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Hydro power plant

Date post: 08-Nov-2014
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Turbines 1 Water under pressure contains energy. Turbines convert the energy in water into rotating mechanical energy. Impulse turbines convert the kinetic energy of a jet of water to mechanical energy. Reaction turbines convert potential energy in pressurized water to mechanical energy.
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Page 1: Hydro power plant

Turbines

1

• Water under pressure contains energy.• Turbines convert the energy in water into

rotating mechanical energy.• Impulse turbines convert the kinetic

energy of a jet of water to mechanical energy.

• Reaction turbines convert potential energy in pressurized water to mechanical energy.

Page 2: Hydro power plant

Selected References

• Microhydro by Scott Davis• Microhydro Design Manual by Adam

Harvey• Waterturbine.com for picohydro units• BC Hydro Handbook• Idaho National Labs

2

Page 3: Hydro power plant

Impulse Turbines

• Tolerate sand.• Easy to fabricate.• Efficient at wide a range

of head and flow.• A nozzle converts

pressurised water into a high-speed jet of water.

3Pelton Turbine – Canyon Industries

Page 4: Hydro power plant

4

Impulse Turbines• Pelton

– Low Flow– Medium to High Head

• Turgo– Medium Flow– Medium to High Head

• Crossflow– High Flow– Low to Medium Head

Page 5: Hydro power plant

Pelton Turbines

• At least one jet of water strike the buckets at atmospheric pressure.

• Maximum jet diameter about 1/3 bucket width.

• More jets increase flow and are used at low head.

50.61m Pelton – Dependable Turbines Ltd.

Page 6: Hydro power plant

Multiple Runners

• Advantages– Greater Flow– Flow control

• May be placed in the same housing or separate housings.

61000 kW Twin Pelton – Canyon Industries

Page 7: Hydro power plant

Turgo Turbines

7

• Similar to Pelton runner, but a more complex blade design.

• Greater flow possible.

Page 8: Hydro power plant

Multiple nozzles

8

• Four to six nozzles may be added before splash interference occurs.

• Power output is proportional to the number of nozzles.

Page 9: Hydro power plant

Spear Valves

• A spear valve changes the nozzle size without stopping the turbine.

• Expensive.

Spear Valve

9

Page 10: Hydro power plant

Deflectors

• Deflectors can be used to vary flow.• Usually used for emergency stop without causing

water hammer.

Deflector

10

Page 11: Hydro power plant

Crossflow Turbines

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• Banki or Mitchell turbine.• Shaft oriented horizontally.• Rectangular nozzle forms the

jet.• Water strikes the blades twice.• A control vane changes jet size.

Page 12: Hydro power plant

Crossflow Turbines

• A draft tube increases head.• Longer blades increase flow and power.• Part flow is achieved with partition vanes.

40 kW Crossflow – Canyon Industries 12

Page 13: Hydro power plant

Impulse Turbine Manufacturers

• Harris Hydro - Pelton• ES&D - Turgo• Platypus - Pelton• Canyon – Pelton• Dependable – Pelton, Turgo• Tamar Designs Pty. Ltd. – Pelton, Turgo• HTS - Crossflow

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Page 14: Hydro power plant

Reaction Turbines

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• Expensive blade manufacture.• High flow rates.• More site specific than impulse.• Uses pressure drop across

turbine.• Cavitation must be avoided.• High turbine speed at low head.

Page 15: Hydro power plant

Reaction

• Francis– Medium Head

• Propeller and Kaplan– Low Head

• Pump as Turbine– Medium Head

15

Page 16: Hydro power plant

• Guide vanes may be adjusted by governor.

• Efficiency decreases as flow decreases.

• Water flow is radial from exterior to interior.

• Flow changes gradually from radial to axial.

16

Francis

Page 17: Hydro power plant

• Similar to ships propeller.• Has guide vanes similar to

Francis Turbine.• A Kaplan Turbine has

variable pitch blades.• Part flow efficiency is poor.

17

Propeller Turbine

Propeller Turbine – Dependable Turbines Ltd.

Page 18: Hydro power plant

Pump as Turbine

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• Centrifugal pumps may be used as turbines.

• Low cost due to mass production.• No direct correlation between pump

characteristics and turbine characteristics.• Flow is fixed for a given head.• Some manufacturers have tested their

pumps as turbines.• Good for grid-tie with induction motors.

Page 19: Hydro power plant

Turbine application

Head (pressure)

Turbine High(30m +)

Medium Low(<10 m)

Impulse Pelton Turgo

CrossflowPeltonTurgo

Crossflow

Reaction - FrancisPump

PropellerDarius

19

Page 20: Hydro power plant

Other Turbines

• Aquair• Gorlov Helical Turbine• Water Wheels

– Overshot– Undershot

20

Page 21: Hydro power plant

Generators• Types of Generators

– Synchronous– Induction– DC generators

• Characteristics of Generators• Selecting a Generator• Voltage Regulation• Governing (speed and frequency)

– Mechanical– Electronic

21

Page 22: Hydro power plant

Synchronous Generator

• Used in almost all stand-alone applications.

• Single phase used up to 10 kW.• Most three phase are smaller than

equivalent single phase.

22

Page 23: Hydro power plant

Induction Generator

• Just an induction motor with negative slip.• Used most often with grid-tie systems.• Used by some for battery based systems.

23

Page 24: Hydro power plant

Induction Generator• Simple and robust.• Readily available and inexpensive.• Requires external excitation from the grid or from

capacitors.• Control is more difficult, especially for inductive loads.• It requires frequency controls if not tied to the grid

24

Page 25: Hydro power plant

DC Alternator

• Produces rectified alternating current.

• Readily available.• Easy to service.• A rheostat controls

excitation.

25

Page 26: Hydro power plant

Selecting a Generator• Type (synchronous, induction)

– Stand-alone or grid-tie• Single or Three phase

– Loads– Generator size

• Voltage– Loads– Transmission

• RPM– Size and availability

• Size26

Page 27: Hydro power plant

Selecting a Generator• A larger generator:

– makes up for transmission losses– is required for reactive loads.

• An oversized generator– is more efficient.– allows for future expansion.– runs cooler.

• Centripetal forces during over-speed can damage generators.

27

Page 28: Hydro power plant

Mechanical Governing

• Mechanical flow control is not common.– More expensive– Slower reacting– Fine for very large systems

• Mechanical deflectors are used for emergency shut down.

28Deflector

Page 29: Hydro power plant

Electronic Governing

• Frequency governing is used for synchronous generators.

• Voltage governing is used for induction generators

• Diversion Loads– A load must always be present.– Water heating or air heating.

• Diversion loads may be useful loads.29

Page 30: Hydro power plant

Diversion Controllers

• Thomson and Howe Energy Systems Digital Load Control Governor for AC.

• Thyristor based.• Does cause line noise.

30

Page 31: Hydro power plant

Batteries and Charge Control• Purpose of Batteries• Storage Battery Terms• Lead Acid Batteries

– Battery Voltage– Battery Capacity– Battery Cycle Life and Float Life

• Battery Charge Control– Voltage set points– Three stage charging– Equalization– Temperature Compensation

31

Page 32: Hydro power plant

Batteries Provide

• Peak capacity– Simultaneous loads

• Surge capacity– Motor starting

Time

Hydro PowerLoad Profile

Pow

er

PeakSurge

32

Page 33: Hydro power plant

Diversion Charge Controllers

• Prevent battery overcharging.• Manufacturers:

– Xantrex/Trace C-60/40/35– Applied Power Enermaxer III– Solar Converters LDR.

33

Page 34: Hydro power plant

34

Diversion Loads

• Heating elements– Water– Air

• Light bulbs can burn out.

Page 35: Hydro power plant

Duty Ratings and Surge

• Inverters have both a Continuous rating and a Surge rating.

• Surge represents motor starting ability.

• Surge ability depends on input voltage.

• In general, a low frequency inverter has better surge characteristics. 35


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