Specificaon of Hydroswing® Hydraulic single panel door System Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]Single Panel Hydraulic Door System Door: (rough/structural opening size) Maximum Opening dimensions: Heights up to 45’ Widths up to 150’ (Larger sizes possible on request) Standard cladding weight as 3lbs. per Ft² Any cladding weight can be engineered into our design, for details contact hydroswing® Features Look for these features when comparing similar products. • Steel Frame: Steel box secon ASTM 275 Steel. • Splice Plates: Manufactured in ASTM 275 steel and suitable for the above sized Hydroswing®, complete with Huck 360® bolts. • Upper/Lower Pinpoints: HydroPin™ dual clevis with Block Lock Retaining mechanism (no split pins/or Circlips). • Hinges: Solid shaſt with quad units over push tubes and doubles at every upright and integral grease zirks (nipples). • Finish/Paint: Carboline CarboGuard™ 890 Epoxy Primer (see aached Specificaon). Unless otherwise specified. • Hydraulic Pump & Power Pack: Single or Three Phase Motor and Hydraulic Pump with vercal mount reservoir, with 3.8cc Pump, Cetop 3 Manifold, Cetop 3 double acng valve. • Hydraulic Cylinders: Steel Hydraulic Double Acng C/W chromed rods. • Hydraulic Cylinder Aach Clevises: Grease encapsulang spherical bearings with integral grease zirks. • Integral HydroLok®: Counterbalance valves for zero drop in the event of a catastrophic loss of hydraulic pressure. • Hydraulic cylinder hard lines: 7/16 Steel 275 grade Mac operang Temp 230 F c/w nylon pipe clamps. • Hydraulic hoses: R2T (EN853) Wire Braid Constant operang temp -40 to 212 F/Max operang temp 230 F. • Building Header by others CONTINUED OVERLEAF • Safety Mechanisms: 1 Dual Acon HydroLok™ Load Control Valve Per Cylinder Operaonal Load 170 bar/2465psi. • Conformance Drawing Pack: c/w Load & Reacon Calculaons , Paint Inspecon Cerficate of Conformity, ISO 9001 weld inspecons and X-ray report on weld integrity . • Industry Leading Edge Truss Mechanism: The BOWTRUSS™ a patented (US D584,831 S) unique feature to Hydroswing® providing engineered strength and architectural aesthecs with the prebowed curve and structure providing unique identy to the Hydroswing® latest generaon single panel door system. • Door Side Seals: 2” EPDM, P secon jamb seals with neoprene “P” profile and steel strip aaching strip for durability. • Boom seals: Double strength rubberized nylon belt for maximum opening cycles and low maintenance. Manufactured in 5/64” (2mm) thick reinforced rubber and suitable all Hydroswing®. • Top seal: As per boom seal with steel strip aach at building header and boom of cladding for maximum hinge and top seal performance keeping birds, varmints and weather out. • Cladding for door: Not included in door supply. To be supplied and fied by others unless requested. • Guarantee/Warranty: 5 years steel frame, all non-steel components excluding weather seals and consumables 12 months. OVERVIEW: The Hydroswing® door is pre-hung in its own ASTM 275 steel frame, fabricated and welded to AWS D1.1 and ISO 9001 standards. 100% shot blasted. Primed in Carboguard 890 Epoxy Primer (depending on region). Hydraulic rams feature the (HydroLok®) zero drop safety block. Controls and electrical components are UL cerfied. Addional oponal spy cams, proximity sensors, canebolts, audible alarms and other oponal safety features. The Hydroswing® single panel hydraulic door can be clad in any material, including glass and architectural opons. The door is framed out to accept walk doors or windows. Hydroswing® supply directly to GC’s, architects, end users and wholesalers directly. If its not from Hydroswing® its not a Hydroswing®! We are now the only Hydraulic door in Europe with a CE cerficate. • Building Header by others (Steel, wood, concrete) • Building Header by others 1 Product Overview
Transcript
CONTINUED OVERLEAF
Specification of Hydroswing® Hydraulic single panel door System
1
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
Single Panel Hydraulic Door System
Door: (rough/structural opening size)
Maximum Opening dimensions: Heights up to 45’ Widths up to 150’
(Larger sizes possible on request)
Standard cladding weight as 3lbs. per Ft²
Any cladding weight can be engineered into our design, for details contact hydroswing®
FeaturesLook for these features when comparing similar products.
• Steel Frame: Steel box section ASTM 275 Steel.
• Splice Plates: Manufactured in ASTM 275 steel and suitable for the above sized Hydroswing®, complete with
Huck 360® bolts.
• Upper/Lower Pinpoints: HydroPin™ dual clevis with Block Lock Retaining mechanism (no split pins/or Circlips).
• Hinges: Solid shaft with quad units over push tubes and doubles at every upright and integral grease zirks (nipples).
• Finish/Paint: Carboline CarboGuard™ 890 Epoxy Primer (see attached Specification). Unless otherwise specified.
• Hydraulic Pump & Power Pack: Single or Three Phase Motor and Hydraulic Pump with vertical mount reservoir,
• Hydraulic Cylinder Attach Clevises: Grease encapsulating spherical bearings with integral grease zirks.
• Integral HydroLok®: Counterbalance valves for zero drop in the event of a catastrophic loss of hydraulic pressure.
• Hydraulic cylinder hard lines: 7/16 Steel 275 grade Mac operating Temp 230 F c/w nylon pipe clamps.
• Hydraulic hoses: R2T (EN853) Wire Braid Constant operating temp -40 to 212 F/Max operating temp 230 F.
• Building Header by others
CONTINUED OVERLEAF
• Safety Mechanisms: 1 Dual Action HydroLok™ Load Control Valve Per Cylinder Operational Load 170 bar/2465psi.
• Conformance Drawing Pack: c/w Load & Reaction Calculations , Paint Inspection Certificate of Conformity, ISO 9001
weld inspections and X-ray report on weld integrity.
• Industry Leading Edge Truss Mechanism: The BOWTRUSS™ a patented (US D584,831 S) unique feature to
Hydroswing® providing engineered strength and architectural aesthetics with the prebowed curve and structure
providing unique identity to the Hydroswing® latest generation single panel door system.
• Door Side Seals: 2” EPDM, P section jamb seals with neoprene “P” profile and steel strip attaching strip for durability.
• Bottom seals: Double strength rubberized nylon belt for maximum opening cycles and low maintenance.
Manufactured in 5/64” (2mm) thick reinforced rubber and suitable all Hydroswing®.
• Top seal: As per bottom seal with steel strip attach at building header and bottom of cladding for maximum hinge
and top seal performance keeping birds, varmints and weather out.
• Cladding for door: Not included in door supply. To be supplied and fitted by others unless requested.
• Guarantee/Warranty: 5 years steel frame, all non-steel components excluding weather seals and consumables 12
months.
OVERVIEW:
The Hydroswing® door is pre-hung in its own ASTM 275 steel frame, fabricated and welded to AWS D1.1 and ISO 9001 standards.
100% shot blasted. Primed in Carboguard 890 Epoxy Primer (depending on region).
Hydraulic rams feature the (HydroLok®) zero drop safety block.
Controls and electrical components are UL certified.
Additional optional spy cams, proximity sensors, canebolts, audible alarms and other optional safety features.
The Hydroswing® single panel hydraulic door can be clad in any material, including glass and architectural options.
The door is framed out to accept walk doors or windows.
Hydroswing® supply directly to GC’s, architects, end users and wholesalers directly.
If its not from Hydroswing® its not a Hydroswing®!
We are now the only Hydraulic door inEurope with a CE certificate.
• Building Header by others (Steel, wood, concrete)
• Building Header by others
1
Product Overview
CONTINUED OVERLEAF
Specification of Hydroswing® Hydraulic single panel door System
2
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
Typical schematic of a 60ft by 18ft (18.3m by 5.5m) Hydroswing® doorThe drawing will vary according to the wind load, type of cladding and dimensions.
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SECTION D-D
SECTION E-E
SECTION C-C
VARIES VARIES VARIESVARIES
AVRI
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AVRI
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AVRI
ESAV
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VARIES VARIES VARIESVARIES
PRODUCT Certification:
• ISO 9001 Certification and Inspections• AWS D1.1 (American Welding Society)• CE European Safety certification• UL Certified Controls and Pumps
• Cross members and upright members will vary in width and number.• Manufactured with ASTM 275 Steel.• Hydroswing® doors can be designed and manufactured to take up to 200mph wind loading.
• Finished floor level.
•Building steel work by others (Steel, wood, concrete)
•Building Header• by others
• Frame out (Walk door shown)
PRODUCT Information:
Epoxy Carboline Primer 890 is applied in light grey after the door has been shot-blasted and inspected.
PRODUCT Information:
The door locks closed with a 1000psi of pressure.
Wind Load: Hydroswing® are designed to meet relevant local or regional codes in the closed position.The relevant codes within the USA are: American Society of Civil Engineers (ASCE) & International Building Code (IBC).In the closed position the door will withstand the relevant mean wind speed levels as defined by these codes.
PRODUCT Information:
Walk doors and windows frame outs are fabricated at point of manufacture.
•Building steel work by others (Steel, wood, concrete)
•Building steel work by others (Steel, wood, concrete)
Attachment DetailsSteel Frame Schematic
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Specification of Hydroswing® Hydraulic single panel door System
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
“Standard” Attachment Details (Steel)The drawing may vary according to the wind load, type of cladding.
Inside/Flush mount: Jamb
The Huck 360® Advanced Fastening System Free-spinning installation absorbs high spike loads and is vibration and fatigue resistant. The most advanced nut-and-bolt fastening system you’ll find on the market today. Easy-to-install, the Huck 360 fastening system is engineered to be virtually maintenance free, resistant to vibration even under extreme conditions.
In fact, the Huck 360 thread delivers 5 times the fatigue life of a standard thread bolt.
•Can be installed and removed with conventional tools
Basic” Attachment Details (Steel)The drawing may vary according to the wind load and type of cladding.
Inside/Flush mount: Header
There are generally two ways to install your door. Inside or Flush mounting is the most common type of installation for new buildings.
Flush mounting fits the door inside the buildingheader and jamb making it flush with the face of the building.
Outside mounting is common on existingbuildings. Outside mount doors fit againstthe face of the building.
(See more mounting protocols via our website)Go to www.hydroswing.com/downloads and download our installation manual.
Regular Flange for Pin point bracing Regular Upper Pin PointFlange or stiffener ribs are welded as added bracing to large doors. Upper Pin Points vary for large doors.
Splice Plate Details Huck 360® Locking Nut & Bolt System Manufactured in mild steel and engineered for sized Hydroswing®, now with Huck 360® Splice Bolts.
PRODUCT Attachment:
• Attach Angle can be customised to attach the door on metal girders, concrete, block or wood buildings.
• The door will be bolted or welded in place as per drawings supplied.
• Hydroswing® does not normally supply headers and door pillars. We do survey large doors and will engineer flanges to brace the existing door pillars and the Hydroswing® door jamb.
• Upright member
• Grease zirk
• Attach angle
• Hydraulic pipe clamp
• Door header
• Building header by others
• Hinge
'A'
'B'
'C'
• Flange may vary in shape and width.
• Main plate
• Top plate
• Keeper
•Upper pinpoint clevis
• Clevis pin (Large diameter for strength)
• Top plate
• AttachAngle
• Hydroswing® PatentedBOWTRUSS® (US D584,831S)
• Building Door piller steel work by others
Upper Pin point clevis•
Clevis Pin•
• Cross memberPush tube•
• Flange(stiffener ribs)
• Splice plate
• Main plate
Upper pin point•
Lower pin point•
•Outer slice plate
Push tube •
• Inner splice plate
Attachment Details
CONTINUED OVERLEAF
Specification of Hydroswing® Hydraulic single panel door System
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
Single Panel Hydraulic Door SystemTypical wiring diagram schematic.
Hydroswing® Control Enclosure Schematic and Hand Control Unit
Control box dimentions: 16.28” Heigh 14.28” Wide
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Electrical System OptionsSingle phase requirements, Client responsibilty.
1 no. 3 Pin (1 pin plus earth & neutral) 32amp socket with isolator unit Circuit protection: 20 amp mini circuit breaker. Type C.(Motor rated) Full load current of motor is 20 amp - 2hp Model only Full load current of motor is 32 amp - 5hp Model only
3- Phase requirements, Client responsibilty.
1 no. 5 Pin (3 pin plus earth & neutral) 16amp socket with isolator unit circuit protection :10 amp mini circuit breaker. Type C.(Motor rated) Full load current of motor is 3 amp - 2hp Model only Full load current of motor is 6 amp - 5hp Model only
Back up supply: Battery operation, backup Generator
PRODUCT Information:
• Control box can be supplied with radio control• Audible and visual alarm• CCTV screen
2.60”
4.43”
PRODUCT Information:
• The door is powered by a hydraulic pump and motor with a separate push button conrol unit that has Open / Close buttons on the face of the unit. • Door operation via constant pressure control - Push to Open or Close, it has key On/Off security as standard.
• Single Phase Unit or three Phase model is supplied as standard (3 Phase is the preferred option).
5.76
Audible/VisualSignalling Device •
Hydroswing® 5HP 230V 1PH RC Electrical Schematic
MADE IN THE USA Hydroswing® North America Inc. 2100 Palomar Airport rd, Suite 210, Carlsbad CA 92011 • Tel +1 800-404-4937 • www.hydroswing.com
Specification of Hydroswing® Hydraulic single panel door System
5
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
Hydroswing® Control Enclosure Schematic and Hand Control Unit
Control box dimentions: 16.28” Heigh 14.28” Wide
Electrical System OptionsSingle phase requirements, Client responsibilty.
1 no. 3 Pin (1 pin plus earth & neutral) 32amp socket with isolator unit Circuit protection: 20 amp mini circuit breaker. Type C.(Motor rated) Full load current of motor is 20 amp - 2hp Model only Full load current of motor is 32 amp - 5hp Model only
3- Phase requirements, Client responsibilty.
1 no. 5 Pin (3 pin plus earth & neutral) 16amp socket with isolator unit circuit protection :10 amp mini circuit breaker. Type C.(Motor rated) Full load current of motor is 3 amp - 2hp Model only Full load current of motor is 6 amp - 5hp Model only
Back up supply: Battery operation, backup Generator
PRODUCT Information:
• System is filled with light hydraulic fluid SAE 10 or ISO 32 (approximately 3 gallons relative to door size/specification).
• If you plan to operate the door with a secondary hydraulic system (Tractor), be sure you use the same type of hydraulic fluid (Quick release valves must be added at order for this type of exterior power).
Regular Hydraulic Schematic (Hydroswing full enclosed cabinet system, see separate specifications sheet)
•The Pump and motor will be matched to the system. (2hp, 5hp, 7hp up to 20hp depending on lift weight and electrical input)• Premium Hydraulic lines (Soft or Hard) are included in the kit as are quality connectors.•The rams are fitted with premium spherical bearings in the attach ends to add reliability.•We can supply a range of Hydraulic fluid to match climate temperature and green environmental controlled areas in operation. •The door should close or open in 45 seconds to 1 min 30 seconds depending on size.
(Single Hydraulic pump and motor to run multiple doors see separate specifications sheet)
Pump and Motor System
Typical Pump and Motor:
Power Unit 2HP, Single Phase Assembly Drawing.
43.99”
6.78”
10.28”
Hydroswing® Power Unit 2HP, 1PH, SOL Oper Hydraulic schematic
Specification of Hydroswing® Hydraulic single panel door System
6
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
PRODUCT Information:
• The only integrated zero lock hydraulic cylinder in the large door business!
• Standart paint finish is in = 1402000002 (ANSI 70 GREY, ALK-200 ENAMEL)
PARTS LIST DESCRIPTION1 CASE WELDMENT2 ROD MACHINE3 HEAD5 STOP TUBE6 NYLON LOCK NUT7 FEMALE ROD END8 JAM NUT9 SPHERICAL BEARING10
HydroLoc® COUNTERBALANCE VALVE
11 GREASE FITTING12 O RING PLUG13 O RING PLUG
Typical Hydraulic Cylinder schematic. Feature Benefit 1) Adjustable rod end Perfectly adjust retracted length for installation2) High strength threaded rod stud Prevents any thread relief and corresponding stress risers 3) Counter balance load holding Smoothness of operation verses check valve4) Load holding valve in end cap Safer and more sanitary verses externally plumbed5) Hard line on retract port Creates a safer, cleaner and more maintenance free package6) High quality spherical bearing mounts Provides for better alignments and quitter operation7) Hose clamps on cylinder Provides for a cleaner more finished look as well as for hose longevity8) Dual hydraulic rod seal Provides for dryer operation9) Aggressive rod wiper seal Prevents the ingestion of contaminants for long seal and rod longevity10) Single bidirectional piston seal Provides for additional wear surface as well as smooth and quiet operation
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HydroLoc® Counterbalance Valve “Zero drop system”Safety non-drop valve fitted as standard.
Safety HydroLok®: load control valves to stop door falling in the unlikely event of a hydraulic leak.
SEMI-RESTRICTIVE, 4000 PSI MAXIMUM SETTING 2 x cartridges CBBC LHN1 x body YEU 3/8 bsp ported per ram
• Load holding to 3000 psi with 4000 psi valve setting• Maximum valve leakage at reseat = 5 drops/min• Reseat exceeds 85% of set pressure• Factory pressure setting established at 2 in³/min
Counterbalance valves should be set at least 1.3 times the maximum loadinduced pressure.
Back pressure at port 2 adds to the effective relief setting at a ratio of 1 plus the pilot ratio times the back pressure.
PRODUCT Information:
• Hydraulic Cylinders: (Size to be indicated, i.e. BB8,BB10 etc) Steel Hydraulic Double Acting C/W chromed rods.
• Hydraulic Cylinder Attach Clevises: Grease encapsulating spherical bearings with integral grease zirks.
• Safety HydroLok®:Counterbalance valves to eliminate risk of any drop in the event of catastrophic loss of hydraulic pressure. Here at Hydroswing® we also supply spares for Hydraulic Pump & Motor’s , Pin Points, O-rings, and servicing kits and more.
Please call PARTS Store on +1 858 925 5935 or visit: PARTS Store www.hydraulicdoorparts.com
The Hydraulic Cylinder travel andcylinder size are door size dependant.
b
c
a
1
Load
2Valve
3
Pilot
HydroLoc® Valve •
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3
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EXTR ET
Turn screw clockwise to reduce •setting and release load.Complete Adjustment 3 3/4 Turns
Dim
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in d
oor d
raw
ings
Dimensions specified
in door drawings
HydroLoc® Valve •
HydroLoc® Valve schematic
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13
CBAL VALVE
RETRACTEXTEND
Hydraulic Cylinder SchematicOptional Interface for
Non-Structural Buildings(This structure does not form part of a standard door)
CONTINUED OVERLEAF
Specification of Hydroswing® Hydraulic single panel door System
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Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
Optional door/building interface for fabric/ non-structural/low integrity buildingsLarge door building Interface for non-structural buildings
Large door projects are on a per project specification, we will need to work closely with the Project Manager (CPM) (GC, hangar/ building manufacture or Architects.
We will produce drawings and run load and reaction FEA simulations to make sure the correct steel gauge, pin point design, hinges and truss dimensions are used! (Check with others if there doors have been fully engineered)
PRODUCT Information:
• All non structeral, fabric or low structural value buildings require a Hydroswing® engineering conculttion and drawings of the receiving building from the customer/client.
25
TOP OF COLUMN TO BOTTOM OF P(IN ORIGINAL DESIGN]
1402.000(EXISTING)
J
J
CL
SECTION J-JSCALE 1 : 8
Rear view from •inside looking outwards
PRODUCT Information:
• Conformance: Drawing Pack: c/w Load & Reaction Calculations, Paint Inspec tion Certificate of Conformity, ISO 9001 weld inspections and X-ray report on weld integrity.
FEA “Finite Element Analysis”
Finite Element Analysis simulations
Fea simulations ensure confidence and integrety in all door design pre and post preduction.
Hydraulic Cylinder SchematicOptional Interface for
Non-Structural Buildings(This structure does not form part of a standard door)
Rear view from •inside looking outwards
FEA rendering•“As it should be”
Specification of Hydroswing® Hydraulic single panel door System
8
Copyright Hydroswing® North America Inc. 2100 Palomar Airport Rd, Suite 210, Carlsbad, CA 92011 USA • Phone: +1 800 404 4937 • Web: www.hydroswing.com • E mail: [email protected]
PRODUCT Certification:
• ISO 9001 Certification and Inspections
• AWS D1.1 (American Welding Society)
• CE European Safety certification
• UL Certified Controls and Pumps
Options available:• CCTV camera to monitor outside of the door prior to opening.
• Audible warning alarm to operate while the door is in motion.
• Visual (flashing light) warning signal to operate while the door is in motion.
• Motion detectors on the sides of door to stop door if activated by personnel or a vehicle.
• Hand pump for manual operation.
• Cane bolts to lock the door to the floor on the inside.
• Personnel door within the main door.
• Vision panels (std size 27.56” x 27.56”) Other sizes available.
Contact Details
USA (Region 1):
Hydroswing® North America Inc.2100 Palomar Airport rdSuite 210, Carlsbad CA 92011UNITED STATES
