The magazine for our customers September 2007

News

Neues aus der SternsiebtechnikMULTISTAR L2/L3

NeuvorstellungMUSTANG S

Neuheiten bei CRAMBO und TERMINATOR

Treatment of commercial waste

5th - 7th September 2007Baden-Airpark / Karlsruhe

2 Seite

Legal regulations stipulate that commercial waste, production waste and bulky municipal waste (in short, waste previously landfilled untreated), now require complex, sophisticated treatment processes.But this treatment also provides the opportunity to separate potentially recyclable materials and to generate selected secondary fuels/RDF products from those fractions high in calorific value.Depending on calorific value and particle sizes, these fuels are used in industrial fluidised bed combustions, in cement works and, in the future, in caloric power plants.Fuels from waste - making a contribution to the conservation of energy resources.

The challenge The technology

This example Komptech processing technology has been designed for commercial waste with high synthetic material fractions. The goal is the generation of a highly caloric, finely shredded fraction, such as for co-incineration in the cement industry. At the start, a sturdy single-shaft shredder with high degree of shredding ensures pre-shredding to a uniform particle size. Subsequent Fe-separation, also non-iron- separation, if required, separates off metallic contraries. A highly caloric fraction is then extracted from the material stream using ballistic separation and is brought to the required particle size by post-shredding.

Preparation of secondary fuels

Seite 3

Preparation of secondary fuels

Pre-shredding must bring the input material down to a homogeneous particle size and prevent problematic overlengths for subsequent processing stages. A high level of resistance to contraries is just as important. The TERMINATOR XF (eXtraFine) addresses these requirements with a new cutting geometry and innovative teeth attachment: the tooth holder itself is seated inside the shredder drum and is safely protected. A choice of drives is available – either a hydraulic system (with optional separation from shredding unit) or a mechanical direct-drive with optimal degree of efficiency.

TERMINATOR XFPre-shredder

The BRINI MK separates the pre-shredded material flow into a 3-dimensional heavy fraction, a fine fraction with high inert contant and a flat light fraction. This fraction comprises mainly of foil and packaging fractions and forms the input material for subsequent post-shredding.A fourth fraction is generated when using a second screen hole. With appropriate hole sizing, a fluidised bed fraction is separated from the light fraction.In contrast to traditional wind sifting, customers clearly benefit from the simplicity of the sturdy system which combines high efficiency with low operating costs.

BRINI MKBallistic separator

4 Seite

A newly developed, slow-running post-shredder is used for the generation of furnace-ready fuel. The RASOR generates both an injectable fuel fraction (< 30 mm) and a particle size (< 100 mm), known as the fluidised bed fraction. A quick-change system for the screen baskets allows short changeover times.Additional benefits of the RASOR product are the continual material feed using feed screws and the associated, consistent power consumption. Automatic adjustment of the cutting gap means that the low-vibration, low-dust, slow-running shredding process requires minimal energy.

RASORPost-shredder The Recycling Aktiv exhibition, Komptech presents a

mobile processing line comprising of a standard TERMINATOR trailer machine and the BRINI MK 41-4 (mobile ballistic separator)/ RASOR 3600 (mobile post-shredder), designed for experimental purposes.

Mobile components

Seite 5

Motor Asynchronous motor

Hydraulic rating:

Mechanical rating:

~ 19,8 t ~ 20,8 t ~ 21,3 t

1 x 200 kW

-

1 x 200 kW

2 x 110 kW

2 x 160 kW

2 x 160 kW

Weight(assembled unit)

1 x 160 kW

2 x 75 kW

~ 19,8 t

1 x 160 kW

1 x 160 kW

~ 18,8 t

to 60 t/h to 80 t/h to 100 t/hThroughput (dependent on material) to 50 t/hto 45 t/h

TERMINATOR 500 2200 3400 3400S 5000 5000S 6000S

1 x 132 kW-

~ 18,4 t

to 30 t/h

3000 mm

1050 mm

max. 30 min -1

-

3000 mm

1050 mm

max. 30 min -1

max. 21 min -1

3000 mm

1050 mm

max. 38 min -1

max. 30 min -1

Cutter/drumLength:

Diameter:

rpm-hydraulic system:

rpm-mechanical system:

3000 mm

1050 mm

max. 30 min -1

max. 15 min -1

3000 mm

1050 mm

max. 30 min -1

max. 21 min -1

Drum driveon both sides

Drum driveon both sides

Drum driveon both sides

3000 mm

1050 mm

max. 30 min -1

-

-

1 x 37 kW

~ 11,8 t

to 6 t/h

3000 mm

1050 mm

-

max. 3 min -1

Machine dimensionsLength (3 fractions machine):Length (4 fractions machine):Width:Height: (only machine)Weight (3 fractions machine):Weight (4 fractions machine):

BRINI MK 41 MK 61 MK 81 MK 101 MK 121

7475 mm 8675 mm2400 mm1930 mm4200 kg4700 kg

Motor rating 5,5 kW5,5 kW 2 x 5,5 kW 2 x 5,5 kW 2 x 5,5 kW

ScreenScreen elements:Screen elements L x W (3 fractions machine):Screen elements L x W (4 fractions machine):Screen area (3 fractions machine):Screen area (4 fractions machine):

7475 mm 8675 mm3240 mm1930 mm5000 kg5600 kg

7475 mm 8675 mm4480 mm2010 mm6000 kg6700 kg

7475 mm 8675 mm5366 mm2010 mm6800 kg7500 kg

7475 mm 8675 mm6220 mm2010 mm7900 kg8700 kg

45600 x 422 mm6800 x 422 mm

9,7 m2

11,8 m2

65600 x 422 mm6800 x 422 mm

14,5 m2

17,6 m2

85600 x 422 mm6800 x 422 mm

19,2 m2

23,4 m2

105600 x 422 mm6800 x 422 mm

24,0 m2

29,2 m2

125600 x 422 mm6800 x 422 mm

28,8 m2

35,0 m2

to 80 m3/hThroughput (dependent on material) to 120 m3/h to 160 m3/h to 200 m3/h to 240 m3/h

MotorAsynchronous motor rating:

Cutter/rotorLength:Diameter:rpm:Cutter:Screen basket hole size:

Material feedType:Numbers of screws:

DimensionsLength:Width: Height:

Weight

to 10 t/h to 15 t/hThroughput (dependent on material) to 5 t/h

RASOR 1800 3600 5400

4250 mm1600 mm2620 mm

1 x 90 kW 1 x 160 kW 1 x 250 kW

electric 1 x 7,5 kW1

electric 2 x 7,5 kW2

electric 3 x 7,5 kW3

440 mm1000 mm93 min -1

1 x 2425, 60 mm

880 mm1000 mm93 min -1

2 x 2425, 60 mm

1320 mm1000 mm93 min -1

3 x 2425, 60 mm

4250 mm2050 mm2620 mm

4250 mm2550 mm2620 mm

~ 8000 kg ~ 10000 kg ~ 13000 kg

5

Technical specification

6 Seite

Komptech Roadshow 2007 – a reviewThe beginning of June 2007 saw four machines, with a total weight of more than 100 tons, set out from Komptech on a month-long, 3000 kilometre tour through Germany and Austria – the “Komptech Roadshow 2007“ was underway.

Becker & Armbrust GmbH in Ludwigsfelde near Berlin was the first destination of the mobile processing line for commercial waste - on June 12th this year. Despite the searing heat, with temperatures reaching 30 degrees centigrade in the shade, the event attracted around 50 interested visitors who were able to see for themselves the quality of the new processing technology and the secondary fuels produced. GVoA GmbH in Hille near Hanover was the next destination two days later, June 14th. This demonstration also attracted excellent attendance. During some of the walkabouts, the machine technology was explained in detail along with specification of key technical parameters. A week later, on June 21st 2007, P.B.- Abbruch GmbH in Castrop- Rauxel (Ruhr area) was the third stop-off point for the roadshow. This event also attracted some customers from Benelux. Afterwards it was off further south to RUZ GmbH in Heilbronn where, on June 26th, despite bad weather conditions, a large number of guests attended, including some from France and Switzerland. The last roadshow date in Germany was on June 28th 2007 at Rudolf Panzer Container Services in Lichtenfels near Nuremberg. Guests from Czech Republic made the journey to the event.

The demonstration tour then moved on to Austria in July. The roadshow event at Rieger Entsorgungsbetriebe GmbH in Neumarkt am Wallersee near Salzburg on July 3rd attracted mainly guests from Western Austria. They were able to use the glorious weather as an opportunity to see the quality of Komptech processing technology at first hand. The last date, July 5th 2007 at Nemetz AG in Himberg near Vienna, was also the best attended and hence the crowning finale of the Komptech Roadshow 2007. More than 60 guests from Austria, Czech Republic, Hungary and Poland were enthused by the innovative Komptech solutions.

6

12. 6. Berlin

21. 6. Castrop-Rauxel

28. 6. Lichtenfels

5. 7. Himberg near Vienna

Seite 7

Komptech Roadshow 2007 – a review

7

12. 6. Berlin 14. 6. Hille

21. 6. Castrop-Rauxel 26. 6. Heilbronn

28. 6. Lichtenfels 3. 7. Neumarkt am Wallersee

5. 7. Himberg near Vienna 5. 7. Himberg near Vienna

8 Seite

www.komptech.com

KOMPTECH GmbHA-8130 Frohnleiten, Kühau 37[t] +43 3126 505 - 0[f] +43 3126 505 - 505info@komptech.com

KOMPTECH Vertriebsgesellschaft Deutschland mbHD-59302 OeldeHerrenstraße 7[t] +49 2522 93 45 - 0[f] +49 2522 831 841info@komptech.de

KOMPTECH UK Ltd.Forge End, Lodge Farm, Kineton, Warwickshire, CV35 0JH[t] +44 1926 64 29 72[f] +44 1926 64 29 71info.uk@komptech.com

KOMPTECH Anlagenbau GmbHA-1020 WienWehlistraße 150/ Top II[t] +43 1 219 91 31 - 0[f] +43 1 219 91 31 - 10anlagenbau@komptech.com

KOMPTECH Scandinavia ABBox 1294SE-17125 SolnaSweden[t] +46 8 519 33 - 000[f] +46 8 519 33 - 149info@komptech.se

INPRINT Publisher: KOMPTECH GmbH; Editorship: Andreas Kunter, Josef Heissenberger, Joachim Hirtenfellner; Photos, Layout & Graphic: Alexandra Gaugl;