IonanAkuM amminsM81&?/DGDA BT61DGDB BT62

Generating Set

960-02322-93 (~PeC B-J)Ropleceo 1-92 (%9c 8-ti)Printed h U.S.A.

Introductim

This Parts Manual applies to the Standard Gen Sets Listed below. The illustrationsare arranged in groups of related items, and each part or assembiy is identified by aReference Number. Ail parts iilusrrated are typical. and unless otherwise mentioned inthe description column the parts are Interchangeable between models.

These typical iliustrat iens are aubjest to chan~e and reflect only the latest reolace-~ent parts arrangement. The Right and Left side= of the Set are determined by FA~INGthe FRONT (Engine end) of the Se?.

MODEL IDENTIFICATION TABLE

~ -.. —. .

;GEriERATORSET

kUIOEL1

ENGINE

HO13EL

6BT5.9-G1,SES1 171

MODIFIED *

6BT5.9-G1,SES1171

8BT5.9-G2,SES1 172

HOOIFIEO *

6BT5.9-G2,SES1 172

GENERATOR SET II

CU?MINS POUER SYSTEM

65 BT61/xxxxx C

80 BT61/xxxxx C

85 BT62/xxxxx c

100 8T62/xxxxx C

NTIFICAT’ION

ONMPWERSW3TEM

65 OGOA/xxxxx B

80 OGOA/1000OC B

65 OGOB/xxxxx B

100 OGoB/IOOooc B

GENERATOR

Uc

Uc

Uc

Uc

——

HERTZ

50

60

50

60

RPM

1500

1800

1!500

1800

24 VOC

24 VOC

24 VOC

24 VOC

NOTES: * Engine Governor Spring Changed for so Hartz Applications.

GENERATOR TABLE *

GNAN NEWAGEI I

VOLT (XXIE-HOOKUP I 60 HERTZ V!)LTAGES 50 HERTZ VOLTAGE113 SERIES STAR 380-A16-UO-460-480 I 380 -415

-imwlmmBT61/oGDABT61/oGDABT61/oGDA

-UC3C UC274C 311 2 11 5 R113 SERIkS STAR 80kWUC3C UC274C 311 2 11:5 R113 PARALLEL STAR 80kWUC3C UC274C 17 2 11.5 RI14 SERIES STAR 80kw ‘mUC3C UC274C 14 2 11.5 RI15 SERIES STAR aoi+UC3F UC274F 311 2 11.5 R116 DOUBLE OELTA 80kW ..-. ‘Skw ---1

TaBT62/DGDB UC3E8T62/DGDB UC3DBy62/DGD8 UC3EBT62/OGDB UC3DBT62/DGDB UC3DBT62/OGDB UC3H

~C274DUC274EUC274DUC274EUC274DUC274DUC274H

3113113113111714311

2222222

11 5 R113 SER~R 100k w --

11:5 R113 SERIES STAR -- 85kW11.5 R113 PARALLEL STAR 100kW --

11.s R113 PARALLEL STAR -- 85kW11.5 R114 SERIES STAR 100kW 85kW11.5 R115 SERIES STAR 100kW11.5 R116 OOU8LEDELTA 100kW 85kW

r OF ~SR113 12 w“1Pa Reconnectlbl e; Hookup at Terminal SERIESR114

8oard In or PARALLEL STAR.12 Wire Reconnectable; Hookup at Terminal Boat-d in SERIES STAP. for specific voltage

R115 12 Wire Reconnectable with special stator; Hookup in SERIES STAR for above voltages.R116 12 Wire Reconnectable; Hookup at Terminal Board for Single Phase Extended Stack Application.

* NOTE: Table is applicable to Generamrs for l$Xi”C Rise insta!lat%ns (Adder Code ~234), Larger or %a?lerGenerators may be used in the 80”C and 125*C Rise applications

i

Caole. Barterv 3Lau;e ~ “,ec < ~.~~ ~ } q~

Cao. Fuei 17.19C~amo. A<r Cieaner 6.7Cieaner. A~r 6.7Conrroi 25Contra; . Governor 9Love- E~o Beii 47,48

Eloow, Air Inlet - Air C\eaner 6.7Eiemtent. A~r Cieane? 6.7Enaine Parts. Externai 3Exciter. Maanet - Permanent 48Exnaust 5

Fan, Alternator 1Fuse 25

Gauae. ~~el 17Gauae. O:; Pressure 27Gauae. O~i ?emoerature 27Gauae. Water Temoeraturc 27Generator. tiC27 45.47Governor . Electronic 9Gril;e. Raaiator 11Gtiara. Fan Generator 45

Harness, Wirina - AC Contr~l 25Harness. Wir~na - Controi. iiausina 29.31ha~nfjss+ Wirina - Cooiant L@vei 11Harness. W<rina - DC Controi 25harness, Wirina - Enaine 25harness. Wirina - Oversoeed 33Heater. Cooiant - Enoine 14Heater . Electrical 40Heater, Generator 50Heater, Soace - Controi 40Holoaown, Batterv 23Hose. Oil Drain 3Housina, Controi - Soec B-E 29Housina. Control - $ioec F 31tiousina. Set 21

Rectifier. Exciter 45Reiav. Over/unoe7 Voitaae 35Reiav, Run 25.34ilelav Time Uelav 35Raaiato- 11aaalaro-. Ftemote 12800. Governor 9Rotor. Exc$ter 45,48%Oror. Generator 45RotO-. Dermanent Maanet ~xc~ter

Sadaie. Contro: tio~z~ina 295enaer . Oil Pressure 3Senaer. Oil Temperature 3Serii3er. Water Temperature 3Senaer. Levei - Coolant 11Sensor , Governor 9Shieiti. Heat 14Siiencer 5Skis 23SDrina. Governor 9Starter 4Stator. Exciter 47.48Stator. Generator 45Stator. Permanent Maanet ExcltcrSuoDort. Ena?ne 23Stlllt.cn. i3asin 15Switcn. Aian Enaine Temoeraturc

48

‘,,’

-.5witcn. . ow Enaine Temperature 3

,,

,’

48

3

Swltcn. Low Oii Pressure Shu7-3oWn 3Switcn, ?usnoutton - Emeruencv ~to~ 27Switcn. Overs~eea 47Swltcfi. Aotarv - AC Contro; 26Switcn. Start/i7unlStoo 27

Tachometer 32Tank. iJav 19Tanu, Fuei 17Thermostat. Heater - Soace 40Thermostat . neater - Enair;e Cooianr 14Transformer. Current 37Tube, Air Intake 6,7

Vaive, Oii Orain 3Voitmeter, AC 26Vottmeter, DC 27

Wattmeter 39Wrag~er. Tank - Fuel 17

ii

Alternator

REFNo.

1

2

PARTm.

---

191-1983-02191- i981

.1

Alternator

OTY PART REF PARTWED OESCRIPTICN m. m.

Alternator. 24 Vo!t .3 850-20081 Spec 8-0 {Prestolitej 4 860-2008

(Cunwnlns X39i14621 5 850-20051 Spec E-H [Bosch) 6 860-20061 fan, Alternator

1

OTY PARTUSED OESCRIPTI~

1 Washer. Lock (MB)i Nut, hex (M8)2 Washer. LOCK (M!5)2 Nut, LOCK {~]

Extern81 Engine Parts

2

Ext*rrt81 Engine P8rts

,---..-

REF PARTNO. m.

1 332-29212 416-0921-013 812-0075

5 33?-2739

6 809-0036

7 508-00158 370-01989 332-2738

11 856-001312 416-089313 300-2110

14 856-001315 850-201216 332-319617 145-25461S 518-035019 193-03?5

20 S26-OWU----

21 850-003022 870-013123 102-114724 102-123725 504-001126 50S-018527 503-0197~~ -ana-n979-. -. . .

m D-T.-.USED 0E80RIPTION

clamp, “J”fi-L*-bmtu, Etuttery to starterScrew. Round Heed

(U8-32 X 1/4”)Terminal Ases@aly (Includes

Parts Marked *)*Screw, Sheat Metal - Round

Head (88 x 718”)%asher, Fiber*Nut, Inwlatiw%raciwt, Termlnai

Washer, Lock - EIT [1/2”)Cable, Battery - Ground (10”)Screw, Cap - Hex Head

[M? x 2Unml]Washer, Lock - EIT (1/2”)Washer, Lock - Spring (M12)Clmp, “J”Smim. Throttle Extxansioncismp~”hwlatad ‘Sender, Temperature -

(E2)Washer, Flat (#10)Washer, Lock - SpringNut, Hex (S10-32)Gasket. Drain - OilAdapter. Drain - OilValve. Drain - OilNipple. Pipe

Water

(#lo)

Clamp, HoseSwitch. Pressure -Oil (S6-

Pre-Alarm] Closes at 20 lbs.Descending)

9s Mlm. No.

29 505-002630 505-009831 193-02U32 309-056133 503-008834 505-005035 309-0554

36 860-200637 850-20103s 309-0S3

39 309-0269

40 800-2058

41 850-200842 193-038943 50s-137345 300-2167

46 821-0010

47 856-000646 662-001349 860-2Q09SO 850-0030S1 850-002552 416-0446

PNtTW8UUPTIOX

Coupling. Pipe {1/8”)Nipple, Pips (1/8” x 3/4”)Sender. Pressure - Oil (El)Switch, Pressure - Oil (S1)Hose. Drain - OilElbow. Street - 90”Switch, Thermostat - High

Engine Coolant Tsmperatu:e(Openeat 205’F -Closesnt230”F) [s2)

Nut, Hex - Machine (WSX.8]Washer, Lock (M1O)$wit&, ~he~~tat - High

Engine Coolant Temperature(Opens at 195*F -Closes at220”F) (S6 - Pre-Alarm)

Sender, Temperature - LowEngine Coolant (S4)

Screw. Cap - Hex Head(W8 x 35nan)

Washer, Lock - Spring (MB)Sender. Temperature - Oil8ushing, Reducer (W22 x 1/8)Reiay, Solenoid - Start (Not

shown)Screw, Locking - Hex Washer

Heed (1/4-20x 1/2”)Washer, Lock -EIT (1/4”)Nut, !k)X (1/4-20)Nut. Hex (MIOxl.6m)Washer, Lock. (#10)Waehar, Lock {86)Cable. Battery

3

St8rter

REF PART OTY IMRTMO. m. USED OfSORIPTIa

‘,,

,1

. 800-2088 3 Screw. CaP - Hex Heaa{MiO x 1.5 x 35!

2 350”?010 3 Washer, LOCK - Sorlna IM1OI

3

Starter

REF P#RT OTY PARTm. m. USED DE8CRIPTXN

3 5tarter, Neaatlve Grouna24 volt

i9i-i962-02 1 Soec B-F191-2103 : saec G-H

4

Exhaust System Components

I

REF PART OTY P~Tm. Nob USED DESCRIPTION

1 i55”2062-03 1 Cm. Rain2 155-2175 1 Ciam. Muffier

4““&-;i “:

2

REF PART QTY PARTNo. No. USED DESCRIPTI~

3 i55-2251 1 Siiencer4 155-2253 1 Aaa~ter, Exhaust

Air Clewwr{St@nc#ard)

/2

.

REF PARTNo. No.

2 503-08683 503-14604 140-15485 140-12605 140-2i528 14G-14641

9 140-i435iO 815--0115

il 863--000212 140-214713 140-2148

i2

\ 8

‘ 24

QTY PART REF PARTUSED OESCRIPTIW No. No.

CiamD. Hose i5 821-0033Hose, Radiatorindicator, Service 16 870-0437Autmter, Filter - IndicatorTube. Inlet - Air 17 140-1599Elbow, Rubbcrr - Reducing. 18 800-2110

MoIdeuHood. [niet - Air 19 850-20i2Screw, Machine - Fiiiister 22 140-2154

Head (1/4-20 x 1“) 23 140--21S3Nut. .%iuare (1/4-20) 24 503-1813-07Cleaner. Air (Includes Element) 25 526-2140Element. Cieaner - Air

QTY PARTUSED OESCRIPTIW

4

4

23

3i12i

Screw, Self-Lockina WasnerHead [7/16-14 x 3/4”!

Nut . Scif.LocKinq - HGX(7/16-14)

Band. MountinaScrew, Ca9 - Hex hedti

(M12 x i.75 x 20mm)Washer. Lock (Mi2)8racket. Mounting - Air CiearwrBracket, Mountina - Air LieamrCiamD. T-30~tWasher, Fiat (Mi2)

6

/2

//v,/ /23

b

/’9,8\

. *5 b’

REF PARTNo. No.

2 502-08683 503-14604 140-15485 140-12606 140-21528 140-1467

9 140-143510 8i5-0115

ii 863-000212 L40-2147

~$. v ‘~?,,”

II

I13 140-2148:,!.1“~,i4 140-21S0

PARTOESCRIPTNM

Ciamo, ttOSt3Hose, RadiatorInculcator .ServlceAdaoter. Filter - lnalcatorTube, Inlet - AlrElbow Reduclna - Moideo

il~bberHood. Inlet - AlrScrew, Machine - Fill ister

iiead 11/4-20 x 1’:)Nut. Square [1/4-201Cieaner, Air iInciuaes

E iement )Element. Cleaner - Air

IPrimarvlEiement. Ciearwr - Alr

[Seconaarv~

REF PARTw. MO.

15 821-0033

i6 870-0437

il i40-i59918 800-2110

19 850-201222 140-2i54

23 140-2153

24 503-1813-0725 526-2140

‘ 24

QTY PARTWED DESCRIPTION

4 Screw. Selt-iocklna WasherHead (7/16-14 x 3/4”’)

4 Nut. Selt-Lockina - Hex{7/16-14)

3and. Mountlna; Screw. Cao - Hex tieaa

(M12 X i.~s X 2-)3 Washer. Lo(.K fM1211 Bracket, Mountlna -

C Icaneri Bracket. Mountina -

C Icaner2 CiamD, i-BOit1 Wasncr. Tlat [Yi2)

Air

Alr

NEF PmTNO. M),

2 150-22013 !i?6-02194 821-0005

S 150-22326

1s1-06931s1”0?1s”02

7 800”2110

Dd%lhluscrew. cap - Hex Mead

*.** - —k\Fr8g m s-l

Smaor, Spaad- Magn.ticWaahar. Flat (1/2”)!krau.Whizlock

(6io-32x 3/4”]Spring, Oovar’mor (2” Loq)control, omwriioi (z*vO&]

6pac B-GSpat H-J

W’ww, Mp “ nex mm..—––.. ——-

(M12 x 2*)Waahar,, Lock -Spring (M12)lh-ackot. Controllerscrew. ktad’lina - Max Haad

(810-32 x 1“)b$ashar. Flat - SpecialNut. H*X - with E? (s10-32)Waohar, Flat (#IO)Wa@her, Flat - Alumintm (7/32”)Nut, Hex (tl10-32)

9

16 1S0-2218-01 117 1s0-2251 21s 1S0-2203 119 600-0013 4

20 526-0016 421 8’?0-0212 422

151-06M ;1s1-2331-01 1

23 600-2060 3

24 8S0-2006 325 S26”01M 326 lSO-2M7 127 1S0-2231 1

1s0-2s27-011S0-2527-02

20 526-2140 2

PMtTim?xTFTIm

Rod. CW8rnorEnd. RodLawr, Actuatorscrew. cap “ Max Head

(1/4-20 x 2-1/2”)waahar, Flat {1/4”]Nut. Sal$-Laek?ng (1}4-20)Actu@tor (12 Volt OC) (Al)t!$ac0“6

SC% k “ MaxwadWnJ ~:

~ $pring [0?8)Waahar~ Flat ($/1$”)8rmakmt, GowernorSprh$, OoVarnar(s/8”Lang)@pat i)-oj(SpecM-J)(Spat H-J)

Waaihar, Flat

19+\*

28 N

\ !6,77

8/

/ 37

38

\

4

10

MF PARTm. m.

1 821-0018

2 130-30863 130-30854 130-3069-015 130-3089-026 800-2068

7 850-20088 130-30809 130-3002

10 503-046511 503-1379-01i4 130-308415 503-036s16 503-1391-0117 130-308318 870-0281

19 130-308820 8?1-0010

21 130-3090

QW=D

34

11114

411

:1421

15

18

1

----Fro T

0E8CRIPTKN

Screw, Locking - Hex WaeherHeed (1/4-20 x 5/8”)

Guard, Belt (LH)Guard. Belt (Rti)Guard, Fan (M+)Guard, Fan (LH)Screw, Cap - Hex Head

(kt8X 1.25x45nsn)Waaher, Lock - Spring (MB)Fan, RadiatorSpacer, FanCltunp, HoseHose, Radiator - Lowerlube, Outlet - RadiatorClamp, HoseHose, Radiator - UpperTube, Outlet - RadiatorNut, Self-Locking - Hex

(3/8-16)Grille, RadiatorScrew, Locking Hex Washer

Head (114-20 x 1/2”)Support, Grille - Lower

---m? PARTm. m.

22 130-308923 130-309224 821-0028

25 130-309126 821-0029

28 870-0281

29 130-3087-0130 130-3087-0231 502-015332 504-002833 338-2871

34 193-032235 130-306436 130-178837 98-539038 98-100339 98-096140 518-0350

QTY

1

1;

1;

15

:

:1

1112221

P*TDE8CRIPTIW

Support. Grille - UpperShroudScrew, Locking - Hex Washer

Head (3/8-16 x 1/2”)Wrapper, Shroud - FanScrew, Locking - Hex washer

Head (3/8-16 x 3/4”)Nut. Self-Locking Hex

(3/8-16)Guard, Radiator (RH)Guard, Radiator (LH)Plug, Pipe - Hex (1/4 NPT)valve, Drain (3/8 NPT)Harness, Wiring - Cociant

Level SenderSender, Level - CoolantRadiator (Includes Cap)Cap, Radiator (14 PSI)Decal, Warning Rotating FenDecal, Water DrainDecal, Water LevelClamP, Insulated

11

Remote Radiator

6

/8

REF PARTw. NO.

1 130-31682 130-31693 130”-31704 130-3171-015 130-3171-016 130-3172‘1 821-0018

QTYUSED

/

72

i

v

—5

Remote Radiator

,/

PART REF PARTDESCRIPTION NO. No.

Cover, Guard - Belt 8 800-2110Guard. BeltGuard, Beit 9 130-3582Bracket. Guard - Belt (LHI 10 718-i812Bracket. Guard - Belt IRH”)Bracket. Guard - BeltScrew. Washer -- LOCK

(1/4’;-20 X .62-I

12

QTYUSED

4

14

PARTDESCRIPTION

Screw, CaD - Hex(M12x 1.75x201

Plate, Clamolna

13

Engine Coolant Heater

REFND.

2

PARTMO.

154-2903503-0189505-0021

PARTNO.

PART REFDESCRIPTICMl No.

QTYUSED

PARTQTYUSED DESCRIPTICMl

Shield, HeatC1ampBushing, Reducer

(3/4 x 1/2 NPT)

Heater, Coolant - Engine 4(1000 Watt) 5

120 Volt AC 6240 Volt

Thermostat

333-0505-01333-0505-02

3 333-0478AC(1000 Watt )

, ‘,

,.

1

Low Fuel Alarm

REF PARTNo. No.

1 505-1458-03

2 308-0963-01

QTYUSED

1

1

PARTDESCRIPTION

Pipe. Nipple (1/8) - Usedon 159-1181 Fuel Tank

Switch, Basin

15

REF PARTm. No.

3 505-00264 505-1050

QTYUSED

11

PARTOESCRIPTI~

CouplingPlus. Piae-Square Head

7

\

6\ /8

12

I23

20

I

23

Fuel Tank

PUtTDESt2RIPTI~

REF PARTND. ND.

QTYUSED

411111

1i

11

11

1426

2

1,,.: REF PART OTY

ND. w. USED~,/.~.1.,,

----I-m I

DESCRIPTION

Washer. Lock (3/4”)Ptua. Pine tl/2° NPTIPlus. ?ioe (3/8” NPT)Plus, ?lcxe {1” NPT)PIua, Pipe (1-1/4” NPT)Plus. Pipe [2” NPT)kiraDper, Tank - Fuel

150 Gal - RH350 Gal - RH

Wrapoer, Fue”l Tank150 Gal - LH350 Gal - U-I

End Cap - Tank Skirt150 Gaul350 Gal

Screw -- Lock (5/16-18 x .50)150 Gal

14 850-0079151617i81920

159-1309-03159-1323-03

, TanK, Fuel150 Gai350 Gai

Gauge. Fwei150 Gal350 Gal

Nlnple, Pipe (?” x 9“1Ca~. Fue”l?i~e. fuei Tank

1UK+-l18i 1159-1296 1

241S-0565-02 1415-0565-11 1505-0748 1159-1208 1

345

6789

101112:3

415-0566-02 2415-0566-14 25050018 1501-0441. 1501-0502 1503--0685 1800-0156 4862-0008 4505-0151 1S26-0238 4

150 Ga’i 21350 Gal 159-1309-04

Bushina. Reducer (.25 x .50”1 159-1323-04Line. Fuel - Flex 22Line, Fuel - Flex 159-1310Clamp, Hose i59-1326Screw. (3/4-10 x 2.25”) 23Nut. [3/4-10) 821-0014Bushina, Reducer (.12 x .50) 821-0014Washer, Flat (3/4”) 24 870-0257

350 GalNut. Lock 15/i6-i81

‘w&Y

1?

)

6 12*

/

Alo—

.“

“.-m

17’/p

.

15 ‘0

‘4 ,/:-

/

.

3

24

.k\@?S%— 24

- .<.... ..

,,/

My Tank

REF PARTNO. m.

1 415-06482 i59-12083 8’?0-02124 501-0562

5 501-0502-02

6 503-0685‘1 505-01’728 159-12069 821-0018

10 415-0566-0411 505-0049

QTYLJsm

1

PARTDESGRIPTIm

Tank, DavCao. FMQ{Nut (1/4-20)Line. Fuel - ?’iex

ITank to Enq)Line, Fuel - Flex

(Fuel to fank)clamp, Hclsc

NIL)D/8, ~]06f3 (2 x 2)9racket, TanKScrew (1/4-2!) x ,625”)Pipe, Tank - FueiElbow 11/8” NPT)

R!EF PC@TND. ND.

12 505-001813 502-00531.4 415-0660i5 415-0657i6 526-000817 853-1008i8 867-0028192021 159-129022 505-00s523 159-126824 870-0257

PART-i?TItN

8ushlna, Reducer {1/4 x .50)Eibow - Street Pipe (1/8”1GasketValve Assemblv. FloatWasher. FlatWasher, Lock - ETNutPlug, Pipe {3/8” NPT)Plug, Pipe [1” NPT)Basin. RupturePlug, Pipe [1/4” NP”I)Hanger. BasinNut, Whiziock (5/16-181

-/27

[’1!

I

----5@t HOU!#ln9

REF PARTw. No.

1 406-00392 81s-0607

3 870-0235

4 406-06265

405-4129405-4639

6 405-3B417 406-06248 405-38379 406-0574

10405-3835405-4641405-4876-01

11

405-3984405-4643405-4877

12

405-3985405-4646405-4878

QTYUSED

120

20

5

112424

222

1

:

1

:

rl.mwr-m IDESC411PTION

Key, Handle - Door%rww, %achitie - OVal Head

{#8-32 x3/8”)Nut, Self-Locking - Hex

(#8-32)Handle, Door (Includes Key)Top, Housing

Spec B-GSpec H-J

Door, HousingHinge, Pivot - Door (Spec B-H)Panel, Housing - SideHinge, Pivot - DoorDoor, Housing - Side

Spec 8-GSpat HSpec J

Door, Access - Right Side(Includes Door Clips)Spec B-GSpec HSpec J

Door, Access - Left Side(Ibcludes Ooor Clips)Spec B-GSpec HSpec J

REFNo.

13

14151617

i:20212223

24

25

262728

PARTNo.

405-3836405-3875405-3828405-3833405-3826-01405-3826-02405-4124

98-5429818-0150526-0003405-1872

821-0029

821-0014

815-0236

819-1083

870-0281870-0257508-0231517-0138-09526-0115

QTYU*O

:11112

:84

24

8

8

1s

224614

PARTDESCRIPTI(M

Door, ControlSpec B-HSpec J

Panel. Housing - RearGrillePost, Housing - Rear (RH)Post, Housing - Rear (LH)Post, Housing - CenterDeca ! “COOLANT FILL”Rivet, DriveWasher, FlatClip, Door (Non-metallic)Screw. Hex Head

Self-Locking(3/8-16 X 3/4”)

Self-Locking(5/16-18 X 1/2”)

Thread Cutting(5/16-18 X 9/16)

Screw, Pan Head - Machine(1/4-20 X 7/16”)

Nut, Self-Locking - Hex(3/8-16)(5/16-18)

BumperPlug, Hole - 2.5 Dia.Washer, Flat (,312)

Note: New doors can be used for service parts, ifreplaced together

Skid

Skid

REF PARTm.- . m.

REF PARTND. m.

1 870-0212

2 416-097!i3 416-08534 1300-Qo26

3 870-02S76 856-00087 332-14738 800-2111

9 850-2012iO 856-001311 800-0091

12 862-001613 850-0060

QTV—.—PART

WED DE8CRIPTIDNPART

DESCRIPTIONQTYUSED

i!i.

16

2122

23242526

27283233

337-0090800-212i

526-0219800-0520

850-0079402-0030403-2567800-0071

862-0004850-0055402-0568

1

1

:

i1i1

5

:

33

Nut. Selt-Locklna - Hex(1/4-20)

Hoiddown. .attervStud, Hoidcmwn - BattervScrew, Cap - Itex Heaa

~S/i6-18 x 3/4”)Nut. l_OCK {5/16-18)Washer, LOCK - EIT (5/16)LUCI, SolderlessScrew. Cap - Hex Heaa

(M12 X 1.75 X 25NIm}Washer. Locn - Sprinq (M12)Washer, Lock - EIT””[l/2”)Screw, Cap - Hex head

[1/2-13 X 1“]Nut, Hex [1/2-13)

14

Stra~, EiectrlcaiScrew. Cao - hex rieati

lM12 x 1.75 x 75Rml)Washer, Flat ~1/2”15crew. Cap - Hex head

(3/4.-10 x l(l)Washer, Lock - Sorlng (3/4”)Mount, Vibration - EnaineSupport, EngineScrew. Cap - Hex Heaa

(7/16-14 x 1“)Nut. Hex {7/16-14)washer, Lock - Sprinq (7/16”)Mount, Vibration - GeneratorSkid. i3ase

SrJec 8-GSOCC h

63

3i14

403-2907 i1Washer, Lock - Sorlna (1/2”) 403-3367

23

Control

24

41

35

24

control

REF PARTNo. No.

4 508-00515 301-80656 402-05277 800-0045

8 850-00459 508-0001

10 406-033211 406-033312 406-033413 332-005214 870-013115 871-0015

16 853-0013

17 337-004918 800-0024

19 856-000820 821-0004

21 332-0607

22 332-272323 812-0065

24338-2278

338-1835

338-1836

25

305-0824

305-0823

25A 319-0652

258 815-0544

26 332-1043

27 350-122228 815-0540

QTYU8Eo

1144

412

;261

~

11

18

1

12

1

1

1

1

1

1

6

1

14

PARTDE80RIPTI~

Grommet (2” Hole)80X, CantrQlIsolator, VibrationScrew, Cap - Hex Head

(5/16-18 X 3/8”)Washer, Lock - Spring (5/16”)Grommet (1-1/16” Hole)Receptacle, FastenerStud, FastenerWasher, Retainer - StudClip, WireNut, Hex - With ET (#10-32]N~~LdHex (1/4-20) Grounding

Washer, Lock - ET (1/4”)Grounding Stud

Strap, GroundScrew, Cap - Hex Head

(5/16-18 X 1/2”)Washer, Lock - EIT (5/16”)Screw, Self-Locking - Hex

Washer Head (#10-32 x 5/16”)Block, Terminal - 12 Place

(TB21)Strip, Marker - 12 PlaceScrew, Machine - Round Head

(#6-32 X 5/8”)Harness, Wiring

AC Door Assembly to TB21Terminal Block (IncludesTB21 Terminal Block)

Alarm Relay (8 Wire) (A13to A1lTB1 and TB2)

Alarm Relay (5 Wire) (A14to A11T82)

Board, Regulator - Voltage(VR21) (Also Available FromNewage as Part NumberEOOO-24030)

Non-PMG Generator - {NewagePart Number EOOO-24030)

PMG Generator (Newage PartNumber EOOO-2321O)

Plate, Mounting - VoltageRegulator (PMG Generator]

Screw, Locking Head(#6-32 x 1/2”) PMG Generator

Jumper, Terminal(TB21-22 tO 21)

Resistor (TB21-32 to 26)Screw, Machine - Round Head -

Cross Recessed with IT(#8-32 X l“)

REF PARTw. w.

29 300-2856

30 812-0063

31 853-000332 300-2863

33 815-0544

34 301-885135 33B-2277

36323-1308323-1310

37 323-130238

300-2810300-2812

39321-0270321-0231321-0094

40 -

41 -

42

338-2429338-2619338-2814338-2842

44323-1304323-1306

45 323-120046 353-0094-0147 357-003048 359-005149 -

QTVU8Eo

1

8

81

4

11

1

1:

11

2121

1

1

:1

:11

1111

PART0E8UlIPTION

Board, Printed Circuit -Alarm Relay (A14)

Scrw, Machine - Round Head(#6-32 X 1/2”)

Washer, Lock - ET (#6)Board, Printed Circuit -

Alarm Relay (A13)Screw, Machine - Round Head -

Cross Recessed with IT(#6-32 X 1/2”)

Bracket, MountingHarness, Wiring - DC

(Includes Connector Housingand Contact Pins) (DC DoorAssembly to Engine Monitor)

Housing, Connector12 Place (J4)13 Place (J3)

Pin, ContactMonitor, Engine (Includes

Fuses) (All)‘7 Light Control12 Light Control

Fuse20 Amp (F1,F2)15 Amp (F3)5 Amp (F4,F5)

Ooor Assembly, Control - AC(See Separate Page forComponents)

Door Assembly, Control - DC(See Separate Page forComponents)

Harness, Wiring - Engine toControl (Includes Grommet,Resistor, Rectifier, Diode,Connector Housing andSockets)

Spec B through ESpec FSpec G8egin Spec H

Housing, Connector6 Place (’J2)8 Place (Jl)

Socket, FemaleResistor (Rl)Rectifier (CR1)Diode (CR2)Relay, Run (See Separate

Page for Components)

AC Control Door Aw!sesbly

REF PARTNo. No.

\

‘6

1301-9054-03

301-9054--022

302-1148302-1753

3302-1147302-1683302-1684

4 302-17205 517-01316 322-0363

QTYUSED

1

11

111111

PARTDESCRIPTION

Door, Control - ACWithout Meter

;{0 IesWith Meter Holes

Voitmeter (M21)0-300/6000-750

Ammeter [M22)0-75/1500-100/2000-150/300

Meter, Frequency (M23)Plug, Hole (3/8” Hole]Light, Indicator - UoPeri

Lower Scale (DS21. 0S22)

/

6

, /\

@

‘9

REF PARTNO. NO.

7’

303-0261

303-0285

8 308-0882

9 303-003210

320-1688-01320-1688-02

26

2

3

4

cm PhRTGSED DESCRIPTIU

Potentiometer, Ad,iust -Voltage (R2L)

1 1.5K Ohms [Used with ModelSX440 Voltaqie Reaularol”}[Non-PMG Generator”}

1 5K Ohms (Used with Mode!MX321 Voltaqe Reuuiator)(PMG Generator)

1 Switch, Rotarv - Voltmeter/Ammeter (Knob Not Included)(s21)

1 Knob. Switch - RotarvBreaker. Circuit [CB21’I

1 Without Auxiiiarv Contacti. With Auxiliary’ Contact

,.,:“‘Pm,k,,

“i,,,

‘4 J*,. ,’ . ..

.

DC Control Door Assembly

REF pJ~T QTY PARTNo. Ntl ,, USED DESCRIPTION

i Door, Control - DC301-9055-02 i With Ho[es

/

1

\,

\

REF PART QTY PARTNo. No. USED DESCRIPTION

10 302-1642 1 Voltmeter (M13)11 302-0885 1 Meter, Total izing - Tim& (M14”~

301”-’9055-01 1 With Five Holes 12 308-0785 1 Switch, Rocker - Restart/2 815-0385 4 Screw, Machine - Round Head Panel L’ight (Slli

(#6-32 X 1/2”) 13 308-0784 1 Switch, Rocker - l?un/St,oD/

3 870-0183 4 Nut, Hex - With ET (#6-32) Remote (S12)4 Light Assemblv. Indicator 14 517-0131 1 Pluq, Hole (3/8” Hole)

(Includes Wirinq Harness and 15 193-0250 3 Res’istor (Mounted on OilConnector Housing) (A12) Pressure, Oil Tem~erature

322-0359-02 1 7 Light Assemb”ly Gauges, and Water Temperature

322-0360-02 1 12 Light Assembly Gauges (R11,R12,R13]

5 322-0369-02 1 Light, Indicator - Re~iacement 16 302-1723 2 Ammeter, Scale - Blank

6 322-0361 1 Light, Panel (DSI1) 17 301-6257 17 322-0017

Blank, Switch1 Bulb, Liaht - Re~lacement 18 308-0853 1 ‘Switch, Pushbutton - Emel”aencv

8 193-0352 1 Gauge, Pressure - Oil (Mll) stop (s14)

9 193-0351 1 Gauge, Tem~erature - Water 19 322-0223 1 Bulb, Switch - PushbuttoniM12) 21 193-0330 1 Gauge, Temperature - Oil

~~m’,,,r,,.

!1 i?!u~,;f., ;:”

27

ControlSpec $

6

28

ControlSpec B

PARTDH$CRIPTI~

REF PARTNo. MO.

-.-—FART

OESCRIPTXmRE+ PART QTYm. No. U*O

i

)3456

7

8

9

526-2140

319-0664319-0714301-3156508-00518!)0-2012

8210014

800-21’i2

815-0350

Washer. i-fat - Generator(M12)

Saddle. Box - ControlHouslna. Box - ControlPanel, Box - ControlGrommetWasher, Lock - Sprina

Generator (M12)Screw. Cap - LocKina Head

f5/16-18 x 1/2”)Screw. Cap - Hex Head

(M12 x 1.75 X 30mmi

10 821-0018 5 Screw. Ca~ - Locklnq Head[1/4-20 X 5/8”1

Nut, Hex -- Lockina (1/4-20)Washer, Flat n/4:’)Washer. Lock - EII (1/4”)Trim. EqeBlock. TerminaiHarness, WirinaScrew, Machine - Round Head

[#8-32 X 1-1/8”)Washer, Lock - SDrinq [#&)Nut, Machine - Hex (#8-32)Basa , !l!ock - TerminalTie, Cable

11 870-0212 612 526-0018 213 856-0006 120 508-1051 223 332-3107 12!4 338-2506 125 812-0085 3

26 850--0025 327 870-022i 3

Screw, CaEI - Hex Slotted Head(#10--32 X 3/8”)

28 232-3536 129 332-1445 4

29

Control13egin

n

1-1

4\w/

●

● ’

%’.FM‘w: “’.’.’,

11

9 11 11

3(I

QTYUSED

68113

3314

Control HousingBegin Spec F

P&RTDESCRIPTIa

Washer, Lock-.%wlna (M12)Washer. Flat (Mi2)Block. TerminalHarness, WirlnqScrew, Machine - ilound Head

(#8-32 X 1-1/8”]Washer. Lock - Sprinq {#8)Nut, Hex - Machine [#8-32)Base, Block - Terminal

—,

REF PART,;,,, MD. N9.

QTYUSED

PART REF PARTDESCRIPTION NO. ND.

1 319-11932 301-31563 508-00514 815-0350

Box, Mountinci - Control 10 850-2012Panel, 130x - Control Mountina 11 526-2i40

16 332-310717 338-2S0618 812-0085

GrommetScrew, Hex -- Head Slotted

(#10-32 X .38”)Screw, Cao - Locking tiead

(1/4-20 X .62”]Washer, Flat ii/4)Washer, Lock - EiT (1/4]Screw. CaQ - Locklnq Head

(5/;16-18 x 1/2”)Screw, Cap - Hex Head

(M12 x 1.75 x 3omNi

5 821-0018 119 850-002520 870-02212: 232-353622 332-1445

6 526-0018T 856-00068 821-0014 4

9 800-2112 6

Tachometer

\ .

PARTNo.

\3 “1

REF CJTY PART.

REF PART QTY PART

No. Description

Ammeter. Blank Scale

LiSED DE80RIPTION NO. NO. USED

1 302-1873-01 1 Tachometer (0-4000 RPM] (M16) 3 302-1723 12 301-6257 1 Blank, Switch

REFND.

1

2

Electronic Overspeed Modu 1e

\7

PART QTYNo. WED

812-0084 4

305-0818-02 1

3 815-0544 4

PART REF PARTDESCRIPTION No. No.

Screw, Machine - Round Head 4 319-0754(#8-32 X 1/2””)

Module. Ovcrspeed - 24 VDC 6 338-2493[Frequencv Detection Module”)

Screw, Cap - Flex Head with ET 7 332-1445Lockwasher (#6-32 x 1/2”)

4

QTYUSED

1

1

10

DESCRIPTIffl

REFNo.

PART QTYNo. USED

PARTDESCRIPTION

1 307-1056 32 815-0388 4

Relav, Run (Kll)Screw. Pan Head -

Recessed _Threaai#6-32 X 1/2”)

Run Relay

Cross

REF PARTNO. NO.

3 319-04474 323-08045 307-1987

3

/

4

QTYUSED

136

34

1

677B

PARTOESCRIPTI~

Bracket, Mountlnq - RelavSocket. RelavHolddown, Relav

‘,

Over/Under Voltaf~e Relay

REF PARTNO. NO.

‘ 307-2552.

2 328-2i23

3 301-99334 301-69875 402-03546 856-0~02T 860-00088 821-0017

OTYUSED

i1

i18lz

2

PARTDESCRIPTION

Retav, Voltaae - Over/Uncier(120VAC) (A17”)

tiarness, Wlr]na - Over/iJnderVo 1taae

Plate, Mount ina – Re IavBrac~et, Mount~na - RetavMount. $hockWasher. LOCK - EIT i#8)hut , klex [#8–32)Screw. Ca~ - Self-LocKina

[5/16-lt3 X 1/2”)

REF PARTN(). NO.

9 850-004510 862-00i411 812-0082

12 307-19il

13 223-080414 322-0384-0915 332-@98

16 332-0942

35

OTYUSED

224

i

i.~

3

4

PARTDESCRIPTION

Wasnor. ,OCK - Sorlna [5/16’1Nut. Hex {5/16-i8)Screw, Machine - Round Hcaa

(#8-32 X 3/4”)Fieiav. Deiav - Tim@l.1 to 10

Seconds] (K17)Socket, ihiW

Liaht. Indicator . lo/~ Vojt:

Termlnaf. R“i:lC!-.!Ie, Cm!e’

Time De~ay Start/Stop Hodule

REF PARTNO. NO.

i 815-0544

2 300-2899

/3/ 4 C#

\1

OTY PART REF PART OTY PARTUSED DESCRIPTION NO. NO. USED DESCRIPTION

4 Screw, Gao - tfex heaL’ With ~ 332-1445 3 I’c. CaoicE’i L.ockwasher ($t6-32 x i/2 j 4 338-1’304 i harness. Wlr~nu (A15 to All]

1 Modu}e. Start/StoD - TimeDelav (24 VDC) (A15’I[5 Reiavs)

36

Current Transformer

2

REF PART OTYNo. No. USED

302-1845-05 3.302-1845-06 3302-1845-07 3

PART REF PART OTY PARTDESCRIPTIDIIJ No. No. USED DESCRIPTION

Transformer, Current 2 338-2229 ‘ iiarness. WlrlnaRatio 300/5 3 332-i389 i Tie, WireRatio 400/5Ratio 500/5

37

wattmeter

15 /16

3a

Mattmeter

REF PART QTY p$gqy p+~ PART OTYNo. No. USED OESCRIPTI@l No. NO. USED

PARToESCRIPTItBl

,“ Harness. WiringThree Phae “WE” Connected

GeneratorsThraa Phase “DELTA”

Connected GaneratoreTerminal. Lua - Forkad fFor

No. 6 Scraw Mounting)Terminal. Lua - Rino (1/4”

Screw Wountina)Tie, CableScrew, Mciiiiie - Mimi Heed

(#10-32 X 5/8”)Transducer Watt

Three Phase “WYE” ConnectedGenerator

Three Phase “DELTA”

78

1:11

860-0008856-0002402-0354319-0030821-0017

816412

Nut. Hex {#8-21)Waeher. Lock - EIT {#8)Mount. ShockPlate. Swmort - TransducerScrew. Selt-Lockina - Hex

Washer Head (5/16-18 x 1/2”)Washer, Lock - Sgrina (5/16”)

338-1936 1

1

11

336-2479

332-1279121314151617

850-0045862-0014301-6987302-1722302-1721-04301-9054-01

22332-0897 Nut. Hex (5/16-18)11

Bracket. WountingDial. Wattmater (Leas Dial)Scale. 0-90 kWPanel. Control

332-0942813-0102

142

302-1833-01

302-1833-05

1

1Connected Generators

Control Space Heater

tiv’2

*

/- \

II&“

a

‘-R1o-’-

8Al

F- “ ‘3 ‘2~!

%

14 uI+%\e a’-——& e . -—__....-.._.__-----

REF PARTMO. w.

. 98-3232; 870--01833 854-00064 301-18865 860--0006‘? 8i2-0070

8 309-01289 800” 0034

OTYUSED

;4

;2

12

PART REF PARTDESCRIPTNXJ No. No.

Jeca ! . Wai-nlna ‘ShocK iiazaru”’ 10 526-0113Nut. Selt-Lockina - tiex (#6-321 ii 870-0257Washer. Lock - 11 (#61Cover 12 i30-1107Nut. liex [#6--32) 13 333”-0151Screw, Machine -. Round l-kid

(#6-32 X 1-1/4;’1 i4 335-0161Thermostat - Ad.iustabieScrew, Cap - Hex iiuao

(5/16--18 x 2-1/4”)

40

OTVUSED

22

2

1

11--@!$

PARTDESCRIPTIffl

Wasncr. Flat. (5/16”)Nut, Selt-Locklna - tlox

(5/16-18iSoacerHeater, Eiectrica~

75 Watt, 120 VACCabic, Electrical, j.20 VAG

Entrance

7

—1

3 —e

/

%

. .

*.—2.

,,

\4

\

0

REF PART QTY PARTNO. NO. USED DESCRIPTION

OTY PARTUSED DESCRIPTION

REFNo.

PARTNO.

7 332-2744-07 1 Standoff, Insuiator8 800-0050 2 Screw {3/8-1[ x 1“)9 850-0050 2 Washer, Lock (3/8”)

10 526-0029 2 Washer, Flat (3/8”]

1 319-1332 12 319-1333 23 821-CJO1O 84 508-0239 15 319-1335 16 320-1725-05 1

Box. Breaker - CircuitPanel. Box - Circuit BreScrew (1/4-20 x 1/2”1EaainaCover. BoxBreaker. Cirucit (660 Vo

uer

t- 3 ?oiei

41

Circuit Breaker

5.6

LA

qB4:g

-y

,.~,.........wi.x..~..-........*.....,,.--4 “

......”-.2...%.C-..<*2””””..’””””,,,,,..’

G,-—-----------------------__---_,..a ●

3 ~--— --------- *..1 ●O b 1*$ *~.$ ‘:

I:●: I tb 8.’.“ Y> **8’” * *e, td-+;”” * :

.-<:”ei-y-- ,,..: i.-/,---:? ,.: *e..... ,.”4 t

& * 1, , t 8

b 8, ,.” 0

$%,. b :

~1 1, 1 8

I 8,,, I

D

I *,,., :

* 8, ., ? :

: 8, ,,, v t

\

I I

o.~,,, I 8

* 9, . .

; :t . . .:* :

I

, L!-- [ I

I------.-..-------s ------ : t

8 >8

* --------n

:------- ___

● .ee8

● *

12 a —------ ------ _,*t -i

9

\

\

a

.●=9

T*’v” ml

v““*-.

● ☛

.0. . i:t:

L......-. :.* .“----.._.~~ , ●*

‘—--:’”o

,

b

I

‘2

42

REF PART QTV P*TNO. No. DE8CRIPTI@l

1

2

3

;67

8

9

821-0010

301-9682301-9892800-0028

526-0022850-0045862-0015

812-0157

812-0094

850-0040850-0025

526-0108526-0048

Circuit Breaker

16 ScI-aw. Cau - Self-Lockina(1/4-20 x 1/2”!

Cover480 Volt

: 240 Volt. 600 Volt5 Screw. Cap - Hex Head

(5/16-18 X 1“)5 Washer, Fiat (5/16”)5 Washer, Lock - Sprina (5/16”)5 Nut, Hex [5/16-18)

Screw. Machine - !?cn!nd Head4 1/4-20 X 1-3/4” - 240 Volt;

250 AmP and Above 8reakers4 #8-32 x 3-5/8” - 480 and

500 Volt, 3 PoleWasher, Lock - Sprina

4 1/411 - 240 Volt Breakers4 #8 - 250 Volt and Above

BreakersWasher. Fiat

4 1/411 - 240 Volt Breakers4 #8 - 250 Volt and Above

REF PART QTY PARTw. m. U8ED DE8CRIPTI~

10 301-9669 211 301-9668 112

320-1555-14 1

320-1555-10 1320-1555-15 1320-1555-16 1320-1555-17 1

320-1458-30 1320-1458-31 1

320-1458-47 1320-1458-48 1

Panel, BoxBox. BreakerBreaker, Circuit

240 Volt, 2 Pole400 Ampere

240 Volt, 3 Pole225 Amere250 Ampere300 Ampere350 Ampere

480 Volt. 3 pole125 Amere150Ampere

600 Volt,3 Pole125 Ampere150 Amoere

ureaKers

43

44

~morator {UC27){Itw Rating tho s8m8 for single-or three phase]

REF PMlno. No.

QIY PmT0E=IP710W

REP PMTme MOe

34234-0917-01

w

8

1:1

:

6228

8

8

666

4

4

4

PART-IP71~

,..1 805-0015 Cover. Stator - Upper

65/BOOGDA. 100DGDB.SO*C.180-208/360-416:105”C.180-208/380-416;1000GO8.105”C347/600B5/1000GDB,SO*C.8road~I,~b1000GD8. SO*C,

1000GOB105”C.Broad RangeCover. Stator - Lower

65/80DGOA. 100DGO6. SO”C.~30-~~/~4~6 ;

NOOGW. I05*C, 180-208/380-416:100DGOB.105”C347/6008W1OODGOB.80”C.Broad Ranae

100DGOB. SO”C. 347/600100DGOB.105”CBroad Ranae

screw. Ca~ - Hex Head(M12 x30)

Washer. Lock - Sprinq (?412)Washer. Flat [M12)PlusWasher. Flat (M1O)Screw. COD - Hex Head(M1OX 30)

Washer, Lock - Sprino (M1O)Guard. Fanscreen. Air InletSw&ux ;$ - Lockina Head

screw. Cee “ Lockine l+aed(M6X .8x 12)

Washer. Lock - Spring {MS)Bell, EndBell. End - 1000GDB- 105”C

Broad RanaeWasher. Flat (M1O)Waeher. Lock (M1O)Screw. Cap - Hex Head(M1OX 30)

Washer. Lock - Srmino (MB}Screw, Cap - Hex Head

(M6x1x60)65/80DGC.~, 105”C. Broad Ranae100DGOB.105*C.lBO/208/380/416;100DGDB.80*C,180-208/380-416:100DGD8.105”C,347/60085/1000GDB,80*C.8road Ranae

80DGDA, 105”C. 8road Range:100DGOB. 105”C 8roand Ranae:1000GOB,80”C,347/600

Bolt. Place (3/8-16 x 3/4”)screw. ~ -Hex Head(M1OX 1.5x35)

8122 600-2066

800-2113 8 screw. C8p - NexHead(M12x 1.75x35)

Waehsr. Lock-spring 04101Washer, Lock - Boring {M12)Waahar. Flat M2)Feet. Generator kfountinoStatorRotor Aeaamblv fhcludes

Parts Marked *)*KW

650GOA. BODGDA. 1000OGOBB50GDB.100DGOB.Broad

Ranos tilV

*Rotor Asaefsblv. Exciter(Includes Parts Markad 1)65DGOA, 80DGOA. 100DGD8

105”C (Newaoe Part*2M$-XK37}

850GDB, 100DGDB.SO-C(Newaae Part #310-1028)

~lRectifier Awemblv. Forward(Includes Diodes)

*lRectifier Aeseaiblv. Reveres[Includee Diodes)

*lDiode. Positive (Forward]Includes Lead

*lDiode. Neqative (Reverse)Includes Lead

3234-0917-02

:6

1:13

850-2010650-2012526-0174232-3454xxxxxx

12882

234-0617-0435

234-0853-01

14515-0298-02515-0298-03 234-0853-02

234-0853-0436 800-2112

15

201-3434-02 137 850-201238 526-214041 517-013542 526-007743 S00-2087

201-3434-03 1

16 357-0091 1

44 850-201045 234-086746 234-087947 821-2020

17 357-0092 1

18 358-0135-01 3

358-0135-02 348 815-0793-03

202122

304-0607510-01645..3-00838~~.2021

1112

*Varistor*Bearino. Bal*Ring. Retain*Screw. Cap -

(M5x 12)Rino, “O”

AdaDter. GeneStraw. Cap -M1O X 56M1O X 60

49 850-200550 211-0423

211-0418-02noLockinq Head

-ator (SAE 2)iex Head

23

51 526-007752 850-201053 800-2087

24 5ww266-02 1

12526

54 850-200655

800-2091800-2093850-2010720-1119

2728

Washer, Lock - Sprina (M1O)Screw. COD - Hex Head(M16X40)

Oiec. Generator Orive(SAE 11.5)

Hub. Orive-GeneratorWasher. Flat (M16)Rina, AdaDterSeal, Edaing [Order bv the

Foot - 3 Feet Required)

800-2042

232-3443 329

30313233

232-3593526-0259231-031950B-0139

181 800-2046

xxx - Order bv OescriDtion, Givina Model. SDec. andNumber (Onan Nameplate).

*- Parte Included in the Rotor Asaemblv.1 - Parte Included in the Exciter Rotor Assemblv.

NOTE: When orderina rotor and etator parts, furnishcomplete model. spec and serial number of theaenerator sat.

45

C+enerater {4.IC2?)(kw Rating the same for single or three phase)

~, 2217 ~ \.?%u’l

,

46

,,, ,

REF WtVND. w.

55

800-2042

800-2046

S6220-4293-05

220-4293-06

57 526-2100

QTY

4

4

1

1

3

@enerakor (UC27)

PMT KF PART6E6CRIPTIO# -. ND.

Screw, Cap - Hex Head(M6xlx6ti)65/800GDA, 105”C, Rroed Range

100DODB, 105”C, 180/208/380/416 ;100DGD8, 80”C, 160-208/380/416 ;100DGD8, 105”C, 347/600

85/100DGD8, 80”C, 8Foad Range600GDA, 105”C, 8road Range;100DGD8, 105”C Broad Range;1000ODB,80”C,347/600

Stator, Exciter(Newage Part No. 230-1001)65/80DGDA, 105”C;100DODB,80”C,180-208/380-416;100DODB,105”C,180-208/380-416;80”C/105°C347/600

(Newage Part No. 330-0100)80DODA, 105”C, Broad Range85/1000GDB, 80”C 8roadRange;1000GDB,105”C,Broad Range

Washer, Flat (MB)

58 850-200659 232-342160 800-2060

61 506-105762 150-230963 150-085664 150-072365 870-025066 862-000167 853-001368 856-001069 800-2068

70 526-024071 821-2020

72 234-0875-0173 232-3462-0174 526-208075 332-298776 860-200977 850-201078 526-212079 526-2100

QIY PARTUSED E80RIPTI~

3 Washer, Lock - Spring (Ml)Block, Terminal - Wain

: Screw, Cap - Hex Head(!46 X 1.25X36)

1 Grmnet1 Bracket, Switch - Overspeed1 Switch. Overspeed

Point, Dverspead: Nut, Insulated2 Nut,Hex (1/4-20)1 Washer, Lock - ET (1/4”)1 Waaher, Lock - ,EIT (3/8”)~ e. .—-J-o ~=p - Hex Need

(M1OX3-)1 Waaher, Flat (M1O)4 Screw, Self-Locking - Hex

Washer Head (MS x l(kmn)1 Cover, Bell - End4 Spacer, Cover4 Washer, Flat (MS)4 Link, Terminal8 Nut Hex (M1Ox 1.5)8 Washer, Lock (M1O)8 Washer, Flat (M1O)5 Washer, Flat [MB)

NOTE: When ordering rotor and etatorp arts, furn’ishcomplete model, spec and serial number of thrgenerator set.

47

Permanent Magnet Exciter

REF ~AN NEWAGE QTY PART REFNo. PART NO. PART NO. USED DESCRIPTI~ NO.

1 775-0049 054-20505 1 Pin, Dowei 62 201-3446 130-20136 1 Rotor, Exciter 73 220-4233 420-17200 1 Stator. Exciter 84 232-3511 130-20101 4 Clamp, Stator 95 232-3462-02 450-14370 4 Soacer. Mounting - 10

Corner

1

ONAN NEWME QTY PARTPART NO. PART NO. USED DESCRIPTI(M

234-0875--02 450-14360 1 Cover, Bell - End249-0462 450-22000 1 Harness, Wiring815-0761-01 350-14950 1 Bolt (M1O X 1.5 X llOmtn)850-2010 028-31509 1 Washer, Lock - Spring (M1OI “821-2020 4 Screw. Locking - Hex Head

Flange (M5 x 0.8 x 10)

48

Paint

Q(JD PART REF PART $’TTD PARTDESCRIPTION No. m. 0ESC81PTI~

REF PARTNo. No.

Onan Green Enamel Cumins Beige Enanal(Non-Matalic) 525-0551-02 - 13 oz. Pressurized Spray

13 oz. Pressurized Spray CanCan 525-0551-03 - Quart Can

Quart Can 52S-0551-04 - Gallon CanGallon Can

52S-0305

525-0306525-0304

,

49

Q@n8rator H@at8r

/

/

50

14

$13

17’

,,,,’

,,

Oenorator tiaat~r

W PMRr mNO. NO.

2333-0438-o’1 1

333-0438-08 1

3 332-3024-11 2

4 822-30755 860-20056 650-20047 526-20508 330-0142

PARToEs!mP?I@!

Cartridge, Heater120 Volt (Newage Part?Mahar 071-31057)

240 Volt (Newage PartNumber 071-31058)

Clamp, Loop (NY

6 PertNumbar 052-460S8

Screw, Head - Pan (I44 x lsamn)Nut, Hex (s$4)Wadter, Lock - S ring (W4)Waaher, Flat (M4YTermjna~, *~t*r - ~x (*-

Part Number 450-10060)

51

R& PART QTVNo. No.

9 332-3023 1

10 508-0228 111 96-614213 822-3047 :14 650-2003 11s 330-0141-04 116 398-1254-19 117 330-0141-03 118 815-0446 2

Pm7DE8cRIPTI@l

Block, Terminal (Newage PartNumber 003-14010)

GromatLabel, Heater AOJScrew, Haad - Pan (I43 x 2omm)Washer, Lock - Spring (M3)Gaeket, Terminal - 80XSleeving, InsulationCover, Terminal - BoxScrew, RH xRecW/IT

,

Numerical Index

Part No. Peg@

98-0961 1198-1003 1198-3232 4098-5390 1198-5429 2198-6142 4998-6143 4998-6233 49

102-1147 3102-1237 3130-1107 40130-1788 11130-3064 11130-3069-01 11130-3069-02 11130-3080 11130-3082 11130-3083 11130-3084 11130-3085 11130-3086 11130-3087-01 11130-3087-02 11130-3088 1113%-3089 11130-3090 11130-3091 11130-3092 11130-3168 12130-3169 12130-3170 12130-3171-01 12130-3171-02 12130-3172 12130-3582 12140-1260 6140-1260 7140-1435 6140-7435 7140-1467 6140-1467 7140-1548 6140-1548 7140-1599 6140-1599 7140-2147 6140-2147 7140-2148 6140-2148 7140-2150 7

Part No. Page

140-2152 6140-2152 7140-2153 6140-2153 7140-2154 6140-2154 7145-05’36 3150-0723 46150-0956 46150-2007 9150-2187 9150-2201 9150-2203 9150-2218-01 9150-2231 9150-2232 9150-2251 9150-2309 46150-2527-01 9150-2527-02 9151-0693 9151-0694 9155-2062-03 5155-2175 5155-2251 5155-2353 5155-2353 14159-1181 17159-1206 19159-1208 17159-1208 19159-1268 19159-1290 19159-1296 17159-1309-03 17159-1309-04 17159-1310 17159-1323-03 17159-1323-04 17159-1326 17191-1962-02 4191-1981 1191-1983-02 1191-2103 4193-0244 3193-0250 27193-0322 11193-0330 27193-0351 27193-0352 27

Part No. Paga

.Aa a-”.Isa-us[a 3193-0388 3201-3434-02 45201-3434-03 45201-3446 47211-0418 45211-0423 45220-4233 47220-4293-05 46220-4293-06 46231-0317 45231-0319 45232-3421 46232-3443 45

232-3454 45232-3462-01 46232-3462-02 47232-3511 47232-3536 29232-3536 31232-3593 45234-0853-01 45234-0853-02 45234-0853-04 45234-0867 45234-0875-01 46

234-0875-02 47234-0879 45234-0917-01 45J34-0917-02 45

234-0917-04 45249-0462 47300-2167 3300-2810 25300-2812 25300-2856 25300-2863 25300-2899 36301-1886 40301-3156 29301-3156 31301-6257 27301-6257 32301-6987 35301-6987 39301-8065 25

301-8851 25301-9054-01 39301-9054-02 26301-9054-03 26

Part No. Page$.

301-9055-01 27 .)301-9055-02 27301-9668 43301-9669 43301-9682 43301-9892 43301-9933 35302-0885 27302-1147 26302-1148 26302-1642 27302-1683 26302-1684 26302-1720 26302-1721-04 39302-1722 39302-1723 27302-172”3 32302-1753 26302-1833-01 39302-1833-05 39302-1845-05 37302-1845-06 37302-1845-07 37302-1873-01 32303-0032 26

303-0261 26303-0285 26304-0807 45305-0818-02 33305-0823 25305-0824 25307-1056 34307-1911 35307-1987 34307-2552 35308-0784 27308-0785 27308-0853 27308-0882 26308-0963-01 15309-0128 40309-0269 3309-0272 3309-0550 -4309-0553 3

309-0554 3309-0561 3319-0030 39319-0447 34

;,,1 1’

52

!Waerical Index

Part No’

319-0652 25319-0664 29319-0714 29319-0754 33319-1193 31319-1332 41319-1333 41319-1335 41320-1458-30 43320-1458-31 43320-1458-47 43320-1458-48 43320-?555-10 43320-1555-14 43320-1555-15 43320-1555-16 43320-1555-17 43320-1688-01 26320-1688-02 26320-1725-05 41321-0094 25321-0231 25321-0270 2K

322-00~7 27-n. n...az4-!.l&&a 27322-0359-02 27322-0360-02 27322-0361 27322-0363 26322-0369-02 27322-0384-09 35323-0804 34323-0804 35323-1200 25323-1302 25323-1304 25323-1306 25323-1308 25323-1310 25330-0141-03 49330-0141-04 49330-0142 49332-0051 3332-0052 25332-0607 25332-0897 39332-0898 35332-0942 35332-0942 39332-1043 25

Part No.

332-1279 ~g

332-1389 3733~_f445 29332-1445 31332-1445 33332-1445 36332-1473 23332-2723 25332-2738 3332-2739 3332-2744-07 41332-2921 3332-2987 46332-3023 49332-3024-11 49332-3107 29332-3107 31333-0151 40333-0291-01 14333-0291-02 14333-0292-01 14333-0292-02 14333-0438-07 49333-0438-08 49335-0161 40335-0162 14335-0163 14337-0049 25337-0090 23338-1835 25338-1836 25338-1904 36338-1919 11

338-1936 39338-2123 35338-2229 37338-2277 25338-2278 25338-2429 25338-2479 39338-2493 33338-2506 29338-2506 31338-2619 25338-2814 25338-2842 25350-1222 25353-0094-01 25357-0030 25357-0051 25

53

Part No. Page

~~7-~ogl 45357-0092 45358-0135-01 45358-0135-02 45402-0030 23402-0354 35402-0354 39402-0527 25402-0568 23403-2567 23403-2907 23403-3367 23405-1872 21405-3826-01 21405-3826-02 21405-3828 21405-3833 21405-3835 21405-3836 21405-3837 21405-3841 21405-3984 21405-3985 21405-4124 21405-4129 21405-4639 21405-4641 21405-4642-01 21405-4642-02 21406-0332 25406-0333 25406-0334 25406-0574 21406-0624 21406-0626 21406-0639 21415-0565-02 17415-0565-11 17415-0566-02 17415-0566-04 19415-0566-14 17415-0648 19415-0657 19415-0660 19416-0446 3416-0853 23416-0893 3416-0975 23416-8921 3501-0441 17

Part No.

501-0502 17501-0502-02 19501-0562 19502-0053 19502-0153 11503-0098 3503-0183 14503-0197 3503-0365 11503-0465 11503-0685 i7503-0685 19503-0868 6503-0868 7503-1379-01 11503-1391-01 11503-1460 6503-1460 7503-1813-07 6503-1813-07 7504-0011504-0028505-001850,5-0018505-0026505-0026505-0049505-0050505-0055505-0059505-0098505-0104505-0151505-0172505-0185505-0748505-0851505-1050505-1373

3111719‘3,1519‘319

333

17193

171415

3505-1458-03 15508-0001 25508-0015 3508-0051 25508-0051 29508-0051 31508-0139 45

508-0228 49508-0231 21508-0239 41508-1051 29

Pert No. Pege

508-1057509-0266-02510-0164515-0298-02515-0298-035?7-0131517-0131517-0135517-0138-09518-0083518-0350525-0304525-0305525-0306525-0551-02525-0551-03525-0557-04526-0003526-0008526-0008526-0008526-0018526-0018526-0018

526-0022526-0029526-0048526-0077526-0108526-0113526-0115526-0174526-0179526-0196526-0219526-0219526-0238526-0240526-0259526-2050526-2080526-2100

526-2120526-2140

526-2140526-2140526-2140526-2140718-1812720-1119

464545454526274521451150505050505021

39

199

2931434143454340

945

999

23174645494646

466

72931451245

Part No.

775-0049800-0013800-0024800-0026800-0028800-0034800-0045800-0050800-0071800-0091800-0156800-0520800-2042800-2042800-2046800-2046800-2058800-2060800-2060800-2068800-2087800-2087800-2088800-2088

800-2091800-2093800-2110800-2110800-2110800-2110800-2110800-2111800-2111800-2112800-2112800-2112800-2113800-2121805-0015809-0036812-0063812-0065812-0070812-0075

812-0082812-0084812-0085812-0085812-0094812-0157

Page

479

2523434025412323172345464546

39

46114546

445

4545

3679

129

23293145452345

3252540

3

353329314343

Part No.

Q*%—n*nQUIKL-WIVG

815-0115815-0115815-0172815-0236815-0350815-0350815-0385815-0388815-0446815-0540815-0544815-0544815-0544815-0607815-0761-01815-0766815-0793-03818-0150819-1083821-0004821-0005821-0010821-0010

821-0010821-0014821-0014821-0014821-0014821-0017821-0017821-0018821-0018821-0018821-0018821-0018821-0028821-0029821-0029821-0033821-0033821-2020821-2020821-2020

821-2021822-3047850-0025850-0025850-0025850-0025

Page

39679

21293127

34492525333621474945212125

91141

431721293135391112192931111121

67

45

4647

4549

3293143

Part No.

850-0030850-0040850-0045850-0045850-0045850-0045850-0050850-0050850-0055850-0060850-0079850-0079850-2003850-2004850-2005850-2005850-2006850-2008850-2008850-2008850-2008850-2008850-2010850-2010850-2010850-2010850-2012850-2012850-2012850-2012850-2012850-2012850-2012850-2012853-0003853-0013853-0013853-1008854-0006856-0002856-0002856-0006856-0006856-0008856-0008856-0010856-0013856-0013860-0006860-0008

Page

25353943

341

2323172349491

4545

139

1146

445

679

2329314525254619403539293123

2546

3234035

1,

lb”,!.,,

54

Part No.

860-0008860-2005860-2006860-2008860-2009862-0001862-0004862-0008862-0014862-0014862-0015862-0016863-0002863-0002867-0028870-0053870-0131870-0131870-0183870-0183870-0196870-0212870-0212‘870-0212870-0212870-0221870-0221870-0235870-0250870-0257870-0257870-0257870-0257870-0257870-0281870-0281870-0437870-0437871-0010871-0015

Numerical Index

Page Part No. Pm Part No. Pege Part No.

3949

11

4646231735394323

67

1999

252740

39

1923292931214617192123401121

673

25871-0028 3898-1254-19 49

55