Hub Issue 25

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Global News &Information on the BulkMaterials Handling,Recycling & Quarryingindustries

Issue 25

Hub issue-25 final 18/4/13 08:48 Page 1

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UK aggregates industrycontinues its struggle toreplenish reservesThe UK aggregates industrycontinues to be unable to replenishits output with new reserves. Eightout of 10 planning regions failedto replace reserves extractedduring 2012. This is despitemarkets continuing at historicallylow levels during the year. Theindustry marketing consultancy,BDS Marketing Research Ltd,estimates that last year, only inScotland and the south west, wereaggregates companies able tofully replenish reserves.

Nationally, BDS estimates that just70% of sand and gravelproduction was replaced with newconsents. This is a similar rate tothe previous year and continuesthe trend which has occurred overmany years.

The national picture looks better incrushed rock. However, this issolely due to one major consent inthe south west. If this one schemeis excluded, then BDS calculatesthat crushed rock producers wereable to replace just one in everythree tonnes extracted in 2012.The situation was particularly acutein the largest crushed rockproducing region - the eastmidlands - which saw no majorconsents during 2012.

In the industry as a whole, BDShas identified no other consentsgranted during 2012 forproposals that involved more thanan additional 5 million tonnes ofreserves.

Over the previous 15 years, BDSbelieves that only in 2006 has thequarrying industry more thanreplenished the reserves taken outduring the year. In one other year,new consents granted were similarto production. However, in the

other 13 years, the consultancyestimates that consented reservesfailed to match production.

'The position looks no better for2013', said the principalconsultant for BDS, Julian Clapp.Applications submitted last year fornew crushed rock reservesamounted to just 20 million tonnes.This equates to less than threemonths' production. The positionlooks better in sand and gravel,although the figures are boostedby one large outstandingapplication in the midlands'.

This analysis has been preparedby BDS Marketing Research Ltdwhich has monitored planningapplications and consents for newminerals since the consultancy firststarted in 1989. A monthly BDSreport lists planning applicationsand consents for all new mineralsincluding aggregates, coal andother minerals, and asphalt plants.This is available on an annualsubscription. The company alsomaintains a database of all pitsand quarries. This includes detailsof planning decisions, togetherwith estimates of the outputs andreserves for each pit and quarry inthe country.

BDS Marketing Research publishesa number of reports on theaggregates, asphalt, ready mixedconcrete, concrete products,cement and waste industries. Theconsultancy also completes over50 surveys each year that havebeen commissioned by individualclients. These can relate to newproduct development, assessingmarket size, customer research andacquisition appraisals.

www.bdsmarketing.co.uk

Spring 2013

Sales ManagerDavid [email protected]

Senior Account ManagerJohn [email protected]

Editorial & Marketing ManagerSophie [email protected]

Hub Digital Media Limited27 OLD GLOUCESTER STREET, LONDON WC1N 3AX

COVER STORY 4

NEWS 8

Save £000's on tax

Further developments for CMS Cepcor

Introducing the new look brand

Industrial quality recycling

Proven products

Anaconda appoints second UK dealer

RECYCLING 18

Terex Finlay 883 Spalek

Going for Gold

Two new innovations from MB

Barton plant buys first Bell loader

Ajax equipment screw elevator and hopper

CCC Waste takes Terex Finlay 694

From crushing waste glass to cosmetics

WASTE SORTING 30

Eriez Poker Sort

Overbands reduce shredder downtime

The best value

QUARRYING 33

Wordsworth Crushing adds more

Hamilton Aggregates show how

Frimstone go for lease hire

WASHING, SCREENING, PUMPS 39

Wopfinger Transportbeton

Flex-Mat3

Weir secures £4.4m pump deal

Heavy duty trommel

DSC Marlin

Developments in screening

Sykes Pumps launches new pump

Analysis equipment

BULK MATERIALS HANDLING 48

Wear resistant linings

Wet weather provides no barrier

Replacement of ribbon mixers

The clever option

WEIGHING 56

CEMEX UK invests

Loadmaster a100 debuts

Top safety accreditation

Caveat Emptor

Quality does matter

New weighing website

New train weighing system

In this issue

Sales & Advertising Enquiries: 0845 680 0024


http://www.bdsmarketing.co.uk


mailto:[email protected]



AggreSand System Key Features & Benefits

H 12 Hopper - TWS designed a new modular hopperfeeder with 12m3 in keepingwith ever increasingloading shovel sizes intoday's modern quarries andsand pits. The H 12 is available withan automatic tipping grid and a 12' two deckvibrating grid complete with variable speed beltfeeder, all controlled from the main operator interface andradio control unit.

Feed Conveyor - The wide feed conveyor has a directdrive electric motor and gearbox arrangement and willwork at a 19oangle when feeding the AggreSand system.The inclined feed conveyor features an innovative sealedwash box at the discharge point to give material a pre-rinse to pre-condition for screening. The innovative designeliminates splashing at this point and produces an evendistribution of material to the full width of the rinsing screenthus utilizing the full screening area.

165R-3 Rinsing Screen - TWS opted for the highlyefficient 165R-3 (three deck, two bearing) rinsing screen.The screen's riveted construction reduces the stressassociated with welded construction methods. TWSengineers designed this in such a way to isolate all spraybars from any vibration, utilizing high quality rubber gators

on the mid and bottom decks. Top deck rubberextensions also prevent overspill or splashing from thetop deck screen. The 165R-3 gives a true 80ft2(7.54m2)of screening area on all three decks. Each deck haseight individually controlled spray bars fitted withpolyurethane fan type spray nozzles. An advancedrolling chute arrangement gives the ability to blend topdeck and mid deck overflows as well as mid deck &bottom deck overflows which will prove very useful inconstruction and demolition recycling applications. Thescreen is designed to receive standard polyurethanemodular screens (woven wire screens option alsoavailable) on all decks.

Sump Tank - The large capacity split sump tankreceives the rinsed fines from the bottom deck screen intoeither a course or fine compartment. The course side ofthe tank has a built-in float system to help equalize thelevels in both tanks and prevent overflowing. Largeinspection doors are included in both tanks as well asbutterfly valve drains on both sides. The tank is also fittedwith anti-turbulence plates and a pump protection system.

Centrifugal Slurry Pumps & Hydrocylones -Two centrifugal slurry pumps (Course & Fine) are used topump material from both sides of the sump tank intotwo hydrocyclones. The hydrocyclones remove silts andclay (material below 63micron) which are sent to thewater treatment plant. The heavier material (above63micron) exits the bottom of the hydrocyclones into arubberlined box where blending can take place ifrequired.

Cover Story

Introducing the - washing as it should be


Terex Systems (TWS) is making final plans to unveil anew innovative washing system, one which is sure tobecome a global market leader - The AggreSandsystem. This is the latest edition to an already extensiveproduct portfolio and is due to be officially launched inQuarter 2, 2013. ®AggreSand system aggregatewashing and screening with sand processing on amodular chassis. It brings together tried and trustedTerex Washing Systems components in an innovativemodular design, setting itself apart from other washingsystems in the marketplace.

A gap in the market for such a washing evolution wasidentified following extensive research, part of whichwas conducted at the Terex Washing Systems first everproduct development forums. These involved TWSengineers and sales technicians working with the globaldistributor network to formulate the concept. Central tothe development of the new plant was a modulardesign, pre-wired and pre-plumbed making it quick andeasy to set-up and easy to maintain. The plant alsoincludes a range of other innovative features anddesigns.

Sean Loughran, Director of TWS commented “TheAggreSand system will represent the epitome ofwashing in the marketplace and is a combinationof significant enhancements and design changesto existing products as well as the introduction ofnew pioneering ideas. In our ongoing efforts tomeet and exceed customer expectations, theAggreSand system will enable TWS customersto wash a wide range of materials at a highspecification and produce up to 5 products.”



125 Dewatering Screen - The underflowfrom the hydrocyclones transfers onto adewatering screen via a discharge box whichequally distributes the material across thescreen to increase the dewatering screenarea. Both materials are dewatered over a500 micron polyurethane screen to producetwo instantly salable grades of sand. Thehigh energy dewatering screen is fitted withtwo high efficiency counter rotating vibratorymotors which remove capillary water toproduce two dewatered sands. The rubberlined catchbox under the dewatering screencarries the underflow back to the tank forrecirculation through the cyclones.

Integrated Conveyors - The AggreSandsystem has the option of five conveyors, threeaggregate and two sand. The 650mm wideconveyors are powered by direct drive electricmotors and gearbox arrangements. The 9.3mlong conveyors are angled at optimum heightfor excellent production. The two conveyorshave an innovative automated radial wheeldrive system that increases stock pilingcapacity to an amazing 350m3. The

Cover Story


conveyors are fitted with high quality teardrop polyurethane scrapers.The aggregate oversize conveyor has a novel feature whereby it can beplaced on either side of the machine in accordance with the customerssite set-up/preference. The 4m stock pile height of these conveyorsmake them ideal for producing generous stock piles or feeding otherequipment within the Terex productrange.

▲

Cutting Edge Control System

High Energy Sand Plant



Cover Story


Accessible Service Areas - Maintenanceand access was of critical importance duringthe design process of the AggreSand systemand this has been achieved through anumber of advanced features. There are600mm wide access platforms on both sidesof the machine. This allows easy access toboth the rinsing and dewatering screens. Allwalkways and handrails are galvanized asstandard with curved ends and expandedmetal floors. The centrifugal slurry pumps aremounted on roll in - roll out tables for ease ofaccess and maintenance. The main feedconveyor section which travels over theaggregate screen is hinged so that it can beraised to allow greater screen access. Therinsing screen has a roll away chute to alsoallow for easy access to all screen decks.The plant is also fitted with a high pressureretractable wash down hose. If required thespraybars can be easily removed formaintenance purposes. The pumps on theplant are fitted with drains for drainage infrosty conditions to virtually eliminatedowntime. The system is with integratedprewired 4x500watt metal halide flood lightscontrolled via photocell.

Cutting Edge Control System - TWS has developed an advancedand cutting edge user-friendly control system. The AggreSand system willgive operators levels of automation and control not previously available onwash plants. TWS has utilized PLC technology which has already beenfield proven within the wider Terex crushing and screening plants. Thecontrol system will provide measurement and control in terms of beltspeed, water pressure, pump pressures, etc. This will include full radiocontrol of all critical functions such as auto start/stop, feeder start/stopand speed control. Full telemetry is supplied as an option where all datais sent to the plant owner remotely such as belt tonnages, alarmconditions, run times etc.

Easy Set-Up - The AggreSand system encompasses tried and trustedTerex in an innovative modular set up. The AggreSand system is designedspecifically to provide quick installation and deployment with oneconnecting power point and one water feed point for the entire plant. Setup time will typically be one day making the plant ideal for long or shortterm contracts. The AggreSand system has an economic water requirementand is ideal for coupling to a TWS water treatment plant to recycle thiswater thus reducing the overall water requirement. The plant was designedto have a small footprint, also reducing the requirement for major groundpreparation work.

Ease of Transport - All components are designed so they can beeasily dismantled and placed into standard 40ft containers, limiting thereassembly time on site with fewer crane lifts required.

TWS will officially launch the AggreSand system in Quarter 2, 2013.

To find out more or to discuss specific washingrequirements, contact us at [email protected] or visitour dedicated website which provides an overview of thefull product offering at www.terex.com/washing

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http://www.terex.com/washing

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“This is a very generous increasethat will be warmly welcomed bymany small businesses. It is an openinvitation to almost all businesses toinvest and get a 20% (or more)subsidy for all their plant andmachinery investment.” CharteredInstitute of Taxation - 5th December2012.

One of the surprises in the 2012 AutumnStatement was a temporary tenfold increase inthe Annual Investment Allowance (AIA) from£25,000 to £250,000 for capitalexpenditure incurred on eligible plant andmachinery (new or used but not cars) on/after1st January 2013 and before 1st January2015. After this period the AIA is destined torevert back to £25,000. The benefit of anAIA is to accelerate the timing of the tax reliefby providing 100% tax relief for qualifyingcapital expenditure in the accounting periodin which the expenditure is actually incurred.This is particularly attractive where the rates ofcorporation tax are falling; acting promptlymay generate higher tax relief before the toprate of 24% falls to 21% from April 2014.The AIA applies to ALL businesses - so forunincorporated businesses paying 40% ormore in income tax - the tax relief could besubstantially greater. Annual expenditureabove the first £250,000 will attract the usual18% annual Writing Down Allowance in thefirst year with the balance going in to the poolof allowances for subsequent years. Undernormal circumstances it can take up to 12years to write off 90% of a machine's costagainst tax.

News

Save £'000's on Tax bycarefully planningmachinery purchasesfrom 01.01.13 but before01.01.15

Timing of expenditure is crucial

In order to secure the maximum available tax benefit, it is vital that acarefully planned and possibly phased purchase programme takes dueregard of the business' financial year end, particularly if the accountingperiod straddles the January introduction and end dates of the temporarilyenhanced AIA. Get the timing and /or the amounts wrong and thebusiness could either miss out on available tax relief or worst still, end uppaying far more tax than required.

A business with the same accounting period as the tax year wouldnormally be easy to calculate but the January introduction of the AIAcreates a straddling period which results in only 3/12ths of £250,000being eligible for an AIA claim for any expenditure in the first calendarquarter of 2013 i.e. £62,500 instead of £250,000. However, if thereis no expenditure in that first quarter then up to £62,500 of potential taxwrite off will be lost in that accounting year. The flip side of the coin is abusiness with a calendar financial year ending 31st December. It couldspend £250,000 at any time from the 1st January until the end ofDecember 2013 and, given that it makes at least £250,000 of profitsduring 2013, will be able to write off the whole amount. Differentcompanies with different accounting periods will result in different amountsand different key periods of expenditure. There are further rules relating tothe timing of the capital expenditure which can restrict the maximum AIAentitlements. These rules are quite complex and financial advice will beneeded from your accountant or Finance Director.

Making it easy to understand

The table below shows four different financial year end companies andhow vital it is to spend the right amount within the right periods in order tomaximise the tax benefits. This is particularly important for capitalexpenditure near the start or the end of the temporary two year enhancedAIA. The easiest scenario to understand is a 31st December financialyear-end company which can purchase £250,000 of eligible plant andmachinery at any point in its accounting year between January andDecember. For other accounting periods the scenarios will be morecomplex but even for these businesses there is a middle period whichdoes not straddle the January 2013 introduction date or the January2015 end date where the full £250,000 AIA can be claimed. The tablemakes this clear.




News


This all sounds very good but what does it mean?

Imagine the following scenario: a partnership of a father and his two sons, having made good profits, is belatedlycontemplating replacing some machinery, having not purchased any machinery that year. The rapid approach of the2013/14 tax year end is causing the accountant some concern with the potential of a big income tax bill for his client.Even after claiming all available business expenses, a profit of £250,000 remains, which would attract the 40% incometax rate. The partnership's accounting period matches the tax year.

The accountant explains that, if the partnership invests £250,000 in eligible machinery the full £250,000 AIA will apply.He also suggests that there is a great cash flow benefit to be had by using Hire Purchase. Paying a 10% deposit(£25,000) and borrowing £225,000 over three years on a hire purchase agreement equates to a £100,000 outlay inthe first year of the acquisition, followed by £75,000 in each of the subsequent years (net of interest charges). The£100,000 expenditure over the first year equals the £100,000 tax bill saved, so HM Revenue & Customs has effectivelypaid for the partnership's deposit and its first year's HP payments. Not only that, but the partnership has managed its cashflow in an exemplary fashion - claiming the maximum £250,000 AIA but with an outlay of perhaps only £25,000 if theyacquired the machinery in the last month of the financial/tax year. Paying £250,000 in cash on day one would only netthe same overall tax benefit but would not gain any prizes for cash flow management. As a matter of interest (excuse thepun) any interest paid on the Hire Purchase agreement is also 100% allowable against taxable profits.

However, be warned because the above scenario has an accounting period that straddles the 1st January 2013 whichmeans a phased purchasing plan will required to maximise the AIA that can be claimed. If £62,500 is not spent in the firstquarter of 2013 then that AIA will be lost forever. Equally only £187,500 AIA is available between April and December2014 because the AIA will drop to £25,000 from 01.01.15 onwards. Only 3/12ths of the subsequent £25,000 AIA(£6,250) can be claimed in that last quarter so don't leave it until the last quarter to make the purchase.

Other factors being equal, if your business is contemplating purchasing eligible machinery there are some strong tax-basedand cash flow arguments to justify carefully planned machinery purchases, probably in a phased manner, in order tomaximise the tax savings available from this temporary opportunity.

Whilst all of the above can only be achieved by businesses making enough profits to offset the capital expenditure via hirepurchase (or even cash) there is a financial alternative - leasing. This would be particularly applicable for those businessesnot making high enough profits to claim the full AIA but who still want to enjoy the considerable cash flow benefits thatleasing can offer. In addition if the business is likely to spend more than £250,000 then, once this amount has been spent,leasing can then re-emerge as the most tax efficient funding method for most businesses. Talk to JCB Finance about theleasing alternatives.

JCB Finance is not a tax or financial advisor - always seek advice from your accountant or finance director, because everybusiness' circumstances are different. Businesses should not make investment decisions purely on a tax basis - there shouldbe a compelling business case for the investment.





www.sew-eurodrive.com


http://www.sew-eurodrive.com

Furtherdevelopmentsfor CMS Cepcor

News



CMS Cepcor™ has announced thatwith immediate effect, BaguleyPrecision Engineers Limited, thewholly owned UK manufacturingsubsidiary business of CMS Cepcor™has been transferred into theirPrecision Services Division.

With recent investment in new premises inCoalville to accommodate a new technicalcentre, the company has made the decision totransfer all Baguley personnel into the newlyformed Precision Services Division;subsequently relocating all machining servicesfrom Burton-on-Trent to the new technicalcentre.

The new technical centre represents asubstantial investment in new premises, andCNC manufacturing capability, which willfurther enhance the manufacturing, inspectionand repair facilities in Coalville and offersgreatly improved manufacturing efficiency forthe company.

CMS Cepcor™ were also delighted to confirmthat all skilled engineering staff have beenretained and further recruitment of skilled CNCoperator/programmers is currently underway.

Alongside the UK manufacture of crusher,screen, feeder and coating plant spare parts,the company are also experienced machiningcontractors to the Rail, Power, WaterTreatment, Brewery and Oil Exploration(including deep sea, rig head and pipeline)Industries.

Our approved facilities include CNC, milling, turning, boring, slotting,grinding, drilling, pressing, welding, co-ordinate measuring, materialtesting and assembly.

Chris Sydenham - Technical Director, commented, “The recent transfer ofBaguley into the Precision Services Division and our recent businessexpansion, will mark the beginning of a new manufacturing chapter forthe company which will also provide further opportunities for our supplypartners.”

The new technical centre (full capacities list available) which will beformally commissioned during Q1 of 2013 is located at Samson Roadon Hermitage Industrial Estate in Coalville , Leicestershire.

Preferred Supplier Status.

Further developments confirm that CMS Cepcor™ has again beenawarded preferred supplier status, covering replacement crusherparts and manganese crusher liners and service by AggregateIndustries, a leading player in the UK construction industry.

CMS Cepcor™ have held preferred supplier status in the UK since2006, supplying a wide range of crusher services, crusher repairs,premium replacement crusher spare parts and premium manganesecrusher liners.

The company is Europe's leading and largest aftermarketmanufacturer and supplier of quality replacement crusher spares andservice, supplying worldwide to the quarrying, mining, demolitionand recycling industries.

CMS Cepcor™ premium manganese steel and alloy crusher linersare independently proven in mining and aggregate production, toachieve, and often exceed the performance of the equivalent originalequipment manufacturers' castings.




News



Introducing thenew lookRapidWorld renowned RapidInternational Ltd will officiallyunveil its new look corporatebranding at BaumaInternational Trade Fair,Munich, on 15-21 April 2013.Customers new and existingcan expect the same highlevels of expertise and qualitythey've come to know over thelast forty years, with a freshnew look.

An important step forward, the newlogo refines and modernises theexisting logo mark. The new corporatebranding reflects both the history andthe future of the company at a symbolictime for the organisation, as itwelcomes the arrival of the nextgeneration . Mr John Pickering, son ofRapid's late founding partner Mr BertiePickering, joined the company recentlyas Export Sales Manager.

With an unrivalled reputation forservice and expertise, Rapid's range ofmixers and plant for the concrete,construction and environmentalindustries continues to offer qualityengineering and reliability. Everinnovating, Rapid's newest introduction'Transbatch' , launched in August2012, offers a compact solution inmobile batching.

The roll out of the new logo across allplatforms will take some time to filterthrough and as such there may besome instances where the old logo willbe used in the short term. The newbrand identity is 'an excitingdevelopment for the company' says MrJarlath Gilmore, Rapid's Sales &Marketing Director, 'Rapid hasundergone fantastic developments in itsexport markets over the last number ofyears and this new logo is testament tonot only the heritage of the brand butalso it's exciting future ahead.'

Industrial Quality Recycling(IQR) purchase ElmeMagnetsIndustrial Quality Recycling (IQR) have added to theirproduct portfolio by purchasing one Sweden's leadingmetal separation manufacturers Elme Magnets. Thecompany has been working at the forefront of the electro-mechanicalindustry since 1955, developing methods and manufacturing machinesfor environmental and recycling operations. By cooperating closelywith customers and end-users we have been able to find technologicalsolutions to a variety of challenges and problems - innovations whichin many instances have resulted in patented magnetic products.

“We are very pleased with the additional business opportunities thiswill help us create. We have been using these products in our ownprocessing facilities since 1985. The close working relationship wehave developed and the quality of the products is what we recogniseand expect” Thomas Karlstrom Chairman of IQR.






News



Bell Equipment gains Finlaydistribution rights in South Africa

South African OEM, Bell Equipment has beengranted distribution rights by Terex® Finlay fortheir range of mobile crushing, screening andrecycling equipment in South Africa, therebyexpanding its strategic alliances with globalOEMs and growing the company's productrange.

Announcing the distribution agreement inOmagh, Northern Ireland earlier this month,Terex Finlay's Sales and Marketing Director,Nigel Irvine said: "Southern Africa is agrowing mobile crushing and screening regionand we begin our partnership with BellEquipment as a market leading brand.Through Bell Equipment we have a strongbusiness partner with locations throughout themarket place and focused customer support.This offers us a great partner platform to furtherdevelop new Finlay equipment sales and alsosupport the large existing population ofmachines across the region. We look forwardto growing our position in the market anddeveloping our partnership."

Commenting on the announcement, BellEquipment Group Chief Executive, Gary Bellsaid the company is looking forward togrowing its partnership with Terex Finlay andis pleased to be able to enhance its productrange with the addition of a world classmaterial processing product line. "Ouragreement will complement our existingproduct offering and is in line with our strategyto provide a one-stop shop for first classequipment solutions to our customersthroughout Southern Africa”.

The Finlay tracked mobile crusher product line includes jaw, impactor andcone crushers. This range of crushers is internationally renowned for theirversatility and flexibility in the reduction and sizing of aggregates forconstruction materials, mining and also recycling construction waste.

The Finlay tracked mobile screener product line comprises of 3-way splitheavy duty forward facing, 3-way and 4-way split inclined and 4-waysplit horizontal screening units. This comprehensive range of trackedmobile machines are proven on a global basis in applications rangingfrom heavy duty scalping to high precision screening.

Continued Bell: "The Finlay range is a good and proven product that iswell recognised in the mining, aggregate and recycling sectors.Importantly we are establishing a dedicated team of industry and productspecialists to provide sales and service to our screening and crushingcustomers throughout the territory.

"Our partnership is a natural progression for Bell as we already distributeand support Articulated Dump Trucks, Excavators and Wheel Loaders,which are used extensively in the mining and quarry industries. We arealso active in the coal mining industry where several customers make useof mobile crushing and screening equipment. In addition, the newpartnership ties in closely with our Bomag range of machines which makeuse of aggregates supplied from these material processing machines," headded.

Proven productsand provenpartnership

AGGREGATE PROCESSING & RECYCLING LTD - HEDGING LANE, WILNECOTE, TAMWORTH . B77 5EXTEL +44 (0)1827 280139 FAX +44 (0)1827 287770 Email: [email protected] www.agg-pro.com

GipoCOMBI RC130FDR J50 Jaw Crusher





http://www.agg-pro.com

News



Bosch Rexrothexpands intoFiltration MarketBosch Rexroth has expanded itsproduct portfolio in the UK marketto include its own range offiltration systems.

The range expansion is the result of BoschRexroth’s acquisition of K & H EppensteinerGmbH & Co in 2009, one of Europe’smost established filter manufacturers. As aresult, the Eppensteiner range of filtrationproducts is now being rebranded BoschRexroth and being made available in theUK.

The breadth of the range covers all aspectsof filtration with high flow rates and severalpressure ranges in return and pressure typessuch as inline, manifold, tank mounted,duplex and all with indication options. Theycan be applied to a range of applications,from agriculture through to rail, mobile andindustrial. The new product portfolio alsocontains all filter accessories, including filterprograms, oil purification, measuringinstruments and specific conditionmonitoring systems.

Crucially, the expanded range will includethe award winning LE (N) 0040-0400series filtration system, which has aninnovative filter head design resulting in a‘cyclone effect’ which diverts the inlet flowin a specific direction which enhances theflow properties and dirt absorptioncapacity. In addition, the filter also boastsa newly designed bowl which improveselement mounting and stability which keepsthe element in place ensuring constantpressure distribution.

Chris Gray, Filtration Product Manager forBosch Rexroth, commented: “The expansionof the Bosch Rexroth product portfolio intofiltration enables our UK customers toaccess a complete hydraulic package froma single source. Filtration has been aclear gap in the Bosch Rexroth hydraulicsportfolio which I am delighted to say hasnow been filled with the highest qualityfiltration products.”

Mogensen Sizers anddetergent powderscreeningEarlier this year Mogensen supplied two 3-metre wide Sizers together with matchingvibratory spreader feeders to a major detergentmanufacturer in India for the screening ofdetergent powders prior to packaging. Thisprocess is necessary to remove the agglomerates and flakes,which inevitably build up in the spray driers used to producethe powders - both for the sake of the appearance of theproduct and, more importantly, to ensure that the powdersdissolve quickly and fully, and do not cause washingmachine blockages.

The history of Mogensen's involvement with detergentpowder screening began in 1969 with prolonged,successful trials carried out using a half-metre wide Sizer at amajor manufacturing site in the North-West of England. Thetrials were quickly followed by the installation of four half-metre machines at the same works. Subsequently all of thecompany's detergent plants both in the UK and overseaswere equipped with Mogensen Sizers. Other detergentpowder manufacturers have followed suit and adopted theSizer for this process application with the result that it is nowstandard equipment throughout much of the industrialisedworld.

Each of the two Sizer / feeder units supplied to India canhandle 35tph of powder, a very large volume in view of theextremely low bulk density of detergent powders, and scalpout anything coarser than 1.4mm. The feeders each accepta 1-metre wide supply of powder and spread it out evenlyacross the 3-metre Sizer width to ensure efficient andconstant screening. Each of the four machines is powered bytwo

6-pole Invicta rotary electric vibrators; each rated at 6630watts in the case of the Sizers and 2290 watts for thefeeders. The necessary electrical control equipment,manufactured by Invicta, was also supplied.







News



The equipment is extremely robust, well pricedand performs extremely well in a wide rangeof applications. The SR514 triple deck screenis the latest screen to be added to therange and will offer four-way separation ofmaterial.

For more information on the range onoffer please contact your UK distributor- see map for details.

Anacondaappoints secondUK dealer!Anaconda Equipment, the NorthernIreland based manufacturer ofmobile screening and stockpilingconveyors, have just announced theappointment of a second distributorfor the UK market. Anaconda UKwill join LH Quarry Group as theofficial distributors for Anaconda inEngland, Scotland and Wales.

LH Quarry Group has long been associatedwith the quarrying and associated industriesand has been providing CrusherSpares/Wears and a Machining andFabrication facility for nearly 50 years. LHGroup are located in Cleveland and willcover Scotland and the East of England.

Anaconda UK is a new company set up inCheltenham by Danny Morgan who hasspent more than 20 years in the industryselling crusher and screens throughout the UK.Anaconda UK will cover Wales and the Westof England

Anaconda's range of equipment includesconventional screening units, scalpers,trommel screen and mobile conveyors.





Recently the HUB Magazine had thepleasure of attending the launch ofthe new Terex Finlay 883 Spaleckover in Belgium where beautifulweather and a real workingenvironment for the 883 Spaleckallowed us to appreciate thecapability of this new addition tothe Terex Finlay range.

The new Terex Finlay 883 Spaleck isclaimed to be the ultimate in mobilescreening and separation technology and isthe result of a joint partnership betweenTerex Finlay, pioneers in mobile trackedprocessing equipment and Spaleck, themarket leaders in static recycling screeningtechnology.

Recycling

Terex Finlaylaunches the new883 Spaleck 3DCombi Flip-FlowScreen.

At the heart of the mobile plant is the 2 deck, German designed andconstructed high performance screen box. This unique stepped topdeck design combined with 'state-of-the-art' flip flow technology on thebottom deck catapults the Finlay 883 Spaleck into a class of its own.Its processing capabilities and application flexibility make the machinethe only 'all in one' mobile solution for processing difficult waste,recycling, slag, C&D, shredded metal, wood, compost, mulch, ores,coal and soil.

A unique 3D top deck design provides maximum screening efficiencywhilst increasing overall productivity due to its anti-blockage design.The highly aggressive flip-flow bottom deck allows the machine tofunction in previously un-processable material whilst maintaining ahigh degree of screening accuracy.

The first customer in Belgium has found that they had been cleaningtheir normal screen three or four times a day, and with the Spaleckthey found it was always clean, keeping their downtime to an absoluteminimum.

The 883 Spaleck was really put through its paces.

In front of a European wide crowd the 883 Spaleck was really putthrough its paces, and afterwards we conducted an interview to findout the important answers to a wide variety of questions from ourreadership.

We spoke at length with Steven Aiken of Terex Finlay, whocommented; “The mats have zero bolts, and are secured with a nylonstrip allowing them to be pulled out quickly, cleaned and replaced.Two men can easily carry out a complete bottom deck change in lessthan one hour. The bottom deck has never blocked in situationsranging from slag, difficult steel, wet clay, and wet soil.”




“The top deck 3D principle means that nohooked pieces of steel get stuck, sodoesn't snag any other material such asplastics and timber, and the taperedangle means that spikes and long piecesof timber and steel can't get through.”

“In terms of throughput, the 883 Spaleckcan handle a max capacity of onehundred cubic meters per hourrealistically. It can be slowed down to geta clean product on the blowing system, orramped up to suit each application.Turners on the end of the decks topplematerial so that any larger items fall overand the dust and fines get through to thebottom deck.”

“Changing the top deck is easy as eachstep is made up of 4 individual panels (allbolts secured from the top), with eachpanel weighing 40-50kg's which can belifted by one or two people.”

Steven Aiken further commented; “Youcan also mix and match with different sizepanels on the top and bottom to reallyhelp spread the materials. The screeningmats are very high end high specificationand Spaleck have spent many hourstesting them to make sure that they standup to the job.”

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“Also upgrading existing Terex Finlay 883's is easy, with the retro fitoption. It's possible to fit a complete Spaleck screen within 1-2 hoursto an existing 883 machine on-site. The upgrade comes with box(top deck and bottom deck), drive system, hydraulic motor, mats,couplings, and springs.”

All in all, we were very impressed with the Terex Finlay 883 Spaleckand it was obvious to see that the combination of the industryleading Finlay 883 heavy duty screener and the Spaleck 3D combiflip-flow make this a unique and versatile machine for the recyclingindustry.

Key Features:

• Virtually blockage-free screening in the upper and lower deckthanks to tried and tested 3D and Flip-Flow technology.

• The 3D screening segments guarantee accurate screening withno long pieces passing into the middle-grade material.

• The Flip-Flow screen with screw-less mounted screen matsavoids unnecessary cleaning and reduces maintenance times.

• Screen-box discharge end can be hydraulically raised 500mmto facilitate efficient and easy media access and changing.

For more information please visit www.terexfinlay.com

If you would like to listen to the interviews and watch the video,please visit the HUB-4.COM website at www.hub-4.com/news/s3/6155/883


http://www.terexfinlay.com

http://www.hub-4.com/news/s3/6155/883



Terex Washing Systems (TWS) havejust completed commissioning a150TPH Recycling Wash Plant inGlasgow in association with theirScottish dealer Blue Machinery(Scotland) Ltd. The plant which isnow up and running, 10 Hours + perday, was installed for the well knowindependent quarrying companyPaterson's Quarries Ltd. The new siteis located at their GreenoakhillQuarry & Recycling Centre, Glasgow.

Austin Carey, Managing Director, BlueMachinery (Scotland ) Ltd commented “We aredelighted to continue our close workingrelationship with Paterson's of Greenoakhill insupplying this new TWS washing plant fortheir new materials recovery centre atGreenoakhill . We have worked closely withthe Paterson's Group over the last 10 yearsand look forward to a continued workingrelationship with them.”

A bespoke Terex Washing System plant isprocessing construction, demolition andexcavation waste to produce four grades ofstone and two grades of sand. FergalMcPhillips, Sales Manager for TWS explains“Upon careful analysis of the feed materialand being mindful of the large variation in thesilt content, it was established that specificattention was necessary when choosing thesand plant. With this in mind a flexible sandplant with a unique pre-wash option was sureto be the perfect solution. Based on thesefindings TWS proposed a bespoke systemwhich is now ensuring that the constructionand demolition waste material is beingeffectively processed and is producingsaleable aggregates and sand.”

Garry Stewart, Applications & Sales SupportEngineer, TWS added “The high silt content ofPaterson's construction and demolition materialwas a challenge which TWS relished. Weknew we had the expertise and technology toconvert this sticky clay bound material intosaleable building materials. The Paterson'smaterial is hugely variable and it was criticalthat we designed and manufactured a plantwhich could handle these variations. On arecent site visit we witnessed at first hand thequality of clean aggregate and sand beingproduced.”

Paterson's approached Blue Machinery(Scotland) Ltd as they required a RecyclingWash Plant to deal with tens of thousands oftons of construction, demolition and excavationwaste. Extensive testing and sieve analysishighlighted that the material to be processedhad a very high silt content of 30% plus. Afterconsultation with Blue Machinery (Scotland) Ltdand Paterson's and vigorous analysis on the

Recycling

“Going for Gold” with new CommonwealthGames Construction and DemolitionAggregates Recycling Plant

feed product, Terex Washing Systems proposed their range of cycloneseparators and utilized a prewash to manage this high level of silt (lessthan 63 micron material). Sean Loughran, Director of TWS commented“Blue Machinery (Scotland) Ltd have a strong history in washplant sales inScotland with the previous Powerscreen Brand and were the naturalchoice as the dealer for TWS in this area. The Blue Machinery (Scotland)Ltd sales team is highly respected within the Scottish market not only forhigh quality products they sell but also for their high levels of applicationand technical knowledge. The Paterson's Plant is a demonstration of whatcan achieved from initial conception through to the production of highquality products. Both Blue Machinery (Scotland) Ltd and TWS carefullyconsidered the customer's specific needs and manufactured a truly efficientplant which is now producing the goods in terms of high quality recycledaggregates.”

The end products are being sold into the market for construction projectsand groundwork contracts throughout Glasgow as well as being used inPaterson's Readymix and their concrete block making operations. ThisTerex Washing Systems plant completes the recycling process withconstruction, demolition and excavated material taken from sites aroundGlasgow, which is processed and is then returned to those sites in theform of clean, sized aggregate for drainage, Readymix Concrete,concrete blocks and asphalt

Commenting on the new wash plant, Director Tom Patersons added, “As amajor supplier of construction materials into the central belt the newAggregates Recycling Plant is an important investment for our company toensure we are able to offer a sustainable source of high quality coarseand fine aggregate. Our location is ideally suited to minimise haulage toand from the market we serve, whether this is for the excavations comingoff site or for supply of material back to site. The aggregates plant givesour site a new lease of life and will ensure a long term supply of highquality material for our customers and for our own complementarybusiness of Readymix Concrete and Concrete Blocks”

This is one of many plants TWS have installed where they continue toprovide a unique solution for the customer's individual needs, which isachieved through years of expertise from rich heritage and legacycompanies. Post plant installation, TWS is committed to providingoutstanding customer support which is realized through their global dealernetwork, in this instance Blue Machinery (Scotland) Ltd.






Mentor Training


Safe operation of fork lifts withinwaste and recycling facilities

The changes in waste management operations in theUK have resulted in an increase in the number ofMaterials Recycling Facilities. These facilities arehome to fast paced operations utilising large itemsof mobile plant equipment and fork lift trucks. Teamthese with limited space, pedestrians, conveyors,dust and noise and the accident potential increases. Between 2004 and 2011 there were over 200reported incidents in the water supply; sewerage;waste management and remediation industriesinvolving fork lift trucks. Mentor Training is askedmore and more to deliver training to those operatingmaterials handling equipment within the wasterecycling industry, in particular MRF's.

Steve Baldwin, Mentor's Technical Manager,explains “Fork lift operation in a Materials RecyclingFacility poses a whole set of different operationaland observational issues from those experienced bysomeone operating the machine in the conventionalwarehouse environment. It is important thatoperators are trained to use their equipmentappropriately for the tasks at hand and theenvironment in which they work and are aware ofthe particular hazards that the environmentimposes”.Mentor provide 10 safety reminders for the safe useof fork lift trucks to those operating, supervising andworking within a MRF.1. Ensure that there is clear segregation

between pedestrians and forkliftsPedestrian walkways and restricted areas shouldbe established. More importantly, employees mustbe made familiar with the particular areas inwhich they are permitted to operate to ensurethese are adhered to. All employees on siteshould be briefed on the dangers of working inclose proximity to fork lift trucks.

2. Be observant of other plant (fixed andmobile) operating within the workingareaMRFs often have multiple equipment typesoperating in different ways in the same space. Tolimit the chance of incidents, ensure appropriatevisual aids/cameras are present and in goodworking order, and that all staff are trained to usethe correct observational techniques.

3. Be careful when handling non bandedproductsNon-banded products such as tyres may presenta hazard due to their varying condition and size.Their load centres have the potential to shift ifthey move during transportation; to limit the risk,make sure the load is secure before moving offand drive at a speed appropriate to the groundconditions and the load. Never carry a load thatobscures your vision.

4. Handle un-palletised products withcautionUn-palletised products, such as drums and baledwaste, could also present risks with regards tocondition, size and load centre. Drummed wasteshould be handled with care to avoid punctures.When dealing with baled waste, operatorsshould be aware of the material contained withinthe bales to aid them in estimating load weightsetc.

5. Careful stackingNon-banded and un-palletised products shouldnot be stacked too high as their uneven weightdistribution can cause them to becomeunbalanced far easier than palletised loads.

6. Use suitable attachmentsMany sites have fork lifts which carry out amultitude of operations using various attachments.Always use the correct attachment for the taskrequired e.g. rotating forks for tipping bins, baleclamps when handling baled products, andstandard forks for palletised loads.

7. Take extra care when operating indoorswith little natural lightMRFs are often large structures with little naturallight available. If switching between operatingindoors and outdoors, be aware that your eyesmay take time to adjust. 80% of FLT accidentsoccur due to visibility issues; take extra care.

8. Account for the ground conditionsAlways adopt a safe travel position, accountingfor the terrain; this should ensure that your forksavoid scraping the floor. If the ground iswet/greasy, don't over-rev the engine as this maycause wheel spin. You should always endeavourto move any dangerous debris out of the way ofmoving vehicles, but in this type of environment itis often impossible to remove all waste from thefloor. Take care, driving slowly and carefully overit as you would over any uneven surface. Pre andpost-operational checks are vital to ensure noplastic strapping/waste is trapped around wheelsetc. Report any problems to your supervisor.

9. Adhere to speed/directional restrictionson siteMost sites that use fork lifts have speedrestrictions in place. It is especially important thatthese are adhered to on busy waste sites due tothe high risk nature of the environment. ManyMRFs operate a one-way system to facilitate theflow of traffic on site; ensure you follow this tolimit the risk of collisions between the variousvehicles operating simultaneously in the MRF.

10.Follow the correct procedure for loadingvehiclesEnsure that operators are familiar with the safemethods of loading/unloading vehicles (curtain-sided lorries, for example) including operating onaccess ramps, if required.

To download a free copy of the ten remindersfor fork lift safety in MRFs please visit ''Safetydownloads and posters'' under the UsefulInformation section of the Mentor website. Forany further guidance on the safe operation offork lifts on waste sites or at recycling facilities,please call Mentor on 01246 555222.




Two newinnovationsfrom MBThe two smallest buckets of therange have arrived, the MB-S10Screening Bucket and the MB-C50Crusher Bucket

Worsley Plant, supplier of materialsprocessing equipment to the construction,demolition, waste management andrecycling industries, is officially launchingtwo new innovations from MB to the UKmarket at PLANTWORX 2013 in May.

MB, the world leader in the productionand sale of jaw-action bucket crushersand screeners, has developed two smalltreasures that complete the wide range ofMB products: the new model MB-S10Screening Bucket and the brand new MB-C50 Crusher Bucket. Small, compact andlight the two MB buckets are suitable formidi diggers from 4 to 8 tonnes and areideal for use on small sites.

The new MB-S10 Screening Bucketweighs 445 kg and has a capacity of 0.6m3, offering advantages that only MBproducts are capable of providing: highquality, reduced management costs andtime saving. Developed using the same

Recycling



materials and the same technology as the already well-known MBScreening Buckets, the MB-S10 is easy to transport, manoeuvrable,highly competitive and is ideal for small sites and gardening work.

The latest addition, the MB-C50 is the smallest in the Crusher Bucketrange. Small and light (to make installation and use easier), the new MB-C50 cuts down on processing costs and time and eliminates needlesstransportation costs. One-of-a-kind and certified, like the entire MBrange, it is the only holder of the double jaw movement patent, to ensurethe highest productivity on all sites.

The new Crusher Bucket weighs 750 kg and has a loading capacity of0.25 m3.

Both new products demonstrate the continuous commitment of MB to beinnovative, creating more and more cutting-edge work tools which areadaptable for a wide range of uses; a feature all of its products.

MB continues to invest in research and development, focusing on thespecialisation of top-performing and high-quality unique products thatgive the customer added value, real cost savings and efficiency.

The two new buckets will be officially unveiled by MB at Bauma 2013(15-21 April in Munich).




Barton Plant, part of The BennieGroup, has taken delivery of itsfirst wheeled loader from BellEquipment following a successfulon-site demo.

The move marks a shift from Barton Plant'susual preferred supplier, thus representinga further industry endorsement for the high-spec Bell loaders, which have beenavailable in the UK for only four years.

Northamptonshire-based Barton Plant,which has an excellent reputation in theearthmoving, restoration, groundengineering and waste handling sectors,purchased its new Bell L1806E wheeledloader primarily to operate in its recyclingand landfill operations.

It followed a demo of a larger machine,the Bell L2106E, at the group's aggregatescompany Peter Bennie on site at CauldonLow quarry. The loader will work in manydifferent areas of the business as its sizemakes it very versatile and flexible.

Pete Tye, service manager for Barton Plant,said the group in the past purchasedloaders from another manufacturer but hewas impressed by the high specification ofthe Bell machines, its price, availabilityand the service he has receivedthroughout from Bell.

“We spoke to various people whorun Bells as well as machinesfrom other manufacturers,and I got a very positivereaction about Bell, so wedecided to give them ago,” he said.

Recycling

Barton Plant buys first Bell loader“Looking at everything from the product to the after-sales, I have to saythe results have been very positive. I was expecting a good qualityproduct, and I believe that is what we got.”

Tye, who has also purchased four B30D articulated dump trucks fromBell during the past two years, said the attitude of the Bell employeeswas a significant factor in his decision on the new loader.

“It's not about companies doing business with companies, it's peopledoing business with people,” he said. “If you take a dislike to asalesman, you are very unlikely to buy from him, and if you get anegative experience from the service department, you are not going tocontinue buying.

“We were moving into new territory with the Bell loaders, so it was arisk, but I've so far been very happy with Bell. I have a great rapportwith the people there, which is hugely important.”

Nick Learoyd, sales and marketing manager for Bell, said: “We'veworked hard to convince Barton Plant that our loaders can competewith the best of them out there.

“We're delighted that Pete gave us the opportunity to prove that to himwith the on-site demo and obviously that it converted into a sale.

“Bell has established a solid reputation for its all-round service overmany years, but word also seems to be spreading throughout theindustry that our loaders give great value for money as well as themhaving the highest specification on the market.”






Ajax EquipmentScrew Elevatorand Hopper forMeltog WasteProcessingSystemsSolids equipment handling systemsspecialist, Ajax Equipment, hasbeen awarded a contract tosupply leading waste processingsystems company Meltog with aheated screw elevator and hopperfor handling shredded containers.

This latest Meltog order follows the earliersupply of twenty compactor screws for arange of waste handling processes.

The heated screw elevator forms an integralpart of Meltog's fatty oils and packagingseparation system by providing a means ofsecondary non-mechanical residueseparation. This high efficiency secondarysystem applies heat to the shreddedmaterials and oily residue through afabricated steel steam jacket, whichadvantageously radiates heat whilstretaining the steam minimising heat lossesand boiler load. The oils and fats are thencollected separately for disposal whilst theshredded containers are elevated for furtherprocessing.

The twenty carbon steel, compactor screwswith 15mm thick flights were manufacturedin house by Ajax to Meltog's specifications.The compactor screws feature both variablepitch and taper diameter geometry withhard weld configuration to enhance life andreduce normal wear characteristicsassociated with this class of equipment.

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“Ajax was able to advise on the best methods of fabricating the compactorscrews. In particular the quality of their welding is well proven in-service,ensuring they are able to withstand the rigours of processing wastematerials,” said Julian Heyworth, managing director, Meltog.

For more information on Ajax Equipment screw feeders andconveyors, call +44(0)1204 386723, email:[email protected] and visit www.ajax.co.uk.

Meltog is using an Ajax screw elevator and hopper for waste processing.



http://www.ajax.co.uk




CCC WasteTakes TerexFinlay 694+ ToImprove FuelEfficiencyA machine provided by FinlayCentral is helping a North Westcompany save on fuel costs.

The Terex Final 694+ Supertrak has beendelivered to CCC Waste's Kirkby site - oneof four depots it has across Merseyside andsurrounding areas - and thanks to themachines versatility and dual capabilities, ishelping the company save up to 20 percent more on fuel expenditure.

Producing up to four products in one pass,the machine has a new triple deck screenconfiguration with three full sized 20' x 5'belts as well as an innovative hydraulicallycontrolled fourth conveyor. This allows forsimple adjustment with variable tilt for stockpiling of finished material.

Incorporating a Cat 4.4 97kW (130hp)diesel engine, the Terex Finlay 694+ hasfirst class production levels, quick set uptime and a user friendly operation.

Fed 100mm crush material, the 694+produces piles of 100-40mm, 20mm,10mm and fines. This is then distributed toCCC Waste's construction industrycustomers across the country.

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As well as this, the machine is also working in tandem with a previouslybought Terex Finlay J-1175+ Jaw crusher, to crush waste material before itcan be fed through the triple deck screen. The 694+ then produces cleanmaterial at minus 4,10mm and 20mm. This is then stockpiled and sold forpipe bedding.

This is the second 694+ machine CCC Waste has purchased from FinlayCentral.

CCC waste was established in 1986 by Ian Munroe, who started thebusiness with one tipping truck. The company is now run by Ian's sun, Sean.

Sean Munroe said: “We trialled other machines before we decided on theTerex 694+ but none of them achieved the same results. The main reasonwe wanted the plant was to make as many products in one pass aspossible, something this machine does very well.”

When not using the machine themselves, CCC Waste also hire out themachine to different wood screening and glass recycling companies.

Sean said: “With the machine being so versatile and having such a largescreening area the Terex Finlay 694+ can also be used to achieve a highproduction on screening wood for the biomass industry - as well as beingused by glass recycling companies too.

“The machine is capable of handling large remediation projects, it coversthe whole spectrum.”

Neil Partington, Sales Engineer for Finlay Central, part of the Finlay Groupof companies, added: “CCC Waste has been a customer with FinlayCentral for more than 15 years and we have a good strong relationshipwith them.

“The 694+ is the second of its kind the company has purchased from Finlayand we are really pleased the company has decided to expand the alreadyten machine strong fleet with us.”

A video of the work the 694+ is doing at CCC Waste isavailable to view here -http://www.youtube.com/watch?v=NlWr9Z2otGY&feature=youtu.be


http://www.youtube.com/watch?v=NlWr9Z2otGY&feature=




From crushingwaste glass tocosmetics theswing hammercan do it all!The Glen Creston Swing Hammer millrange is designed for light/mediumduty crushing of a broad range ofmaterials in batch, in-line andrecycling applications. Available incast iron/carbon, steel and stainlesssteel with a blower dischargeoption, this versatile mill is a costeffective solution for processengineers.From waste glass to cosmetic pigments theswing hammer mill range will tackle many drymaterials at rates of a few kilos to up to 1000kg per hour, depending on material andscreen size.

The mill features a 180° full width, dischargescreen which is easily interchangeable oncethe safety interlocked top half of the mill ishinged back to give unrestricted access to thecrushing chamber.

Material enters the grinding chamber where itis ground by the action of swinging hardenedsteel hammers against a serrated face. Theground material then passes out of the millthrough a screen. Normal discharge is bygravity but there is also a blower dischargeoption designed to help discharge of lightmaterials that may otherwise remain in thecrushing chamber.

The durable mill body is constructed from castiron with 12, 18 or 30 hardened steelhammers, depending on model. The hammershave four grinding edges which can berotated in turn to give maximum life. The body,hammers and screen of the gravity dischargemodel can also be constructed of stainlesssteel for applications such as food orpharmaceuticals where corrosion resistance isessential.

The mill can be supplied with a stainless steelhopper and a stand for use as a stand alonelaboratory or batch grinder, or with just themotor bedplate for inclusion into a processline.

This type of mill has been used successfully togrind Chemicals, Resins, Grain, Clay,Seaweed (dried), Fruit (dried), Wheat,Barley/Oats, Domestic waste, and Glass, butcould be applied in any similar situation.

The Swing Hammer Mill is only one machinefrom our range of laboratory and pilotscale/light industrial equipment.

For preparation of larger laboratory samples orfor light industrial applications, Glen Crestonoffers a range of machines that can cope withhigher through outs whilst still producingreasonable particle sizes.

From our Jaw crusher, for primary samplebreakage prior to further processing, to theMcCrone Mill, which will grind to analyticalfineness, these machines can cope with awide range of materials from rocks to ediblegrains.

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Glen Creston also manufactures special machines for sample processingproduction needs. These mills are designed for processing small samplesto larger scale machines for industrial applications.

For further information about Glen Creston products please contact:[email protected]

+44 (0) 208 545 9140 WWW.GLENCRESTON.COM





Waste Sorting feature


Eriez PokerSortRecoversTroublesome RodShaped MetalsEriez Magnetics Europe Ltd,as part of its dedication tocontinually advancing andtransforming the metalsrecycling industry,introduces thePokerSort into theEuropean recyclingmarket.

This new Magnetic Separatoruses a special designpermanent Magnetic Drum tohelp alleviate issues causedby long rod-like pieces offerrous metals, typically over600mm (24 inches) in length,that can damage downstreamequipment in automobile and otherscrap metal operations. As the metalrods (e.g. automotive leaf springs, tierods, steering and axle components) exita shredder, alignment guides on the inclineconveyor position rod-type objects parallel in theflow. As the rods reach the end of the conveyor,they extend beyond the conveyor and aremagnetically pulled over the PokerSort, into achute and collect in a bin or bunker.

Carlton Hicks, Sales Manager - Recycling,commented, “Metal rods cause a big problem inscrap yards, they often poke through conveyor

belts, causing jams and bridging conditions that can shut down anentire facility. Even a few minutes of downtime can cost thousands ofpounds/euros in saleable product. By listening to our customers andstudying the situation we [Eriez] were able to come up with a solutionto this age-old and extremely common problem in the recyclingindustry.”

In 2011, Eriez installed a PokerSort test unit at Liberty Iron & Metal LLCbased in Eriez, Pennsylvania, USA and on

site testing proved the PokerSort'sremarkable performance, with90% of rod shaped pieces offerrous metal being eliminated.Since this time Eriez have nowsold many units in the USAand have recently introducedthe innovative MagneticSeparator into the EuropeanRecycling Market, with the firstunit being sold to a largeGerman waste managementcompany towards the end of2012.

“The PokerSort is just one more example of customer need drivingEriez innovation,” says Tim Shuttleworth, Eriez President and CEO.“With Eriez' 70 years in business, one of our main objectives has beento design equipment to help customers solve their toughest challenges.”He adds, “We are committed to on-going investment in R&D so that wecan continue to introduce cutting-edge products, such as PokerSort, thatenable our customers to become more efficient and profitable.”

To learn more about Eriez' extensive line of products forthe recycling industry visit http://en-gb.eriez.com/Markets/Index/Recycling or alternativelyemail [email protected].




http://en-gb.eriez.com/Markets/Index/Recycling





Waste Sorting feature

www.hub-4.com/directory/6628www.hub-4.com/directory/541


Metal Detection? The best value insurance.Leading manufacturer of recycling extruders for the plastics industry,especially film producers, describes fitting metal detectors to its range ofoff-line extruders as “The best value insurance against the risk of inputcontamination damaging the extruder SST screw and other internalcomponents.” The in-line extruders face a very small risk and do notnormally need metal protectors.

Plasmac has worked with S + S inspection for several years and adviseevery customer to have S+S DLS metal detectors fitted to its off-linerecycling extruders. Plasmac's Mark Richardson explains that the cost offitting metal detectors is relatively low compared with the cost of machinedamage and production downtime that may be caused by even a smallpiece of metal. This advice is occasionally rejected where cost is amajor factor but not fitting the metal detector voids much of the machinewarranty.

Plasmac use S+S metal detectors exclusively because they are simple tointerface with the company's control systems and reliability and goodservice over the long term.

OverbandsReduce ShredderDowntime andRepairs

Recovering Ferrous Metals from waste productstreams has become more and more profitableover the last few years with the significantincrease in the value of steel. Many of the UKsrecycling centres have also been upgradingtheir metal separation equipment because ofthe potential savings that can be made fromavoiding unnecessary landfill and protectingany downstream processing equipment fromlarge damaging metals.

Last year, Master Magnets were contacted bya large recycling company based inLancashire that was having problems withlarge ferrous metals making their way into theirresidual shredders. This problem had becomemore apparent after a flywheel had causedthe shredder to break down, costing thecompany tens of thousands in repair costs.

The company had two recycling sites inLancashire and they were looking to installsome very large Electromagnetic OverbandsSeparators at both locations. The magnetswould need to be capable of extracting largeferrous objects from their product stream,before they reached the shredders.

In order to help determine the customer's exactrequirements, Engineers from Master Magnetsaccompanied the customer to the midlandsbased recycling site SB Waste, which alreadyhad a range of Mastermag Overbands inoperation.

After seeing an Electro Overband Magnetworking on site and witnessing its extractioncapabilities, the company were confident thatMaster Magnets were the right suppliers forthe job and instructed them to design andmanufacture their two units.

Both machines are now installed at theLancashire sites and are working very well atremoving any large contaminants that couldcause any further damage and disruptions.






Quarrying



Based in Barnsley, SouthYorkshire, Wordsworth CrushingLtd has recently invested in twoMcCloskey S-190 triple deck,mobile vibrating screener, oneR105 tracked screener and twoMcCloskey J50 mobile jawcrushers from the UK distributor -Aggregate, Processing andRecycling Ltd (APR) of Tamworth,Staffordshire.

With more than 25 years' experience inthe supply of specialist contract crushingand screening services WordsworthCrushing has an enviable track record onUK major projects, having successfullycompleted contracts in quarrying, siteremediation, slag processing, demolition,chemical works and recycling.

With the company ethos of highlymaintained equipment, operated by fullyCITB qualified, experienced and reliabledrivers the recent choice to purchase theMcCloskey machines was based onmachine reliability, flexibility and costeffectiveness, all backed bycomprehensive support from Aggregate,Processing and Recycling Ltd.

Oliver Wordsworth - Director,commented, “The investment in the newMcCloskey machines adds more powerto our fleet of equipment and will allowus to offer our customers a more costeffective solution to their demands, withsavings in fuel and increasedproductivity.

R190-3 high energy mobilevibrating screener

Currently being operated at ScunthorpeSteel Works the McCloskey S190-3 andthe J50 Jaw crusher provides a highlyeffective crushing and screeningcombination for the project.

A highly effective screener with qualitycomponents throughout, the S190-3 hasa focus on usability and offers a range ofcustomer focused features as standard,whilst pushing the industry productionperformance standards by providing themost advanced 20' x 5' portablevibratory screening plant in productiontoday.

The S190's unique high energyscreenbox design provides optimumscreenbox dynamics to give output levelsthat place the S190 in a league of itsown.

Features such as the adjustable screenbox angles allow adaptability toa wide range of materials including quarrying, crusher circuits, sandand gravel, coal screening, topsoil, and woodchip. Having the highestgrade specifications and component parts, the S190 has the highestcombined true screening area across three decks.

This class leading screening area, along with it high energy screeningaction (combination of optimised screenbox weight, shaft speed, andscreen amplitude dynamics) ensure that the McCloskey Tripledeckmodels are the superior choice in aggregate material screening.

Uniquely produced with a cross conveyor, and a fully hydraulic foldingfourth conveyor as standard, this reduces set up time, the need forlifting equipment, and prevents damage or bending when moving themachine, or when setting up with manual lifting gear.

With quality components throughout, the McCloskey Triple decks offera reliable solution to the demands of customers application needs.

R105 tracked high energy screener

Working alongside the triple deck, the R105 two deck, high energyscreener fulfils its duties as the best option for operators who don'trequire the full capacity of the larger models. Built from high qualitycomponents the heavy duty R105 offers durability, reliability andproven performance. Driven by a 100HP engine the R105 offers thehighest stockpile (3,600mm) and largest screening area (12 x 4.5) inits class. Meeting the European transport regulation width the R105also represents the most cost effective productivity and quality on themarket.

J50 jaw crusher

In contrast, the J50 Jaw Crusher powered by a 350 HP Tier 111 CatC9 engine is a machine with a focus on quality, durability, andproductivity. Driven by a CAT C9 engine, and a 50'' wide jaw (thewidest jaw in its class), the user friendly control panel with excellentmachine diagnostics, places the J50 places at the fore of portablecrushing machinery.

Equipped with class leading, material throughput and capacity, thelargest stockpile height in its class and an extended side conveyor asstandard, the new J50 crusher continues to push the boundaries ofindustry performance.

A professional parts and service package

With branded components throughout and a high efficiency dieselhydraulic system providing higher throughput and lower fuelconsumption the new machines are backed by a professional partsand service package supplied by APR who has an accumulation ofover thirty years of experience in the construction industry. Thisexperience has been gained from design, manufacture, sales andservicing of all types of construction equipment, specializing incrushing and screening equipment.

Employing all their own fully trained service staff within an 18,000 sq.ft. workshop facility complete with all the necessary equipment toservice, or if necessary manufacture new parts at their Tamworth site,APR maintain full control of their staff and facilities allowing thecompany to operate at maximum efficiency, offering a total after salesservice package.

Oliver, further commented, “It made sense to go with an experienceddistributor who has the ability to offer a comprehensive serviceprovided by their fully trained staff and workshop facilities.”

WordsworthCrushing Ltdadds morecrushing andscreening powerto their fleet.




Quarrying


The Bonds quarry, located in Clinton, Arkansas, had an initial plantconsisting of an Extec (now Sandvik) C12+ mobile jaw crushers andan E7 mobile scalper, which were rented from Brian Costello fromCrushing Tigers; the local distributor of Sandvik mobile crushers andscreeners. Showing an understanding of business strategy that wouldshame many large corporations, Edward developed a 20 year planfrom the very outset, which included the acquisition of more equipmentto supply a varying and growing demand. As mobile units can bemoved to the source of material, and be quickly set up to process it onsite, Edward decided to utilize their capabilities in order to make hisoperation more productive. The advantage of plant mobility alonewould allow the quarry operation to save the time and money ofhaving an operator transport the blasted material to a stationarycrusher. Furthermore, the different models in the mobile range could beput to work in different combinations in order to suit differingcustomers' material requirements. This mobility and flexibility suitedEdward's lean processing approach and with the guidance of Brian,Edward decided to purchase his first complete set of mobiles.The full initial set up, consisting of an Extec (now Sandvik) C12+ jawcrusher, an E7 scalper, an S5 doublescreen and an X44 cone crusher,allowed the site to produce 360,000 tons in 2007. During 2008 anextra jaw and scalper were added to the operation, which expandedan extra 5 acres, and produced 400,000 tons. In 2009, achallenging one for aggregate producers throughout the USA, saw theproduction decline to 300,000. However, Edward and Genia's focuson efficient production processes resulted in commercial prospectspositive enough to open up an extra 10 acres in the quarry.Nowadays, the set-up consists of a Sandvik mobile QJ341 jawcrusher, a QE440 scalper, a QA450 triple deck screener and anExtec X44 cone. The Sandvik machines are the main material processing plant atBonds, of which Brian Costello says, “There is a misconception thatyou cannot use the mobiles as the main equipment in a quarry. Thesemachines can be very productive and are very cost effective”. The userfriendliness of the machines contributes to their lower operating costs,as both crushers and screeners are designed for ease of operation;thereby one operator can run the whole train. As Edward Hamiltonhimself states: “These mobiles are quality machines. They provide uswith lower operating costs and high production for their size”.Illustrating Edwards comments a variety of final material sizes areproduced at Bonds; these include: • 1'': used in concrete rock• 1/2'': asphalt chip• 3/16'': asphalt dust • 11/2'' : road base • 4 -12'': erosion control.

Growing from a single 0.5 acrequarry to a three quarry operationin the period of seven years,Hamilton Aggregates shows howvision, expertise and the rightsupport, as well as equipment, canmake a family business in Arkansasa leading supplier of aggregates.

Hamilton Aggregates' beginning goes backto February 2006, when Edward andGenia Hamilton decided it was the righttime to set up their own quarrying business.Edward's twelve years in the industry asquarry planner, where he had the task ofdesigning the most efficient operationprocesses, provided him with the expertiseand the vision to see that given the righteconomic opportunities, the Hamilton'scould run a very profitable venture.

HamiltonAggregatesshow howvision and theright partnersbring success



The Greers Ferry quarry, located in Higden,AR, is another sample of how thecombination of expertise and knowledge ofthe customer's needs allowed the Hamilton'sto successfully grow their business. This sitewas acquired in order to supply material forthe construction of a bridge for the HighwayDepartment of Arkansas. The supply of highquality and competitively priced aggregateswere crucial in securing the winning bid. Inaddition to the low costs of materialtransportation, due to the proximity of thequarry to the construction site, Edward knewthat in order to provide the required highquality material at competitive prices, theoutput had to be planned from the blastingstages. Even though this planning can comeat a higher price, since tighter patterns canbe costly, they can also eventually savemoney on secondary crushing. As Edwardexplains, “For every nickel I spend(blasting), I save a dime in the crushing”.Hence a Sandvik QJ340 jaw crusher(predecessor to the current QJ341) is run intandem with a QE340 scalper, crushingand screening limestone at 24'', which isthen used for the foundation of the bridge,in addition to base, gabion and rip rap. The constant steady supply required fromthe Greer Ferry quarry emphasizes the needfor a reliable aftermarket support; as GeniaHamilton explains: “Providing a goodcustomer support has made us competitivein this market, so getting good customerservice from Crushing Tigers has beenessential. The fact that we can pick up thephone, and speak to somebody who knowsabout crushers, and our business, like PatDoab, or Brian Costello, is a big thing.” Asto the advice they have received EdwardHamilton adds, “The equipment has provedto be highly reliable, but after discussingour needs with Crushing Tigers we run themachines for 9 hours each day, and thenrun a preventative maintenance schedule toensure reliability and maximumproductivity”.

Quarrying


The full product offering which Sandvik has available, which caters forsmaller producers as well as larger operations such as HamiltonAggregates, has also been an added bonus from an after salesperspective. Edward explains: “The full range of Sandvik mobilecrushers and screeners offered through Crushing Tigers proves veryefficient for the running of our operation from the after sales point ofview since we speak to the same set of people, who already know ourneeds, and our business”. Hamilton's Prior Mountain quarry located in Quitman supplies materialon demand for the local market. This is easily accomplished as themobile crushers and screeners may be easily and quickly movedbetween the different quarries, with production being rapidly starteddue to the machines very quick start-up. This flexibility allows HamiltonAggregates to be highly responsive to different customers' needs. It is the versatility highlighted above, together with the Hamilton's'vision, which has permitted Hamilton Aggregates to diversify intocontracting in 2009. This has been so successful that the currentrevenues for this activity amount to 20% of the annual turnover.Furthermore the prospects for added expansion of this side of thebusiness are made favorable by the good resale value the machinesget, and by the customer financing opportunities that Sandvik Finance,a company owned by the Swedish group, is able to offer. Over the last seven years Edward and Genia's vision has been provedcorrect, enabling Hamilton Aggregates to progress from a single 0.5acre quarry, to now operating three separate highly productive,efficient, and profitable quarries, and supply a variety of aggregatesfor the construction industry's requirements. Hamilton Aggregates'operation has produced over two million tons of material, supplying acustomer base that has grown to include gas industries, road asphaltcompanies, and even nearby counties. It has also successfullydiversified into a growing contracting business. However, what hasremained constant during this time has been that the expansion hasbeen the result of intelligent planning, high levels of customer servicereceived from the Crushing Tigers team, and working with qualityequipment. These factors have all resulted in helping provide HamiltonAggregates' customers with what they want, when they want it, andwhere they want it.






Bulk material handling specialistCanning Conveyor of Worksop,Nottinghamshire has recentlysupplied two conveyor systems toFrimstone Limited of Crimplesham,Norfolk.

Frimstone Limited, a family owned business,has over 70 years' experience in mineralextraction, recycling and restorationprojects. The company currently operates sixsand and gravel sites, and one carrstonequarry where aggregates are supplied totrade and domestic customers throughoutEast Anglia.

Following initial discussions with CanningConveyor, Frimstone decided, rather thanpurchase the two systems outright theywould take out a 5 year lease on theequipment.

Colin Faiers - Finance Director, commented,“We looked at a variety of options to fundthis investment and found that the lease hireproposal was the most attractive option.We particularly like the ability to spread thecost over five years as this allows us tomatch our costs to revenue and also matchthe cost to the projected life of the reserve.”

The two conveyor systems which weremanufactured at Canning's Worksop base,were delivered to site and fully installed onsuitable civils (by Frimstone engineers) atWatlington Quarry within ten weeks of theorder been placed.

Increased efficiency andenvironmentally friendly.

The new conveyors will enable Frimstone toincrease production at the quarry which isnear Kings Lynn in Norfolk. The conveyorswill transport unprocessed material from theworking area to a processing plant which is1.3km away. Frimstone are looking todouble production in the next twelve monthsand the conveyors offer increased www.hub-4.com/directory/1715

Quarrying


efficiencies over dump trucks.They are also moreenvironmentally friendlyminimising both noise anddust. The use of conveyors isalso in line with the existingplanning permission on thesite and avoided the need forfurther planning costs.

The two 600mm widetroughed belt conveyorsystems are designed toaccept up to 150tph of50mm sand and gravel overgenerally level ground. At420 and 150 metres inlength they are both driven by

a 37Kw and a 22Kw single drum ceramic lagged motorised CanningSuperDrive™ respectively. Supplied with high tensioned bend pulleys, jibdischarge drums, loop bend drums, primary and secondary belt scrapersthe installation includes discharge chutes with integral crash boxes andhinged inspection hatches. Both units are built on a substantial skid mountedframe with cantilevered jib discharge and are fully guarded.

Including two complete conveyor systems, Canning also supplied loop takeup units, heavy duty tail end loading sections, intermediate bays, blockedchute probes, rotation sensors and full length centrally mounted emergencystop pull wire systems.

Geraint Morris, Interim Managing Director, commented, “The wholeoperation was supervised by our Site Manager, and from start to finish theinstallation went according to plan and was completed ahead of schedule.Overall a very successful project and we all thought the attitude andcommitment of the Canning engineers was first class.”

The benefits of a lease with an option to purchase.

With over 90% of FTSE 100 Companies now using leasing, it is notsurprising that over 30% of all capital equipment purchased in the UK isnow leased. Leasing equipment is highly tax efficient and preserves workingcapital. Supplied at a fixed cost it provides an immediate payback, is easyto upgrade and on expiry of the lease offers Frimstone the option topurchase the equipment for a nominal fee.

It's a very simple process that has allowed Frimstone to choose a fixed termbetween 1-5 years. All Frimstone then had to do was take out insurancecover, (including all third party liabilities) for the full market value of theequipment whilst on lease at Watlington Quarry. All maintenance andrepair, or replacement of parts, are at extra cost during the lease period.

Frimstone go forlease hire withoption topurchase onCanningConveyorSuperDrive™GroundConveyors.





WopfingerTransportbetoninvest inefficiencyimprovementsat EggendorfAn investment in a new sandwashing plant by WopfingerTransportbeton Ges.m.b.H. at theirEggendorf site in Lower Austriahas resulted in a 60% increase ingravel production (from 135 t/h to220 t/h).

Before the new Evowash sand washingplant was installed Wopfinger wereworking two shifts at Eggendorf to meet thecapacity requirements of the ready mixconcrete plant located at the sand andgravel pit. This has now been reduced toone shift as a result of both the quality andquantity of the washed gravel now beingproduced.

“Our previous sand production system wasa real bottleneck for us and resulted in ushaving to work two shifts in order to ensurewe had enough gravel to meet ourconcrete production requirements” explainsMr Franz Denk, Technical Director atWopfinger Transportbeton Gges.m.b.H.“By addressing this issue we haveintroduced significant efficiencies into ourproduction processes at Eggendorf.”

The decision to invest in the new Evowashsystem was made following a visit to theEggendorf site by CDE Sales Manager forAustria, Mr Stefan Hunger and CDE SalesDirector, Enda Ivanoff. This was part of aprogramme introduced by CDE to workwith existing customers on strategic costsaving initiatives. “We visited theEggendorf site following an invitation fromMr Denk and conducted a full audit of theirexisting processing plant” explains EndaIvanoff. “It was clear that by introducing theEvowash they would eliminate the loss ofquality fine sand, which would make asignificant contribution towards optimisingperformance.”

Washing, Screening, Pumps Feature


The new Evowash 101 sand washing plant produces 100 tons per hour ofwashed 0-4mm sand which is exclusively used in on-site concreteproduction. The Evowash receives material from the existing wet screeningplant directly to the sump where it is then pumped to the integrated 625mmcyclone. The underflow from the hydrocyclone is discharged onto theEvowash dewatering screen and stockpiled while the waste watercontaining the 0-63 micron fraction overflows the top of the hydrocycloneand is sent to settling ponds.

Wopfinger Transportbeton have manufactured concrete at Eggendorf since1990 and the plant was upgraded in 2011 to support the construction ofthe A2 Motorway for which Wopfinger supplied more than 25,000m3 ofconcrete. The Eggendorf production facility is located just off the A2approximately 50kms south of Vienna and is one of 4 gravel plantsoperated by Wopfinger Transportbeton in Lower Austria. In total thecompany has 14 concrete production facilities in East Austria.

We have developed a reputation as technical leaders in the production ofready mix concrete in Austria. The production of a consistent washed sandproduct is crucial to maintaining quality and performance across the rangeof concrete products they manufacture and the introduction of the Evowashsystem has ensured delivery of a washed sand which meets these strictquality requirements.

This project by Wopfinger Transportbeton is indicative of a renewed focusfrom the construction materials industry on the identification of areas forinvestment that will create efficiencies and reduce costs within existingprocesses. “The feedback we are getting from our customers indicates thatthere is an industry wide recognition that investment in new equipment as ameans of reducing costs is not only viable but essential” says CDE SalesDirector, Enda Ivanoff. “Our project at Eggendorf is a good example of thebenefits to be gained from this approach.”






Flex-Mat® 3ModularLocking SystemOptionssignificantlyincrease openarea withoutcostly screenboxmodifications.Montreal-based Major Wire IndustriesLimited offers a wide variety of Flex-Mat® 3Modular High-Performance, Self-Cleaningscreen media panel locking systems thatincrease overall screening productionwithout costly screen box modifications.These locking systems, including “Pin &Leg”, “Pin & Leg MAXI”, “Pin & Sleeve”,“Grooved”, “Step”, “Snap C”, “Snap P”and “Snap 2K”, fit virtually any existingscreen box. Snap- and step-type panels areavailable in 1-foot x 2-foot (305-mm x 610-mm) sizes, while the pin- and grooved-typepanels are available in both 1-foot x 1-foot(305-mm x 305-mm) and 1-foot x 2-footsizes. All locking systems fit competitivedimensions as well. They install easily usingthe same fastening systems as traditionalpolyurethane and rubber panels and areavailable in both stainless steel wire andMajor Wire's proprietary OptimumWire®.Flex-Mat 3 Modular panels replace existingpolyurethane and rubber panels whereverthroughput is compromised, such as at thedischarge ends when throughput is critical,or the entire deck for maximum production.

Flex-Mat 3 Modular panels employ thesame independently vibrating wiretechnology as Flex-Mat 3 Tensioned panelsto better separate material, increasingthroughput up to 40%, as well as virtuallyeliminating blinding, pegging or clogging.To date, Flex-Mat technology has beenproven in more than 20,000 applicationsworldwide.

Available in opening sizes ranging from 30mesh, or 0.0197 inches (0.5 mm), up to1.575 inches (40 mm), Flex-Mat 3 Modular1-foot x 1-foot and 1-foot x 2-foot panelsprovide up to 50 percent more screenmedia open area than traditional rigidpolyurethane and




rubber panels. Flex-Mat 3 Modular panels are available in the followingconfigurations: a diamond-shaped Series D for most standard applications;wave-patterned Series S for removal of fines; and triangular Series T for finescreening.

Flex-Mat 3 Modular panels allow precise passing for up to 50 percent ofthe wire's wear life, whereas a traditional polyurethane or rubber panel's 7-degree demolding angle results in its openings widening as soon as the topsurface is worn. Both Tensioned and Modular Flex-Mat 3 panels are anideal screening solution in many applications, including aggregate (stone,sand and gravel), mining (successful in a variety of minerals, including coal,gold, magnesium, salt, etc.), aglime, C&D recycle, talc, asphalt andindustrial minerals.




Now available, ISEREC flat-wireharp sieves are manufacturedfrom upright, adjacentlypositioned flat wires that areheld together by steel orpolyurethane cross bindings toform a sturdy square mesh. Thepitch of the cross bindings canbe individually adjusted to suitthe screening machine's supportstructure and the material to bescreened.

When installed in a vibrating screeningmachine the upright wires of theISEREC flat-wire harp oscillate as aresult of the large span of the crossbindings. This achieves very effectivescreening, with minimal blinding andaccurate separation.

The robust construction offers a servicelife several times longer than traditionalself-cleaning harps produced withround wire.

ISEREC flat-wire harp is predominantlyused in highly abrasive and heavilyloaded applications where damp/moistmaterials that are difficult to screen,tend to blind and adhere withconventional wire meshes.

Available in Spring Steel (DIN EN10270-1) or Stainless Steel (1.4301)with a maximum wire screen width of2500mm in various apertures rangingfrom 4.0mm to 39.0mm.

Tema Isenmann are based in WoodfordHalse, Northamptonshire and supply afull range of screen systems includingwoven wire, harp sieves, rubber andpolyurethane in tensioned and modularformats.

Developmentsin screeningmedia fromTemaIsenmann

Ronald Gill Associates have announced theaddition of a new heavy duty trommel to theiralready extensive range of trommels. Bridginga gap in the market between smaller, lighter,lower cost skip waste machines and larger,more expensive, heavyweight scalping units,the new, all electric HD2400 sits in the mid-pricerange, aimed particularly at the quarrying andmining industries.

Weighing 20 tonnes and designed to accept rocksmeasuring up to 300mm square, the HD2400 modelmeasures 9010mm in length x 2730mm in width x5500mm in height (variable). The machine is equipped witha 5060mm long x 2m diameter chain driven trommel drumwith an effective screening length of 4500mm.

The drum ends and three centre cylindrical rings are allmanufactured from 20mm thick plate, together with five80mm x 30mm back up flats rolled on edge, while fourlongitudinal split 'U' beam pieces form 'T' sections that arebolted and welded to the cylindrical. The 15mm thick(minimum) bolted/replaceable mesh plates are supplied insteel or Hardox type material.

The drum runs on six solid steel trunnion rollers (each rollerhas a 20-tonne dynamic load-bearing capacity) eachmounted in grease-lubricated, lip sealed roller bearings.Each of the two axial drum locator rollers at the dischargeend of the drum also has a 20-tonne dynamic load bearingcapacity. A hinged spring loaded drive table allows constanttension and chain stabilization.

The trommel drum is fed via a 5m3 capacity hopper andvibrating plate feeder equipped with Vibtec vibrators.Measuring 3950mm in length x 2100mm in width thehopper has 20mm thick side and end plates and is suppliedcomplete with metallic dust and guard covers. A finesconveyor with base chute can be incorporated for dross orother types of cleaning or separation.


New heavy-dutytrommel from RonaldGill Associates

www.hub-4.com/directory/732www.hub-4.com/directory/816







The Marlin Class underwater pumpmining dredge manufactured by DSCDredge LLC is designed to meet theneeds of deep mining and aggregatedeposits by providing a moreefficient tool for material excavation.

Every Marlin Class dredge is specificallydesigned to handle a particular deposit-fromsand and gravel to industrial minerals-toensure maximum efficiency. Deep diggingcapability is made possible by the use of anunderwater pump system with a high torquecutter drive assembly to complement therigorous demands of the deep miningindustry. Digging depths range from 35 feet(10 m) to more than 200 feet (61 m), anachievement unmatched in the dredgingindustry. Discharge sizes range from 8inches (203 mm) to more than 24 inches(610 mm) to allow for a wide range ofproduction and flow conditions to matchspecific mining operations.

DSC Marlin Class dredges are available ineither a diesel- or electric-powered model tomeet the customer's specific needs. Drivesystems include a Caterpillar ACERT dieselengine with inline direct marine styletransmission for dredge pump reduction, orTEFC electric motor, variable frequency ACdredge pump motor drive and doublehelical gear reducer for dredge pumpreduction. All models feature a PLCoperating system, magnetic flow meter,electro-proportional hydraulic circuits, high-capacity service water system, maximizersuction dilution valves and a 3-wire mooringsystem. These performance features offerdeep water dredging capabilities combinedwith a wide array of suction and dischargesizes to maximize operating efficiencies forevery customer's operation.

In addition to these premium features thatmaximize operational efficiency, everyMarlin Class dredge is supported by thebest manufacturer support package in the


DSC MarlinDredges Deeper

industry. DSC builds each unit to the exact requirements of aparticular operation with quality in design. The company providescustomers with intensive on-site operations and maintenance trainingupon system delivery and long-term aftermarket service and partssupport throughout the world. Technical, engineering and partssupport is available for all types of dredges across the world. DSC'sin-house automation department designs custom packages that canbe added to any dredge.






Weir Minerals has won a£4.4million process equipmentsupply order for the Bozshakolcopper mine sulphide plant innorthern Kazakhstan, which willaccess one of the world's largestundeveloped copper-ore deposits.

The project is being developed byKazakhmys PLC, a London-headquarteredmining company, and is expected tooutput an average of 75,000 tonnes ofcopper concentrate per annum across its40-year lifespan, with productionscheduled to begin in 2015.

The order will be delivered by WeirMinerals Europe, assisted by the Projectsteam of Weir Minerals Australia.

As well as a wide range of process pumpsand tailings pumps, the order includesWarman® 650 MCR® pump units - thelargest mill-circuit pumps ever to be soldon the European market at 11.5ft indiameter - along with a completereplacement wet-end assembly.

Bozshakol is Kazakhstan's biggest single-mine development both in value andvolume terms, costing an estimated £1.3billion and employing 1,500 people.

Carola Schulz, Sales & Marketing Directorat Weir Minerals Europe, said: “Bozshakolis a landmark project not only forKazakhstan but globally, being one of thelargest deposits of copper ore to havebeen left untapped.

“It is also a significant project for WeirMinerals, demonstrating our ability todeploy the specialist capabilities of ourcompanies around the world to meet theneeds of mining operations of any shape,size or location.”

Weir secures£4.4m pumpsupply deal forKazakhstan'slargest mine




Specifications

The new MH150/100 Super Wispaset raises the bar in terms oflow-noise pumping without compromising on power, reliability andflexibility. Employing a 129kW Iveco engine, the unit is capable ofheads up to 105m, with a maximum flow rate of 320m3/hr (or 89l/s) and noise levels down to an average of 70 dBA at 7m. Thepump is set to run at 1800 rpm which means that fuel costs can belower and engine noise reduced. In fact, when operating at BestEfficiency Point, the fuel consumption is an economical 21 l/hr.Despite being aimed at applications where there is a lowconcentration of solids, the unit has a credible solids handlingcapacity of 20mm spherical.

Other key features:

• Automatic control panel & optional Telemetry facilities - providingremote monitoring and management, which can highlight issuesoften before the user is aware.

• A broad curve producing high flows at most heads.

• Robust chassis for use in demanding environments and ruggedterrains.

• Super silenced canopy with access to all areas for ease ofmaintenance


Sykes Pumps launchesnew super silenced,medium head pumpContinuing its investment in to the development of a range of supersilenced pumps, Sykes Pumps, the pump hire specialist, has todaylaunched its new MH150/100 Super Wispaset. This Medium Headpump is aimed at specialist markets such as mines & quarries; the marineindustry; power generation; petro-chemicals, refineries and construction.Applications include pressure testing, batching plant washing, emergencyor temporary fire mains and any situation where high vertical and/or longdischarge runs are required.

Chris Graham, Pump Development Director, Sykes Pumps said: “For anumber of years now, we've made a very deliberate effort in bringingnew pumps to the market that have a clear focus on sound attenuation,durability and fuel economy.

“It has been possible to develop this new Wispaset pump byunderstanding the very unique needs our clients have in extremelydemanding industries and market sectors. Our new MH150/100 pumpsensure clients do not have to choose between productivity, efficiency andhaving an environmental conscience.”

For more information visit www.andrews-sykes.com


http://www.andrews-sykes.com








Endecotts are proud to present theirnew sieve shaker 'the D300'.

The D300 bridges the gap between theOctagon D200 and D450 and has beendeveloped using the same advancedtechnology as the D450.

It is extremely versatile accepting both 200mmand 300mm diameter sieves. Like theOctagon D200 and D450 this machine givesthe operator total control of the sievingprocess.

By utilising the same dynamic control panel asthe D200, the D300 offers outstanding controlfeatures. The complete vibration system hasbeen built to handle the sample weightsinvolved with larger diameter sieveseliminating the problems involved with lighterweight machines. These features combine togive an extremely high performance shaker.

Endecotts also offer a wide range ofother sieve shakers suitable for alltypes of sieving and samples:

M100 - The low cost M100 is an excellentsmall laboratory shaker designed for 100 mmand 3 inch diameter sieves. It is robust,lightweight and provides the user withcomplete control over amplitude and vibrationtime.

Minor M200 - This shaker has beendesigned and manufactured to combine lowcost with the benefits of a well designed andengineered shaker incorporating many featuresusually found only on larger more expensivemodels. The Minor M200 is easy to use,compact, and quiet in operation.

Octagon D200 - The Octagon D200is ideal for laboratory or on site use. It isrobust, compact and sufficientlylightweight to be portable. A digitaldisplay makes the setting functions verystraightforward.

D450 - The D450 shakers are fitted with aunique clamping system, which ensures that sieves are heldfirmly without over tightening and allows them to be quickly removed andreplaced. The D450 is powered by an electromagnetic drive which hasno rotating parts to wear making it virtually maintenance free andextremely quiet in operation.

EFL - The EFL has been specially designed to operate with heavysamples without the loss of performance. It is equipped with a dynamicpower source that ensures the right vibration is imparted to the sample forfast, accurate and reproducible tests.

Endecotts Test Sieves

Endecotts Test Sieves are designed and manufactured to offer qualitiesthat make them extremely precise and accurate whilst offering goodhandling, nesting and strength.

Each sieve is individually made under the most stringent quality controlprocedures using only the finest materials. The wirecloth is checked atevery stage of manufacture either by optical projection or highlysophisticated computer scanning techniques. The final inspection is aprecision measurement of apertures, and sieve frame dimensions. Onlywhen we are satisfied it meets our exacting standards do we give it anEndecotts Certificate of Conformity.

Endecotts Test Sieves are available in different sizes, depths, materialsand certified degrees of inspection to meet every National andInternational standard and virtually every specification, including ISO3310 and ASTM E-11. For further information on Endecotts products please contact: [email protected] +44 (0) 208 542 8121 www.endecotts.com

AnalysisEquipment ofOutstandingQuality





http://www.endecotts.com

Many power stations are converting from coal to the use ofbiomass material. Due to the high abrasive nature of thesematerials, incorporating a wear resistant lining system within theplants process equipment is the ideal solution. Kingfisher havebeen working with a number of power plants converting fromcoal to biomass, to name a recent project that was carried outtowards the end of 2012 the important part of this project was todesign, manufacture and install spiral chutes to transfer woodpellets into the storage/feed bunkers. The design brief forKingfisher Industrial was to provide a continuous, uninterruptedflow of wood pellet biomass without causing any materialdegradation to the process itself. The complete project wascontracted to Kingfisher Industrial, whose experience in bulkmaterial handling solutions enabled them to deliver the finalsolution, from design to installation within 5 months.

Kingfisher's overseas presence has increased over the last coupleof years; recently they were approached through an overseasagent to provide a solution for a coal terminal in the Asianpacific. The project involved the replacement of coal transferchutes, the chute structure had been compromised due to theabrasive nature of the material conveyed, due to the existingchute design they were experiencing continual blockages whenhandling coal imported from Indonesia that has natural highmoisture content. With no consistent material flow this causedmisaligned material discharge effecting belt tracking and the lifeof the conveyor belt.

The solutions offered by Kingfisher were to re-design the conveyorchutes. This process incorporated enhanced structural geometryproviding a consistent flow of material through the chutepreventing blockages and provided central discharge onto thereceiving conveyor belt. By installing a combination of wearresistant and low friction lining materials this ensured servicelongevity & operational availability.

Following installation and commissioning the benefits wereimmediately recognised. A reduction in demurrage costs, reducedmaintenance costs and eliminated operational downtime as therequirement to unlock the chutes were significantly reduced.

Wear resistant lining specialistsKingfisher industrial explains howthey have sustained theircompetitiveness within the dry bulkcargo handling market. Bysuccessfully carrying out projectswithin the UK and overseas theycontinue to be at the forefrontproviding turnkey packages forprocess plants and processequipment.“Here at Kingfisher we carry out a numberof activities that help us gain thatcompetitive advantage within the marketplace,” stated MD John Connolly. ''Byusing our own skilled engineering projectmanagement and site based operatives wecan undertake a vast majority ofengineering, design, manufacture andonline installation. With the integration ofboth manufacturing processes andoperational activities we have madecontinuous investments in new designsoftware & CNC manufacturing machinery,thus reducing the risk of non-conformancethrough protracted supply chain andeliminating the costs of 3rd partyoverheads and margins.''The economic benefits of using wearresistant linings were proven recently at amajor coal import facility within the UKthat supplies various power stations withtheir bulk material. Kingfisher'sCommercial & Exports Sales Managercommented “we were assigned the projectto reline two ship unloaders on the plant,due to the high levels of abrasion andwear caused when handling coal”Kingfisher recommended lining bothunloaders with a combination of our K-PLAS polymer and K-CLAD metallic liningsystems.

Bulk Materials Handling

Wear resistantlinings improveproductivity andreduce costs indry bulk solidsequipment


Cargo holds being lined withK-PLAS polymer wearresistant lining systems

A spiral chute for a power plant






Referring back to dry bulk solidsanother popular mineral that is alsoconsidered highly abrasive is potash, acombination of various mined andmanufactured salts that containpotassium. A project carried out in2012 involved a large bulk cargohandler whom currently delivers500,000T of potash by sea; the portalso handles third party cargoincluding 250,000 tons of export grainand bulk minerals. Due to successfulpast projects carried out for the plant.Kingfisher were awarded the fullturnkey project of re-design,manufacture and installation of anotherconveyor chute.

Kingfisher are able to demonstrate thedifferent types of lining solutionsavailable throughout the process ofhandling coal within a bulk terminal.Starting when the coal arrives at portthey have developed various liningsolutions protecting and enhancing theperformance of the reception hoppers,the conveyor system, stacker reclaimersthrough to the rail loading facility.Throughout the process, equipment issubjected to impact, friction and slidinginduced abrasion. By installing acombination of K-ALOX, K-BAS, K-ZASand K-CLAD materials this takes intoaccount the differing levels of wear atvarious points in the transfer chutes.The linings are supplied in variousthicknesses, offering guaranteed longterm protection of up-to (10-12 years-plus) against perforation of thefabrication providing the end user witha long term, cost effective solution theyare encountering.

A spiral chute for a power plant, thedesign brief for Kingfisher were to

provide an uninterrupted flow ofwood pellets, without causing any

material degradation to the process








Wet WeatherProvides NoBarrier toGroundStabilisation andRemediation withAllu SystemThe Allu Stabilisation Bucket isproving its worth in the UKconstruction sector, enabling on-siteremediation works to take place,despite the recent wet weatherconditions.

Available to UK contractors and plant hirecompanies from Finlay Hire, the AlluStabilisation Bucket, commonly used byremediation contractors, has been put to workon sites that have become water-logged aftermonths of rain.

Such conditions impede plant movements andgeneral site activity - but the arrival of the AlluStabilisation Bucket allows the ground to beexcavated, screened for oversize and dosedwith lime for stabilisation to produce a backfillmaterial.

This process - involving just one AlluStabilisation Bucket - has little impact on theday-to-day operations of the site and deliversa hard-standing surface as a platform fordevelopment projects to continue.

The Allu Stabilisation Bucket is designedspecifically to 'screen and stabilise' difficultmaterials such as clay and waste with highmoisture levels, which is too cohesive fortraditional screens.

Chris Bell of Finlay Hire Ltd - part of the FinlayGroup of Companies, said: “The Stabilisationmodel of Allu Bucket, with its ability to handlewet and cohesive material, is ideal for theconditioning of material that would otherwisehave to leave site, with all the cost anddisruption that entails.

“Without the ability to stabilise the ground andfaced with consistent bad weather, contractorscan face the prospect of removing unsuitablesoil to landfill and replacing it with virginaggregate to make the land good.

“The Allu process reduces road usage andcosts by negating the need to transportmaterials in and out of the site, which is animportant consideration in built-up residentialareas.

“With any material, the processing will involvesome manipulation with an excavator orwheel loader. When it is possible to move,screen, crush, aerate and mix with just oneattachment, the benefits of the Allu systemprovide a compelling offer.”








Replacement ofRibbon Mixerswith Pan andPlanetaryConcrete MixersResults inImproved Qualityof ConcreteSUBHEAD: General Shale, a concretemasonry products producer based inTennessee, USA, recently decided toreplace their ribbon mixer with aRapid International RP2000Planetary Mixer. Having beengreatly impressed with thePlanetary Mixer's fast mixing timesand the quality of the concreteproduced, General Shalesubsequently replaced a secondribbon mixer with a Rapid PanMixer.

General Shale approached Standley BatchSystems, a US Rapid International dealer withfifteen years experience installing Rapid Mixersthroughout the United States. First andforemost, the company were concerned thattheir ribbon mixers produced concrete with toomany unmixed particles and which did notmeet with their quality standards. StandleyBatch Systems were on hand to advise themon the best replacement options and guidethem through the entire installation process.

Consistent Mix with ColourBlending Options

The Company decided to replace one oftheir ribbon mixers with RapidInternational's RP2000 PlanetaryConcrete Mixer - a powerful mixer whichcreates a more consistent mix and offersthe ability to add several color blendingoptions. Once the existing ribbon mixer

was removed, it was important that the new equipment was integratedwith General Shale's existing equipment; this involved installing newsupport beams and feed chutes. The installation was finalised whenStandley Batch Systems wired the new control, which came with the newmixer, and piped in the new water line.

General Shale also took the opportunity to add a new moisture sensor.This sensor controls the amount of moisture in each batch, which helpscreate a more homogeneous mix. From start to finish, the replacementprocess took about one week. The new Rapid Planetary Mixer nowoffers General Shale fast mixing times with increased concrete productionand a consistent, top quality mix.

Pan Mixer Installation in Lintel Plant

General Shale were so impressed with the results of their new RapidInternational Planetary Mixer; they contacted Standley Batch Systems toreplace another unit in their Lintel plant. Although the new plant had amuch different layout, Standley Batch was again able to take a conceptdrawing and custom fit the new two-door Rapid R500 Pan Mixer thatsupplies the Lintel machine.

The team removed the Lintel machine to allow easier access to the Mixer,then cut the support platform loose from the old mixer and used the forkliftto remove it from the building. The new Mixer platform was then installedone beam at a time. The Lintel machine feed chute was modified toaccommodate the door from the Rapid Mixer.

Load cells, two slide gates and two new feed chutes were added to theMixer and a stainless steel hopper was also installed, as well as grating,handrails, toe plates and a set of stairs to the new Mixer platform. Alocal electric company wired the load cells, gates and mixer. GeneralShale installed all of the air and water pipes to the new mixer.





Following a fire in a storagebuilding, logistics company M.Zietzschmann from Neuss inGermany had to search for asuitable solution for storing andhandling bulk material with specialrequirements. The search led to theDutch company, JansenBetonwaren. The firm's'Legioblocks®' proved themselves tobe an economical and effectivesolution to meet the specialrequirements of the storage site.

Jansen Betonwaren B.V. has developed aconstruction system using large-sized concreteblocks which can be easily stacked, virtuallywithout any fixing material, thus offeringoutstanding flexibility. These concrete blocks,called Legioblocks®, can also be used tobuild long-lasting, robust and reliableconstructions such as retaining walls, factorybuildings or storage bins for bulk material.

And this is exactly the kind of solution thatGünter and Tobias Haberland, directors ofthe logistics company and cargo-handlingterminal operator, M. Zietzschmann GmbH &Co. KG, and their architect, Mike Bollongino,were looking for. In 2011 a 50-year-oldstorage building belonging to the companyburned down and it was necessary torebuild. And in a storage facility consisting ofa single continuous space, it is above all thestorage of fertilizers and other aggressivematerials (such as chemical precursors) thatpresents a problem, as the substances theycontain are very corrosive to metal. For thisreason, a solution was sought that did notinvolve vulnerable metals. A new storagefacility with an indoor and an outdoor areanaturally needed to be suitable for storingother types of bulk materials, preferably in aspace-saving and economical way. “Wewanted a solution that could be implementedquickly and efficiently, that offered a relativelyhigh degree of variability, and that was alsocost-effective,” explains T. Haberland.

As the company hadalready had a smallerexternal storage area builtwith the help ofLegioblocks®, the systemwas known and could now be applied on a large scale.

Within a construction period of just six weeks, some 5,400 of the blocksweighing 2.4 tonnes each were put together. Because of the height of thewalls, at 8.80 metres, as well as the 12-metre-high fire protection wall,foundations were needed. However, it was possible to use much shallowerfoundations than would be needed when using other construction systems.“In contrast to concrete walls, for example, with their deep foundations,Legioblocks® also have the advantage that they do not contain vulnerablesteel elements, which would be corroded by fertilizers,” G. Haberlandemphasises. “And for the foundation we decided on a 1.20-metre-deepstrip foundation, so that we could erect a really solid building,” addsarchitect Bollongino, “this way we were in a position to build a tallstorage space, which offered excellent conditions for bulk materials. It'spossible to pile up material to a height of 6.10 metres. First, though, itwas necessary to create a completely even base, so that the 160-cm-longLegioblocks® could be stacked without any problems.” The first constructionlayer consists of bevelled-edged base blocks, which ensure that loosematerial cannot get stuck in the corners of the building. The 11 layers ofblocks can then be added.

Haberland is especially proud of the buildings' optimal usability: “Wewould never have been able to achieve the fill height of 6.10 metres withany other method.” That really was Jansen Betonwaren's Unique SellingPoint. Haberland explains: “The bins are filled from above by crane. Forthis we've incorporated three aluminium roof elements that slide over eachother, as in river barges, so that the entire length of the storage area canbe used and there isn't just one single heap of material. Alongside the useof this functional building material, this is the second innovation in thisstorage building, which reduces the amount of handling work involved.”

The walls of the building with their imposing concrete blocks, rising nearly10 metres into the air and crowned with a vault of larch wood, are almostreminiscent of the temple walls of the ancient Egyptians, which go backthousands of years and retain their strength and durability to this day. “Ithink it's classy!” declares Bollongino with pride. Legioblocks® are not onlyparticularly durable - they can either be reused for building or crushed,classified and then used as raw material for new production. “Thiscompletes the raw material cycle,” adds Math Janssen of supplier JansenBetonwaren B.V. The company can supply customers who have opted forthis durable product with its many advantages through its branch office inGermany, the UK and a number of locations in the Netherlands.


Large interlocking concrete blocks as optimalsolution for storage of bulk material






REMBE® LTD Incorporated in 2009 has been marketing the C-LEVER In-Line flowmeter in the UK Bulk Solids industry with a wide range of success. Is this equipmentreally as good as it is claimed to be? Michael MacClancy M.D. of REMBE® LTD goesinto some detail:

In today's high-tech bulk solids and process industries, trueproduct advancements in the instrumentation field arerelatively rare and when launched are often greeted with adegree of scepticism and natural unwillingness by engineersto take that leap of faith and act as a 'guinea pig' and useNEW TECHNOLOGY. A user reference list is normallyessential to provide the desired reassurances to justifymaking a considered engineering decision, resulting in theusual chicken-versus-egg dilemma…How do you get aninstalled reference list without cooperative 'guinea pigs'.

With the innovative C-LEVER in-line flow meter REMBE® LTD,to some extent, have been facing similar market obstacleswhen discussing the impressive accuracy of this unit.

For many years the more common impact weighingtechnology, wherein an impact plate deflects on a load cell

to give an inferred weight and accuracy at best of 2 to 3%.This accuracy suffers further with changes in productcharacteristics, bulk density, temperature or pressure.

The C-LEVER flow meter is a dynamic flow meter working onthe principal of centripetal force, offering a step-change inmeasuring accuracy of 0.2% and a turn down ratio of20:1. Product characteristic changes have negligibleadverse effect on the repeatable accuracy. In operation theproduct is being measured throughout its flow through theC-LEVER

So what is centripetal force? In simple terms themathematical definition is: “A force which keeps a bodymoving with a uniform speed along a circular path and isdirected along the radius towards the centre”.

Weighing Systems Feature

The cleveroption







The mathematical formula being

The step-change in improvedaccuracy broadens the marketpotential for the C-LEVER whereimpact Weighers would not beconsidered. For example Lorryload-out or batch weighing,where accuracy is importantand the only option is weighfeeders or static weighingwhich are expensive orcannot be used in continuousweighing.

To date the C-LEVER is beingused throughout the UK in adiverse range of applications, someof which are challengingwith regards to productdensity and moisture content;however the C-LEVER is successfullymeeting the application challengeshead on. Some typical applicationsare pictured throughout this article

To convince the market further, REMBELTD have now commissioned 'ProfessorMichael Bradley' of the WolfsonCentre, the University of Greenwich, toconduct flow tests on three differentbulk materials of varying densities:Barley Malt, Bread Flour,Animal feed pellets, inorder to prove accuracy andrepeatability of the C-LEVER In-Line flow meter. The firstmaterial tests 'Barley Malt' arenow complete.

Below is in interim independentreport of the Wolfson Centre'sfindings:

“In mid-2012 the WolfsonCentre were commissioned tocarry out tests on REMBE's C-Lever In-Line flow meter inorder to independently verifytheir claimed repeatableaccuracy, which Rembeclaim to be a step change in in-line flow metering when compared

with the more commonly used impactWeighers. Consequently at theWolfson Centre we have been testinga REMBE CLD 50 unit on a rig in ourpilot plant, to compare its batchtotalisation against a calibrated loadcell system. Tests with malted barleyhave been carried out using threedifferent flow rates, ie 22.3, 8.5 and2.9 tonnes per hour (tph), and withbatch sizes from 300 to 630 kg. Bulkdensity of the material was 709kg/m3, giving the unit a nominal ratedcapacity of 35 tph. For the tests atdifferent flow rates, the unit was firstcalibrated against the load cell, usinga test run at the same flow rate usedfor the tests. 30 to 40 tests wereperformed with each flow rate,including changing the batch size andlooking for drift over a period of up to2 weeks”.

“At 22.3 and 8.5 tph we obtained anaverage error (deviation from the valueindicated by the load cell) of 0.4% of

the batch size, across thewhole basket of tests.

When bothcalibrated andtested on thesame batch

size, theaverageerrors wentdownconsistentlyto around

0.2%”.

“With the very low flow rate (2.9tphwhich is less than 10% of ratedcapacity) the average error increasedup to 1.0% of the batch size.However it is usual for any instrumentto report larger errors (as a percentageof the reading) when working on sucha low turn-down”.

“Expressed as a percentage of ratedthrough-put, the average errors werearound 0.3% at 22.3 tph and 0.1% atthe lower throughputs, across thewhole range of batch sizes and testconditions”.

“The short term repeatability of theinstrument (relative standard deviationof the readings over batches of 5 testsat every condition) was in most casesbetter than 0.1% of the batch size atthe 22.3 and 8.5 tph flow rates,rising to 0.9% worst case at the verylow flow rate”.

“These test results clearly relate to thisone free flowing, consistent bulk solid.Tests with other bulk solids of varyingdensities and sizes are currently inprogress. A full analytical report willbe provided to REMBE uponcompletion of further testing”.

“Prof Mike Bradley”

There are considerable benefits offitting a dynamic C-LEVER In-Line flowmeter/weigher.

The compact size means it is easier toinstall. Lower costs, fewer spares,less downtime.

The standard design is stainless steelso it can be used in diverse industries,pharmaceutical, food and beverage,minerals and chemicals.

REMBE® LTD have on the groundspecialists to review and advise onyour specific installation. Go aheadtake that leap of faith and contact us.We will even pay for your phone call.Call us now on FREEPHONE 0800 232 1821.

Scan the QR Codesbelow for a product pdfor access to the REMBE®

LTD websitewww.rembe.co.uk

f=m x v2 / r where f = force m= mass , v =

velocity and r = radius ofcurvature.




http://www.rembe.co.uk


Weighing specialist Precia-Molenof Redditch, Worcestershire hasrecently replaced an ageingweighbridge with the supply andinstallation of a new VS350weighbridge at Angerstein Wharf.

Owned and operated by CEMEX UK,Wharf is a marine aggregates facilitysituated on the south bank of the Thamesclose to the Millennium Dome inGreenwich, London.

Following a replant in 2004 and a furtherupgrade in 2011 to further increase itssupply to the construction market, the sitecurrently hosts a 350tph aggregatewashing plant with twin processing linesand also an on-site cement plant.

The raw material processed at AngersteinWharf is obtained from licensed dredgingareas in the Thames estuary and EasternChannel by two dredging vessels operatedby CEMEX UK. Unloaded from self-discharge dredgers three times per weekthe Angerstein Wharf site is currentlyprocessing nearly a million tonnes perannum, from an average 18 hour workingday, with approximately 100-150 trucksvisiting the site daily.

The installation:

With such a busy site it was thereforeimperative to reduce downtime anddisruption to the bare minimum with theinstallation of the new 16 metre longVS350 weighbridge. With careful planningthis was achieved by Precia-Molenengineers commencing installation workslate afternoon on the Friday, workingthrough the weekend, with the installationcomplete by Sunday evening.

With the old weighbridge successfullyremoved by an 80t crane the first task wasto extend the existing foundations toaccommodate the overhang of the 'big feet'

CEMEX UKinvests in a newPrecia-MolenVS350weighbridge attheir AngersteinWharfoperation



arrangement of the new VS350 weighbridge. This required the 'feet' to betrimmed down to less than standard size to accommodate the old plinthirregular foundation. Once this had been completed the new weighbridge(supplied in bespoke yellow) was craned into position and secured on thenew foundations ready for use.

David Whitby - Plant Manager, commented, “Precia-Molen first understoodour operation at Angerstein and then planned and implemented aprofessional installation. We were very pleased with the installation and thenew weighbridge”

The VS350 weighbridge

Finished in high quality paint, the 16 metre long Precia-Molen VS350heavy - duty steel weighbridge installed at Angerstein Wharf has a totalplatform weight of 11 tonnes. Featuring a very robust steel platform theweighbridge is constructed with extremely substantial 686 side beams toprovide strength and rigidity to the structure, avoiding flexing of theplatform.

Complete integrity of the structure is ensured by a series of RSJ crossmembers at 0.5m centres which are welded into the side beams ensuringthat the 1.5m deck plate is supported by four cross members. Weighbridgeplates are fully welded, with angled deflector plates fitted between the sidebeams, and the platform, preventing a build-up of debris at the side, orbelow the platform.

The VS350 offers several benefits:

• Access to the load cells is from the side, for ease of servicing.

• With only four load cells required for a weighbridge up to 18metres,installation time is reduced.

• The VS350 can be bolted down to a suitable concrete surface withoutthe need for civil works.

Further installations:

Since the success of the installation at Angerstein Wharf, CEMEX UK havemade further investment in new weighbridges and Precia-Molen havesubsequently completed an installation at Gilfach Quarry in Wales andhave been awarded a third order from CEMEX UK for the supply andinstallation of a weighbridge at a brownfield site at Tattershall inLincolnshire.








PLANTWORX 2013 will see RDS Technologydebuting the new LOADMASTER a100 on-boardweighing system that is described by the UKbased manufacturer as being the new industrybenchmark in terms of accuracy and ease ofuse in difficult conditions and terrains.

The RDS LOADMASTER a100 is an all-new CAN basedsystem combining cutting edge sensor technology andsignal processing techniques providing precise andconsistent weight information.

With the ever increasing focus on productivity,LOADMASTER a100 has been designed to operate withinthe fastest loading environments and toughest of conditionscompensating for uneven, sloped ground and restrictedloading areas reducing cycle times and maximising tons perhour performance.

Loading correctly first time eradicates return trips to thestockpile reducing vehicle movement, fuel usage andmachine & tyre wear.

The new RDS LOADMASTER a100 uses a 7” colour,resistive touch screen display and additional physical keysproviding a modern and ergonomic operator interface.

Suitable for use with up to 10 different attachments e.g.buckets or forks, the system can be retrofitted onto wheeled,telescopic and tractor type loaders.

The system continually measures hydraulic pressure using upto 4 sensors. The pressure signals are captured and filteredthrough a weighing 'arc' provided by inclination sensors

measuring the angle of the main boom. An additionalsensor compensates for oil temperature.

All signals are processed in the RDS Smart Box and theresultant weight calculation is sent to the terminal mountedin the cabin.

SQL database capability with up to 8 reference fieldsincluding 200 products, 2000 customers, 1000 locations,hauliers, trucks & destinations and up to 20 drivers. There isa blend facility with up to 20 mixes each comprising up to30 products.

Video input for switching head unit into reversing cameramode removes the need for additional screen, releasingvaluable cab space.

Also making its Plantworx debut will be the Loadmaster iXrange of on-board weighing systems which benefit fromadditional standard features including temperaturecompensation enhancing system performance particularlyon machines with a wide variation in operating temperatureand angle compensation providing an additional level ofprecision beneficial on most sites and not only those withobvious slopes.

In addition the Loadmaster iX range offers effectivemanagement of weighing data. The Loadmaster 8000iXhas an integral SD card port for the fast and efficienttransfer of data between loader and weighbridge or officePC and enables pre-registered customer reference data tobe uploaded directly to the instrument.


LOADMASTER a100 debuts at PLANTWORX




Top safety accreditationLocal business Crosby Weighing has been awarded accreditation from Safecontractor for itscommitment to achieving excellence in health and safety.

Safecontractor is a leading third party accreditation scheme which recognises very high standards in healthand safety management amongst UK contractors.

Crosby Weighing is principally involved in the service and maintenance sector, specialising in services to alltypes of industry providing weighing equipment sales, hire, calibration, service and repair.

The company's application for safecontractor accreditation was driven by the need for a uniform standardacross the business.

“We are delighted to have achieved this accreditation which should help us propel the business forward andachieve our goal of becoming the premier provider of scales and weighing equipment and services in theNorth East”

Safecontractor accreditation will enhance the company's ability to attract new contracts and its commitment tosafety will be viewed positively by its insurers when the company liability policy is up for renewal.

Safecontractor is applicable to most sectors although it is particularly relevant to food manufacture, property,facilities management, retail and leisure sectors, all of which are big users of contracted services.

John Kinge, technical director of safecontractor said, "Major organisations simply cannot afford to run the riskof employing contractors who are not able to prove that they have sound health and safety policies in place."

"More companies need to understand the importance of adopting good risk management in the way thatCrosby Weighing has done. The firm's high standard has set an example which hopefully will be followed byother companies within the sector.

Safecontractor plays a vital role in supporting our clients in meeting their compliance needs, whilst workingwith their contractors as they progress through the accreditation process.”

Under the safecontractor scheme, businesses undergo a vetting process which examines health and safetyprocedures and their track record for safe practice. Those companies meeting the high standard are includedon a database, which is accessible to registered users only via a website.

Client-organisations who sign up to the scheme can access the database, enabling them to vet potentialcontractors before they even set foot on site. These clients agree that, as users of the scheme, they will engageonly those who have received accreditation.

Over one hundred and seventy major nation-wide businesses, from several key sectors, have signed up to usethe scheme when selecting contractors for services such as building, cleaning, maintenance, refurbishment orelectrical and mechanical work.




WEIGHBRIDGE MANAGEMENT SYSTEMS

GeneSYS™ Enterprise Software

• Weighbridges

• Driver operation

• Hopperscales

• SoftwareUnited Kingdom +44 (0)1527 590320 [email protected]

Ireland +353 (0)1 835 3084 [email protected]







Caveat emptor -potentialweighbridgebuyers shouldconsider anumber ofimportant factorsAccurate weight data collection is avital function within the quarrying,solids handling, recycling andenergy from waste industries.Weighbridge management systemsplay a pivotal role in providing thisinformation; acting as critical controlpoints for vehicles delivering andcollecting materials from sites.

Over the past five years dramatic changeshave occurred; changing the wayweighbridge systems are required to operateand how they integrate with peripheral vehiclecontrol equipment and establishedmanagement software systems. However, thereis evidence that performance, reliability andfunctionality are being compromised throughthe emergence of lower priced weighbridgesystems with questionable long termcredentials. Although these may seem initiallyattractive, the consequences of buying onprice alone can be very problematic andexpensive.

So what are the critical design andoperational issues which potential purchasersof weighbridge systems should consider fromthe outset?. As Weightron Bilanciai's SalesDirector Emlyn Roberts explains, three distinctareas need to be considered:

• The design and build of the weighbridgeitself;

• The pedigree of key measurement chaincomponents (load cells and instrumentation);

• Software functionality and softwareintegration.

To ensure optimum system compatibility, thereare distinct advantages for the customer if theweighbridge supplier is responsible for thedesign and manufacture of all criticalequipment and software in these areas. Thisprovides practical and efficient single sourcesystem responsibility. In addition purchasersshould look at the level of after sales support asupplier can offer, together with their qualitysystem accreditation and relevant tradeassociation membership.

Weighbridges

Weighbridges may seem to be merely piecesof metal or concrete, but sound mechanicaldesign and build procedures are essential bothfor performance and longevity. In parallel, welldesigned foundations and vehicle approachareas play a vital role. Cutting corners withfactors such as steel quality, weld integrity orsurface finish may reduce prices, but this canhave a detrimental effect on overall reliabilityand longevity.




Load Cells

The load cells and their associatedmounting hardware are considered to bethe most crucial part of the weighbridgeand are required to work under a range ofharsh and challenging environments.Therefore design and applicationoptimisation for these essential componentsis crucial; not only for performance, butalso for long term reliability.

Of all the designs, clear evidence from the field shows that compactstainless steel canister load cells, together with well-designed rockermounting assemblies provide the optimum solution for weighbridges. Morecumbersome single ended bending beam load cells or vulnerable doubleended shear beams with ball bearing mountings are more likely to failand generally require more ongoing maintenance. It should beremembered that weighbridge decks can be subject to relatively largeexpansion-contractions, which affect the load introduction angles and thisplaces further importance on the requirement for well designed load cellsand mounting assemblies.

Instrumentation

Traditional weighbridge instrumentation has developed significantly overthe past two to three years. Intuitive touch screen terminals have replacedstandard weight indicators and provide a wealth of operational andmanagement features. End users should explore the future proofcapabilities of instrumentation and investigate how easy it is to set upfundamental features such as databases and libraries. Driver terminalsmust be capable of operating with the wide array of recognitiontechnologies such as RFID, magnetic and voice activation.

Software

Today's weighbridge systems are expected to seamlessly integrate with anarray of management software systems including SAP, Sage, MicrosoftDynamics and J D Edwards. However, although system functionality for aspecific project may appear to be well defined at the outset, functionaldesign specifications invariably change throughout a project. As a result itis therefore beneficial for the weighbridge supplier to take responsibilitynot just for the weighbridge software, but also for the all-importantinterface between the weighbridge system and the overall plantmanagement system. The use of third party software suppliers, who havelittle or no knowledge of weighing, can turn out to be more complicatedand expensive in the long run. In parallel the weighbridge software mustbe fully compatible with the growing range of peripheral equipmentincluding automatic number plate cameras, control barriers, traffic lightsand card readers.

Service and Support

Effective rapid response support is essential for weighbridges to minimisedowntime. This is far easier if the original supplier has supplied andinstalled the complete system and also has readily available trainedengineers.

Conclusion

As weighbridge systems become demanding and operationally complex,the pitfalls of buying on price increase. It is recognised that cost is animportant factor, but the apparent advantages of initial low prices cansoon be lost through unreliability and operational limitations.





Shering Weighing is a family owned business focused on designing and manufacturing theworld's finest weighbridges. Shering have been at the forefront of weighbridge manufacturingsince our foundation in 1946 and are responsible for all the major advances in weighbridgetechnology. All our weighbridges and associated equipment are British made and manufacturedat our headquarters in Dunfermline, Fife, Scotland.

Our global client base has and continues to experience significant growth as a result of maintaining our high qualitystandards in what is recognised as a very price sensitive market. As a result of our continued success, Shering Weighingwere approached by The Daily Telegraph who commissioned a documentary based on the company's business model ofunrivalled quality and technology. Similarly, Sky Television aired a programme on Shering Weighing highlighting 'BestPractice in Manufacturing'. Such recognition has significantly enhanced our global profile helping us to maintain our statusof producing weighbridges which are built to last and offer world-class innovation in their construction.

Shering Weighbridge designs focus on strength, reliability, longevity, resilience and accuracy incorporating exclusivepatented technologies which provide real additional benefits to our customers manifested in exceptional warranties on thedeck and vital components such as the load cells. The complete Shering package of quality, technology, service andwarranties also provide our customers with exceptionally low cost of ownership and peace of mind.

We supply and install our equipment including software, hardware and traffic management not only for individual siterequirements, but also for specialist projects such as Waste Transfer Stations, Energy from Waste Plants, Material RecyclingFacilities and Anaerobic Digestion Plants.

For more information on our weighbridges, weighbridge software, and associated weighbridge equipment call our HeadOffice on 01383 621 505 or e-mail [email protected]

Shering Weighing - Proves that Quality Does Matter









New WeighingWebsite from Avery Weigh-Tronix



Organisationsseekinginformation aboutweighing shouldtake a look at thenew Avery Weigh-Tronix web site,www.averyweigh-tronix.com. Thenew site is simpleto use andnavigate.

The product selector enables users to find the rightweighing solution for their needs while the productcomparator tool allows you to compare products bytheir key features.

Product literature is also simple to find along with arange of supplementary information including details ofcomplimentary products and accessories, specificationsheets, case studies and videos.

The site features a host of information on weighbridgesand peripheral equipment, as well as floor scales,bench scales and an extensive portfolio of otherweighing equipment.

For more information, visit www.averyweigh-tronix.com,call 0845 307 0314 or email [email protected]


http://www.averyweigh-tronix.com







When Hanson Cement, part ofHeidelberg Cement group,considered replacing their existingand underperforming trainweighing system they approachedSchenck Process, specialists instatic and dynamic weighingtechnology and a process solutionsprovider for the Cement industry.

David Holgate, Works EngineeringManager for Hanson Cement, said that theold rail weighing system was unreliable,preventing reliable weighing of rail carsbeing loaded with OPC (Ordinary PortlandCement) for transportation and distribution toScotland and the south of England for finaldistribution by road to their customer base.“Due to the unreliability of the system, manyof the rail cars were under filled to preventexcess train weight exceeding the legal railfreight limit, set by network rail. This was acostly and uneconomical exercise, as wellas poor utilization of their rail transportationsystem” stated David Holgate.

When Hanson Cement first approachedSchenck Process, their brief was to have asolution that was “reliable, accurate andcost effective” and one that could beadapted to operate utilising their existingloading system and within the existingconfines of their rail loading facility at theirRibblesdale works, near Clitheroe,Lancashire.

The initial assessment by Schenck Processwas to fully understand their clients existingproblems, understand the type of rail car tobe filled and establish how the proposedsolution would need to fit and work withinthe confines of their existing load-out station.The Schenck Process design team proposeda static weighing solution based on thisassessment. This solution would allow thesystem to utilise three individual weighplatforms and having the facility to weigh asone weighbridge, if required. The designhad to overcome the problems of beingable to fill any one of two types of rail cars,one a twin Bogie rail car with a nettcapacity of 100 tonne (80 tonne workingcapacity) and a single Bogie, 50 tonnecapacity (38 tonne Working capacity) bothwith the facility to be filled, utilising theexisting twin out-loading spouts.


Schenck Processsupply new trainweighingsystem forHanson Cement


Completed installation of new rail weigh bridge

Weigh bridge pit with location platforms for load cells



The final system design was for the supply ofthree in-ground weigh platforms, measuring 5m x3m and 6m x 3m and 5m x 3m. Each platformwas fitted with 4 load cells per platform, givingan overall length of 16 meters and wascontrolled and monitored using the SchenckProcess DISOBOX® and DISOMAT® systemcontroller. These units enable the facility to switchbetween each platforms and measure individualweight measurement or the total weight.

Filling of the trucks would be by the existing outletspouts. This allowed the operator to selectbetween each weigh bridge as to which type ofrail car was to be filled. The system wouldautomatically tare each rail car arrival on theweighbridge and provide a tare weight record.Upon the preset full set point being reachedduring filling, a signal to stop filling would begiven and the feed supply would stop. After ashort time delay to allow for any in flight materialand settling of material in the rail car, a finalgross weight would be recorded. The operatorwould then have the facility to print out theindividual weight records or a total weight of thetrain on completion of the filling of all the railcars.

Another consideration that the design team hadto overcome was the low head room under thetwin silos and how the 8 tonne platforms couldbe manoeuvred and installed safely into positionabove the pre¬constructed in ground pit. RMBContractors were commissioned to construct theconcrete pit which the platforms would belowered into as they provided a full design andbuild package. John Snowdon, OperationDirector for RMB Contractors, said the drawingprovided by Schenck allowed an easy buildprogram “Schenck Process provided a connectionplate which was installed and allowed theexisting track to be levelled with the weighbridgetrack. This meant the construction phase wentvery well with the concrete cast in one go withno other modifications or alterations wererequired.”

The concrete platforms were also designed andmanufactured by Schenck Process. Within thedesign of each weighbridge, Schenck Processdesign engineers had included for built-ininspection points by means of access man holesand the facility of preset lifting points to facilitateease of installation.

The system has provided Hanson Cement with atotally reliable plant that has had no downtimesince being commissioned in late 2011. Thenew system has also improved train movementand logistics with an increased number of trainsentering the site weekly and delivering HansonCement to their distribution points within the UK.

David Holgate, Works Engineering Managerstated that “the system now installed exceeded allour expectations and much more. The system hasprovided a very accurate method of rail loadingand rail car weighing as well as increasing theefficiency of the loading operation.”




Tanker fill train loading station

Installation of the weigh bridge





Market Place

www.hub-4.com

Proven fuel costs and emission reductionRaising the standard in asphalt productionThe new burner range from Asphalt Burner Services Ltd

Contact [email protected] or +44 028 7930 1237 for more information.

Rollers andDrives for allBulkHandlingapplications

www.rulmeca.com

[email protected]

01536 748525

Customers world wide enjoying world class products

Screening…behind every passion there is a driving force – this is ours ..WS85

We aim to offer the most successful screens. Whilst constantly searching for new and better solutions we do not follow short-lived trends, but build on our experience.

TEMA Isenmann Ltd4 Great Central Way Woodford Halse Northamptonshire NN11 3PZTEL 01327 264227Email: [email protected]

InstantCrusherSpares

Leading supplierof quality crusherwear parts

T. 01352 732284www.instantcrusherspares.co.uk

162 Chiltern Drive, BerrylandsSurbiton, Surrey KT5 8LS

Tel: 0208 399 9991Fax: 0208 390 2004

email: [email protected]

Custom engineered air pollution control systems

If you would liketo advertise inMarket Place

CALL0845 6800024



http://www.temaisenmann.co.uk



http://www.rulmeca.com


http://www.instantcrusherspares.co.uk


http://www.dustechengineering.com

Crusher Manganese Steels Limited

Vulcan Way, Hermitage Industrial Estate, Coalville, Leicestershire, LE67 3AP, United Kingdom.T. +44 (0) 1530 817 000F. +44 (0) 1530 817 111E. [email protected]

www.cmscepcor.com

Europe’s leading aftermarket manufacturer and supplier of precision crusher spare parts andpremium manganese wear parts for the Quarrying, Demolition and Recycling Industries.

The Genuine Alternative



http://www.cmscepcor.com

Date post:	12-Mar-2016
Category:	Documents
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Hub Issue 25

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