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HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant...

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HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was researched, assembled, and produced by MacroAir Technologies, Inc. and remains its property. “LEED” and related logo is a trademark owned by the U.S. Green Building Council and is used by permission. The LEED ® Rating System was authored by and is the property of the USGBC. Any portion of the Rating System appearing in this course is by permission of the USGBC. Questions or concerns about the content of this course should be directed to the program instructor.
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Page 1: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

HVLS Fans: Energy Efficiency & Occupant Comfort

©2016 MacroAir Technologies, Inc. The material contained in this course was researched, assembled, and produced by MacroAir Technologies, Inc. and remains

its property. “LEED” and related logo is a trademark owned by the U.S. Green Building Council and is used by permission. The LEED® Rating System was authored

by and is the property of the USGBC. Any portion of the Rating System appearing in this course is by permission of the USGBC. Questions or concerns about the

content of this course should be directed to the program instructor.

Page 2: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

Purpose & Learning Objectives

Course Purpose:

Provide an overview of High Volume, Low Speed (HVLS) fans and discuss the environmental benefits of

air movement, thermal comfort, supplementing traditional HVAC systems with HVLS fans, innovation in fan

technology, and the standards that govern fan performance.

Learning Objectives:

• Describe the environmental benefits achieved by specifying HVLS fans;

• Define thermal comfort and list the factors that affect it;

• Summarize how pairing HVLS fans with HVAC systems improves energy efficiency;

• Discuss design factors that impact the amount of energy used by HVLS fans

• Outline the standards that govern fan performance; and

• List the LEED ® v4 credit categories HVLS fans can contribute points.

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What is HVLS?

HVLS fans are large ceiling fans that move a High Volume

of air at a Low Speed.

High Volume:

• Longer blades create a wider column of air

• Wider columns of air travel farther

• Deep horizontal floor jets impact all adjacent areas

Low Speed:

• Gentle air movement rather than disruptive wind

• Nearly silent operation

• Low velocity reduces the power required to drive the fan

➤ Complete air circulation throughout large, high ceiling

areas for a minimal cost.

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How it Works

Summer Usage:

Large air column

delivers cooling

breeze across the

entire body.

Winter Usage:

Slow moving air

column carries warm

air from the ceiling

down to floor level.

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HVLS or Tradit ional?

Traditional Fans HVLS Fans

Speed High Velocity ~20 mph

Low Velocity ~8 mph

Efficiency 4ft: 28 CFM/Watt 24ft: 210 CFM/Watt

Coverage Concentrated Thorough

Experience Noise, dust, distraction

Quiet, non-disruptive

Volume Output 4ft: 20,000 CFM 24ft: 346,000 CFM

Lifecycle Short Long

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HVLS Fan Industry

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Market Distribution

Warehousing & Distribution 37%

HVAC (climate controlled) 16%

Automotive 13%

Agriculture 11%

Aviation 7%

Manufacturing 6%

Education 5%

Commercial 5%

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Industry Applications

HVLS fans were invented to solve a problem:

cows produce less milk when they are hot.

Agriculture

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Industry Applications

Automotive

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Industry Applications

Stadium Fitness

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Industry Applications

Restaurant

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Industry Applications

Airport

Brewery

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Benefits of Using HVLS Fans

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Thermal Equalization

Problem: Air Layers develop because warm air expands, making it lighter than cooler air. • Heated air is 5-7% lighter • Temperature increases about 0.5°F each foot • HVAC systems are often oversized to

overcome stratification

Solution: De-stratification: HVLS fans break up heat layers, equalizing the temperature. • Eliminate “cold spots”/“dead spots”

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Thermal Equalization

Winter Usage

• Bring warm air down from the ceiling

• Reduce heat loss through the roof

• Eliminate cold spots

• Save 25% on heating costs

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Cooling Effect

Summer Usage

• Cooling effect: breeze accelerates

evaporation of sweat so people feel 8°F

cooler

• Increase thermostat settings

– Save 30% on cooling costs

• (3-5% energy savings per degree

when the set point is increased)

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Cooling Effect

NASA Study showing the impact effective temperature has on workers’ output and accuracy:

*Effective temperature is the combined effect of temperature, humidity, and air motion on the body.

Source: Bottomley, T.A., E.M. Roth. “Compendium of Human Responses to the Aerospace Environment.” 6. Thermal Environment. NASA CR-1205(1). May 1968.

Effective Temperature* Loss in Output Loss in Accuracy

75° 3% Negligible

80° 8% 5%

85° 18% 40%

90° 29% 300%

95° 45% 700%

100° 62% >>

105° 79% >>

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Cooling Effect

What Affects Thermal Comfort?

Thermal Comfort

Personal Factors

Clothing Insulation (clo)

The amount of thermal insulation a person is wearing. Wearing too much

clothing or personal protective equipment may be a primary cause of heat

stress, even if the environment is not considered warm or hot.

Metabolic Rate (met)

The energy generated from the human body. The more physical work we do,

the more heat we produce. The more heat we produce, the more heat needs to

be lost to prevent overheating.

Environmental Factors

Air Temperature (°F) Temperature of the air surrounding the occupant.

Relative Humidity (%RH) Percentage of water vapor in the air. High humidity environments prevent the

evaporation of sweat from the skin.

Radiant Temperature (°F)

The weighted average of all the temperatures from surfaces surrounding an

occupant. Examples of radiant heat sources include: the sun, fire, electric fires,

ovens, kiln walls, cookers, dryers, hot surfaces, machinery.

Air Velocity (fpm) Rate of air movement given distance over time. Air speed beyond four or five

miles per hour usually offers little, if any, additional cooling benefit.

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Cooling Effect

ASHRAE Standard 55 defines the range of indoor thermal environmental conditions acceptable to the majority of

occupants as: “That condition of mind which expresses satisfaction with the thermal environment and is

assessed by subjective evaluation.”

Air Temp. = 85 °F

Mean Radiant Temp. = 80 °F

Air Speed = 20 fpm Relative Humidity = 65%

Metabolic Rate = 1.7 met

Clothing Level = 0.5 clo

PMV: 1.55

PPD: 53%

Does not comply with ASHRAE

Standard 55-2013.

Air Temp. = 85 °F

Mean Radiant Temp. = 80 °F

Air Speed = 300 fpm Relative Humidity = 65%

Metabolic Rate = 1.7 met

Clothing Level = 0.5 clo

PMV: 0.42

PPD: 9%

Does comply with ASHRAE

Standard 55-2013.

1Source: ASHRAE. “ANSI/ASHRAE Standard 55-2013.” American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. 2013.

ASHRAE’s Thermal Comfort Tool:

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Thermal Equalization

Risk Management

• Improve air circulation

• Manage condensation

– Sweating Slab Syndrome

– Mold & pathogens

– Product degradation

• Offset Coanda Effect

Page 21: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

Energy Efficiency

HVLS fans are the most efficient and effective air

distribution system ever imagined.

Let’s compare two options for moving 100,000 cu. ft. of air

Fan Number of Fans

Total Watts Used

Time to Circulate Air

24-ft. HVLS Fan 1 1,650 17 seconds

4-ft. High Speed Fan (¾ hp motor)

10 5,595 60 seconds

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The greater the CFM per watt ratio, the less electricity it takes to move air.

Energy Efficiency

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Reduce Carbon Footprint

Supplement HVAC with HVLS

• Lower HVAC costs

– 25% heating

– 30% cooling

• Reduce tonnage & ducting

– Lower installation costs

– Lower equipment costs

• Meet green building codes, standards,

and guidelines

• Lower carbon footprint in manufacturing

process and daily usage

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Product Design

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Product Design

Blade Design

• NASA inspired airfoil

– Aerospace aluminum

• Stronger

• Lighter

• Anodized

– Smooth

– Minimize dust buildup

• Requires less torque

– Longer life span

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Product Design

Motor Type 1: Gear Driven

• How it works: Gear reduction to

attain high torque

• Dozens of moving parts

• Separate VFD

• Bulky and unbalanced

• Noisy

• Requires oil

• 63% system efficiency

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Product Design

Motor Type 2: Traditional DC

• How it works: Strong permanent magnets

on the rotor and electromagnetic windings

on the stator

• More poles added for higher torque

– Increased motor size

– Increased copper for windings

– Increased cost

• Prohibitively large and expensive

Stator of a Traditional Brushless DC Motor

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Product Design

Motor Type 3: Transverse Flux Brushless DC

• How it works: Motor coil is a simple copper

ring

• 3x continuous torque as traditional DC

• Less copper wiring

– Reduced electrical losses from resistance

• 1/3 the size of traditional DC

• Lighter weight

• No maintenance

• Quiet

• 77% system efficiency

– (15% higher than gear driven)

Motor Coil of Transverse Flux Brushless DC

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Product Design

Custom Drive

• Eliminates Variable Frequency Drive

• Incorporated into the motor housing

• Accepts wide range of voltages

• Input voltage sensing

• Motor self-protect

• Blade length adjustability

Page 30: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

Product Design

Electro-mechanical efficiency

comparison: How well the drive

and motor system transfer

electrical energy to mechanical

energy.

• Direct drive motor efficiency is

particularly apparent at lower

speeds.

Page 31: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

Product Design

Integration with BMS

• Analog (Wired)

– 2 digital outputs (FOR/REV)

– 1 analog output (0-10 vdc)

• Gateway (Networked)

– Protocol converter from ModBus to

BacNet or Lonworks

• Supervisory

– Enable/disable signal from remote source

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Industry Standards

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Industry Standards

AMCA: Air Movement & Control Association

• International Certified Ratings Program,

established in 1955.

• Provides system of accountability for air

movement and control products.

• AMCA certified rating provides assurance

that a company’s published ratings are

reliable and accurate.

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Industry Standards

UL: Underwriters Laboratories

• Global independent safety science

company that tests, audits, and validates

products.

• Promotes safe living and working

environments.

• UL certified products are tested for

performance and safety based upon

product performance claims.

Page 35: HVLS Fans: Energy Efficiency & Occupant Comfort€¦ · HVLS Fans: Energy Efficiency & Occupant Comfort ©2016 MacroAir Technologies, Inc. The material contained in this course was

Industry Standards

NFPA: National Fire Protection Association

• NFPA 13 states that HVLS fans must:

– Not exceed a diameter of 24 feet

– Be centered approximately between

four adjacent sprinklers

– Have at least 3 feet of vertical

clearance from the sprinkler deflector

– Be interlocked to shut down

immediately upon receiving a water

flow signal from the alarm system

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LEED Credits

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LEED Credits

HVLS Fans & LEED

• Energy efficiency and environmental

benefits of HVLS fans make them a

strategy for earning LEED certification.

• In moderate climates, the cooling effect

can minimize or even eliminate HVAC.

• Integral part of low energy consumption

strategy.

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LEED Credits

LEED v4: Possible Point Contributions with HVLS • Energy & Atmosphere

LEED Credit Intent

EA Prerequisite: Minimum Energy Performance

To reduce the environmental and economic harms of excessive energy

use by achieving a minimum level of energy efficiency for the building and

its systems.

EA Credit: Optimize Energy Performance

To achieve increasing levels of energy performance beyond the

prerequisite standard to reduce environmental and economic harms

associated with excessive energy use.

EA Credit: Demand Response

To increase participation in demand response technologies and programs

that make energy generation and distribution systems more efficient,

increase grid reliability, and reduce greenhouse gas emissions.

EA Credit: Enhanced Refrigerant Management To reduce ozone depletion and support early compliance with the

Montreal Protocol while minimizing direct contributions to climate change.

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LEED Credits

LEED v4: Possible Point Contributions with HVLS • Indoor Environmental Quality

LEED Credit Intent

EQ Prerequisite: Minimum Indoor Air Quality

Performance

To contribute to the comfort and well-being of building occupants by

establishing minimum standards for indoor air quality (IAQ).

EQ Credit: Enhanced Indoor Air Quality Strategies To promote occupants’ comfort, well-being, and productivity by

improving indoor air quality.

EQ Credit: Thermal Comfort To promote occupants’ productivity, comfort, and well-being by

providing quality thermal comfort.

LEED Credit Intent

IN Credit: Innovation To encourage projects to achieve exceptional or innovative

performance.

• Innovation

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Thank You!

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Resources

AMCA International. “U.S. Fan Efficiency Codes and Standards: Where Are We Now?” Code Watch USA. AMCA.org, 2014. http://www.amca.org/pdf/codewatch_v7.pdf Accessed September 2015.

ASHRAE. “ANSI/ASHRAE Standard 55-2013.” American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc., 2013.

ASHRAE. “Thermal Comfort Tool.” 2011. https://www.ashrae.org/resources--publications/bookstore/thermal-comfort-tool?utm_source=promotion&utm_medium=landingpage&utm_campaign=86179&utm_term=86179&utm_content=86179 Accessed September 2015.

Autodesk® Sustainability Workshop. “Human Thermal Comfort.” 2011. http://sustainabilityworkshop.autodesk.com/buildings/human-thermal-comfort Accessed September 2015.

Bottomley, T.A., E.M. Roth. “Compendium of Human Responses to the Aerospace Environment.” 6. Thermal Environment. NASA CR-1205(1). May 1968.

Center for the Built Environment. “CBE Thermal Comfort Tool.” 5/1/2014. http://www.cbe.berkeley.edu/research/thermal-tool.htm Accessed September 2015.

Ivanovich, Michael. “How to Specify AMCA-Certified Products.” Arlington Heights, IL: AMCA International, 2014. http://www.amca.org/resources/AMCA_CRP_whitepaper.pdf Accessed September 2015.

MacroAir Technologies Inc. www.macroairfans.com Accessed September 2015.

NFPA. “NFPA 13: Standard for the Installation of Sprinkler Systems.” 2013. http://www.nfpa.org/codes-and-standards/document-information-pages?mode=code&code=13 Accessed September 2015.

USGBC. “LEED Credit Library.” http://www.usgbc.org/credits Accessed September 2015.

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Quiz

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Quiz

1. Which of the following currently represents the largest market for HVLS fans?

A. HVAC (climatized)

B. Automotive

C. Agriculture

D. Warehousing and distribution

2. In large rooms, undisturbed air will stratify into different temperature layers with relatively warmer temperatures near the floor and cooler temperatures near the ceiling.

A. True

B. False

3. HVLS fans create airflow with wind speeds that are:

A. Faster than traditional high speed fans

B. Slower than traditional high speed fans

C. Comparable to traditional high speed fans

D. So slow they are completely unnoticeable by occupants

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Quiz

4. All of the following statements about air columns are TRUE EXCEPT:

A. The air column from a three-foot diameter fan has more than six times as much friction interface per cubic foot than does the air column from a 20-foot fan.

B. The friction between moving air and stationary air occurs at the periphery of the moving column.

C. Because larger diameter fans generate much larger columns of moving air than smaller high speed fans, there is more surface area on the outside of the air column to absorb the friction.

D. The air flowing outward from the column is called the “horizontal floor jet.”

5. HVLS fans help improve air quality by:

A. Efficiently circulating and mixing the air in large volumes

B. Improving general occupant comfort and air quality, by improving the air exchange system’s

Effectiveness

C. Thermally equalizing the interior masses, minimizing humidity migration, and reducing condensation

D. Reducing energy consumption, thus reducing the carbon footprint and stewarding all mankind

E. All of the above

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Quiz

6. HVLS fans provide an efficient and effective way to provide lower humidity and lower temperature to an interior space.

A. True

B. False

7. The benefits of a traditional HVAC system supplemented with HVLS fans include which of the following?

A. Improved energy efficiency

B. Increased component size

C. Lowered HVAC costs

D. All of the above

E. A and C only

8. When comparing the new Brushless Trans Flux DC motor to conventional HVLS systems:

A. The Trans Flux DC has more torque throughout the full range of speed.

B. The Trans Flux DC produces air at a 17% increase to electromechanical efficiency.

C. The Trans Flux DC requires more copper wiring.

D. All of the above.

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Quiz

9. All of the following statements about fan motors are TRUE EXCEPT:

A. A D-drive transverse flux motor is three times smaller yet five times more powerful than a traditional brushless DC motor.

B. A D-drive transverse flux motor moves air more efficiently and generates more wind power at the same speed as other HVLS fans.

C. Traditional brushless DC motors are commonly used for fans larger than 20 feet in diameter.

D. A D-drive transverse flux motor is gearless and therefore does not require maintenance.

10. The intent of this LEED® credit is to achieve increasing levels of energy performance beyond the prerequisite standard to reduce environmental and economic harms associated with excessive energy use.

A. EA Prerequisite: Minimum Energy Performance

B. EA Credit: Optimize Energy Performance

C. EQ Credit: Enhanced Indoor Air Quality Strategies

D. EQ Credit: Thermal Comfort


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