Date post: | 26-May-2015 |
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Engineering |
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Part I:
Company Profile
One of the largest enterprises of the steel structure engineering in Southern China
Registered Address : Huanan Industrial Park, Liaobu, Dongguan Registered Capital : RMB 50,000,000 Established in January 13, 1998, is a subsidiary company to Guangdong
MingCrown Group. Annual turnover 400,000,000 RMB 150,000sqm of Light steel &Heavy steel fabrication area Annual production capacities 60000ton Present Staff 1100 Main Business Scope : Metal structure &Truss structure fabrication, installation,
Steel plant, logistics warehouse
Design of high-rise buildings & villa
Metal materials fabrication &sales
One of the largest enterprises of the steel structure engineering in Southern China
◇ National Grade I qualification for steel structure job. Secondary Grade qualification for special steel structure design.
◇ National Grade I qualification for steel structure manufacturing. Singapore Grade A qualification for steel structure manufacturing.
◇ Light & heavy steel fabrication base, covering a area of 15,000m3.
◇ 8 light & Heavy H Beam production lines, 196 sets of equipment.
◇ 2 sandblasting lines, and 4 large scale enclosed sandblasting house.
Part II:
Capacity and Equipment
Large Production Scale Sustainable Developing Capability
Total scale
Company Total area 150,000M2
Workshop area 43,000M2
Product stocking area 15,000M2
Sandblasting & Painting area 10,000M2
Facilities Equipment 196 sets
Certificates ISO Certificate ISO9001:2008
Production Capacities Annual Capacities 60,000ton
Advanced Manufacturing Equipments1,Lifting Equipments
Gantry craneGantry crane 1 unit
Overhead crane Overhead crane 30T30T 4 units
Overhead crane Overhead crane 20T20T 11 units
Overhead crane Overhead crane 10T10T 10 units
Overhead crane Overhead crane 5T5T 4 units
2,Processing Equipments2,Processing Equipments
Shearing machineShearing machine 4 units
Bending machineBending machine 2 units
Steel plateFlanging machine(4m)Steel plateFlanging machine(4m) 1 unit
Sawing machineSawing machine 3 units
Milling machineMilling machine 4 units
Puching and shearing machinePuching and shearing machine 2 units
Hydraulic punching machineHydraulic punching machine 2 units
Self-control punching machine 160TSelf-control punching machine 160T 2 units
Mechanical pressMechanical press 4 units
Horizontal type press machine 300THorizontal type press machine 300T 4 units
Pneumatic tapping machinePneumatic tapping machine 2 units
Beam drillBeam drill 2 台
Numerical control laser cutting Numerical control laser cutting machinemachine 1 unit
CNC drilling machineCNC drilling machine 2 units
CNC tailor 1 unit
3,Equipments for steel structure's fit up3,Equipments for steel structure's fit up
H section fit up systemH section fit up system 5 units
H section flattening systemH section flattening system 5 units
Large edge miller 12MLarge edge miller 12M 2 units
Box column production lineBox column production line 1 unit
Vertical end-surface millingVertical end-surface milling 1 unit
Numerical control multi-burner Numerical control multi-burner cutting machinecutting machine 6 units
3D CNC drilling machine3D CNC drilling machine 1 unit
Consistent CNC cutting machineConsistent CNC cutting machine 1 unit
Plate flattening machinePlate flattening machine 1 unit
Tube coiling machineTube coiling machine 1 unit
Plate coiling machinePlate coiling machine 1 unit
Manual operation sandblasting Manual operation sandblasting production lineproduction line 2 units
Automatic sandblasting production lineAutomatic sandblasting production line 2 units
Painting production linePainting production line 1 unit
Semi-automatic submerged arc Semi-automatic submerged arc weldingwelding 6 units
Door type automatci welding 6 units
Argon arc weldingArgon arc welding 21units
CO2 weldingCO2 welding 105units
AC welding machineAC welding machine 37units
DC welding machineDC welding machine 25units
Stud welding machineStud welding machine 1 unit
Electroslag welderElectroslag welder 1 unit
Turning rollsTurning rolls 1 unit
The dryer of the welding machine The dryer of the welding machine and electrodeand electrode 5 units
CompressorCompressor 2 units
GeneratorGenerator 2 units
4,Processing equipments for wall structure 4,Processing equipments for wall structure materialsmaterials
C section steel production lineC section steel production line 1 unit
Z section steel production lineZ section steel production line 1 unit
Chromatic Steel Sheet Production LineChromatic Steel Sheet Production Line 6 units
Roof plate production lineRoof plate production line 1 unit
Sandwich board production lineSandwich board production line 1 unit
Purline machinePurline machine 3 units
Workshop
Advanced Manufacturing Equipments
Gantry Crane
Advanced Manufacturing Equipments
< CNC Flaming Cutting machine
Draw bender>
Advanced Manufacturing Equipments
Advanced Manufacturing Equipments
<5-D Consistent CNC Cutting ( Pipe-Coaster)
Submerge Arc Welding System>
End Section Milling Machine>
<Edge Milling Machine
Advanced Manufacturing Equipments
<Milling Machine
Pneumatic Tapping Machine>
Advanced Manufacturing Equipments
CNC cutting machine>
<Digital controlled 3-D drill
Advanced Manufacturing Equipments
<Laser Cutting machine
Ausrichtmaschine >
Advanced Manufacturing Equipments
< C/Z Section Production System
Roof Plate Production System >
Advanced Manufacturing Equipments
< Sandblasting System
Painting>
Advanced Manufacturing Equipments
<Band Sawing
3-D Drilling Machine>
Advanced Manufacturing Equipments
<Steel Structure Expert Visit and Advise
GE Inspection >
Advanced Manufacturing Equipments
Part III:
Product & Projects Sample
The Fabrication of Build Steel Structure(multi-layer steel structure series)
Pip
eC
ross
Bo
xed steel
Cross
The Fabrication of Build Steel Structure(Heavy steel series)
Grid colum
n Profiled beam
Crane beam
Cross colum
n
The Fabrication of Build Steel Structure(Light steel series)
Colum
n
Colum
nB
arPurlin
Roof plate
Plastic w
indow
The Fabrication of Build Steel Structure(pipe& truss series products)
Square tube truss Circular pipe truss
H section steel truss Circlar pipe arc truss
The Fabrication of Build Steel Structure(bridge series)
Fabrication procedure 1 of T section of curtain wall steel structure
milling drilling tapping
Fabrication procedure 2 of T section of curtain wall steel structure
check straightness adjust the hole location cutting length
check coating thickness intermediate painting final coating
Fabrication procedure 3 of T section of curtain wall steel structure
Check total thickness
Packing label Cover the box
Packing
Pipe process 1 of curtain wall steel structure
Blasting Primer Cutting
Outside tapping Inside tapping Assemble
Assemble Pipe welding Formed weld
Primer Final coating Packing
Pipe process 1 of curtain wall steel structure 2
Process 1 of welded boxed pipe
Install CJP backing Boxed beam assemble
CJP welding Rectify after welding Milling process
CJP NDT checking Pre-assemble Visual finishing
Painting Packing Delivery
Process 2 of welded boxed pipe
Galvanized item packing
Galvanized item
s Packing
Packing Label
HY-830 color board
HY-PC Lighting board
HY-900 color board
HY-FRP830 lighting board
HY-EPS sandwich roof board
HY-688 Floor board HY-373 Hidden Style Wall
HY-EPS sandwich wall board
HY-FRP 380 lighting board HY-475 Roof board
Materials of containment system 1
Materials of containment system 2
HY-430 hidden Roof board
Architectural Structure Projects (Net frame structure)
Truss Structure Project of Youyi supermarket at southern part of Dongcheng District Truss Structure Project of Youyi supermarket at southern part of Dongcheng District Diameter:65.2m Project Feature Diameter:65.2m Project Feature :: Shell-shaped networked frameworkShell-shaped networked framework
Architectural Structure Projects(Truss structure)
ZhongshanZhongshan exposition center Areaexposition center Area :: 21384M21384M22 Feature Feature :: pipe truss structurepipe truss structure
Shooting range for the Asian Gamesthe Asian Games (Guangzhou flying disk training center) (Guangzhou flying disk training center) Construction: 12260MConstruction: 12260M22
Architectural Structure Projects(Truss structure)
Architectural Structure Projects(Truss structure)
XuWen gymnasium Construction Feature : The canopy is the steel structure, covered steel purlin, steel roof panel systems. Canopy steel structure is space frame system, space size is cutting oblique elliptic cylinder, and plane projection is the lunate shape.
GuangDong daye motor technical co.,ltd Area:60000MGuangDong daye motor technical co.,ltd Area:60000M22 Construction feature Construction feature :: 80M single 80M single slope without connection roof.slope without connection roof.
Architectural Structure Projects(Light steel structure)
Invista fibie (foshan) Co., Ltd. Architectural Characteristics: Six completely steel Invista fibie (foshan) Co., Ltd. Architectural Characteristics: Six completely steel structure plantstructure plant
Architectural Structure Projects(Light steel structure)
Guangdong Huaguan steel jiangmen new factory Architectural Characteristics: Bridge Guangdong Huaguan steel jiangmen new factory Architectural Characteristics: Bridge Crane 50tCrane 50t ~~ 100t100t
Architectural Structure Projects(Light steel structure)
Lian zhong stainless steel plant (second period) AreaLian zhong stainless steel plant (second period) Area :: 62000 M62000 M2 2 Feature: 100T crane heavy steel Feature: 100T crane heavy steel structurestructure
Architectural Structure Projects(Heavy steel structure)
China Longxue shipbuilding basement project AreaChina Longxue shipbuilding basement project Area :: 15000 M15000 M2 2 construction featureconstruction feature :: large-large-spanspan 、、 grid type heavy steel plantgrid type heavy steel plant
Architectural Structure Projects(Heavy steel structure)
Architectural Structure Projects(Heavy steel structure)
Brunei Imperial Navy Base Repair Factory Steel consumption: 5450 T Architectural Characteristics: Mainly combining by the section steel, with structure type of lattice truss,gantry steel frame, main features: high space, large span 。
Wuhan sentosa mansionWuhan sentosa mansion Architectural Characteristics:Concrete filled steel tubular Architectural Characteristics:Concrete filled steel tubular structure (28 floor)structure (28 floor)
Architectural Structure Projects(Multi-layer structure)
Architectural Structure Projects(Multi-layer structure)
Guangdong GoTone building (New address) Construction Area: 140000M2 Architectural Characteristics: 41 layer, box type, beam, and column
Architectural Structure Projects(Multi-layer structure)
Pearl River New Town Project Construction Area: 440000M2
Architectural Characteristics: Building structure use concrete filled steel tube huge oblique lattice outer cylinder and the reinforced concrete shear wall structure system.
Guangzhou express busGuangzhou express bus (( BRTBRT )) pedestrian bridge. Featurepedestrian bridge. Feature :: arc boxed structurearc boxed structure
Architectural Structure Projects(bridge)
Shenzhen Guangming Gaoxin technical industrial park of administration overbridgeShenzhen Guangming Gaoxin technical industrial park of administration overbridge
Architectural Structure Projects(bridge)
Singapore MBS project FeatureSingapore MBS project Feature :: complicated curtain wall steel structurecomplicated curtain wall steel structure
Curtain wall main steel structure projects
CCRC Project Curtain wall area nearly 60,000MCCRC Project Curtain wall area nearly 60,000M22 which main is frame glass curtain wall. which main is frame glass curtain wall.
Curtain wall main steel structure projects
Curtain wall main steel structure projectsSingapore Sentosa project FeatureSingapore Sentosa project Feature :: Curtain wall steel structure are pipe purlin, bent steel bearing, Curtain wall steel structure are pipe purlin, bent steel bearing, package arc main structure beam ,angle steel ,frames and so on. As the monolithic structure is two-package arc main structure beam ,angle steel ,frames and so on. As the monolithic structure is two-way curved surface’s,so every purlin’s steel bearing bending angle is different, steel bearing qty here way curved surface’s,so every purlin’s steel bearing bending angle is different, steel bearing qty here are more than 1000pcs.are more than 1000pcs.
Tobacco Mansion of ZhuJiang District in Guangzhou Tobacco Mansion of ZhuJiang District in Guangzhou Project feature: The whole project is about 210 thousands square meter ,curtain wall part is about Project feature: The whole project is about 210 thousands square meter ,curtain wall part is about 90 thousands square meter, main building is steel structure and 90 thousands square meter, main building is steel structure and Steel concrete composite structureSteel concrete composite structure ..
Curtain wall main steel structure projects
Dongguan Forest Lake, Lanxi Valley Project Architectural Characteristics: Environmental leaves club, attractive appearance , complex spatial structure, a twisted type, the mainstay is the steel wall; The primary member ,the box beam is twisted component, the main part is steel structure roof
Curtain wall main steel structure projects
Equipment steel structure projectsFabrication of GE generate component
GE finished pulse filter house component Exhaust Duct
GE Semi-circle component of finished packageGE Finished large-scale component
GE Cone componentGE power plant equipmentGE power plant equipment
Equipment steel structure projectsFabrication & Pre-assemble of GE large-scale generator
Equipment steel structure projectsDelivery process of GE generate component
Equipment steel structure projectsALSTOM large-scale generate electricity equipment
Equipment steel structure projectsSIEMENS large-scale generate electricity equipment
Equipment steel structure projects & fabrication processNan hai generator equipment
Equipment steel structure projects & fabrication processXingsheng machine walking set of offload machine
Equipment steel structure projects & fabrication processCuntian project mechanical equipment platform
Equipment steel structure projects & fabrication processChemical plant 、 oil 、 coal mine equipment platform
Part IV Staff Status
Staff Status
■ ■ Total 1150, Inc.Total 1150, Inc.
■■ Lead Civil / Structural / Architectural Engineer Lead Civil / Structural / Architectural Engineer 22
■■ Junior and Senior engineer 2Junior and Senior engineer 2 55 ( ( 2 2 Professional Specialist)Professional Specialist)
■■ National First-grade & Secondary-grade Registered Construction Engineer National First-grade & Secondary-grade Registered Construction Engineer 88
■■ Personnel for Managing (Inc. for Design, Procedure control, QA, Site Personnel for Managing (Inc. for Design, Procedure control, QA, Site
Operation managingOperation managing )) About 154About 154
■■ Welder 290Welder 290
■■ fitters 280fitters 280
■■ Operator in Other Workplace 359Operator in Other Workplace 359
■ ■ Quality Inspector 32Quality Inspector 32
Production Capability
NO Product Description Staff Output per Month Remark
1 Equipment Structure 283 300T Equipment Structure
2 light steel structure 72 900T ~ 1,200T Ordinary factory structure
3 Heavy steel structure (1) 116 900T Vary as per welding requirement
4 Heavy steel structure (2) 109 600T ~ 900T Cross beam, box column structure
5 Pipe truss structure 39 900T Vary as per pipe size
6 H beam truss structure 63 1,100T Ordinary factory structure
7 Color Steel Sheet 5 60,000 M
8 C section 3 27,000 M
9 Z section 3 36,000 M
10 Roof plate 3 45,000 M
Part V
Company Qualification
Qualification
●● 工商营业执照工商营业执照●● 钢结构专业承包壹级资质钢结构专业承包壹级资质●● 钢结构制造壹级资质钢结构制造壹级资质●● 钢结构专项设计乙级资质钢结构专项设计乙级资质●● 新加坡钢结构制造新加坡钢结构制造 S1S1 级级●●ISO9001:2008ISO9001:2008 认证企业认证企业●● 道路运输经营许可证道路运输经营许可证●● 质量、服务、信誉质量、服务、信誉 AAAAAA 级企业级企业●● 中国建筑金属结构协会会员中国建筑金属结构协会会员●● 广东省空间结构协会理事单位广东省空间结构协会理事单位●● 国税、地税登记证国税、地税登记证●● 安全生产许可证书安全生产许可证书●● 组织机构代码证组织机构代码证●● 中国质量服务诚信单位中国质量服务诚信单位●● 卫生许可证卫生许可证●● 进出口资格证书进出口资格证书●● 商标注册证商标注册证●● 消防合格证消防合格证
● ● Industrial and commercial business licenseIndustrial and commercial business license ● ● Steel Professional Contract of Grade 1Steel Professional Contract of Grade 1 QualificationQualification● Steel Structure Manufacturing of Grad 1 Qualification● Steel Structure Manufacturing of Grad 1 Qualification● ● Grade B qualification of Special design for steel structureGrade B qualification of Special design for steel structure●● S1 Qualification for Singapore Steel Structure ManufacturingS1 Qualification for Singapore Steel Structure Manufacturing● ● ISO9001: 2008 Certified Company ISO9001: 2008 Certified Company ● ● Road transport operation licenseRoad transport operation license● ● Quality, Service, Reputation AAA level enterpriseQuality, Service, Reputation AAA level enterprise● ● Member of China Construction Metal Structure AssociationMember of China Construction Metal Structure Association● ● Guangdong Provincial Association unit of spatial structureGuangdong Provincial Association unit of spatial structure● ● Tax, Land tax registration certificate Tax, Land tax registration certificate ● ● Safety Production License Safety Production License ● ● Organization Code Certificate Organization Code Certificate ● ● China Quality Service Integrity UnitChina Quality Service Integrity Unit ● ● Health LicenseHealth License ● ● Import and Export CertificateImport and Export Certificate ● ● Trademark RegistrationTrademark Registration certificatecertificate● ● Fire safety certificateFire safety certificate
Qualification
Part VI:
Workshop Layout and Quality Control Procedure
■■Contract ValuationContract Valuation Design Ability Design Ability Procurement Ability Procurement Ability Production capacityProduction capacity equipment,equipment,Quality control, Quality control, Installation. Installation. Stocking capacity Stocking capacity Resource Allocation Resource Allocation . . .. . .
■■project management project management
drawings Design, drawings Design, Materials Materials Procurement, Procurement, Production Process, Production Process, Production schedule, Production schedule, Product shipments, Product shipments, Quality Problems, Quality Problems, Communication and Communication and co-ordination between co-ordination between departments, departments, communication and communication and co-ordination with co-ordination with Client Client . . . . . .
Customer Feedback collection
Analysis
Improvement planning
feasibility
Action
Effect Assessment
■■Customer’ FeedbackCustomer’ Feedback
Customer Management
ProductionProduction procedureprocedureTo CreateTo Create
ProductionProduction procedureprocedureTo CreateTo Create
As Per As Per “Material Preparation Desgin" “Material Preparation Desgin"
"Steel Construction Quality"Steel Construction QualityAcceptance Standards" Acceptance Standards"
GB50205-2001GB50205-2001
As Per As Per “Material Preparation Desgin" “Material Preparation Desgin"
"Steel Construction Quality"Steel Construction QualityAcceptance Standards" Acceptance Standards"
GB50205-2001GB50205-2001
welding instructionswelding instructionswelding instructionswelding instructions
Cutting instructionsCutting instructionsCutting instructionsCutting instructions
Fit-up & Flattening instructionsFit-up & Flattening instructionsFit-up & Flattening instructionsFit-up & Flattening instructions
Assembly instructionsAssembly instructionsAssembly instructionsAssembly instructions
Sandblasting instructionsSandblasting instructionsSandblasting instructionsSandblasting instructions
................
Production procedure
Raw materials Raw materials (supplies) (supplies)
Quality InspectionQuality Inspection
Raw materials Raw materials (supplies) (supplies)
Quality InspectionQuality Inspection
ProductionProduction processprocess
QualityQuality
InspectionInspection
ProductionProduction processprocess
QualityQuality
InspectionInspection
FGFGQuality Quality
InspectionInspection
FGFGQuality Quality
InspectionInspection
SuppliersSuppliers
YES
NG
YES
YES
YES
YES
YES
YES
YES
YES
Rework and
repair
Rework and
repairYESYES
Raw materialsRaw materials (supplies)(supplies)
Raw materialsRaw materials (supplies)(supplies)
WarehousingWarehousingWarehousingWarehousing
BlankingBlankingBlankingBlanking
Group legislature,Group legislature, and correctand correctGroup legislature,Group legislature,
and correctand correct
RivetingRivetingRivetingRiveting
AssemblyAssemblyAssemblyAssembly
WeldingWeldingWeldingWelding
SurfaceSurface TreatmentTreatmentSurfaceSurface
TreatmentTreatment
PaintingPaintingPaintingPainting
Finished Finished warehousingwarehousingFinished Finished
warehousingwarehousingProductProduct
shipmentsshipmentsProductProduct shipmentsshipments
NGNGScrappedScrapped
EngineeringEngineering InstallationInstallationEngineeringEngineering
InstallationInstallation
Quality InspectionQuality InspectionAfter InstallationAfter Installation
Quality InspectionQuality InspectionAfter InstallationAfter Installation
Inspect as per Inspect as per “Material Preparation Desgin" “Material Preparation Desgin" "Process operating guidelines" "Process operating guidelines"
“Incoming Mat. Test Regulation" “Incoming Mat. Test Regulation" “Inspect.. regulation during fabrication" “Inspect.. regulation during fabrication"
"Final Inspect. regulation" "Final Inspect. regulation" "Steel Construction"Steel Construction Quality AcceptanceQuality Acceptance
Standards" GB50205-Standards" GB50205-20012001
Inspect as per Inspect as per “Material Preparation Desgin" “Material Preparation Desgin" "Process operating guidelines" "Process operating guidelines"
“Incoming Mat. Test Regulation" “Incoming Mat. Test Regulation" “Inspect.. regulation during fabrication" “Inspect.. regulation during fabrication"
"Final Inspect. regulation" "Final Inspect. regulation" "Steel Construction"Steel Construction Quality AcceptanceQuality Acceptance
Standards" GB50205-Standards" GB50205-20012001
Quality Control Procedures
Workshop Layout
Convenient Transportation
Xinhuiport
HuangpuPort
Humen
port
Yantianport
HUAYU STEEL
Shekou Port
Note: 1) The Company from Dongguan Humen port about 40 km, 30 minutes by car; 2) The Company from Shenzhen Yantian Port mouth about 80 km, 60 minutes by car; 3) The Company from Guangzhou Huangpu port about 90 km, 70 minutes by car; 4) The Company from Jiangmen the new port about 160 kilometers, the journey 120 minutes.
HuangpuPort
HUAYU STEEL
Thank youThank you !