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A
PRODUCT PROJECT REPORT
ON
MANUFACTURING
OF
PREPARED BY
DESAI HARDIK R.
T.Y.B.B.A.ROLL NO. : -42EXAME. NO: -
K.K.PAREKH COMMERCE COLLAGE
AMRELI
ACADEMIC YEAR: - 2007-2008
1
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ACKNOWLEDGEMENT
Preparation of product project report is necessar for
!"!"I" and cotta#e industr unit for #ettin# t$e %oan fro&
'arious financia% institutions" Particu%ar% for cotta#e unit at t$e
ti&e of #ettin# %oan fro (an) de&ands PPR and on t$at (ases it
pro'ides %oan *it$ specia% ter&s and condition" PPR is a%so
usefu% at t$e ti&e of re#istration of %and and to #et ot$er
faci%ities pro'ided ( #o't" %i)e su(sid and ot$er infrastructure
faci%ities" PPR (eco&es usefu% in assessin# t$e opportunities
and ris) ness e+istin# in t$e &ar)et" It is re%i'in# upon t$e
nature of t$e product"
I $a'e se%ected ,-DRATED .IME" .i&e/ *$ic$ isusefu% in p$ar&aceutica% &anufacturin# co" Ru((er industr
and po%%ution contro%" ,-DRATED .IME produced t$e
%i&estone and coa%" In India t$is tpe of units are 'er fe*/
*$ic$ is producein#/ ,-DRATED .IME"
T$an)in# -ou/
!i#nature
P%ace0 A&re%i
Date0 2 2344 5Desai ,ardi) R6
3
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[DEPARTMENT OF B.B.A.]
ERTIFI TE
DATE: - / /200
This is to certi! th"t Mr. Desai Hardik R. is " st#$e%t o i%"&
!e"r B.B.A. h"s c"rrie$ o#t the 'ro$#ct 'ro(ect re'ort "s 'er the
s!&&")#s o *"#r"str" +%i,ersit! R"(ot. He h"s 're'"re$ 'ro$#ct
'ro(ect re'ort #%$er o#r s#'er,isio% "%$ his o/% co%tri)#tio% or
0"i%1 this re'ort $#ri%1 the "c"$e0ic !e"r 23-2 is
"''reci"te$.
Pro. M. M. P"te& Pro. H. M. *h"h
5B.B.A. I%ch"r1e6 5Pri%ci'"&6
7
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INDEX!r"No" Particu%ars
1" Project at a #%ance
3" 8ac)#round of partners
7" Introduction
9" Proposed %ocation
:" Manufacturin# process
;" Mar)et stud
uire&ent
c" Ta(%e no" 7 Mac$ineries and too%s
d" Ta(%e no" 9 Ra* &ateria%s
e" Ta(%e no" : ?or)in# capita%
f" Ta(%e no" ; Ot$er e+penses
#" Ta(%e no" < Ca%cu%ation of depreciation
$" Ta(%e no" @ Tota% capita% in'est&ent
i" Ta(%e no" Tota% cost of production
j" Ta(%e no" 14 Esti&ated sa%es inco&es
)" Ta(%e no" 11 Profita(i%it ana%sis
@" Ca%cu%ation of ratio
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" 8EP ana%sis
14" Future prospects
11" Conc%usion
Project at Glance
1" Na&e = Address of Unit 0 .i&i%i#$t C$e&ica%s .td"
!$apar 'era'a%
GIDC p%ot no" 713
Dist" 0 Raj)ot 5Gujarat6
3" Tpe of Unit 0 Partners$ip fir&
7" Tpe of industr 0 !&a%% sca%e
9" Product 0 ,drated .i&e
:" !!I Re#istration No" 0 :194
;" Na&e of Partners And Contri(ution
1" Desai ,ardi) R" 94B
3" Desai ipu% M" 7:B
7" Desai etan 8" 3:B
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Background Of Promoters
.i&e%i#$t c$e&ica% %td" is a s&a%%sca%e unit" It *i%%
$a'e t$e (est &ana#eria% and tec$nica% s)i%% of partners as
efficient inputs for affecti'it" It $as t$ree partners"
Partner01
Na&e 0 Desai ,ardi) R"
A#e 0 34 ears
Address 0 To Monpur
Ta%u)a0 A&re%i
District0 A&re%i
Education ua%ification 0 8"8"A" in Finance M#t"
Di'ision Of ?or) 0 Mar)etin# And Personne%
!$are in Profit 0 94B
Partner03
Na&e 0 Desai ipu% M"
A#e 0 34 ears
Address 0 To C$ita%
Ta%u)a0 A&re%i
;
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District0 A&re%i
Education ua%ification 0 8"8"A" in Finance M#t"
Di'ision Of Responsi(i%it 0 Finance M#t"!$are in Profit 0 7:B
Partner07
Na&e 0 Desai etan 8"
A#e 0 34 ears
Address 0 To Monpur
Ta%u)a0 A&re%i
District0 A&re%i
Education ua%ification 0 8"8"A" in Finance M#t"
Di'ision Of Responsi(i%it 0 Production
!$are in Profit 0 3:B
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Introduction
I $a'e se%ected c$e&ica% product ca%%ed ,drated .i&e/ *$ic$
is usefu% in &edicine/ ru((er industr and po%%ution contro%" It
is &ade of co&(ination of coa%" .i&e stone and *ater
processions" In t$is product t$ere are t$ree &ain &ac$ines are
used/ *$ic$ are $drator/ 'ertica% )i%n and separator" And t$ese
&ac$ines are a'ai%a(%e at Rajast$an"
,drated %i&e &a)in# concerns are 'er fe* in t$e India" !o
its de&and is 'er $i#$" T$erefore I $a'e se%ected t$is product"
It is a%so &ost profita(%e one (ecause t$ere is on% s&a%%
in'est&ent is needed and not re>uired continuous
concentration" In our datoda %ife &edicine is re>uired at t$e
ti&e of *ea)ness and fe'er and ot$er operation etc" in t$is *a
&edicines are needed continuous%" !o for &a)in# &edicine
t$ere is $drated %i&e is re>uired" Po%%ution is a%so increased
due to (io industries" !o t$e po%%ution can (e contro%%ed (
$drated %i&e" In ru((er industries/ t$e s$are of $drated %i&e
is *ide and it is necessar a%so"
@
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!o I t$in) t$at $drated %i&e is 'er &uc$ usefu% t$in#
in &odern a#e to increase t$e >ua%it of t$e products"
Proposed Location
?e $a'e se%ected s$aper 'era'a% GIDC for t$e
esta(%is$&ent of t$e unit (ecause t$e nati'e p%ace of t$e
partners is near to 'era'a% s$aper" And t$is %ocation is on% ;4
)& a*a fro& t$e cit Raj)ot" It is *e%% >uipped *it$ a%% t$e
necessar infrastructure faci%ities"
1 Po*er0
po*er is easi% a'ai%a(%e fro& GE8" T$is unit re>uires
139 ,"P" consu&ption dai%" !o t$ere is no pro(%e& of po*er"
3 .a(our0
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%a(our is a%so a'ai%a(%e fro& near( 'i%%a#e at a
reasona(%e rate" T$is unit re>uired 1< %a(ours"
7 Ra* &ateria%0
In $drated %i&e is coa% and %i&estone are needed and
t$ese ra* &ateria%s are a'ai%a(%e at near( area" T$e purc$ase
price of coa% is Rs" 1444per ton and of %i&estone is Rs" 34 per
ton"
9 ?ater 0
?ater is t$e (asic t$in# for e'er industr" t$is unit $as
944 feet (or*e%%/ so it is enou#$ for t$is unit"
A%% t$e ad'anta#es are a'ai%a(%e at t$is p%ace so *e
$a'* se%ected it %i)e finanacia%/ (an)in# and ot$er a(o'e stated
"
14
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Manufacture Process
,ere/ I $a'e se%ected c$e&ica%s product ca%%ed as
,drated %i&e" T$ere is t*o tpes of ra* &ateria%s are needed
i"e" %i&e stone and coa%" T$ese t*o &ateria%s are used in t$e
ratio of 90; " t$e purc$asin# price of coa% is Rs" 1444 per ton
and price of %i&e stone is Rs" 34 per ton" T$ses &ateria%sa are
consu&ed 1:44 ton per annu&" And ,rdated %i&e re>uired 39
$ours for &anufacturin#"
T$is product passes t$rou#$ t$e fo%%o*in# sections for
production"
516 Ca%cinations !e%ection0
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In t$is section t$ere are t*o 'ertica% )i%ns" In t$ese )i%n
%i&estone are $eated *it$ t$e $e%p of coa% firin# at t$e @44
de#ree te&perature" In t$is *a ca%cinations process is done
and fro& t$at %i&estones are con'erted in t$e >uic) %i&e"
536 ,dration !ection0
In t$is depart&ent t$ere is one $drator &ac$ine"
uic) %i&e &i+ed *it$ *ater and passes t$rou#$ t$e $drator
&ac$ine" T$us t$e >uic) %i&e is con'erted in to t$e $drated
%i&e"
576 !eparation !ection0
?it$ t$e $e%p of separator &ac$ine t$e $drated %i&e
is pri'ities a(raded and in t$is *a t$e fina% product is
a'ai%a(%e"
13
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In a(o'e t$ree sections t$e product is produced and in
t$is *a product is produced is ca%%ed ,drated .i&e"
After t$e co&p%etion of t$e &anufacturin# process t$e
$drated %i&e is pac)ed in t$e (o+es of 'arious sies and t$en it
supp%ies to t$e custo&ers"
Market Study
In e'er unit/ t$ere is not on% doin#s produced at
&ini&u& possi(%e cost is t$e tas) (ut con'ersion of produced
#oods into sa%es is a%so a 'er i&portant tas)" T$is tas) is
direct% concerned *it$ t$e profit of t$e unit" !o t$at success in
t$is tas)" T$e fo%%o*in# &ar)etin# functions s$ou%d (e
considered"
16 !a%es Area Co'ered0
,drated .i&e is t$e &ateria% used in ot$er industries
i"e" p$ar&aceutica% and ru((er industries" !o t$e &ain custo&er
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of t$is product is t$is industr" T$e &ain sa%es area of t$e unit
is 8aroda/ Mu&(ai/ Ca%cutta/ Etc"
36 Co&petition0
In India t$ere is on% fe* concerns *$ic$ produces
,drated %i&e" !o t$ere is no &ore co&petition of t$e unit e'en
t$ou#$ 8$arat C$e&ica%s/ Gujarat C$e&ica%s/ etc are t$e &ain
co&petitors of t$is unit"
76 Distri(ution C$anne%s0
T$is product is t$e industria% #oods so t$ere is no need
of %on# c$anne% of distri(ution (ut direct c$anne% of producer to
a#ent to custo&ers c$anne% is prefera(%e" T$is unit uses on%
direct c$anne% i"e" producer to custo&ers"
96 Pricin#0
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Pricin# is 'er critica% decision in e'er unit" T$e &ain
o(ject of t$e fir& t$at is to earn a profit 'er &uc$ depends
upon t$e correct price decision" In t$is unit pricin# is done cost
p%us so&e percenta#e of profit" ,ere t$e sa%es price of t$e
product is Rs" 3944 Per ton"
:6 Ad'ertise&ent0
T$e &ain purpose of e'er co&&ercia% or#aniation is
to pro&ote sa%es (ecause it is t$e on% *a to co&&ercia%ie
t$e product" Ad'ertisin# decision is a 'er critica% decision
(ecause it &a effect and ref%ect t$e *$o%e &ar)etin# strate#"
,drated %i&e is an industria% product so t$ere is no &ore
ad'ertise&ent is re>uired (ecause t$e custo&ers are fi+ed"
1:
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T$us t$e &ar)etin# of t$is unit is *e%% and #ood
(ecause t$ere is custo&ers are fi+ed and direct c$anne% is used"
In t$is *a t$e cost of se%%in# is 'er %o*"
Suppliers of Machineries
16 M2s !$u($ Mac$iner Corp" P't" .td"/
71:/ 8an) !treet/
Mu&(ai 944 43;"
36 M2s 8" !on 8arr = Co&pan/
M"" Gand$i Road/
1;
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Ne* De%$i"
76 M2s Desai 8rot$er P't" .td"
Gonda% Road/
Raj)ot"
96 M2s As&ita Mac$iner Co&pan/
Cit Road/
!urat
Supplier Of Raw Materials
16 ris$na Coa% !upp%ier Co&pan
@/Doctor Mo$an Das Road/
era'a%
36M2s ueen Merr .i&e" Co& .td"
i)as$ Na#ar/
1
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.at$i Road/
8$a'na#ar"
76 Perfect Pac)in# Materia% Fir&
To*er Road/
C$nadni C$o*c)/
A&re%i
Table No.1
.and and 8ui%din#/ Furniture And Pre%i&inar E+penses
!r No" Description Cost
1
3
7
9
:
;
.and @44 s>" &tr"
8ui%din# :44 s>" &tr"
Furniture
.e#a% e+penses
E+penses for pattent
Tria% production
394444
;34444
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Tota% @uire&ents 5&ont$%6
!r No" Description No" !a%ar Tota%
1 Ad&inistrati'e staff
Mana#er 1 9444 9444
1
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3
Tpist2c%er)
Peon
Tec$nica% s)i%%ed =
uns)i%%ed staff !uper'isor
!)i%%ed *or)ers
Uns)i%%ed *or)ers
!e&is)i%%ed *or)ers
1
1
3
7
:
9
3:44
1344
3444
1:44
1444
1944
3:44
1344
9444
744
:444
:;44
Tota% 1< 3;344
Table No.3
Re>uire&ent of &ac$iner and too%s
!r No" Description Cost
1
3
7
9
,drator1
ertica% )i%n3
!eperatior1
Misce%%aneous too%s
3:4444
1@4444
1:4444
1:444
34
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Tota% ::444
Table No.4
Re>uire&ent of ra* &ateria%s 5&ont$%6
!r
No"
Description t" Rate A&ount
Rs"
1
3
Co%a
.i&e stone
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Tota% 134:4
Table No.6
Ot$er E+penses 5&ont$%6
!r No" Description Cost
1
3
7
9
:
;ua%it at reasona(%e
rate
Conclusion
74
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I $a'e se%ected c$e&ica% product ,drated %i&e" It is
used in ru((er industr/ p$ar&aceutica%s industries and
po%%ution contro%" T$e ra* &ateria% for t$ese products is coa%
and %i&e stone" T$us t$e de&and of t$is product is 'er $i#$
(ecause in India t$ere is on% fe* units *$ic$ produces
$drated %i&e"
I *is$ to e+press & #ratitude to Mr" Ra&es$($ai
Pate% *$o $as #uided &e for t$e preparation of t$is product
project report" ,e pro'ides a%% t$e necessar infor&ation and
data"
71