844FortestingVP29/30/44

27

Solenoid valve controlled distributor pumps: VP 29/30/44

Toolsetforrepairofelectronicallycontrolleddistributorinjectionpumps(VR)


RepairtoolsVP29/30/44


Scopeofdelivery


Strikingtoolfordrivepinion 0986612252

Assemblydeviceforlockingring 0986612255

Assemblymandrelforvane-typesupplypump 0986612448

Press-intoolforflangeshaftseal 0986612846


Dynamometerforpress-inforce 0986612459

Pullerforshaftseal 0986612465

Press-intool 0986612503

Assemblymandrelforhigh-pressuresealingring 0986612808

Socketwrenchforoverflowvalve 0986612809

Sleevefordriveshaft 0986612810

Mandrelforcouplingassembly 0986612812

DisassemblytoolforPCBtrackfilm 0986612813

Assemblydevicefordistributorbody 0986612816

Assemblydevicefortimingdeviceplunger 0986612817

Press-onplateforangle-of-rotationsensorfilm 0986612818

Powerscrewdriverforclampingnut 0986612819

Boltforcamring 0986612822

Pullerfordeepgrooveballbearing 0986612823

Press-offdevicefordiaphragm 0986612829

Testdevicefordriveshaftposition 0986614046



Repair tools

28

Common Rail System:Basis set for CR components (CP/CRI)

RetrofitkitCRS845HBasisfortestingCommonRailcomponents

f Software-controlledtestf Returnflowpressurecontrolbyregulatingvalvef Adaptationandfixturesforvariouscomponentswith

correspondingspecialaccessoriesf High-pressurerailthatfunctionsasapressure

accumulator,includingpressuresensorandintegratedcontroller.

f Distributorforseparationofthevolumeflowbeforecoolingandvolumemeasurement

TheretrofitkitCRS845HenablesreliabletestingofDieselcomponentsuptoapressureof2,500bar.Thecorrespondingspecialaccessoriessetsareavailablefortestingvarioushigh-pressurepumps.

ScopeofdeliveryCRS845HSplashprotection,controlunit,testrail2,500bar,variousadaptersandconnectinglines,regulatingvalve,varioussmallparts



RetrofitkitCRS845HforCommonRailcomponents availablesoon

Specialaccessories

Updatesetto1,800barrequiredforexistingCRS845withmanufacturingdatebefore05/2006 1687001612

UpdatesetCRS845HrequiredifCRS845(1,800bar)1687001845isalreadypresentandistobeupdatedto2,500barCRS845(1,800bar)=>CRS845H(2,500bar) availablesoon

CP1/CP1Hpumpset availablesoon

CP2pumpset(lubeoilsupplyrequired) availablesoon

CP3pumpset(lubeoilsupplyisrequiredforCP3.3/3.4) 1687010182

CPthird-partypumpset(Delphi/Denso/Siemens)Successorsetfor1687010161/162/166 1687010183

Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)

29

Common Rail System:CP1/CP1H

ScopeofdeliveryofspecialaccessoriessetCP1Driveflange,cone20CP1,DriveflangeOldhamCP1,ClampingflangeCP1,ConnectionsetCP1pumpsDC


RepairtoolsCP1/CP1H


Scopeofdelivery


Pullerforradialshaftseal 0986611821

Pullerforpressure-controlvalve 0986612062

Press-intoolforlow-pressureconnection 0986612200



Pullerforbarrel-and-valveassembly 0986612397

Dummyplugforhousingbore 0986612413

Partssetforshaftseal 0986612422

Adjustingscrewforcylinder-headcover 0986612501


Assemblysleeveforshaft 0986612779

AssemblysleeveforO-ring 0986612787

Spacertube 0986612801

Supportflange 0986612806

Pullerforflange 0986612820

Assemblysleeveforconeshaft 0986612884


Assemblymandrelforgearpump 0986611665

Assemblymandrelforgearpump 0986611675

Press-intoolforlow-pressureconnector 0986612904

SpecialaccessoriessetCP1permitstestingofCommonRailhigh-pressurepumpsofthefirstgeneration.

Repair toolsTest equipment EPS 815 / EPS 708

ScopeofdeliveryofspecialaccessoriessetCP1/CP3Driveflange,cone20CP1,driveflangeOldhamCP1,clampingflangeCP1,connectionsetCP1pumpsDC,driveflangecone25CP3,M14x1.5,clampingflangeCP3,pressurehoseforconnectionofvolumeflowmea-surement,fitting,O-ring,8x2,5,retainingplate,driveflangecone25,M18x1.5,driveflangeCP3Oldham,ringfitting,Tfitting,hoseclamp,adapter1xCP3,pressuregauge0…600KPa,pressuregauge-100…250KPa,partssetthrottle,meteringunitZME0928B00561for1L/H,softwarepackage,CD-ROM,hoselineNW12.5AD15length600mm,unionnutM22x1.5x17,cuttingring,installationinstructions,operatinginstructions,varioussmallparts

RepairofCommonRailhigh-pressurepumpsofthemodelseriesCP1andCP1H

Installationandremovaltoolsonthenextpage


SpecialaccessoriessetCP1 availablesoonCanbeusedonEPS815(canalsobeusedforEPS708,butisnotspeciallyrecommendedfortheEPS708,aspartsaredeliveredthatarenotrequiredontheEPS708)

SpecialaccessoriessetCP1/CP3 availablesoonCanonlybeusedspecificallyonEPS708(theCP1andCP3setscopeofdeliveryhasbeenadaptedandgroupedfortheEPS708)

High-pressurehose2,500bar1,000mm availablesoon


30

Common Rail System:CP2

ScopeofdeliveryCP2Throttle,banjounionforD=16,AD15,hoselineNW12.5,AD15,L=1100,M14x1.5-A15,M14x1.5,T-threadedconnectionAD15-10-15,swivelingscrew-fittingAD15-M18x1.5,pressuregauge2.5MPa,steelpipeAD15,hoselineNW8AD10,L=1350,screwconnection,speedsensoradapterline,adapterlineforDMV,connectinglinetoCP2,pressurehoseID8,PVChose,printedcircuitboardequipped,single-stageboxfilter,plugscrewM18x1.5,temperaturesensor,clampingflange,O-ring12.5x2.5,bracket,flatsealingringA18x22,intakelineretrofitkit,CD-ROM,softwarepackage,installationinstructions,operatinginstructions,varioussmallparts

WithitsCP2CommonRailpump,Boschhasaspecialcommercialvehicleapplicationinitsrange.ItiscurrentlyusedforMitsubishiandRVI.

ThespecialaccessoriessetCP2permitstestingofthesecommercialvehicleCommonRailpumps.


RepairtoolsCP2





Clampblock 0986611072

Toolkitforbottomblankingplug 0986612139

Assemblydevicefordrivegear 0986612857


Pullerfordrivebearingcap 0986612859

Pullerforbarrel-and-valveassembly 0986612860

Assemblysleeveforupperelementsealingring 0986612861

Assemblysleeveforlowerelementsealingring 0986612862

Supportringforshaftseal 0986612863

Assemblymandrelforshaftseal 0986612864

Press-intoolforbarrel-and-valveassembly 0986612865

Guidepinfordrivebearingcap 0986612866

Guidepinforhousingassembly 0986612867

Assemblydeviceforbearingcap/housing 0986612868

Assemblymandrelforbottomblankingplug 0986612869

Repair toolsTest equipment EPS 815


Lockingdeviceforcrankshaft 0986612741

Spacerforbeltpulley 0986612744

Removal and installation tools


SpecialaccessoriessetCP2 availablesoon

High-pressurehose2,500bar1,000mmforCP2testing,twohosesarenecessary availablesoon


31

Common Rail System:CP3

NewopportunitiesfortheDieselworkshopPowerful,modernCommonRailSystemsaremakinganincreasingimpactonthemarket.Thelatestgenerationofhigh-pressurepumpsisdeployedhere,thevolume-controlledCP3.

ThespecialaccessoriessetCP3fromBoschmakesprofessionaldiagnosticsintheworkshopandtherepairofthelatestDieselSystemspossible.Forsophisticatedcomponentrepair,theDieselspecialistsalsohaveBoschknow-howattheirdisposal.

Test equipment EPS 815 / EPS 708 Repair tools


RepairtoolsCP3flange


Scopeofdelivery


Guidesleeveforpress-intool 0986612907

Supportforpress-intool 0986613114

Supportforpre-pressing/pressingin 0986613142housingbush

Downholderforpre-pressing/pressingin 0986612849housingbush

Supportforholder 0986613141

Screwclamp 0986612414

Rail 0986613148

Plungerforhousingbush 0986613126





Press-intoolforhousingbush 0986613137

Axialmeasuringdeviceformeasuring 0986610281axialclearance

Axialmeasuringdeviceformeasuring 0986610282axialclearance

Clampblockformeasuringaxialclearance 0986611096

Adapterformeasuringaxialclearance 0986612835

Sleeveforextendingthebell 0986613128

Fastening 0986613113

Screwforguidepiece 0986613399

Scopeofdeliverycontinuedonnextpage

ScopeofdeliveryCP3Driveflange,cone25CP3,M14x1.5,clampingflangeCP3,fitting,O-ring,8x2.5,retainingplate,driveflange,cone25,M18x1.5,driveflangeCP3Oldham,banjounion,T-adapter,hoseclip,adapter1xCP3,pressuregauge0…600KPa,pressuregauge-100…250KPa,throt-tlepartsset,meteringunitZME0928B00561for1L/H,softwarepackage,CD-ROM,hoselineNW12.5AD15,length600mm,capnutM22x1.5x17,cuttingring,installationinstructions,operatinginstructions,varioussmallparts


SpecialaccessoriessetCP3 1687010182CanbeusedonEPS815(canalsobeusedforEPS708,butisnotspeciallyrecommendedfortheEPS708,aspartsaredeliveredthatarenotrequiredontheEPS708)

SpecialaccessoriessetCP1/CP3 availablesoonCanonlybeusedspecificallyonEPS708(theCP1andCP3setscopeofdeliveryhasbeenadaptedandgroupedfortheEPS708)

Furtherspecialaccessories:


UpdatesetCP3.4returnlineconnection1 1687016061

1CP3.4returnlineconnection,includedasof09/2009inthescopeofdeliveryoftheCP3


32

Common Rail System:CP3Repair tools


RepairtoolsCP3flange:Scopeofdeliverycontinued

Studbolt 0986612992

Studbolt 0986612993

Studbolt 0986612994

Colletforremovinghousingbush 0986613129




Testadapterforleaktestof 0986612887outershaftseal


AdditionalrepairtoolsCP3

Loadsensorforshaftseals,bushes,etc. 0986612878

Forcetransducerforpressures 0986612997

Pullerforshaftseals 0986612465


RepairtoolsforCP3housing


Scopeofdelivery


Washerforflangebush 0986613328

Plungerforflangebush 0986613327


Wrenchsocket,TorxT50IP 0986613145

Washerfordisassemblyofthrustrings 0986613374

Guidepinfordisassemblyofthrustrings 0986613375

Nutfordisassemblyofthrustrings 0986613376

Washerforcalkingthrustrings 0986613377

Washerforcalkingthrustrings 0986613378

Sleeveforcalkingthrustrings 0986613381



Guidesleeveforpressinginflangebushes 0986613362





Supportforpressinginflangebushes 0986613359



AssemblysleeveforO-ringof 0986611706cascadeoverflowvalve




AssemblysleeveforO-ringofmeteringunit 0986611815

Assemblysleeveforoverflowvalve 0986613152

AssemblysleeveforO-ringofmeteringunit 0986611851


Press-intoolforinnerflangeshaftseal 0986612841

Stampingtoolforeliminating 0986613371distortionintheflange



RepairtoolsforCP3housing:Scopeofdeliverycontinued









Press-intool 0986612503

Rotarybuttonforpumpshaft 0986613160

Socketwrenchforlow-pressureconnections 0986611489

Socketwrenchforlow-pressureconnections 0986612991




Supportforflangebush 0986613355



Plungerforwasher 0986613358

Fastenerforflangebush 0986613363

Screwforguidepiece 0986613399

Pistonringforcalkingthe 0986612854flangethrustring






Disassemblytoolforremoving 0986613385theflangethrustring


Plungerforguidingthe 0986613368press-intoolforflangebush



Washerforcalkingthefrictionwasher 0986613384

Supportforaligningtheloadsensor 0986613386



33

TestequipmentforCommonRailcomponentsfromothermanufacturersWithitscomponenttestbenchesEPS815andEPS708,BoschoffersDieselspecialistsanextensive,completesolution,whichalsopermitstestingofCommonRailpumpsandinjectorsfromothermanufacturers.Forthat,thetestequipmentrangehasbeenextendedbyfurtheraccessorysets.

SpecialaccessoriessetCRpumpsDelphi/Denso/SiemensThisspecialaccessoriessetenablestestingofCommonRailhigh-pressurepumpsfromthemanufacturersDelphi/Denso/SiemensontheEPS815.ArequirementistheretrofitkitCRS845(1,800bar)orCRS845H(2,500bar).


SpecialaccessoriessetCRpumpsDelphi/Denso/Siemens 1687010183



Updatesetforexistingspecialaccessoriessetsforpumpsofothermanufacturers1687010161,1687010162,1687010166 1687010184

Common Rail System:CP from Delphi / Denso / Siemens

New:InadditiontoourowntestvaluesCD"TestData",testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net

CommonRail–thefutureoftheDieselengineAsearlyas1997,thefirstDieselvehicleserieswasfittedwithaCommonRailSystem.Sincethen,thetriumphalprogressionofthistechnologyisunstoppable.InthefieldofDieselfuelinjection,Boschistheworldwideleadingpartneroftheautomobileindustry,withhighmarketsharesinvehicleinitialequipment.Inthemeantime,systemsfromothersuppliers,e.g.Delphi,DensoandConti/Siemens,arealsobeingusedbyvariousvehiclemanufacturers.

ThesecomponentscanbetestedusingthespecialaccessoriessetCPDelphi/Denso/Siemens.

Test equipment EPS 815 / EPS 708


34

Common Rail Syste:CRI1 from Bosch and basis set for CR injectors

RetrofitkitCRI846Hforpassengercars,six-wayclamping/forcommercialvehicles,two-wayclamping,includingpassengercarsspecialaccessoriessetfortestingCommonRailinjectors

f Upto6passengercarinjectors(1stand2ndgenera-tion)canbefixturedforonetestsequence

f Highmeasurementaccuracyandtightmanufactur-ingtolerancesforfuturereclassificationofinjectorsafterrepair,aswellastestingofinjectorswithIMA2

technology

ScopeofdeliveryCRI846HHigh-pressurepumpCP3,distributorrail,injectionchambersforCRI,electroniccontrolunit(alreadypreparedforUI/UP)withfixturedeviceforupto6pas-sengercarinjectors,setofelectricalconnectingcablesandtestpressurelines,TestDataCDwithcurrenttestvalues.


1Solenoidvalvecontrolledinjectors

2Injectordeliverycompensation



RetrofitkitCRI846Hincl.specialaccessoriessetforCommonRailinjectorsonpassengercars(CRS845required) availablesoonFortestingBoschsolenoid-valveinjectorsonpassengercars(100%)andbasesetforpiezo,3rd-partyandcommercialvehicleinjectors.Priortocommissioningofthetestkit,calibrationoftherailpressuresensorattheEPS815isnecessary

Specialaccessories

Updatesetswiveldevice, 1688120174requiredforexistingCRI846withmanufacturingdatebefore06/2006(foradaptationofCommonRailinjectors).Asofdeliverydate06/2006,theswiveldeviceisincludedintheCRI846

UpdatesetCRI846H, availablesoonrequiredifCRI846(1,800bar)1687001846isalreadypresentandistobeupdatedto2,500barCRI846(1,800bar)=>CRI846H(2,500bar)

High-pressurehose250Mpa1000mm 1687016064

Adapter,requiredifasetcombinationCRS845(1,800bar) availablesoonandCRI846H(2,500bar)isapplied.Limitsthesystemto1,800bar

CRINtestset availablesoonForBoschcommercialvehicleinjectors.ForCRINclampingdevice,1xCRINset1687001XXXisrequired.FortwoCRINclampingdevices,2xCRINsets1687001XXXand1xadapterline1684463711arerequired

CRIDelphi/Densoforpassengercarinjectors 1687010186

CRIPiezofortestingpiezoinjectorsfromBosch,SiemensandDenso availablesoon

35

Common Rail System: CRI / CRIN1 from Bosch and basis set for CR injectors


RetrofitkitCRI/CRIN848Hforpassengercars,six-wayclamping/forcommercialvehicles,four-wayclampingDesignedforallCommonRailinjectors.ThenewclamppermitstestingofBoschCRI/CRINandCRIsfromothermanufacturers.CRINsfromothermanufacturerscanbetestedinfuture.Theexclusiveadapterandquick-actionlockingmechanismensurerapidoperationalreadiness.TheretrofitkitisperfectlydesignedforefficientDieselcomponenttestingofinjectorsinpassengercarsandcommercialvehicles.

f CRI/CRIN848H:AlternativetotheCRI846Hf CanbeupgradedtoCRI/CRIN848Hforcurrent

CRI846andfutureCRI846Hcustomersf Flexible:ModularconceptfortheEPS815and

EPS708

ScopeofdeliveryCRI/CRIN848HHigh-pressurepumpCP3,distributorrail,universalinjec-tionchamberforCRIandCRIN,hoselineHD250Mpa,electroniccontrolunit(alreadypreparedforUI/UP)withclampingfixtureforuptosixpassengercarinjectorsanduptofourcommercialvehicleinjectors,setwithelectricalconnectioncableandtestpressurelines,CDTestDatawithcurrenttestsetpointvalues

TestinginjectorfromBoschandothermanufacturersquicklyandtidilyFortesting:

f 4commercialvehicleinjectorsf 6passengercarinjectors




RetrofitkitCRI/CRIN848H availablesoon

Specialaccessories

17Adaptersetsand35coverplates availablesoon

UpdatesetforcustomerswithCRI846orCRI846H availablesoon

Highpressurehose250Mpa1,000mm(forEPS815:seeproductoffersheetpage58-item6)(forEPS708:seeproductoffersheetpage62-item3) availablesoon

Highpressurehose250Mpa700mm,onlynecessaryforEPS708(forEPS708:seeproductoffersheetpage62-item3) availablesoon

Delphi/DensoCRIforpassengercarinjectors 1687010186

PiezoCRIfortestingpiezoinjectorsfromBosch,SiemensandDenso availablesoon

36

Common Rail System:CRIN1 from Bosch (for use with CRI 846 H)

ThespecialaccessoriessetCRINpermitstestingofcommercialvehiclesinjectorsof1stand2ndgeneration(withoutHEX-NIMA).ApreconditionfortheuseofthespecialaccessoriessetCRINisavailabilityofretrofitkitCRI846orCRI846H.

ScopeofdeliveryCRIN3assemblyframeswithhigh-pressureconnection,clampingpieces,injectionchamberwithadaptersleeves,injectorbackflowlineconnectionset,electricconnectioncableandCDTestDatawithcurrenttestvalues


CRINspecialaccessoriessetforBosch availablesooncommercialvehicleinjectorsof1stand2ndgeneration.Includes1687016060and1687016062Note:CRI846orCRI846Hrequired.IfexistingCRINset1687001599isused,usecorrespondingextensionsets(1687016060and1687016062)

SpecialaccessoriesCRINADDON–adapterlinefor 1684463711simultaneoustestingof2CRINs


UpdatesetsforexistingCRINset1687001599Updateset:IncludesextendedreturnlineforfutureCRINwithlargerreturnvolume 1687016060

Updateset:Includesnewclampingelements 1687016062forthelatestCRINapplications




37

Level1–assemblyfixtureAssemblyfixturefornozzlesornozzle-retainingnutsofCommonRailandUIinjectors.


Assemblyfixtureforusewith0986613650 0986613600

CRI/CRINset1,carryingcaseNote:Thefoaminsertsarealreadypreparedtofittoolsoflevel1. 0986613650

AccessorysetforCRINinjectors(spaceavailableinthecarryingcase0986613650) 0986613699

Level2–CRI/CRINset1,carryingcaseCarryingcasecontainstoolsforreplacinghigh-pressuresealingringontheCRI.Assemblyfixture0986613600forusewithtoolset0986613650forreplacementofthehigh-pressuresealingring.ExtensionforCRINinjec-torwith0986613699

Repair tools CRI / CRIN / UI

Common Rail System:CRI / CRIN1 from Bosch


AssemblyfixturefornozzleandretainingnutreplacementCRI/CRIN 0986610130

AssemblysetforO-ringassemblyCRI/CRIN 0986612930

Alternative

AssemblyfixturefornozzleandretainingnutreplacementUIandbaseassemblyfixtureforCRI/CRIN(accessoryset0986613500necessary) 0986613400

AccessorysetforbaseassemblyfixturenecessaryforCRI/CRIN 0986613500

Removal and installation tools CRI / CRIN


Rotatingdeviceforinjector 0986611481

PullerforCRI 0986611499

Strikingtoolforinjector(CR) 0986612727

Cleaningsetforcompressedairadapter 0986612729

Sealingboltforcombustionchamber 0986612734

Pullerforinjector 0986612782

RemovalclawforCRI(MB,PSA) 0986612872


38

Common Rail System:CRI / CRIN1 from Bosch

FullrepairofpassengercarCommonRailinjectors(CRI)andcommercialvehicleCommonRailinjectors(CRIN).Collection(packages)ofrepairandmeasuringtools,assemblytools,andtestersinlinewithrequirementsandaccordingtocustomerprofiles.

Forfirst-timeusers/workshopsthathavesofarnotcarriedoutanyinjectorrepairs.

First-timeuserpackage:CRINlevel3

Repair tools

Forfirst-timeusers/workshopsthathavesofarnotcarriedoutanyinjectorrepairs.

First-timeuserpackage:CRINlevel3


RetrofitkitCRIN,level3 0986610705

SetofshimsCRIN F00RJ02760

RetrofitsetRetrofitset


RetrofitkitCRI,level3 0986610715

SetofshimsCRI F00ZC99009

Level3-toolsforcompleterepairofsolenoid-valve-controlledBoschinjectors


First-timeuserpackage:CRINlevel3 0986610700

Equipmentsupplied:

CarryingcaseCRI/CRINset2(measurementandcalibration)

CarryingcaseCRI/CRINset3(assortmentofmeasurementaccessories)

CarryingcaseCRI/CRINset4(“first-timeusers”)

Carryingcase,torquewrenchwithCRI-specificcontent

Controlunit,CRR120(pneumaticactivation),manual

Controlunit,CRR220(electricactivation),manual

CarryingcaseCRIshim

AssemblyfixtureCRR130(CRI2.1)

Powerscrewdriverforremovaloftheinjector

Clampingfixtureforinjectormounting

Conversionkit

Requiredspecialaccessories

Basesetofshims F00ZC99016


Precisionvoltageregulator 1687022873


First-timeuserpackage:CRINlevel3 0986610710

Equipmentsupplied:


CarryingcaseCRI/CRINset3(assortmentofmeasurementaccessories)

CarryingcaseCRI/CRINset4(“first-timeusers”)




CarryingcaseCRINshim

Powerscrewdriverforremovaloftheinjector

Clampingfixtureforinjectormounting

Conversionkit






39

Repair tools

Forworkshopsthatalreadyperforminjectorrepairlevels1(nozzlereplacement)and2(high-pressureringreplacement).

UpgradekitforCRI,level3

Forworkshopsthatalreadyperforminjectorrepairlevels1(nozzlereplacement)and2(high-pressureringreplacement).

UpgradekitforCRIN,level3

Retrofitset


RetrofitkitCRIN,level3 0986610725


Retrofitset


RetrofitkitCRIlevel3 0986610735



UpgradekitCRI,level3 0986610760

Equipmentsupplied:


CarryingcaseCRI/CRINset3(assortmentofmeasurement

accessories)




CarryingcaseCRIN(withoutcontent)

Conversionkit






UpgradekitforCRI,level3 0986610750

Equipmentsupplied:


CarryingcaseCRI/CRINset3(assortmentofmeasurement

accessories)




CarryingcaseCRI(withoutcontent)

AssemblyfixtureCRR130(CRI2.1)

Conversionkit





40

Common Rail System: CRI1 from Delphi / Denso

SpecialaccessoriessetCRIDelphi/DensoThisspecialaccessoriessetenablesCommonRailpassengercarinjectors(solenoidvalve)fromthemanufacturersDelphiandDensotobemountedandtestedontheEPS815orEPS708.ArequirementistheretrofitkitCRI846/CRI846HorCRI/CRIN848H.Testabove1Ωpossible

SpecialaccessoriessetfortestingDelphiandDensoCommonRailinjectors





SpecialaccessoriesCRIDelphi/Denso 1687010186


UpdatesetforformerCRIDelphi/Densoset1687001609.Fortestinginjectorsabove1Ω 1687010187

FortestingDenso/SiemenspiezoCRIandDelphi/DensoCRIsolenoidvalve.RequiredifDelphi/DensoCRIset1687001609or1687010186(productiondatebefore11/2010)notpresent availablesoon

Testpressureline1,800barfortestingCRIpiezoBoschandsolenoidvalveDelphi/Densoupto1,800bar.Note:Requiredif“old”CRIDelphi/Densoset1687001609isnotpresent.CanonlybeusedwithCRI846(1,800bar) 1687010185

Testpressureline2,500barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto2,500bar.CanonlybeusedwithCRI846HorCRI/CRIN848H availablesoon

New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net

41

Common Rail System:CRI (Piezo) from Bosch / Denso / Siemens



PullerforCRI 0986611499

AdapterforUP,CRIPiezo 0986612885

Removal and installation tools

SpecialaccessoriessetCRIPiezofordiagnosingpassengercarCommonRailpiezoinjectorsfrommanufacturers:

f Boschf Densof Siemens/Continentalf Delphi(inpreparation)

ThenewtestkitisdesignedforefficientandhighlyaccuratetestingofBoschsystemsandsystemsfromotherexternalmanufacturers.Testingofcompetitors'componentsisstillinpreparation.Theworkshopthusguaranteesawidebaseinthelong-termforareliablebusinessgrowtharea.

PiezoCommonRailinjectortestingataglance:f Air-tightnesstestf Checkofcouplerfillingf Checkforinsulatingfaultsinthepiezomodulef Injectionquantitymeasurementatthetestpoints:

-pre-injection(VE)-idling(LL)-emission(EM)-fullload(VL)-fuelreturnquantity

f IMAcoding(incl.ISACode)(injectorvoltageadjustment)

f Activationupto220V

SpecialaccessoriessetfortestingDelphiandDensopassengercarCommonRailpiezoinjectors

f BoschcomponentsofthelatestgenerationcanbetestedwithtestsoftwareandTestDataCD

f Testspecificationsfromsystemsfromothermanufacturersareavailableviawww.refdat.net



SpecialaccessoriessetCRIPiezo availablesoon


HoselinesfortestingCRIPiezoDenso.RequiredifCRIDelphi/Densoset1687001609or1687010186notpresent availablesoon

InjectionchambersfortestingDenso/SiemenspiezoCRIandDelphi/DensoCRIsolenoidvalve.RequiredifDelphi/DensoCRIset1687001609or1687010186(productiondatebefore11/2010)notpresent availablesoon

Testpressureline1,800barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto1,800bar.Requiredif“old”Delphi/DensoCRIset1687001609notpresent.CanonlybeusedwithCRI846(1,800bar) 1687010185

Testpressureline2,500barfortestingBoschpiezoCRIandDelphi/Densosolenoidvalveupto2,500bar.OnlytobeusedwithCRI846HorCRI/CRIN848H availablesoon

42

Unit injector / unit pump system: UI / UP

CAM847retrofitkit–completetestingofUIandUPsystemsFullperformancedevelopment,highinjectionpressuresandalongservicelifearetrademarksofUnitInjectorandUnitPumpsystems.WiththeCAM847retrofitkit,BoschnowroundsofftheuseofEPS815asauniversaltestbench,allowingUIandUPsystemstobetested.

FlexibledesignBoschofferstwoversionsoftheCAM847retrofitkit:

f CompletepackagewithCamboxesand12adapta-tionsfortestBoschUIandUPsystems

f Individualpackageforcustomizedandmarket-orientedcompilationofthenecessaryadaptersets

CAM847retrofitkitfortestingUnitInjectorandUnitPumpsystemsThebasisfortestingUnitInjectorandUnitPumpsys-temsistheinjectioncomponenttestbenchEPS815fromBosch.TheCAM847retrofitkitguaranteesthatthefunctionaltestofBoschsystemsisinaccordancewithmanufacturer'sspecifications.Testingofcompetitors'systemsisstillinpreparation.

Efficientworkf Space-savingCamboxf Timesavingbytestingwithuniversalcamf Significantlyreducedsetuptimesintheworkshop

thankstothesimulationofallrelevantsystemstrokesviaadaptations

f Automatedtestsequence



43

ThebasisfortestingUnitInjectorandUnitPumpsystemsisthecompletepackage.ItcontainstheCamboxand12adaptersrequiredfortestingUIandUPsystemsfromBosch.

Individualpackageseepage44

Unit injector / unit pump system:UI / UP Complete package


RetrofitkitCAM847completepackage


RetrofitkitCAM847including12adaptations 1687001847Note:FortestingUI-P,UI-NandUP

Specialaccessories

Testnozzle-holderassemblyrequiredforCAM847ifVPM844notpresent 1688901119

Testnozzle-holderassemblyrequiredforCAM847,iftestDHK1688901034+nozzle-retainingnut1683373081notpresent 1688901120


44

FlexiblearrangementwiththeCAM847individualpackage:Purchaseonlytomatchyourworkshoprequirements

f Selectionofthreeadaptersetsforcustomizedmarketadaptation

-UI-Padapterset -UI-Nadapterset -UPadapterset

AdaptersetUI-P AdaptersetUI-N AdaptersetUP Nozzle-and-holderassemblysuspension

Unit injector / unit pump system: UI / UP Individual package


RetrofitkitCAM847individualpackage


RetrofitkitCAM847withoutadaptersets 1687001849

CAM847individualpackagecamboxwithoutadaptersetsOnlyforEPS815asofmanufacturingdate01/2010 1687001849

UIpassengercaradapterset(consistingof2adaptersfortestingBoschUIpassengercars) 1687016051

UIcommercialvehicleadapterset(consistingof6adaptersfortestingBoschUIcommercialvehicles) 1687016052

UPadapterset(consistingof4adaptersfortestingBoschUP) 1687016053

Nozzle-and-holderassemblysuspensionrequiredfortestingUPcomponents 1687016049

InjectionchamberrequiredfortestingUIcomponents 1682312044

Testnozzle-holderassemblyrequiredforCAM847ifVPM844notpresent 1688901119

Testnozzle-holderassemblyrequiredforCAM847,IftestDHK1688901034+nozzle-retainingnut1683373081notpresent 1688901120


45


Assemblydevicefornozzlereplacement 0986613400

Forcetransducerinconjunctionwith 0986612997assemblydevice

SupportplateforUIpassengercar 0986613237

SupportplateforUIcommercialvehicle 0986613499

Assemblysleevesetforassemblyof 0986613824O-ringsonUI-P1.x

Assemblysleevesetforassemblyof 0986611490O-ringsonUI-P2

Boxwrenchset,28a/ffor 0986613238nozzleclampingnut

Boxwrenchset,32a/ffor 0986613240nozzleclampingnut

Wrenchsocket,38a/ffor 0986613239solenoidclampingnut

Loadsensorforshaftseals,bushes,etc. 0986612878

Forcetransducerforpressures 0986612997

ForcetransducersforpressuresAssemblydevicefornozzlereplacement

EfficientworkwiththeassemblydeviceUI-P:f Optionaladaptationsforrepairofcommercial

vehiclesinjectorsandCRinjectors(0986613500)available

f SimpledisassemblyandassemblyoftheUIthankstoassemblydevicefornozzlereplacement0968613400inspiteofforcesbetween9,000Nand16,000N

f Precisemeasuredresultswiththealreadywidelyusedforcetransducer0968612997


AssemblysleevesetforO-ringUI 0986611490

Strikingtoolforremovalandinstallation 0986611492oftheUIforScania

Measuringdeviceformeasuring 0986611493theUIforScania

Pullerforremoving 0986611494theUIforVW(passengercar)

Wrenchsocketforscrewingin 0986612747theUIincylinderheadforVW(passengercar)

Assemblysleeveforsealingrings(UI) 0986612748

PullerforremovalofUIfrom 0986612750cylinderheadofVW(passengercar)

Sealingplugforsealingthe 0986612751cylinderheadforVolvo

Measuringdeviceformeasuring 0986612777theUIforVolvo

Wrenchsocketfortoothedbelttensioner 0986612778

AdapterforUP,CRI 0986612885

Removal and installation toolsRepair tools

Unit injector / unit pump system:UI / UP

46

Test bench:EPS 200

DieselboomwithnewopportunitiesforqualifiedserviceModernhigh-pressureDieselfuel-injectionsystemsarethedrivingforcebehindthesustainedDieselboom.DuetothewidespreaduseofDieseltechnology,newgrowthareasareavailabletoworkshopsinarapidlygrowingmarket.

EPS200–checkingDieselcomponentsquicklywithlittleeffort:

f UInozzlesviaadapters(UnitInjector)f 1-spring/2-springnozzle-and-holderassembly(DHK)f Nozzle-and-holderassemblywithneedle-motion

sensor(NBF)f Nozzle-and-holderassemblyfromexternalbrandsf Steppedholdersf Solenoid-valveCRI1

f Solenoid-valveCRIN1

f Solenoid-valveCRIfromexternalbrands

Higherperformanceinacompactformat:EPS200EfficientCommonRailinjectortestingDeliveryquantity-basedinjectortestthroughquantitymeasurementof

f Pre-injection(VE)f Idling(LL)f Full-load(VL)f Fuelreturn

withsolenoidCRI/CRIN2.

Conventionalnozzletestingf Checkofthecombinationleak-tightness(internal

leaktest)f Seat-tightnesstestf Electrical“chatteringcheck”f Measurementofnozzle-openingpressures

UpdatesforCRI/CRINcomponentscanbecalledviatheTestDataCD.

New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815,EPS708andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net

47

CRI/CRIN (Common Rail Injectors passenger cars / commercial vehicles)

UI (Unit Injector)

Nozzle holder

Checking Diesel components automatically, reliably and economically

EPS200–anoverviewoftheadvantages:

Userandenvironmentallyfriendlyf Integratedextractordeviceforminimizingoilmistin

theworkshop

Efficientworkf Excellenteconomythroughautomatictestsequence,

simplemenuguidancewithgraphicandnumericpresentationofthemeasuredresults

f Integrateddatabaseforsavingtestvaluesandcustomerdata

f Testvaluesalready“onboard”whendeviceisdelivered3,selectionbypartnumbers

f Realisticoperatingstatusthroughpressuregenera-tionupto1,800barbyanintegratedCommonRailhigh-pressurepump

f Warrantyassessment4withUIandnozzle-and-holderassemblytestpossible

f IntegratedflushingprogramforcleanDieselcompo-nents

Efficientoperationf Intuitiveuserinterfacewithtouchscreenoperation

oraPCkeyboard

Future-proofandflexibledesignf Space-savingthankstocompactshapef WindowsXPembeddedoperatingsystem,monitor

port,e.g.forbeamer

1Injectorratematchingclassificationscannotbecarriedout.2AwarrantyassessmentfortheCRI/CRINtestisnotpossiblewith

theEPS200.3OpeningpressuresoftheUIsandnozzle-and-holderassemblies

(possiblywith1stand2ndnozzleopeningpressure)areincludedinthedatabase.TestvaluesforCRI/CRINupto12/2008are

containedinthedatabase;anupdateisviatheTestDataCD subscription.4SimpleacquisitionoftheEPS200doesnotentitleyoutoperform

warrantyworkforRobertBoschGmbH. Onlyworkshopsthathaveacorrespondingcontractualrelation-

shipwithRobertBoschGmbHareentitledtodosuchwork.

48

Test equipment:EPS 200

Intuitiveuserinterfacewithtouchscreenoperation

Deviceoverviewandspecialaccessories

Designation Ordernumber Use

EPS200(400V) 0683803200 Forcheckingnozzle-and-holderassembly(Boschandexternalbrands), UInozzlesandsolenoidCRI(Boschapplications)

EPS200(200V) 0683803201 Forcheckingnozzle-and-holderassembly(Boschandexternalbrands), UInozzlesandsolenoidCRI(Boschapplications)

EPS200A(400V) 0683803202 AsEPS200incl.CRIDelphi/Denso,CRIN-Bosch

EPS200A(200V) 0683803203 AsEPS200incl.CRIDelphi/Denso,CRIN-Bosch

Accessories

CRIDelphi/Denso,CRINfromBosch 1687001872 Fortestingsolenoid-controlledCRinjectorsfromDelphiandDensoincl. CRINBosch,SAfortheEPS200basicdevice

Oilcatcherpan1 1685411077 PanforplacingunderEPS200

UIadaptersetforcommercialvehicles 1687010147 3-pieceUIadaptersetfortestingUInozzlesforScania,IvecoandVolvo2

UIadaptersetforcommercialvehicles 1687010338 2-pieceUIadaptersetfortestingUInozzlesforIvecoandDetroit2

UIadaptersetforpassengercars 1687001857 3-pieceUIadaptersetfortestingUInozzlesfromtheVolkswagenGroup2

UIadapterNissan 1681335111 AdapterfortestingUInozzlesfromNissan

Nozzle-and-holderassemblyconnector 1683391193 Radial

Nozzle-and-holderassemblyconnector 1683391194 Axial,Opel

Nozzle-and-holderassemblyreducingadapter 1680362047 M16x1.5(commercialvehicle-specific)






PrinterPDR374 1687001850 Colorinkjetprinterincl.USBcable

CD/DVDdrive1 1687022932 ExternalDVDdriveforconnectiontotheEPS200

Powerunit1 1687022890 PowerunitforCD/DVDdrive

Mainscable1 1684461106 Mainscableforpowerunit

CDEPS200systemsoftware 1687005050 Softwareversion1.10incl.pre-injectionforretrofitting

CDTestData 1687370270 SpecifieddataonCDTestDataforCRinjectors(pass.car/comm.veh.) Note:UpdatesubscriptionviaESI[tronic]ServiceLine

1IncludedinthescopeofdeliveryoftheEPS200/200Afromproductiondata01/2009.2Boschapplications

49

Test device:EPS 100


EPS100 0684200704

Scopeofdelivery

TestpressurelineM14x1.5/M12x1.5 1680750014


Pressuregauge0–40MPa100dia., 1687231211strengthclass0.6,M20x15

Test equipment

TheBoschinjectortestdeviceEPS100:Future-proofandflexibledesign

f Testingandadjustmentofinjection-nozzleopeningpressure

f Assessmentoftheinjectionspraywithregardtoshapeandatomization(injection-spraypattern)

f Checkingforleaksininjectionnozzles,andcheckingthechatterpropertiesontwo-springnozzleholders,steppednozzleholders,andUI/UPapplications

Efficientworkf Reducedtotalerror(+/-2.4bar)throughhighread-

off(1bar)andpressuregaugeaccuracyf Idlingvibrationsoftheenginecanbeavoidedby

extremelyaccurateanalysisofthesmallestpossibleleaks

UserandenvironmentallyfriendlythankstoextractiondeviceEPS738asspecialaccessories

f Directextractionoftheoilmistwhentestinginjectionnozzles


Specialaccessories

EPS738–extractiondevice230V/50Hz 0684200702


ReducingadapterM14x1.5/M18x1.5 1680362000





Injectorneedletestaccessoriesfor 1688130153holepintlenozzle

Metaloiltankwithcover 1685400029

UIAdapterKitforcommercialvehicleScania,IvecoandVolvo 1687010147

UIAdapterKitforcommercialvehicleIvecoandDetroit 1687010338

UIAdapterKitforpassengercarVolkswagen 1687001857

UIadapterforNissan 1681335111

50

Diagnostic toolsat the vehicle

DieselSet1 DieselSet2

DieselSet1Forlow-pressuremeasurementatthevehicleonallpassengercarsandcommercialvehiclesfuelsystems.

DieselSet2Ventilationforfuelsystemswithradial-pistondistributorpumpsandCommonRailSystems.

DieselSet3Pressurebuild-upcheckonhigh-pressurepumpsforCommonRailSystemsunderenginestartingconditions-Enginedoesnotstart(starterturns)-Breakdowns(enginestallsduringoperationanddoesnotstartupagainwhenthestarteristurned)-Cutouts(enginestalls)Rail-pressuresensorcomparisontestintheCommonRailSystem-Performanceloss(nofault-codestorage)

DieselSet3extensionsetIntheframeworkofoffboardsystemdiagnosis,theextensionsetallowsyoutocarryoutarail-pressuresensortestonengineswithlessthanfourcylinders(e.g.Smart).Measurementsarepossibleinthecom-pleteoperatingrangeoftheengine.

VolumemeasuringdeviceReturnflowmeasurementonCommonRailinjectorsonpassengercarandcommercialvehiclesystemsandpiezoinjectors.Adaptationsenableconnectionofmanyinjectorstothevolumemeasuringdevice.


DieselSet1,checkinglow-pressurecircuit 0986613100

Scopeofdelivery


Pressuregauge 0986613102

Pressuregauge 0986613103

Partsset,dischargevalve 0986615075










Toolset,doublebanjobolts 0986613098

Toolset,threadedhollowconnectionpieces 0986613037

Toolset,threadedhollowconnectionpieces 0986613099

Adapterforreturnlinepressuremeasurement 0986612980




DieselSet2,ventinglow-pressurecircuit 0986610234

Scopeofdelivery

Handpump 0986610305

Connectingpiece 0986610306

Adapter 0986610307


51

DieselSet3 Quantitymeasuringdevice


Coil,triggeringsignalforsolenoidvalveinjectors 0986612793(passengercar/commercialvehicle)

Testdevice,triggeringofCRI(Piezo) 0986610099

Coil,triggeringsignalforsolenoidinjectors 0986612745Delphi


DieselSet3,checkinghigh-pressurecircuit 0986613200

Scopeofdelivery

Containerforpressuretransducermodule 0986612938

Hose,60MPa 0986613272

Displayunit,digital 0986613163

Adapterlineforpressuredisplay 0986613164pressuretransducer/pressuretransducermodule

Chargerforpressuredisplaydevice 0986613168

Partsset,adapterfor200MPahoseline 0986613250

Partsset,unionnuts200MPa 0986613251

Partsset,thrustrings200MPa 0986613252

Partsset,adapterconnector60Mpa 0986613253

Partsset,unionnuts60MPa 0986613254

Partsset,thrustrings60MPa 0986613268

Carryingcase 0986613199

Blankingplugforpressuretransducer 1683212023

Unionnutforpressuretransducer 1413313041


DieselSet3,extensionset 0986612925

Scopeofdelivery

Hose 0986612963

Fitting 0986612964

Elbow 0986612966

Elbow 0986612967

Fitting 0986612968

Nut 0986612969

Nut 0986612971

Ring 0986612979

Ring 0986612983


Quantitymeasuringdevice 0986612950

Adapter,screwadapter(6pieces) 0986613952

Adapter,Piezoinjectors 0986612922

Adapter,Piezoinjectors(6pieces) 0986613922

Adapter,Delphiinjectors 0986612902

Adapter,Delphiinjectors(6pieces) 0986613902

Adapter,Densoinjectors 0986612923

Adapter,Densoinjectors(6pieces) 0986613923

Adapter,Siemensinjectors 0986612906

Adapter,Siemensinjectors(6pieces) 0986613906

Sealingpartsset,returnline(6pieces) 0986612900

Adapter,screwadapter 0986613952

Toolsetforconnection 0986613951ofreturnquantitymeasuringdevice(CRIN)

Furtherdiagnostictools

52

5 m

Test

Servicing

KMA

Circulationcooler

Cab

inet

sfo

rca

libra

tion

nozz

leh

old

era

ndt

est

pre

ssur

elin

esTo

olc

abin

ets

Noz

zle

test

Was

hing

are

a:U

ltra

soun

dcl

eani

ng,

par

ts w

ashi

ng

Wor

kb

ench

(Hei

ght

2,16

m)

Wor

kb

ench

(Hei

ght

2,16

m)

EPS815

7 m

0,63 m

1,1 m

0,6

m

Mai

ns c

onne

ctio

n 2,

3 m

0,7

m

2 m

1,5 m

1,5 m0,81 m

1,5 m

0,5 m

0,5 m

4 m

3 m

TheidealworkbenchforDieselservice(0986613300)TheworkplaceforservicingDieselpumpsandcomponentsmustmeetthehighestrequirementswithregardtocleanliness,clarityandfunctionality,aseventhesmallestdirtparticlescanleadtomalfunctionsintheDieselsystems.

Theareashouldbeequippedasfollows:f Floorofsealedconcretewithdampingatthetestbenchbasesf Sufficientventilationthroughanexhaustairsystemforcarryingawayvaporsf Noiseinsulationisrecommendedf Awaterconnectionwithsupplyanddrainlineorcirculationcooler

Space and work area requirements

53

Technical data: EPS 815

Technicaldata EPS815

LxHxW mm 2,260x1,588x860

Weightapprox. kg 1,000

Drive:Specialmotorwithfullprotection(thermalandoverload)Clutchoutput,standardversionPoweroutput(duration) kW 10.2

Poweroutput(20min) kW 15

Poweroutput(60s) kW 17.5

Customer-providedin-seriesfuse A 35

GFCprotection mA 300

Torquelimitingclutch(duration) 0to590rpm Nm 164

0to850rpm Nm –

at1,500rpm Nm 65

at2,500rpm Nm 38

Torquelimitingclutch(60s)0to590rpm Nm 280

0to850rpm Nm –

at1,500rpm Nm 111

at2,500rpm Nm 67

Speedrange rpm 0–4,000

Speedrangeaccuracy rpm <±1

Speedreactiontime µs 250

Speedadjustmentrate rpm/s 250

Directionofrotation:left/rightPositioningaccuracy(closed-loopcontrol) <)° 0.1

Momentofinertiaofgraduateddisk kg/m2 1.5

Axisheight(clampingbedheight mm 125

toinjectionpumpaxiscenter)

CouplingassemblyZero-backlashmultiplateclutchasperISO Nm/° 2,600

Powersupply

12/24Vforstart/stopsolenoids A 7

DeliverypumpcapacityTestoil,lowpressure kPa 0–600 l/min 0–22

Testoil,highpressure Mpa 0–6 l/min 0–1.4

Lubeoilpressure(specialaccessories)kPa 0–600 l/min 0–5.8

PressuregaugeLowpressure kPa 0–600

Highpressure Mpa 0–6

Vacuum/pumpinternalpressure kPa -1000250

Deliverypumppressure Mpa 0–1.6

Lubeoilpressure(specialaccessories) Mpa 0–1

Heating/cooling

Testoilheating:electricapprox. kW 2,2

Testoilheating:Waterconnection ISO288 G1/2

Coolantconsumptionapprox. l/min 9

Coolanttemperaturemax. °C 17

FillingquantitiesTestoilapprox. l 50

Reservoirforcontaminatedoilapprox. l 6

Lubeoil(specialaccessories)approx. l 12

Testingcoloursgreen RAL 6018

Max. designed space of

measurement cell carrier

with KMA 802 or measu-

ring glass holder

with MGT 812 / 824

Max. design spaceof monitor and keyboardwith KMA 802 or strokecounting mechanismwith MGT 812 / 824

max. designed space for

PC housing with KMA 802

Main connection

Water connection

min. 1500 m

m

max. 1840 m

m

987 mm

1565 mm

12 mm 1765 m

m

Supply line Return line

Water connection G1 / 2" A ISO 228-1

200

mm

200

mm

*Note:If the coolant temperature in the

supply line exceeds 17 °C, apart

from the installation of a circulation

cooler (see Special accessories) it

may be necessary to introduce

additional onsite measures. Please

consult your Bosch sales partner

before doing this.

Swing area dia. 2003 mm

Mai

ns c

onne

ctio

n

1270 mm

773 mm

656 mm

40 mm

310

mm

2937

mm

2306

mm

Fuel quantity

measuring

system

630 mm

max.

17°C*

DimensionsoftheEPS815

54

Technical data:MGT 8xx / KMA 8xx

ScopeofdeliveryMGT812/MGT824f Measuringglassholderf Strokecountingmechanismwithtemperature

controllerf 12measuringglasses44mland

12measuringglasses260mlf 2protectivesleevesfortestvaluesheet

ScopeofdeliveryKMA802/KMA822f Fueldeliverymeasurementdevicef 19"-LCDcolormonitoronarotaryconsolef Supportforkeyboardf Assemblyandfixingpartspowersupplylines

f KMA802forassemblyonthetestbenchincl.DVDdrive.

f KMA822withsystemcarrier(trolley)forassemblybesidethetestbench

Technicaldata KMA802/KMA822

Weight kg 68/100

DimensionsLxHxW mm 840x630x290/ 630x1,700x630

Speedrange 0–5,000

Speedmeasurementaccuracy rpm <±0.25%±1digit

Temperaturemeasurement °C -40–+150range

Temperaturecontrolrange °C +30–+60

Temperaturemeasurement °C 40±0.5;80±1.2accuracy

Overflowquantitymeasurement l/h 15–400

Numberofmeasurementpoints 12

Measurementrange l/h 0.03–30

max./min.quantity mm3/ 0.2–3,000withinmeasurementrange stroke

Measurementaccuracy l/h 0.03–0.1<±3% l/h 0.1–1<±2% l/h 1–30<±1%

Maximumpermittedambienttemperature °C 40

Operatinghourscounter 40yearsin0.25hourcycles

Mainsvoltage 230V–50/60Hz–3A(presentonEPS815) 28V–50/60Hz–5A 20V–50/60Hz–3A

Technicaldata MGT812/MGT824

Weight kg 33/39

DimensionsLxHxW mm 825x590x285/ 840x630x290


Speedmeasurementaccuracy rpm <±0.25%±1digit

Strokeraterangeinstepsof50 Stroke 50–5,000

Strokerateaccuracy Stroke <±0.4

Temperaturemeasurementrange °C -40–+150

Temperaturecontrolrange °C +30–+60

Temperaturemeasurement °C 40±0.5;80±1.2accuracy

Overflowquantitymeasurement l/h 15µ260

Numberofmeasurementpoints 12

Measuringglasssize ml 44+260

Operatinghourscounter 40yearsin0.25hourcycles

55

Technical data: EPS 708 / EPS 200 / EPS 100


Fornozzlesizes – P,R,S,T

Pressuregauge bar 0–400

Pressuregauge Mpa 0–40

Connectingthreadfortestpressureline – M14x1,5

Weight kg 4


LxHxW mm 2,070x1,850x790

Weightwithcoolerwithout/withoperatingsuppliesapprox. kg 850/920

Weight(withpackaging,withoutoperatingsupplies)approx. kg 950

Three-phasecurrent–nominalvoltage400V VAC 380–440

Three-phasecurrent–nominalvoltage230V VAC 200–240

Numberofphase P/PE 3

Inputfrequency Hz 50/60

Ratedcurrentfor400V A 30(fuse35AgG)

Ratedcurrentfor230V A 60(fuse35AgG)

Ratedoutput kVA 21

Customer-providedin-seriesfuse A 40

GFCprotection mA 500

Drive:

Standstilltorque(motor) Nm 23

Maximumtorque(motor) Nm 61


Directionofrotation:Left/right

Axisheight(clampingbedheight mm 110toinjectionpumpaxiscenter)

Drivecoupling:

Zero-backlashmultiplateclutchasperISO Nm/° 2,600

Supplypumpoutput:

Testoillow-pressure kPa 500 l/min 3–6

Testoilhigh-pressure Mpa 220 l/min 58

Lubricationoilpressure kPa 0–600(specialaccessories) l/min 0–5,8

Pressuresetting:

Raildesignedforupto Mpa 250

Testpressure Mpa 18–220

Pre-supply-pumppressure kPa 10–500

Lubeoilpressure(specialaccessories) kPa 100–600

Heating/cooling:

Testoilheating:electricalapprox. kW 2,1

Testoilcooling:Waterconnection ISO288 2.5baratG1/2"

Coolantconsumptionapprox. °C 17

Fillingvolumes:

Testoilapprox. l 55

Retainingcapacityforcontaminatedoilapprox. l 10

Lubricationoil(specialaccessories)approx. l 8

Testbenchcolors:

Green RAL 6018

Measuringtechnology:

Temperaturecontrolrange °C 30–50

Temperaturemeasurementaccuracy °C ±0,5


Pumpvolumemeasurement l/h 0.03–300

Pumpoverflowvolumemeasurement l/h 15–150

Injectorvolumemeasurement mm3/stroke 0.03–30

Measurementaccuracy l/h 0.03–0.1<±3% l/h 0.1–1<±2% l/h 1–30<±1% l/h 30–100<±1.5% l/h 100–300<±1%

Maximumpermittedambienttemperature °C 40

Separateoperatinghourmeter fortestbench,motorand measurementcells

SafetyinformationforEPS200:Thegrounded,symmetrical400Voltthree-phasepowersystemandthe200Voltthree-phasepowersystemmustbeprotectedbyaresidualcurrentcircuit-breakerwithratedresidualcurrentof30mA.The230Voltbasicdevicemustbeprotectedbya32-amperefuseandthe400Voltbasicdevicebya16-amperefuse.

Technicaldata EPS200/200A

Three-phasecurrent–nominalvoltageEPS200–400V VAC 380–460

Three-phasecurrent–nominalvoltageEPS200–230V VAC 200–240

Numberofphases P/PE 3

Inputfrequency Hz 50/60

RatedcurrentforEPS200–400V A 15

RatedcurrentforEPS200–230V A 27

Ratedoutput kW 4,2

Compressedair Mpa 0,5–0,8

Operatingtemperature °C 0–40

Degreeofprotection – IP34

Oilpressure MPa 180

Maximumspeed rpm 3,500

Controlvoltage VDC 24

Capacityoftestingoiltank l 7

Noiseemission dB(A) <71,5Workplace-relatedemissionsoundpressurelevelasperDINENISO11201

SoundpowerlevelasperDINENISO3744 dB(A) <84,1

EPS200(HxWxD) mm 580x560x780

WeightofEPS200withpackaging kg 156

WeightofEPS200 kg 112(withouttestingoilandpackaging)

Oilcatcherpan(HxWxD) mm 30x570x720(specialaccessories)

56

Product offer sheet:EPS 815

Testbenches

1 Injectorcomponenttestbenches–withoutmeasuringsystem

Pleasechooseatestbench:

1.1a EPS815400volt 0683815001

1.1b EPS815200/220/230/240volt 0683815002

1.1c EPS815440/460/480/500volt 0683815003

1.1d Conversionkit807to815onlyforoldgenerationAMKASYMconverterrequired 1687001553

Testsets(formechanicalandelectronicsystems)

2 Testsetsforconventionalsystems (mechanicalinlinefuel-injectionpumps,distributorinjectionpumps)

2.1 Basicset 1687005018

2.1.1 A-pumpset 1687005019

2.1.2 P-pumpset 1687005021

2.1.3 VE-pumpset 1687005022

2.1.4 M-MWpumpset 1687005020

2.1.5 H-pumpset 1687005023

2.2 EDC-VE:EPS865 0684200615

2.2.1 SpecialaccessoriesforEDC-VEballastunit, requiredfortestingEDC-VEpumpswithHDKsensor 1687022281

3 TestsetsforVPsystems(VP29,VP30,VP44)

3.1 VPM844testset(VP29/30/44)onlyforEPS815fromproductiondate01/2000. CoolanttemperatureduringtestingVP29/30/44maximum17°Cpermissible. 1687002844

3.1.1 AdapterlinePSG2,requiredforconnectionofpumpcontrolunittype2onlyVP44 1684465498

3.1.2 TestpressurelineL=350mm(Ford/RoverVP29/30) 1680750100

3.1.3 TestpressurelineL=450mm(Audi/BMW/Ford/Nissan/OpelVP44) 1680750101

3.1.4 TestpressurelineL=845mm(Cummins/JohnDeere/MAN/Nissan/VMMotori/VolvoVP44) 1680750102

3.1.5 TestpressurelineL=450mm(OpelVP29/SISU/PerkinsVP30) 1680750103

3.1.6 CalibrationnozzleholdercombinationtypeIXpass.veh./comm.veh.(d=0.5),qty.6recommended 1688901116

3.1.7 CalibrationnozzleholdercombinationtypeXpass.veh.(d=0.4),qty.6recommended(onlyVP44) 1688901118

3.1.8 CalibrationnozzleholdercombinationtypeXcomm.veh.(d=0.5),qty.6recommended(onlyVP44) 1688901119

3.1.9 BenchstandAudi,qty.2required(onlyVP44) 1688030186

3.1.10 Cableclipset 1680190018

4 TestsetsforUI/UPsystems(UI-P,UI-N,UP)

Pleasechoosebetweencompletepackage(item4.1a)andindividualpackage(item4.1b):

4.1a CAM847completepackageincl.12adaptationsfortestingUI-P,UI-NandUP fromBosch.OnlyforEPS815fromproductiondate01/2000 1687001847

4.1b CAM847individualpackage,Camboxwithoutadaptersets. OnlyforEPS815fromproductiondate01/2000 1687001849

4.1b.1 UIpass.veh.adapterset,comprising2adaptersfortestingBoschUIpass.veh. 1687016051

4.1b.2 UIcomm.veh.adapterset,comprising6adaptersfortestingBoschUIcomm.veh. 1687016052

4.1b.3 UPadapterset,comprising4adaptersfortestingBoschUP 1687016053

4.1b.4 DHKmounting,requiredfortestingUPcomponents 1687016049

4.1b.5 Injectionchamber,requiredfortestingUIcomponents 1682312044

4.2 TestDHK,requiredforCAM847ifVPM844notpresent 1688901119

4.3 TestDHK,requiredforCAM847iftestDHK1688901034+ nozzle-retainingnut1683373081notpresent 1688901120

Item Designation Ordernumber Priceexcl.VAT

57

5 TestsetsforCRS=CommonRailSystem(CP,CPN,CRI,CRIN)

5.1 CRS845HbasictestsetforCRpumps availablesoon

5.1.1 Updatesetfrom1,600barto1,800bar,requiredforexistingCRS845 withproductiondatebefore05/2006 1687001612

5.1.2 UpdatesetCRS845H,requiredforupgrading CRS845(1,800bar)1687001845toCRS845H(2,500bar)1687002XXX availablesoon

5.1.3 CP1/CP1Hpumpset availablesoon

5.1.4 CP2pumpset availablesoon

5.1.5 CP3pumpset 1687010182

5.1.5.1 UpdatesetCP3.4returnconnectionforCP3.4pumps,forcustomers with“old”CP3set1687010135. 1687010135+1687016061=1687010182 1687016061

5.1.5.2 SupplementsetMANCP3.4forCP3.4MANapplications (CP3pumpsetisprerequisite) 1687001619

5.1.6 CPDelphi/Denso/Siemens(otherbrandpumpset), successorsetfor1687010161/...162/...166 1687010183

5.1.6.1 UpdatesetCPDelphi/Denso/Siemens(otherbrandpumpset)withnewadaptersfor CPotherbrandpumps,forcustomerswith"old"CPotherbrandpumpsets 1687010161/...162/...166/1687010161/...162/...166+1687010184=1687010183 1687010184

5.1.7 TestsetsforCRinjectors(CRIandCRINfromBoschandotherbrands)

PleasechoosebetweenCRI846H(item5.1.7a)andCRI/CRIN848H(item5.1.7b):

5.1.7a CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezoCRI, otherbrandandcommercialvehicle(CRS845orCRS845Hisprerequisite). Whencommissioning,calibrationofrailpressuresensormustbecarriedout. availablesoon

5.1.7a.1 Updatesetforswiveldevice(foradaptationofCommonRailinjectors), requiredforexistingCRI846withproductiondatebefore06/2006 1688120174

5.1.7a.2 UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar). 1687001846toCRI846H(2,500bar)1687002XXX availablesoon

5.1.7a.3 Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS845(1,800bar)andCRI846H(2,500bar)areused availablesoon

5.1.7a.4 CRINtestset,onlyrequiredifcustomerschoosenottooptforCRI/CRIN848H (item5.1.7b). ForBoschcomm.veh.injectorsgenerationCRI846orCRI846Hrequired: for1xCRINclamp:1xCRINset1687001XXX for2xCRINclamps:2xCRINsets1687001XXX+ 1xadapterline168446371 availablesoon

5.1.7a.4.1 Adapterline,requiredofcustomerclamps2xCRINsets(1687001925) 1684463711

5.1.7a.4.2 UpgradesetreturnlineCRIN(extendedreturnline),requiredfor “old”CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016060

5.1.7a.4.3 UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRINapplications),requiredfor“old”CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016062

5.1.7b CRI/CRIN848H TestsetfortestingBoschCRI(solenoidvalve)passengercarand commercialvehicle+basicsetforpiezoCRI,otherbrandinjectors (CRS845orCRS845Hisprerequisite) availablesoon

5.1.7b.1 UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),required forupgradingCRI846(1,800bar,1687001846)orCRI846H(2,500bar, 1687002XXX)toCRI/CRIN848H(1687001XXX) availablesoon

5.1.7b.2 17adaptersetsand35coverplates availablesoon


58


5.1.8 TestsetsthatcanbeusedonCRI846H(item5.1.7a)oronCRI/CRIN848H (item5.1.7b)

5.1.8.1 CRIDelphi/Denso(forotherbrandpassengercarCRI) 1687010186

5.1.8.1.1 Updatesetwithhoselinesandsoftware,requiredfor“old”Delphi/ DensoCRI1687001609. 1687001609+1687010187=1687010186 1687010187

5.1.8.2 PiezoCRI(forBosch,SiemensandDensopiezoCRI) availablesoon

5.1.8.2.1 HoselinesrequiredforpiezoCRItestsetsifDelphi/DensoCRI set1687001609oder1687010186notalreadypresent availablesoon

5.1.9 AccessoryforDelphi/DensoCRI(item5.1.8.1)andpiezoCRI(item5.1.8.2)

5.1.9.2 Injectionchambers,requiredforpiezoCRIandDelphi/DensoCRItestsets ifDelphi/DensoCRIset1687001609or1687010186 (withproductiondatebefore11/2010)notalreadypresent availablesoon

5.1.9.3 Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonlywithCRI846(1,800bar),requiredforpiezoCRIand Delphi/DensoCRItestsets,ifDelphi/DensoCRIset1687001609notpresent 1687010185

5.1.9.4 Testpressurelineset2,500bar(iftestingisonlyupto2,500bar), tobeusedonlywithCRI846H(2,500bar)andCRI/CRIN848H, requiredforpiezoCRIandDelphi/DensoCRItestsets availablesoon

6 AccessoryforCommonRailtestsets(underitem5)

6.1 Highpressurehose2,500bar Length:1,000mm Requiredfor:CP1,CP2,CP3,Delphi/Denso/SiemensCP,CRI846H, CRIN,CRI/CRIN848H Caution! 1x1687016XXXforCP1,CP3,Delphi/Denso/SiemensCP,CRI846H 5x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS815) 2x1687016XXXforCRINsetwithdoubleclamping 2x1687016XXXforCP2 availablesoon

6.2 Highpressurehose1,800bar(forCP2inconjunctionwithCRS845,1,800bar), requiredifhoseset2,500bar1687016064notpresent, length:1,000mm,M14/M14–straight,blue Caution! 2x1680712227forCP2 1680712227

6.3 Highpressurehose1,800bar(forCP1andCP3withM12thread), requirediftestingisupto1,800barandhoseset 2,500bar1687016XXXnotpresent, length:1,000mm,M14/M12–straight,blue 1680712229

6.4 Highpressurehose1,800bar(forCP1andCP3withM14thread),requiredif testingisupto1,800andhoseset2,500bar. 1687016XXXnotpresent,length:1,000mm,M14/M12–90°,blue 1680712230

6.5 Adapter,usedforreducingpumpadapterM14toM12, availableasoptionifhoseM14/M121,800barnotpresent 1681032077

Accessoriesfortestbenches

7 Accessoriesfortestbenches

7.1 Drivecouplingwithoutplay,requiredforCRS845HandCAM847 1686401024

7.1.1 Intermediateflange,requiredforCRS845HandCAM847 1685700140

7.2 Clampingbracket,requiredforallVE,VR,CRS845H 1688010129

7.3 Lubricationsupply(voltage200to500volt),required forCP2/CP3.4pumpsorCAM847 1687001362

7.3.1 Conversionkitforlubricationsupply,onlyrequiredforCAM847andfor lubricationsupply1687001362withproductionbefore01/2009 1687010169

7.4 Riserretrofitkit,requiredforKMAwithproductiondatebefore04/2001 1687001544

Pleasechooseatransformer(item7.5aanditem7.5b):

7.5a Transformerconversionkit400-500V/EPS815,requiredforVPM844,CRI846H, CRI/CRIN848HonlyforEPS815withproductiondatebefore06/2005 1687001800


59


7.5b Transformerconversionkit200-240V/EPS815,requiredforVPM844,CRI846H, CRI/CRIN848HonlyforEPS815withproductiondatebefore06/2005 1687001801

7.6 Heatexchanger,requiredforCRS845H,VPM844andCAM847 availablesoon

7.6.1 Updatesetforheatexchanger(2,500bar),requiredforupdatesetCRS845H (1687010XXX). 1687010130+1687010XXX=1687010XXX availablesoon

7.6.2 Heatexchangersupplementto12channel,requiredfortestingCRpumps withdeliverycapacity>160l/h 1687001557

7.7 Precisionconstantvoltageregulator(includedinretrofitkitVPM844), requiredforCRI846H,CRI/CRIN848HandCAM847 1687022873

7.7.1 Assemblyset,requiredwhenpurchasingprecisionconstantvoltageregulator(1687022873) 1687016043

7.8 CRI800(CRI846controlunit),requiredforCAM847ifCRI846notpresent 1687023369

7.9 Speedsensor,requiredforCAM847ifVPM844notpresent 1687224963

7.10 Connectionlineforspeedsensor,requiredforCAM847 ifVPM844notpresent 1684465499

7.11 EMVkit,requiredforCAM847ifVPM844notpresent 1687016042

7.12 Temperaturesensor,requiredforCAM847ifCRI846,CRI846Hor CRI/CRIN848Hnotpresent 1687016033

8 Testinstrument(MGTorKMA)

PleasechooseasfollowsbetweenMGT(item8.1a)orKMA(item8.1b):

8.1a MGT–measuringglassmeasuringsystems

PleasechooseasfollowsbetweenMGT812(item8.1a.1) orMGT824(item8.1a.2):

8.1a.1 MGT812measuringglassholderincl.measuringglasscontrolunit(liftandturncounter) 0683812001

8.1a.1.1 MeasuringglasslightMGT812(50Hz) 1687001393


8.1a.2 MGT824measuringglassholderincl.measuringglasscontrolunit(liftandturncounter) withlateraloffsetfor4unitloadingandmeansofusing largermeasuringglasses 0683824001



8.1a.2.3 Measuringglassholderadapterwith12x155mlmeasuringglassesand 12x600mlmeasuringglasses 1688005065

8.1a.2.4 SupplementkitforMGT824(doubleunitloading) from12x44mlmeasuringglassesto24x44mlmeasuringglasses andfrom12x260mlmeasuringglassesto24260mlmeasuringglasses 1687001414

8.1b KMA–Continuousmeasuringsystems

PleasechooseasfollowsbetweenKMA802(item8.1b.1) orKMA822(item8.1b.2):

8.1b.1 KMA802continuousmeasuringsystem,19"TFTdisplayunitfor assemblyontestbench,requiredforVPM844,CRS845H,CAM847 0683802001

8.1b.2 KMA822continuousmeasuringsystem,19"TFTdisplayunitforassembly ontestbench,requiredforVPM844,CRS845H,CAM847 0683822001

9 Computerunit(essentialforKMA)

PleasechooseasfollowsbetweenKMA802(item8.1b.1)orKMA822(item8.1b.2):

9.1.a CR/UI/UPcomputer,requiredforKMA8xx,CAM847,CRS845H, (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/DVD-LW,PCI-COM2/ -COM3/-COM4,nokeyboard)requiredforKMA8xx,CAM847,CRS845H 1687022958

9.1.b CR/UI/UP/VPcomputer,requiredforKMA8xx,CAM847,CRS845H,VPM844 (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/DVD-LW,PCI-COM2/ -COM3/-COM4,VPM844ISOmodule,SVTWcard,SmartCANcard,nokeyboard) availablesoon

9.1.1 UpdatesetforconvertingallgenerationsofWin2000, CR/UI/UPcomputer(e.g.1687022887,1687022958) toCR/UI/UP/VPcomputer(1687023582) availablesoon

60

9.1.2 UpdatesetforconversionWinMEtoWin2000, requiredforCAM847,CRS845H,VPM844ifWinMEpresent 1687001555

9.1.3 COM4interface,requiredforCAM847ifCRI846,CRI846H orCRI/CRIN848Hnotpresent 1687016034

9.2 Keyboard

Pleasechoosesuitablekeyboard:

9.2.a ASCIIkeyboard(German) 1687022354

9.2.b ASCIIkeyboard(US) 1687022356

9.2.c ASCIIkeyboard(French) 1687022360

9.2.d ASCIIkeyboard(Spanish) 1687022358

9.2.e ASCIIkeyboard(Italian) 1687022361

9.2.f ASCIIkeyboard(Danish) 1687022359

9.2.g ASCIIkeyboard(Dutch) 1687022377

9.2.h ASCIIkeyboard(Finnish/Swedish) 1687022379

9.2.i ASCIIkeyboard(Greek) 1687022392

9.2.j ASCIIkeyboard(Turkish) 1687022378

9.2.k ASCIIkeyboard(Polish) 1687022397

9.2.l ASCIIkeyboard(UK) 1687022357

9.2.m ASCIIkeyboard(Czech) 1687022396

9.2.a-m ProtectionhoodforstandardPCkeyboard 1685510165

9.2.iandb ProtectionhoodforUSEnglish/GreekPCkeyboard 1685510166

9.3 Printer

9.3.1 InkjetprinterPDR374incl.USBconnectingline 1687001850

10 Software(databaseoftestspecifications,ESI)

10.1 CDESI[tronic]-A 1987729002

10.2 CDESI[tronic]-D 1987729012

10.3 CDESI[tronic]-K1 1987729261

10.4 CDESI[tronic]-W 1987729032

10.5 CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847 1687370270

10.6 ZexelZD 1987729059

10.7 ZexelZW 1987729061

11 Maintenancetools

11.1 Dialgauge,servicedept.calibrationtoolforCAM847 1687233112

11.2 Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708 availablesoon

12 Service

12.1 Calibratingoil25l RequiredinEPS815:50lwhencommissioning RequiredinEPS708:55lwhencommissioning RequiredinEPS200:7lwhencommissioning 5980570025

12.2 Usertraining

12.3 Freight,packagingdisposal

12.4 Installation,initialoperation,instruction,trainingcourses

12.5 Travelflatrate

Item Designation Ordernumber Priceexcl..VAT


61



Testbenches

1 TestbenchesforCRpumpsandCRinjectorsincl.measuringsystem

Pleasechooseatestbench:

1.1 Testbenchesincl.integratedcoolingsystem

1.1a EPS708400volt availablesoon

1.1b EPS708200/220/230/240volt availablesoon

1.2 Testbenches–withoutinternalcoolingsystem(externalwaterconnection)

1.2a EPS708400volt availablesoon

1.2b EPS708200/220/230/240volt availablesoon

1.3 Coolerretrofitkit200–400volt availablesoon

Testsets(forCommonRailSystem,CRS845HincludedinitemssuppliedwithEPS708)

2 TestsetsforCRS=CommonRailSystem(CP,CPN,CRI,CRIN)

2.1 CP1/CP3pumpset.Note:LubricationsupplyrequiredforCP3.3/3.4, existingCP1andCP3setcanalsobeusedonEPS708 availablesoon

2.1.1 UpdatesetCP3.4returnconnectionforCP3.4pumpsforcustomerswith "old"CP3set1687010135 1687010135+1687016061=1687010182 1687016061

2.1.2 SupplementsetMANCP3.4forCP3.4MANapplications(CP3and CP1/CP3pumpsetisprerequisite) 1687001619

2.2 Delphi/Denso/SiemensCP(otherbrandpumpset),successorkit for1687010161/...162/...166 1687010183

2.2.1 UpdatesetDelphi/Denso/SiemensCP(otherbrandpumpset)withnewadaptersfor otherbrandCPpumpsforcustomerswith"old"otherbrandCPpumpsets 1687010161/...162/...166 1687010161/...162/...166+1687010184=1687010183 1687010184

2.3 TestsetsforCRinjectors(CRIandCRINfromBoschandotherbrands)

PleasechoosebetweenCRI846H(item2.3.1a)andCRI/CRIN848H(item2.3.1b):

2.3.1a CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezo CRI,otherbrandandcommercialvehicle(CRS845orCRS845Hisprerequisite). Whencommissioning,calibrationofrailpressuresensormustbecarriedout. availablesoon

2.3.1a.1 Updatesetforswiveldevice(foradaptationofCommonRailinjectors), requiredforalreadyexistingCRI846withproductiondatebefore06/2006 1688120174

2.3.1a.2 UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar) 1687001846toCRI846H(2,500bar)1687002XXX availablesoon

2.3.1a.3 Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS845(1,800bar)andCRI846H(2,500bar)areused availablesoon

2.3.1a.4 CRINtestset,onlyrequiredifcustomerchoosesnottooptforCRI/CRIN848H (item2.3.1b). ForBoschcommercialvehicleinjectorsgenerationCRI846orCRI846Hrequired: for1xCRINclamp:1xCRINset1687001XXX for2xCRINclamps:2xCRINsets1687001XXX+ 1xadapterline168446371 availablesoon

2.3.1a.4.1 Adapterlinerequiredifcustomerclamps2xCRINset(1687001925) 1684463711

2.3.1a.4.2 UpdatesetreturnlineCRIN(extendedreturnline),requiredfor "old"CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016060

2.3.1a.4.3 UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRINapplications),requiredfor"old"CRINset1687001599. 1687001599+1687016060+1687016062=1687001623 1687016062

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2.3.1b CRI/CRIN848H TestsetfortestingBoschCRI(solenoidvalve)passengercarandcommercial vehicle+basicsetforpiezoCRI,otherbrand(CRS845orCRS845Hisprerequisite) availablesoon

2.3.1b.1 UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),requiredfor upgradingCRI846(1,800bar,1687001846)orCRI846H (2,500bar,1687002XXX)toCRI/CRIN848H(1687001XXX) availablesoon

2.3.1b.2 17adaptersetsand35coverplates availablesoon

2.3.2 TestsetsthatcanbeusedonCRI846H(item2.3.1a)oron CRI/CRIN848H(item2.3.1b)

2.3.2.1 Delphi/DensoCRI(forotherbrandpassengercarCRI) 1687010186

2.3.2.1.1 Updatesetwithhoselinesandsoftware,required for"old"Delphi/DensoCRI1687001609. 1687001609+1687010187=1687010186 1687010187

2.3.3 PiezoCRI(forpiezoCRIfromBosch,SiemensandDenso) availablesoon

2.4.3.1 Hoselines,requiredforCRIpiezotestsetsifDelphi/DensoCRIset 1687001609or1687010186notalreadypresent availablesoon

2.3.4 AccessoryforDelphi/DensoCRI(item2.3.2.1)andpiezoCRI(item2.3.3)

2.3.4.1 Injectionchambers,requiredforpiezoCRItestsets(Denso/Siemensinjectors) andDelphi/DensoCRI(solenoidvalve)ifDelphi/DensoCRIset1687001609or 1687010186(withproductiondatebefore11/2010)notalreadypresent availablesoon

2.3.4.2 Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonlywithCRI846(1,800bar),requiredforpiezoCRItestsets (Boschinjectors)andDelphi/DensoCRI(solenoidvalve)ifDelphi/DensoCRIset 1687001609notpresent 1687010185

2.3.4.3 Testpressurelineset2,500bar(iftestingupto2,500bar,only tobeusedwithCRI846H(2,500bar)andCRI/CRIN848H, requiredforpiezoCRItestsets(Boschinjectors)andDelphi/DensoCRI (solenoidvalve) availablesoon

3 AccessoryforCommonRailtestsets(underitem2)

3.1 Highpressurehose2,500bar,length:1,000mm requiredfor:CP1,CP3,CP1/CP3,Delphi/Denso/SiemensCP,CRI846H,CRIN, CRI/CRIN848H Caution! 1x1687016XXXforCP1,CP3,CP1/CP3,Delphi/Denso/SiemensCP,CRI846H 1x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS815) availablesoon

3.2 Highpressurehose2,500bar,length:700mm requiredfor:CRI/CRIN848H Caution! 4x1687016XXXforCRI/CRIN848H(onlyinconjunctionwithEPS708) availablesoon

3.3 Highpressurehose1,800bar(forCP2inconjunctionwithCRS845(1,800bar)), requiredifhoseset2,500bar1687016XXXnotpresent (Length:1,000mm),M14/M14–straight,blue Caution! 2x1680712227fürCP2 1680712227

3.4 Highpressurehose1,800bar(forCP1andCP3withM12thread),requiredif testingupto1,800barandhoseset2,500bar1687016XXX notpresent.Length:1,000mm;M14/M12,straight,blue 1680712229

3.5 Highpressurehose1,800bar(forCP1andCP3withM14thread),required iftestingisupto1,800barandhoseset2,500bar 1687016XXXnotpresent.Length:1,000mm;M14/M12-90°,straight,blue 1680712230

3.6 Adapter: Applicationforpumpadapter,reductionfromM14toM12available asoptionifnohoseM14/M121,800barpresent 1681032077

63


Accessoriesfortestbenches

4 Accessoriesfortestbenches

4.1 Clampingbracket,requiredforallCRpumps 1688010129

4.2 Lubricationsupply(onlytobeusedonEPS708),requiredforCP3.4pumps 1687001931

5 Computerunit(computerincludedinitemssuppliedwithEPS708)

5.1 Keyboard

Pleasechoosesuitablekeyboard:

5.1a ASCIIkeyboard(German) availablesoon

5.1b ASCIIkeyboard(US) availablesoon

5.1c ASCIIkeyboard(French) availablesoon

5.1d ASCIIkeyboard(Spanish) availablesoon

5.1e ASCIIkeyboard(Italian) availablesoon

5.1f ASCIIkeyboard(Danish) availablesoon

5.1g ASCIIkeyboard(Dutch) availablesoon

5.1h ASCIIkeyboard(Finnish/Swedish) availablesoon

5.1i ASCIIkeyboard(UK) availablesoon

5.1j ASCIIkeyboard(Czech) availablesoon

5.1.a-j ProtectionhoodforstandardPCkeyboard 1685510165

5.1.b ProtectionhoodforUSEnglish/GreekPCkeyboard 1685510166

6 Printer

6.1 InkjetprinterPDR374incl.USBconnectingline 1687001850

7 Software(databaseoftestspecifications,ESI)

7.1 CDESI[tronic]-A 1987729002

7.2 CDESI[tronic]-D 1987729012

7.3 CDESI[tronic]-K1 1987729261

7.4 CDESI[tronic]-W 1987729032

7.5 CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847 1687370270

8 Maintenancetools

8.1 Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708 availablesoon

9 Service

9.1 Calibratingoil25l RequiredinEPS815:50lwhencommissioning RequiredinEPS708:55lwhencommissioning RequiredinEPS200:7lwhencommissioning 5980570025

9.2 Usertraining

9.3 Freight,packagingdisposal

9.4 Installation,initialoperation,instruction,trainingcourses

9.5 Travelflatrate

64

Software for replacement and repair

WellequippedforDieselandelectricalsystems:UsethetimesavingESI[tronic]softwarewithpracticalTroubleshootingInstructionstoreplaceandrepairdefectivecomponentsofmodernvehiclesystemsandtoexploitnewsalesopportunities.

ESI[tronic]-K“Componentsrepairinstructions”f Repairinstructions,serviceinformationandtelegrams

forDieselandelectricalsystemcomponentsf DirectinteractionofinformationfromESI[tronic]-D

andESI[tronic]-E,e.g.spareparts,andESI[tronic]-W

ESI[tronic]-D“Dieselreplacementparts”f MostcomprehensivecatalogueforBoschDiesel

productsf Around51,000spare-partslistswithover380,000

individualpartsf Explodeddrawingsinhighestqualityf Steplesszoomfunction

ESI[tronic]-W“Dieseltestdata”f Testspecificationsofaround12,000inlinefuel-in-

jectionpumpcombinationsandforapprox.2,000VEpumps

f Completetestoperationfromobtainingmeasuredvaluestologprinting

f Allteststepsaredisplayedinoptimizedorder

ESI[tronic]-K/W“Archive”EverynewcustomerreceivesthearchivedataofESI[tronic]-KandWonce,andfreeofcharge,withtheESI[tronic]subscription.

TheTestDataCDTestspecificationsforBoschCommonRailhigh-pressurepumps,CommonRailinjectorsandVP29/30/44distribu-torinjectionpumps(obtainablebysubscription,canbeorderedviatheESI[tronic]ServiceLine).

New:InadditiontoourowntestvaluesCD“TestData”,testvaluesforDieselcomponentsfromDelphi,DensoandConti/SiemensforEPS815andEPS200areavailablefromthedataproviderRefdatandcanbedownloadedfromtheworkshopunderwww.refdat.net

65

Training for success

Withselectivetechnicaltraining,alwaysonestepaheadofthecompetitionTraininginoneofourtrainingcentersprovidesthetheoryandpracticeofthenecessarybasicknowledgeforsuccessfuldiagnosisandrepair.

f ComprehensivetransferofknowledgeofmodernDieselsystemsbythesystemdeveloperBosch

f Instructioninmethodicalproceduresduringtrouble-shooting

f Learningbydoingf Practicaltrainingingroupsonactivevehiclesand

operationalenginesf Firsthandinstructioninthenewestsystemsand

componentsf Modern,extensivetrainingequipmentf Highlyqualifiedpractice-orientedtrainersandinsider

know-howf Trainingaccordingtothemostmoderndidactical

methods

Thefollowingisaselectionofcoursesoffered:f Boschin-linefuel-injectionpumpsandmechanical

controller-Basic1987727550f BoschdistributorinjectionpumpsmodelVE,VE-EDC,

VP29/30/441987727552

f High-pressurepump/CRsystem1987727568

f EDCin-linefuel-injectionpumps(electronicallycontrolledin-linefuel-injectionpumpsandactuator)1987727555

f Zexelinjectionpumps1987727558

f RepairandtestingofBoschCommonRailinjectorsforpassengercarandcommercialvehicleandtestingofexternalinjectors1987726283

f RepairandtestingofUnitInjectorUI(pump-nozzle)andUnitPumpUPforpassengercarandcommercialvehicle1987726286

f WBTWebBasedTrainingEDC(CD-ROM)f EDCpassengercarpracticaltrainingforWBT

1987726210f Dieselvehicletechnology1

1987727562f Dieselvehicletechnology2

1987727557f Dieselcommercialvehicletechnology

1987727563f EuropeanOn-BoardDiagnosisonDieselVehicles

(passengercar/commercialvehicle)1987726280

f DiagnosisonBoschCommonRailSystemsforpass.cars1987726292

New:f High-pressurepump/CRsystemtypeCP2/CPN2

1987727574f Exhaust-gastreatmentincommercialvehicles

1987727577

66

Outlook: Continuous further development

Stableandfuture-proofTheEPS815componenttestbenchisthereliablebasisinthelongtermfortestingthenewestDieselcomponents.Toaccomplishthis,Boschcontinuouslydevelopsappropriatetestequipmentforfurthercom-ponentsfromBoschandothermanufacturers.

Thefollowinglistshowstheaccessorysetswhichwillbeavailableinthenearfuture.

Plannedtestequipment

f SpecialaccessoriesCRIPiezoforEPS200f SpecialaccessoriesCRIcommercialvehicles

externalbrandsf SpecialaccessoriesCP4f SpecialaccessoriesUI/UPexternalbrands

ListofabbreviationsusedCP1 CommonRailhighpressurepumptype1

CP1H CommonRailhighpressurepumptype1 (Heavydutyversion)

CP2 CommonRailhighpressurepumptype2

CP3 CommonRailhighpressurepumptype3

CRI CommonRailinjector(passengercar)

CRIN CommonRailinjector(commercialvehicle)

DHK Nozzleholderassembly

EPS Injectionpumptestbench

IMA Injectionquantitycomparison(passengercar)

ISA Injectionvoltagecomparison

KMA Continualquantityanalysis

NBF Needlemotionsensor

NIMA Injectionquantitycomparison(commercialvehicle)

RP Inlinefuel-injectionpump

UI-P Unitinjector(passengercar)

UI-N Unitinjector(commercialvehicle)

UP Unitpump

VE Distributorfuel-injectionpump

VP44 Radialpistonpump(distributorfuel-injectionpump)

VP29 Axialpistonpump(distributorfuel-injectionpump)

VP30 Axialpistonpump(distributorfuel-injectionpump)

67

Our knowledge, your success:Bosch Diagnostics

ESI[tronic]:SoftwarefordiagnosticsandservicefSimpleoperationfRapidaccessfModularstructurefComprehensivemarket coveragefContinuallyupdatedfUniversaloperation regardlessofmanufacturer

TestEquipment:MatchedtoeachworkshoptypefOptimizedcombinationof hardwareandsoftwarefor rapidtroubleshooting,qualified repairandhightimesavingsfPC-basedtesttechnologyof thelatestgenerationwith extendablemodules

ServiceTraining:KnowledgeasafactorofsuccessfComprehensivetraining programsforautomotive workshopsfPracticaltrainingcoursesfHighlyqualifiedtrainers withpracticalexperience

TechnicalHotline:SupportfromthesystemdeveloperfSupportindifficulttechnical situationsfSkillscoveringallbrands andmanufacturers

Diagnostics–thekeytotheautomotiveworkshopofthefutureMotorvehiclesystemsarebecomingincreasing-lycomplex;thedemandsplacedonqualifieddiagnosisinworkshopsarerising.Forprofes-sionalserviceonmodernvehicles,Boschprovideseverythingatonestop,perfectlycoordinated:testequipment,software,technicaltrainingandhotline,supplementedbypartsininitialequipmentquality.

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Fuel-supplypumpsandtoolsinpremiumqualityfromBoschSuperiortechnologyandhighdepend-ability:Fromtheoriginalequipmentthroughmotorracingtothesparepartsmarket.Boschalwaysdeliversquality.

Bosch: bringing youthe workshop of the futureForover120years,Boschinnovationshavebeenkeepingvehiclesontheroadandgettingpeopletoandfromtheirdestinationswhileimprovingsafetyandpeaceofmindalongtheway.

BoschAutomotiveAftermarketoffersworkshopsandretailersacomprehensiveportfolioofproductsthatisunmatchedworldwide:f Efficientdiagnosticsf Innovativeworkshopequipmentf Quick,reliabledeliveryf Theworld’smostcomprehensiverangeofspareparts– includingbothnewandremanufacturedf Workshopconceptstomeeteveryrequirementf Comprehensivetrainingf Targetedsalesandmarketingsupportf Acompetentservicehotlinef 24-houronlineworkshopservicesf Affordableleasingservicesforworkshopequipmentandsoftware

Frompartstoscheduling,organizationandresults,oursolutionsarecombinedwithadditionalservicestoensureyourneedswillbeperfectlymet,helpingyoutomaximizeyourpotential.

Workshoptip:Withitsexpertisefromoriginalequipment,BoschoffersallDieselspecialistsaholisticrangeofworkshoptestequipment,software,trainingandknow-how.ForconsolidatingDieselbusinesstodayandinthefuture.

Diagnosticsandparts:youonlyfindbothatBosch.

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RobertBoschGmbHAutomotiveAftermarketBusinessUnitDiagnostics

73201PlochingenGermanywww.bosch-diagnostics.com

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