Hyundai 130w-3 Electrical

8/10/2019 Hyundai 130w-3 Electrical

1/49

4 - 1

SECTION 4 ELECTRICAL SYSTEM

GROUP 1 COMPONENT LOCATION

1

2

3

45

78910

11

12

13

14

15

16

18

19

20

21

22

23

24

25

17

26

P

27

2829

6

1 Horn switch

2 RH multifunction switch

3 Cluster

4 Starting switch

5 Cigar lighter

6 Aircon switch

7 Cold start switch(Option)

8 Breaker switch(Option)

9 Beacon switch(Option)

10 Quick coupling switch

11 Service meter

12 Arm half switch

13 Work light switch

14 Outrigger & dozer selector switch

15 Main light switch

16 Cassette & radio

17 Warning indicator

18 Aircon heater switch

19 Dozer & outrigger lever

20 Power boost switch

21 Resistor

22 Emergency engine

starting connector

23 CPU controller

24 Prolix switch

25 Fuse box

26 LH multifunction switch

27 RAM lock switch

28 Parking braker switch

29 Hazard switch

1. LOCATION 1


2/49

2. LOCATION 2

4 -2

1

3

4

5

5

4

7

9

8

10

11

7

2

14

17

15

6

13

12

16

1 Fuel filter pump

2 Battery

3 Work light

4 Front compination lamp

5 Head lamp

6 Master switch

7 Rear combination lamp

8 Temperature sendor

9 Engine speed sensor

10 Number plate lamp

11 Engine oil pressure switch

12 Heater valve

13 Heater adapter

14 Alternator

15 Start relay

16 Battery relay

17 Connector plate


3/49

4 -3

GROUP 2 ELECTRICAL CIRCUIT


4/49

4 -4


5/49

1. POWER CIRCUIT

The negative terminal of battery is grounded to the machine chassis through master switch.

When the start switch is in the OFF position, the current flows from the positive battery terminal as

shown below.

OPERATING FLOWBattery Battery relay Fusible link CN-60(1)

Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)

Fuse box(No.12) I/conn CN-2(17) I/conn CN-6(4) Room lamp CL-1(2)

Cassette radio CN-27(7)

Fuse box(No.13) CPU controller CN-53(3)

Fuse box(No.14) I/conn CN-2(3) Flasher unit CR-11(2)

I/conn : Intermediate connector

CHECK POINT

4 -5

Engine Start switch Check point Voltage

OFF OFF

- GND(Battery 1EA)

- GND(Battery 2EA)

- GND(Battery 2EA)

- GND(Fusible link)

10~12.5V

20~25V

20~25V

20~25V

GND : Ground

1)

2)


6/49

POWER CIRCUIT

4 -6

FUSE BOX

BATTERY RELAY

MASTER SW

CASSETTE RADIO

START KEY SW

3

4

21

_ + _ +

ROOM LAMP

CPU CONTROLLER

CN-6

CL-1

CN-27

CS-2

CN-60 C

R-1

CN-53

CN-36

CN-1

CN-2

FLASHER UNIT

CR-11


7/49

2. STARTING CIRCUIT

OPERATING FLOW

Battery(+) terminal Battery relay(M8, B+ terminal) Fusible link CN-60(1)

Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)

When start key switch is in ON positionStart switch ON CS-2(2) I/conn CN-1(7) Battery relay M4 terminal

Battery relay operating(All power is supplied with the electric component)

Start switch ON CS-2(3) I/conn CN-1(6) Fuse box(No.4) I/conn CN-3(5)

Fuel cut-off CN-79(1)

When start key switch is in START position

Start switch START CS-2(5) I/conn CN-1(5) Start safety relay CR-5(2) (4)

I/conn CN-5(2) Start relay CR-23(1)

CHECK POINT

4 -7

(1)

(2)


OPERATING START

- GND(Battery)

- GND(Start key)

- GND(Battery relay M4)

- GND(Start B+)

- GND(Start M)

- GND(Start relay)

- GND(Battery relay M8)

20~25V

GND : Ground

2)

1)


8/49

STARTING CIRCUIT

4 -8

MASTER SW BATTRY

CPU CONTROLLER

FUEL CUT OFF

1

7

3

_ + _ +

CN-51

CN-79

CN-60

DO-1

CR-1

FUSE BOXCN-36

CN-3

START KEY SW

STARTER

START RY

ALTERNATOR

5

CR-23

CN-45

M

CN-74

4

CN-5

CN-7

CN-8

6

START SAFETY RY

CR-5

CN

-1

CN-2

MULTI-FUCTION SW

CS-13

DO-3

DO-2

CS-2

2


9/49

3. CHARGING CIRCUIT

When the starter is activated and the engine is started, the operator releases the key switch to the ON

position.

Charging current generated by operating alternator flows into the battery through the Battery

relay(CR-1).

The current also flows from alternator to each electrical component and controller through the fuse

box.

OPERATING FLOW

Warning flow

Alternator "I" terminal I/conn CN-5(4) CPU Alternator power level CN-50(5)

Cluster charging warning lamp

Charging flow

Alternator B+ terminal Battery relay(M8) Battery(+) terminal

CHECK POINT

4 -9

2)

(1)

(2)


RUN ON

- GND(Battery voltage)

- GND(Battery relay)

- GND(Alternator B terminal)

- GND(Alternator I terminal)

20~30V

GND : Ground

1)


10/49

CHARGING CIRCUIT

4-10

CPU CONTROLLER

STARTER

START RY

ALTERNATOR

CLUSTER

43

CN-9

CN-56

CR-23

CN-51

CN-45

CN-74

MASTER SW B

ATTRY

1

2_ + _ +

CN-60 C

R-1

DO-3

M

FUSE BOXCN-36

CN-5

CN-50

5

CN-1


11/49

4-11

4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

OPERATING FLOW

Fuse box(No.6) I/conn CN-1(4) Main light switch CS-21(4)

l/conn CS-12(1) RH multifunction switch(lG)

passing function operating by RH multifunction

up and down.

Main light switch ON : 1st step

Main light switch ON CS-21(5) Switch indicator lamp ON CS-21(9)

I/conn CN-2(12)

Cluster illumination lamp ON CN-52(4)

Fuse box(No.19) LH clearance lamp ON

Rear : CL-15(1), Front : CL24(1)

Fuse box(No.20) RH clearance lamp ON

Rear : CL-16(1), Front : CL25(1)Number plate lamp ON CL-21(2)

Main light switch ON : 2nd step

Main light switch ON CS-21(2) I/conn CS-12(2) or

RH multifunction switch : Lo

I/conn CS-12(4) Head light low beam ON CL-3(1), CL-4(1)

RH multifunction switch :Hi

I/conn CS-12(6) Head light low beam ON CL-3(2), CL-4(2)

CHECK POINT

(1)

(2)


STOP ON

- GND(Fuse box)

- GND(Switch power input)

- GND(Switch power output)



- GND(Head lamp)

- GND(Clearance lamp)

- GND(Numberplate lamp)

20~25V

GND : Ground

2)

1)


12/49

4-12

HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

4

MAIN LIGHT SW

FUSE BOXCN-36

CN-1

MULTI-FUNCTION SW

CN-2

HEAD LAMP

CL-3

HEAD LAMP

CL-4

FRONT COMBI RH

REAR COMBI RH

REAR COMBI LH

CL-25

CL-16

CL-15

FRONT COMBI LH

CL-24

NUMBERPLATE LAMP

CL-21

CS-21

CS-12

1

2

3 5

6

7

8

CLUSTER

CN-52

7


13/49

4-13

5. WORK LAMP CIRCUIT

OPERATING FLOW

Fuse box(No.9) I/conn CN-1(23) Work light switch CS-36(5)

Work light switch CS-36(6)

When work light switch ON

Work light switch ON CS-36(1), (2) I/conn CN-1(24) Cluster work lamp ON CN-52(8)

I/conn CN-10(2)

Work light ON CL-5(2), CL-6(2)

Switch indicator lamp ON CS-36(9)

CHECK POINT


STOP ON

- GND(Fuse box)



- GND(Cluster work lamp)

- GND(Work lamp)

20~25V

GND : Ground

2)

1)


14/49

4-14

WORK LAMP CIRCUIT

FUSE BOXCN-36

CN-1

WORK LAMP SWITCH

CN-10 CL-6

CL-5

WORK LAMP

CLUSTER WORK LAMP

CS-36

CN

-52

1

3

2

4

5

5


15/49

4-15

6. BEACON LAMP CIRCUIT

OPERATING FLOW

Fuse box(No.8) I/conn CN-1(30) Beacon lamp switch CS-23(2)

When Lamp switch ON

Beacon lamp switch ON CS-23(6) Switch indicator lamp ON CS-23(9)I/conn CN-6(6) I/conn CN-14(3)

Beacon lamp ON CL-7

CHECK POINT


STOP ON

- GND(Fuse box)


- GND(Switch power output) 20~25V

GND : Ground

2)

1)


16/49

4-16

BEACON LAMP CIRCUIT

BEACON LAMP

CN-14

CL-7

CN-6

FUSE BOXCN-36CN-1BEACON LAMP SW

CS-23

132

44


17/49

4-17

7. WIPER AND WASHER CIRCUIT

OPERATING FLOW

Fuse box CN-36(No.10) Inter wiper relay CR-6(4)

Wiper relay CR-4(2), (4)

Washer tank CN-22(2)I/conn CN-2(14) I/conn CN-6(2) I/conn CN-13(3)

Wiper motor CN-21(3)

Washer switch ON

Washer switch ON CS-11(2) (1) I/conn CN-2(8)

Inter wiper relay CR-6(1) (3) I/conn CN-2(5)

Wiper switch CN-11(7) (5),(6) I/conn CN-2(9)

Wiper relay CR-4(6) (1) I/conn CN-2(13)

I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)

Wiper motor operatingWasher tank CN-22(2) (1) Washer operating

Wiper switch ON : INT Position

Wiper switch ON CS-11(2) (4) I/conn CN-2(2) Inter wiper relay CR-6(6) (4),

CR-6(4) (3) ON/OFF I/conn CN-2(5) Wiper switch CS-11(7) (5)

I/conn CN-2(9) Wiper relay CR-4(6) (1) I/conn CN-2(13)

I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)

Wiper motor intermittently operating

Wiper switch ON : Low and Hi Position

Wiper switch ON CS-11(2) (5) or (6) I/conn CN-2(9) Wiper relay CR-4(6) (1)I/conn CN-2(13) Wiper switch CN-6(1) I/conn CN-13(1)

I/conn CN-21(1) Wiper motor operating

Auto-parking(When switch OFF)

Wiper motor CN-21(1) OFF Fuse box CN-36(No.10) I/conn CN-2(14)

I/conn CN-6(2) I/conn CN-13(3) Wiper motor CN-21(3) (4)

Wiper motor stop

CHECK POINT

1)

2)

(1)

(2)

(3)

(4)


STOP ON

- GND(Fuse box)

- GND(INT wiper relay)

- GND(INT wiper RY washer output)

- GND(INT wiper RY INT power output)

- GND(INT wiper RY power input)

- GND(INT power RY INT output)

- GND(Relay power input)

- GND(Relay coil)

- GND(Relay output)

- GND(Wiper power input)

- GND(Wiper motor)

20~25V

GND : Ground


18/49

4-18

WIPER AND WASHER CIRCUIT

CN-2

MULTI-FUNCTION SW

CS-11

WASHER TANK

WIPER RELAY

INTER WIPER RELAY

WIPER MOTOR

CN-21 CN-13

CN-6

FUSE BOXCN-36

CR-6

CR-4

CN-22

1

4

5

10

10

3

29

6

7

8

1011


19/49

4-19

CONTROLLER CIRCUIT

CPU CONTROLLER

CN-53

CN-52

CN-51

CN-50

FUSE BOXCN-36

CN-47

CN-76

CN-3

CD-17

TACHO SENSOR

DC MOTOR

CS-7

CN-75

RESISTOR

PROLIX SW

EPPR VALVE


20/49

4-20

BREAKER SW

PEDAL

CS-26

CS-27

SAFETY SW

CS-4

ARM HALF SW

CS-50

CS-25

DZR/OUTRIGGER SELECT SW

CS-29

POWER MAX

CS-67

QUICK COUPLING SW

MULTI-FUNCTION SW

CS-13

CN-1

CN-2

SAFETY SOL REV SOL FWD SOL

ARM HALF

SOLENOID

DOZER

O/RIGGER

SOL

CN-68

CN-123

CN-122

CN-89

CN-72

CN-36

FUSE BOX

CN-53

POWER MAX

CN-88

TRAVEL

CN-70

CN-15

ELECTRIC CIRCUIT FOR HYDRAULIC


21/49

4-21

h

HOUR METER

CPU CONTROLLER

CN-1

CN-2

CN-48

CLUSTER

CN-9 CN-56CN-36

FUSE BOX

CN-53

CN-51

CN-50

WATER LEVEL

CD-16

MONITORING CIRCUIT


22/49

4-22

CN-2

CPU CONTROL

CN-1

CN

-36

FUSE BOX

CN-53

CN-51

HAZARD SW

PARKING SW

RAMLOCK SW

CS-18

CS-17

CS-41

CS-15

MULTI-FUCTION SW

CS-12

WARNING INDICATOR

CN-64

CN-63

RAM LOCK PARKING

WORKING BRAKE

CD-38

CN-69

CN-71

INDICATOR CIRCUIT


23/49

4-23

GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

Battery

Battery relay

Fusible link

Start key

Pressure switch

(Auto idle, T/M,

Brake)

12V 100Ah

(2EA)

Rated load : 24V100A(Continuity)

1000A(30sec)

24V 60A

B-BR : 24V 1A

B-ACC : 24V 10A

B-ST : 24V 40A

10kg/cm2

(N.C TYPE)

Check specific gravity

1.280 over : Over charged

1.280 ~ 1.250 : Normal

1.250 below : Recharging

Check coil resistance(M4 to M4)

Normal : About 50

Check contact

Normal :

Check disconnection

Normal : About 0

(For terminal 1-ring term,

terminal 2-ring term)

Check contact

OFF : (For each terminal)

ON : 0(For terminal 1-3, 1-2)

START : 0(For terminal 1-5)

Check contact

Normal : 0.1

CR-1

CN-60

123456

1

65 32 4C ST ACC BR H

HO

B

O,

CS-2

CD-6CD-7

Pa

CD-3CD-5


24/49

4-24

Pressure switch(For stop lamp)

Pressure switch(For engine oil)

Coolanttemperature

sensor

Coolant levelsensor

Fuel sender

Tacho sensor

4~6kg/cm

2

(N. O TYPE)

0.5kg/cm2

(N. C TYPE)

24V 0.5A

Check contact

Normal

Check resistance

Normal : 0

Check resistance

50C : 800

80C : 310

100C: 180

Check contact

High level :

Low level : 0

Check resistanceFull : 1005/ 6 : 2004/ 6 : 3003/ 6 : 400

2/ 6 : 5001/ 6 : 600Empty warning : 700

Check resistance

Normal : 300(For terminal 1-2)

CD-4

Pa

CD-18

Pa

1

2

CD-8

C

CD-16

CD-2

CD-17



25/49

4-25

Relay

Accel actuator

Solenoid valve

EPPR valve

Resistor

Speaker

24V 20A

24V 1A

700mA

50

20W

Check resistance

Normal : About 200

(For terminal 1-3)

(For terminal 2-4)

Check resistance

Normal : 1~2(For terminal 5-6)

0.8~1.2k

(For terminal 1-3)

Check resistance

Normal : 15~25

(For terminal 1-2)

Check resistance

Normal : 15~25

(For terminal 1-2)

Check resistance

Normal : 45~55

Check resistance

Normal : 3~5

CR-5CR-2

AC RY2AC RY1

1

2

3

4

5

6

P+

SIG

P-

NC

M+

M-

2

1 3

5 6M

CN-76

CN-68CN-66 CN-88

CN-89

CN-123CN-72 CN-122

CN-75

CN-47


CN-23(LH)CN-24(RH)

CR-2 CR-5


26/49

4-26

Switch(Locking type)

Prolix switch

Switch(Locking type)

Switch(Non-locking type)

Work lamp,

Room lamp,

Numberplate

lamp

Beacon lamp

24V 8A

24V 15A

24V 8A

24V 8A

24V 70W(H3 Type)24V 10W

(Room lamp)

24V 70W

(H1 Type)

Check contact

Normal


(For terminal 5-7, 6-8)

OFF : (For terminal 1-5, 2-6)

0(For terminal 5-7, 6-8)

Check contact

Normal : 0(For terminal 1-5, 2-6)

Emergency



OFF :(For terminal 1-2, 4-5)


Check contact



Check resistance

Normal : 1.0





Check disconnection

Normal : A few

Check disconnection

Normal : A few

CS-18 CS-23 CS-25CS-27 CS-36 CS-41

CS-7

CS-21

CS-22

CL-1 CL-5CL-6 CL-21


CL-7

CS-17,CS-18,CS-23,CS-25,CS-27,CS-36,CS-41,CS-50,CS-54,CS-67


27/49

4-27

Fuel filler pump

Hour meter

Horn

Safety switch

Receiver dryer

Cassette radio

24V 10A35/min

16~32V

DC 22~28V2A

24V 15A

24V 2.5A

24V 2A

Check operation

Supply power(24V) to

terminal 1 pin

Connect ring terminal with

ground and turn the operation

switch ON.

Check operation

Supply power(24V) to

terminal No.2 and connect

terminal No.1 to ground.

Check operation

Supply power(24V) to each

terminal and connect ground.

Check contactNormal : 0(For terminal 1-2)

(For terminal 1-3)

Operating : (For terminal 1-2)

0(For terminal 1-3)

Check contact

Normal :

Check resistance

Power on

15W+15W, 4+4


20~25V

(For terminal 7-GND, 2-GND)

CN-61

CN-48

CN-20 CN-25

CS-4

Pa

CN-29

CN-27



28/49

4-28

Washer pump

Wiper motor

Relay

Intermittent

wiper relay

Cigar lighter

Ether

24V 3.8A

24V 2A

24~32V 16A

20~30V 5A

24V 5A 1.4W

24V 15A

Check contact

Normal : 10.7(For terminal 1-2)

Check disconnection


Washer spray

: 0.2(For terminal 1-4)

Wiper operating

: 24V(For terminal 1-4)

: 0V(For terminal 2-GND)

Check resistance

Normal : About 200

(For terminal 2-6)

: 0(For terminal 1-3)

: (For terminal 1-4)

Check contact

Normal : 0(For terminal 1-3)

Check coil resistance

Normal : About 1M

Check contact

Normal : Operating time : 5~15sec

Check contact

Normal : 1.1

CN-22

M

CN-21

CR-4 CR-16 CR-17CR-34 CR-36

CR-6

CL-2


CN-78


29/49

4-29

Hydraulic

temperature

Alternator

Starter

Back buzzer

Fuel cut-off

Aircon

compressor

-

24V 55A

DELCO REMY28MT 24V

24V 0.5A

24V 25W

24V 79W

Check resistance

50C : 800

80C : 310100C : 180

120C : 100

Check contact

Normal : 0(For terminal B+-)

Normal : 24~27.5V

Check contact

Normal : 0.1

Check contact

Normal : 5.2

Check resistance

Normal : 15~25

Check contact

Normal : 13.4

1

2C

CD-1

CN-74

CN-45

CN-65

3

2

1

E

S

I

CN-28


CN-79


30/49

4-30

Start relay

Blower

Aircon resistor

Mode actuator&

Temp actuator

Intake actuator

Thermostat

24V 300A

24V 9A

24~28V

9~16V300mA max

22V~30V

-

Check contact


-

Check contact





-

Check resistance


Working temperature of contact

Point : AC ON 4.5C

AC OFF 1.5C

Differential of temperatuer 3C

Rated input volt : 24V

CR-23

M



31/49

4-31

Door switch

Horn switch

Solenoid valve

Flasher unit

Head lamp

Rear combilamp

24V 2W

24V 6A

24V 6A

24V 85C/M

24V 75/70W

24V P27W224V P21/10W

Check resistance

Normal : About 5M

Check contact

Normal : 15M

Check resistance

Normal : 28.9M(For terminal 1-2)

-

Check resistance

Normal : 1.0(For terminal 1-3,2-3)

1.5(For terminal 1-2)

-


CS-1

CS-5

CN-67 CN-69

CN-70 CN-71

CR-11

CL-3 CL-4

CL-15 CL-16

TA

TU

NC

EH

BU

ST

1

2

3

4

5

6


32/49

4-32

Front combilamp

Pedal switch

Power maxswitch

Blower switch

Diode

24V 21W24V 10W

24V 15A

24V 6A

-

600V, 3A

Check resistance

Normal : 2.1(For terminal 2-3)4.8(For terminal 1-2)

Check resistance

Normal ON : 0(For terminal)

Check contact

Normal : 15M

Check resistance

Low : 0(For terminal 1-4)

ML : 0(For terminal 1-5)

MH : 0(For terminal 1-3)

MI : 0(For terminal 1-6)

COM : 0(For terminal 1-2)

-


CL-24 CL-25

CS-26

CS-29

CS-17

CN-140


33/49

1. CONNECTOR DESTINATION

4-33

GROUP 4 CONNECTORS

Connector

number Type

No. of

pin Destination

Female Male

Destination

CN-1

CN-2

CN-3

CN-4

CN-5

CN-6

CN-7

CN-9

CN-10CN-14

CN-15

CN-18

CN-19

CN-20

CN-21

CN-22

CN-23

CN-24

CN-25

CN-27

CN-28

CN-29

CN-30

CN-33

CN-36

CN-45

CN-47

CN-48

CN-50

CN-51

CN-52

CN-53

CN-56

CN-60

CN-61

CN-63

CN-64CN-65

DEUTSEH

DEUTSCH

KET

KET

DEUTSCH

KET

KET

KET

KETCN

KET

AMP J TYPE

AMP J TYPE

MOLEX

CN

KET

AMP

AMP

MOLEX

PA

PACKARD

KET

AMP

AMP J TYPE

SWP

RING-TERM

AMP

KET

T&B

T&B

T&B

T&B

ML

KET

AMP

AMP

AMPAMP

31

31

8

6

6

8

1

6

24

2

3

3

2

4

2

1

1

2

9

2

2

13

3

20

-

2

2

24

18

10

18

16

2

1

7

71

I/conn(Frame harness-main harness)


I/conn(Frame harness-engine RR)

I/conn(Frame harness-pump PX)

I/conn(Frame harness-engine FR)

I/conn(Cab harness-main harness)


I/conn(Cabin harness-main harness)

I/conn(Boom harness-frame harness)I/conn(Cabin harness-beacon harness)

Quick coupling

Pump 1 pressure switch


Horn

Wiper motor

Washer tank

Speaker(LH)

Speaker(RH)

Horn

Cassette & radio

Compressor

Receiver dryer

Aircon controller


Fuse box

Start motor B+

Resistor

Hour meter

CPU & controller

CPU & controller

CPU & controller

CPU & controller

Cluster

Fusible link

Fuel filter pump

Warning indicator

Warning indicatorBack buzzer

HD36-24-31SN

HD36-24-31SN

S814-008001

S814-006001

DT06-6S-E003

S814-008001

MG610278

S814-006001

MG640188-4S810-004202

S814-002001

S816-103002

S816-103002

35215-0200

S810-004202

MG640605

S822-014000

S822-014000

35215-0020

S811-009003

0297 3407

ST730135-2

S811-013002

S816-103002

21L7-00250

S820-410000

S810-002202

ST730135-2

102251-24

102241-18

102200-10

102241-18

DT04-4P-E003

-

S822-015000

S811-014000

S811-007002S822-014000

HD34-24-31PN

HD34-24-31PN

S814-108001

S814-106001

DT04-6P-E003

S814-108001

S814-101001

S814-106001

MG610574-

S814-102001

S816-003002

S816-003002

-

-

-

S822-114000

S822-114000

-

-

-

-

-

S816-003002

-

-

-

-

-

-

-

-

-

S813-130201

-

S811-114000

S811-107002-


34/49

4-34

Connectornumber

Type No. of

pin Destination

Female Male

Destination

CN-66

CN-68

CN-69CN-70

CN-70

CN-72

CN-74L

CN-74B

CN-75

CN-76

CN-78

CN-79CN-88

CN-89

CN-91

CN-92

CN-122

CN-123

CN-140

CN-141

RelayCR-1

CR-2

CR-4

CR-5

CR-6

CR-11

CR-23

CR-30

SwitchCS-1

CS-2

CS-4

CS-5

CS-7

CS-11

CS-12

CS-13

CS-15CS-17

KET

KET

AMPAMP

AMP

AMP

RING-TERM

RING-TERM

AMP

DEUTSCH

AMP

PACKARDKET

KET

AMP

KET

KET

KET

KET

AMP J TYPE

RING-TERM

AMP

AMP

AMP

AMP

CN

KET

AMP

KET

KET

AMP

AMP

KET

KET

KET

KET

KETSWF

2

2

22

2

2

-

-

2

6

1

12

2

8

12

2

2

2

3

-

4

6

4

6

3

2

4

1

6

3

1

6

8

8

12

1210

Breaker solenoid

Safety solenoid

Ramlock solenoidTravel solenoid

Parking solenoid

Dozer/Outrigger solenoid

Alternator "B+" terminal

Alternator "B+" terminal

EPPR valve

DC motor

Ether

Fuel cut-off solenoidPower max

Arm half flow solenoid

AC EVA assembly

AC EVA assembly

Forward solenoid

Reverse solenoid

Quick coupling


Battery relay

Horn relay

Wiper relay

Start safety relay

Intermittent wiper relay

Flasher unit

Start relay

Back up relay

Door switch

Start key switch

Safety switch

Horn switch

Prolix switch

Multifunction switch(Wiper side)

Multifunction switch(RH lever side)

Multifunction switch(LH lever side)

Multifunction switchWorking, traveling, parking switch

S814-002001

S814-002001

S822-015000S822-015000

S822-05000

S816-002001

S820-104000

S820-406000

S816-002002

DT06-6S-E003

S822-014000

S818-020311S814-002001

S814-002001

S810-008202

S814-012001

S814-002001

S814-002001

S814-002001

S816-103002

S820-104000

S810-004202

S810-006202

S810-004202

S810-006202

S810-003702

-

S810-004202

S822-004202

S814-006001

S810-003202

S822-014000

S814-006001

S814-008001

S814-008001

S814-012001

S814-012001593757

S814-102001

S814-102001

S822-115000S822-115000

-

S816-102001

-

-

-

-

-

-S814-102001

S814-102001

-

-

S814-102001

S814-102001

-

S816-103002

-

-

-

-

-

-

S814-102001

-

-

-

-

-

S814-106001

S814-108001

S814-108001

S814-112001

S814-112001-


35/49

4-35

Connectornumber

Type No. of

pin Destination

Female Male

Destination

CS-18

CS-21

CS-22CS-23

CS-25

CS-26

CS-27

CS-29

CS-36

CS-41

CS-50

CS-54

CS-58

CS-67

Light

CL-1

CL-2

CL-3

CL-4

CL-5

CL-6

CL-7

CL-15

CL-16

CL-21

CL-24

CL-25

CD-1

CD-2

CD-3CD-4

CD-5

CD-6

CD-7

CD-8

CD-16

CD-17

CD-18

CD-38

SWF

SWF

SWFSWF

SWF

AMP

SWF

AMP

SWF

SWF

SWF

SWF

AMP

SWF

KET

AMP

HMC

HMC

KET

KET

-

KET

KET

KET

KET

KET

AMP

KET

KETKET

KET

KET

KET

KET

KET

PACKARD

RING-TERM

KET

10

10

1010

10

1

10

1

10

10

10

10

6

10

2

1

3

3

2

2

1

6

6

2

3

3

2

2

11

2

2

2

2

2

2

1

1

Ramlock switch

Main light switch

Cold start switchBeacon switch

Dozer/Outrigger switch

Pedal switch

Breaker switch

Power max switch

Work lamp switch

Hazard switch

Arm half control switch

Aircon switch

Blower switch

Quick coupling switch

Room lamp

Cigar lighter

Head lamp

Head lamp

Work lamp

Work lamp

Beacon lamp

Rear combination lamp(RH)

Rear combination lamp(LH)

Numberplate lamp

Front combination lamp(LH)

Front combination lamp(RH)

Hydraulic oil temp sender

Fuel sender

Brake fail pressure switchStop lamp pressure switch

Transmission oil pressure switch

Auto idle pressure switch

Auto idle pressure switch

Water temp sender

Water level sensor

Speed sensor

Engine oil pressure switch

Working brake pressure switch

573757

593757

593757593757

593757

S822-014000

593757

S822-014000

593757

593757

593757

593757

S810-006202

593757

MG 610392

S822-014000

S810-003702

S810-003702

S814-002000

S814-002000

S822-014000

S814-006001

S814-006001

S814-002001

S814-003001

S814-003001

85202-1

S814-002001

ST730135-2ST 730135-2

MG 640795

MG 640795

MG 640795

85202-1

MG 610320

-

-

ST730135-2

-

-

--

-

S822-114000

-

S822-114000

-

-

-

-

-

-

-

S822-114000

-

-

S814-102000

S814-102000

S822-114000

S814-106001

S814-106001

S814-102001

S814-103001

S814-103001

-

-

--

-

-

-

-

-

S818-120221

S820-104000

-

Sensor, sender


36/49

4-36

No. ofpin

Receptacle connector(Female) Plug connector(Male)

1

1

S813-030100

1

S813-130100

2

1 2

S813-030200

1 2

S813-130200

2. CONNECTION TABLE FOR CONNECTORS

58-L TYPE CONNECTOR1)


37/49

4-37

No. ofpin


20 1

11

10

20

S817-020105

MULTILOCK TYPE CONNECTOR2)


38/49

4-38

No. ofpin Receptacle connector(Female) Plug connector(Male)

5

2 5

1 3

S811-005002

1 3

2 5

S811-105002

3 7

1 4

S811-007002

1 4

3 7

S811-107002

1 5

4 9

3S811-109002

5 11

1 6

S811-011002

1 6

5 11

S811-111002

7

9

11

PA TYPE CONNECTOR3)

4 9

1 5

S811-009002


39/49

4-39

No. ofpin


13

6 13

1 7

S811-013002

17

21

1 7

6 13

S811-113002

8 17

1 9

S811-017002

1 9

8 17

S811-117002

10 21

1 11

S811-021002

1 11

10 21

S811-121002


40/49

4-40

No. ofpin


1

2

3

4

1 1

2

1

1

2

2

1 3

1 3

2

2 4

1 3

1 3

2 4

S813-060100 S813-160100

S813-060200 S813-160200

S813-060300 S813-160300

S813-060400 S813-160400

58-X TYPE CONNECTOR4)


41/49

4-41

No. ofpin


2

3

4

8

1

2 2

1

2

3 1

3 1

2

3 1

4 2

4 2

3 1

6 3 1

8 5 2

8 5 2

6 3 1

S816-002001 S816-102001

S816-003001 S816-103001

S816-004001 S816-104001

S816-008001 S816-108001

J TYPE CONNECTOR5)


42/49

4-42

No. ofpin


1

1

S814-001000

2

3

4

1

S814-101000

2

1

1

2

S814-002000 S814-102000

3

2 1

1

2 3

S814-003000 S814-103000

2 4

1 3

1 3

2 4

S814-004000 S814-104000

SWP TYPE CONNECTOR6)


43/49

4-43

No. ofpin Receptacle connector(Female) Plug connector(Male)

6

8

12

14

3 6

1 4

1 4

3 6

S814-006000 S814-106000

4 8

1 5

1 5

4 8

S814-008000 S814-108000

4 12

1 9

1 9

4 12

S814-012000 S814-112000

3 14

1 11

1 11

3 14

S814-014000 S814-114000


44/49

4-44

No. ofpin


1

1

S810-001202

2

3

4

1

S810-101202

2

1

S810-002202

2

1

S810-102202

3

1 2

S810-003202

2

1 3

S810-103202

2 4

1 3

S810-004202

1

32

4

S810-104202

CN TYPE CONNECTOR7)


45/49

4-45

No. ofpin


6

3 6

1 4S810-006202

8

1 4

3 6S810-106202

1 5

4 8

S810-108202

4 8

1 5

S810-008202


46/49

4-46

No. ofpin


2

1

2

S812-002001

3

4

6

2

1

S812-102001

1 3

2

S812-003001

1 2

3

S812-103001

2 4

1 3

S812-004001

1 3

2 4

S812-104001

3 6

1 4

S812-006001

1 4

3 6

S812-106001

BS TYPE CONNECTOR8)


47/49

4-47

No. ofpin


10

5 10

1 6

S815-010000

12

16

18

6 12

1 7

S815-012000

8 16

1 9

S815-016000

9 18

1 10

S815-018000

LC TYPE CONNECTOR9)


48/49

4-48

No. ofpin


24

12 24

1 13S815-024000


49/49

No. ofpin


2

1 2

S810-002402

1 2

S810-102402

375 FASTEN TYPE CONNECTOR10)

Date post:	02-Jun-2018
Category:	Documents
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Hyundai 130w-3 Electrical

Documents