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I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT...

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Transcript
Page 1: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

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TTER -1\ie \nfor-, .' F RESTRICTED MA . .... . .cs

RES1RltTE DISSEMINA TlON 0 '. cnd t\ie essential d"lcredc.nsl\, . ,,~. v. '. cd in resÙicl~d document' cmonknown to be In t e, .

motion contain . 1 be given 10 cny Pd' L d loyalty' cnd; d' ~erlOI mey . . (un ouote .r 'de m... ons or 'L.' ..".òr ~strl . dStates cnd to pe~ rk but win not oe .. f the Unite, . G' .. . ment wo i . .\...-;.service o. opiircting In ovctn . L 'i,rhoriied ml ltory.,.. who c~ co h' exc~pt oy a A A.)' 'diSCTdlO~' . the public ort~~,t e pr~ . R 380-5, 15 Mar 1 ~~.communicated to '. (See also per. 2.3b, t,. . , 'pub\ic Te\ationsogencies.. .

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WAR DEPARTMENT .DECEMBER 1944

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Page 2: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

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WAR DEPARTMENT TECHNICAL MANU.4LTM 11-2720

o INSTALLATION OF RADIO.. AND INTERPHÜNE

EQUIPMENT LIGHTINTANKS M5 AND M5Al

WAR DEPARTMENT DECEMBER 1944.

RESTRCTD. DISSEMINATION OF RESTRICTED M¿TTER. The inortionc:taed in rected docents and the estial chacterstics of retricted material may be gito any pc know to be in the aece of the Unite States and to pens of undoubted loyaty andci who ar copeating in Gornent wok, but will not be CXuiuncate to the public or to theprs ace by authorid milita public retins agencies. (Se alii pa. 23b, AR 3roS, is Ma...)

U.it~å Sttlt~i GO~~r1m~nt Printing Offce

W tlinington: 19/4

Page 3: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

WAR DEPARTMENT,

WASHINGTON 25, D. C., 5 DECEMBER 1944...

TM 11~2720, Installation of Radio and Interphone Equipment in Light

Tanks M5 and M5A1 is published for the information and guidance of all ~

concerned.

lAG 30.7 (6 Nav 44)\

By ORDER OF THE SECRETARY OF WAR:

G. C. MARSHALL,Chief of Staff.

OFFICIAL:

J. A. ULlO,Major General,

The Adjutant General.

DISTRIBUTIO~ :

AAF (5); AGF (5); ASF (5); AAF C (2); Arm & Sv Bd (2); Def C (2);TofOpns (5); Base C (5); Tech Sv (2); SvC (5); Area ASvC (2); PC&S (2);PE (2); Dep 11 (2); Gen Oversea 50S Dep (Sig Sec) (2); GH (2); MConcC (2); Air Base Hosp (2); Gen Sv Sch (5); Sp Sv Sch (10); USMA(2); ROTC (5); Lab 11 (2); Aig AS (2); Rep Sh 11 (2); A (5); Dept (5);D (2); Bn 2 (2); T /0 & E 2-22 (3); 2-26 (3); 2-27 (3); 7-25; 7-26 (3);7-29 (3); 11-107 (3); 11-127 (3); 11-237 (3); 11-587 (3); 11-592 (3);11-597 (3); 17-15; 17-16 (3); 17-17 (3); 17-19 (3); 17-25; 17-26 (3);17-27 (3); 17-29 (3).

For explanation of symbols, see FM 21-6.

n

Page 4: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

CONTENTSv

.,

Paragraph Paie

" SE I. GUIDE TO USE OF THIS MANUAL

Purpse. . . 0 . 0' . . , 0 0' 00 . . , . . . , , 0' .0 0 0 , . 0 0 0 0 0 , 0' 0 0 , . , 0 . . . . . 0 . 0 . , . . 1 IEqùipment . . , , , , . 0 0 , . , , , 0 , , 0 , , . . , , . . 0 . . , 0 . . , , 0 0 0 . , . , 0 0 0 . . , , , , . , ,2 IHoles and brackets. . :0 '0 00 '0" 0 0 .. . 0 ,. .. , . ,. ,0 00 .. ., .. ,. '0" " .. . 3 I

Before benning installation, 0 o. 0 , , 0 . , , . , . 0 , . 0 . 0 , " ' 0 0 , , 0 . . 0 . .. . , : , . 4 1

Immediately after installation 0 0 . . 0 . 0 . 0 . . 0 0 . . , . 0 0 0 . . 0 . . . 0 . . . . . , , 0 . 0 0 5 1

II. IGNITION NOISE SUI'I'RESSION IN LIGHT TANK M5 SERIES.

General. . .. , . . , . 0 0 . . , . . . . . , 0 . 0 , 0 . 0 . .. . 0 . . . . . 0 . 0 . , . . 0 . , . . . 6 2Procure, 0 .. . . . . . . . . . . , . . 0 , 0 , . , 0 , . . . . . 0 . . . . . . , . . . . . . 0 . 0 . 0 0 0 . 0 , . 7 2

III. ItADIO SET SCR-245-.

Required parts.. . . . . . . .. . 0 . . . . . . 0 . , . , , . . , , , , , , , 00, 0 , , , , , 0 , , , , . 0 0 , ,8 3Assmbly and instlation 0 0 . . .0 , 0 , 0 , . 0 , , 0 . 0 . . 0 , , 0 . , , . 0 , , . , . 0 . 0 . . , ,9 4

LV, ItADIO SET SCR-50 ).

Required parts o. , , , 0 , . 0 0 , , 0 . 0" , . . . . 0 0" 0 . , . . . . , . 0 0 , . , . , 0 . 0 0 . . , 0 . .. 10 6Assmbly and installation 0 . . 0 , 0 . . 0 , 0 , , 0 , . 0 , 0 . , , 0 , , , , . , , , , , , . , . , , ,,11 7

V. ItADIO SET SCR-SOI-( ) OR SCR-521-( )',

Required part,. . . . , . . . , , . 0 , , 0 0 , 0 . . 0 , . , . . 0 , 0 . . , . . . . . . , . . .' . . . , . . 0 12 9 '.-\ssembly and installation. . 0 , 0 , , . , . , . . . 0 0 , 0 , 0 . . , 0 , . , , 0 0 , . , 0 0 . . . . .. B 10

Vi. ItADIO SET AN!VRC-3-( ).

Required part 0' . , , . . . . , . , . 0 , . . . , , , 0 , , . . . , . . . . .' " . 0 . , , , , . . , , , . . . 14 12Assembly and installation. , , , ~ . . . . 0 . . . 0 , 0 , , , . , 0 , . , , . , 0 0 0 0 , , . . , . . . . 15 12

VII. INRI'HONE EQUII'MENT ASSOCA TED WITH RADIO SET SCR-SOI-( ) ORSCR-521-( ).

Required pas o. o. 0 , 0 0 0 , 0 . 0 . . 0 . . , . , . , 0 , . 0 0 . , 0 0 0 . . , , , , , . , 0 0 , , .', 0 0 0 16 15Assbly and installation. . '00' ,. " 0 0000. ,. '.00.' 00' 00.00.0. . .00.0 17 15

in

'\.

Page 5: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

DESTRUCTION NOTICE

WHY - To prevent the enemy from using or salvaging this equipment for hisbenefit.

WHEN-When ordered by your commander.

HOW- 1. Smash-Use sledges, axes, hand axes, pickaxes, hammers, crowbars,heavy tools.

2. Cut-Use axes, handaxes, machetes.

3. Burn-Use gasoline, kerosene, oil, flame throwers, incendiarygrenades.

4. Explosives-Use firearms, grenades, TNT.

5. Disposal-Bury in slit trenches, fox holes, other holes. Throw instreams. Scatter.

USE ANYTHING IMMEDIATELY , AVAILABLE FOR

DESTRUCTION OF THIS EQUIPMENT

WHAT-l. Smash-All vacuum tubes, crystals, control dials, coupling coils,transformers, speakers in the receivers, external loudspeakers,

microphones, headsets, dynamotors, and cable connectors.

2. Cut-All connecting wires, cording, and cabling.

3. Burn-All equipment, and all associated training, technical, andinstallation manuals.

4. Bury or scatter-All remains, after destroying their usefulness.

DESTROY EVERYTHING

lY

Page 6: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

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SAFETY NOTICE

THIS EQUIPMENT USES HIGH VOLTAGES WHICH ARE DAN-GEROUS TO LIFE. OBSERVE ALL SAFETY PRECAUTIONS.

1. MAKE NO ADJUSTMENT WITH THE POWER SWITCH ON.

2. DO NOT OPERATE THE .EQUIPMENT WITH THE SHIELDSREMOVED.

3. DO NOT CONNECT POWER TO ANY UNIT OF THE RADIOSET UNTIL OPERATING INSTRUCTIONS HAVE BEENREAD COMPLETELY.

v

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Page 7: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

\.,

RESTRICTED

SECTION I

" GUIDE TO USE OF THIS MANUAL

"

1. Purpose ~

This manual provides methods and procedures,based upon actual field experience, for installationof radio and interphone equipment in Light TankM5 series. Items required to make a complete op-erating installation are listed for each radio set andinterphone equipment. Offcial nomenclature fol-lmn:d by empty parentheses, such as HeadsetHS-3O-( ), is used to indicate any model ofequipment regardless of its procurement.

2. Equipment

Installations coyered include the following radiosets:

SCR-245-liSCR-508-( )AN /VRC-3-( )

SCR-506-( ),SCR-528-( )

3. Holes and Brackets

The preliminary preparation of Light Tank M5for installation of radio and interphone equipmentconsists of the necessary drillng of the vehicle, thelocation and spacing of certain holes and bolts, andthe mounting of the terminal box complete withbattery and interphone connections. Normally,

these preparations wil have ben completed be-fore deliyery of the vehicle. Should any vehicle

arriye undrilled, reference must be made to the

appropriate figure for complete drillng data. In

the event relocation of holes appears to be neces-

sary, consult these figures before driling. Do not

change kole line-up on any radio part imless abso-

lutely necessary. Specific instructions for any par-

ticular part of these installations are included in

the section devoted to that installation. Figures 3and 12 show the mounting holes used for the vari-ous radio sets installed in Light Tank M5.

4. Before Beginning Installation .

Ilustrations, installation methods, and any sub-sequent changes to this manual must be studiedcarefully before an installation is made.

Caution: Light Tank M5 series has a 12-voltelectrical system. Before installng any radio set orinterphone equipment covered in this manual, besure that it is designed for a 12-volt installation,and that 12-volt dynamotors have been supplied.

S. Immediately After Installation

At the completion of the installation, a thoroughoperating check must be made to determine \V hetherthe equipment has been installed properly andwhether it is in working order.

CautiOti: Do not operate any of the radio orinterphone equipment until the instruction bookor technical manual, covering the specific radio setor interphone equipment, has been studied care-ful\y. Otherwise, damage to the equipment mayresult.

Page 8: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

SECTION IL

IGNITION NOISE SUPPRESSION IN LIGHT TANK MS SERIES

6. General

An electncal noise suppression system has beeninstalled in Light Tank MS senes by the manu-facturer. The type of suppression installed in thissenes is usually called the filter suppre5r, bypascapacitor, and shielding system. For a detaileddescnption of this suppression system. se thetechnical manual.furnished by the manufacturerfor each vehicle. Normally, little trouble is expen-enced with this system. However, should a case

anse where excessive ignition or other electncalnoise is encountered, locate the source of the noiseand take steps toward eliminating it. Use thefollowing procedure.

7. Procedure

a. Complete the radio installation and studythe detailed operating instructions contained in

the technica manual of the radio set. Place theradio set in operation, set the receiver sensitivitycontrol at maxmum, and tune the receiver slowlyover the entire range of frequencies to be utilizedfor communication. Listen to the reeiver output

with a headset.

b. When the frequency or frequencies of great-est noise level have been found, leave the receivertuned to one of these frequencies and shut off thevehicle engine. Observe to what degree the noisehas subsided. That part of the noise which subsideswhen the vehicle engine is shut off, is caused bythe engine's ignition system. That part of the noisewhich stil persists is picked up from sources otherthan the vehicle's ignition system.

c. Start the vehicle engine again. Adjust receiver sensitivity control to a point where the en-gine noise can be most readily distinguished fromthe static, etc. Proceed to identify the engine

noise by reference to the following table:

Interene Usua Source

Popping sound; corresponds Ignition system.to ignition finng; acceler-

ates when engine is raced;stops when engine isturned off.

2

Intermittent,' clicking Generator regulator.

sound; lingers for severalseconds when ignition isturned off.

Whining sound; vanes with Generator.speed of engine; ceases

only when generator stopsrotating. .

Sparking, or con tin uous Brushes and commu-

crackling noise. tator of generator.

d., Noises from other electncal components andcircuits of the vehicle, such as panel gauges, heaterfans; and, in turreted vehicles, traversing motorsand gyrostabilzers, wil generally fall into one ormore of the above categones. To identify noisesemanating from them, these auxilanes may beturned on and off individually.

e. If the source of interference cannot be foundby any of the preceding methods, connect a probeantenna (fig. 31) to the antenna terminal of theradio set. Slowly move the loop of the probe an-tenna over the vanous parts of the vehicle's elec-tncal system. Keep the loop close to, but not in ,contact with, the part being examined. Interfer-

ence-producing parts should be heard in the

reeiver.

f. Intèrference generally can be eliminated bycleaning, tightening, or rep'lacing noise-producing

parts. Examine and tighten all suppressr andshielding components, and all connections andgrounding bonds. Clean the surfaces under them.This wil assure goo electncal con tact between

wires and terminals, and between metal casings

and the frame of the vehicles. (Insulated but un-grounded metal parts absorb and reradiate elec-tnca noise.) .,

g. If interference persists, supprer compon-ents should be checked by substituting new ones.

If a replacemtnt is not available, disconnect the

suspected component, and test capacitors, resis-tors, and chokes within it for opens, shorts, or otherfaults.

Page 9: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

SECTION IIl

RADIO SET SCR~245-U

8. Required Parts

Items necessary for installation of Radio Set SCR-245-U in Light Tank M5 series are listed below:

Quantity Stoc ~umbe'"

1 2Z11191 2Z11201 2Z11211 2Z1SS61 4B4171 each 2Z26S1-421 to-24, incl.1 3EI307-S.S1 3E131S1 3E14261 3E13SS1 3E21SSA1 3E16041 2Z33671 2Z337S1 3H13S71 2Z33S6

11 2Z3S311 3HiSSS1 6LSo-24SV14

21 2BSOO162BS30

2 3GS981 3Z344S

'I 2A20871 2A23491 2A23S01 2A23S11 2A23S21 2A23S31 2BI64S

2B16301 2Z67121 2Z67181 2C4312

ll 2C62231 2Z80S6

ll 2CS017ll 2CS018S feet IB128

Item

Box BX-19, for receiver spare tubes.Box BX-20, for transmitter spare tube.Box BX-21, for Boxes BX-19, BX-20, headsets, etc.Cas CS-S6, for trasmitter tuning unit.Chest set TD-4.Clamps MC-421 to MC-424 inclusive, for mat setions.Cord CD-307-A 6S-inch, for Headset H5-3O-( ).Cord CD-318 for Microphone T-3O-( ).

Cord CD-26 connects Radio Transmitter BC-223-( ) to Dynamòtor Unit PE-S5.Cord CD-355, connects Radio Reciver BC-312-( ) to Radio Transmitter BC-223-( ).

Cord Co-I88-A, plnnecs Dynotor Unit PE-55 to terminal box.Cord CD-, 6-inch, for Headset H5-3O-( ).Cover B~7, for mast bas.Cove BG-7S, for Radio Recver BC-312-( ).

Cover BG-77, for Dynotor Unit PE-55.Cove BG-6, for Radio Transmitter BC-223-( ).Cryta Holder FT-171-( ), with crstal.Dymotor Unit PE-SS, includes Mounting FT-18S.Hardware bag.Headset H-16/U or H5-3O-( ),

Insulator IN-98. for antenna lead-in Wire W-12S.Key 1-4S.Mast Bas MP-37.Mast Seion MS-9.Mast Seion M5-50.Mast Seion M5-S 1.

Mast Seion M5-52.Mast Seion M5-S3.Micrphone T-4S or T-3O-( ).

Mounting FT-172, snubber for Radio Transmitter BC-223-( ).

Mounting FT-178, snubber for Radio Reciver BC-312-( ).

Radio Reciver BC-312-( ). includes Mounting FT-162.Radio Transmitter BC-223-( ), includes calibration chart and Mounting FT-I73.Roll BG-S6-A, for mat seions,Transmitter Tuning Unit TU-17-( ).

Transmitter Tuning Unit TU-I8-( ),

Wire W-128.

'Cryii Holder FT-l71. FT-171-A. or FT-I71-B may be uo.'Hea HS23 may be -ibsttute for Heat H-16/U or HS-3G( ). (Cord CD- is not required.)"Mut Hu MP-ll. MP-ll-A. or MP-S7 may be substute for Ma Hu MP-37.'The ae numbers and order Dumbe of th cabroD ch an of Tratte T~nii Units TU-17-( ) and TU-l8-( ). mus aire with thos

of :R Tratte. BC-223 ).

3

",

Page 10: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

9. Assembly and Installaton

a. LOCATION AND ASSEMBLY OF COMPONENTS. CompOnents of the radio set (fig. 6) should be installedas follows (figs. 3 and 19'for bracket details): ' ,

), on Mount- Place receiver on Mounting FT-162, tighten thumbscrews,and lock in place with the snap-slide catches.

Remove the tuning unit from the transmitter. While usingthe small reinforcing plate as a template, drill side of trans-mitter cabinet. Install Mounting FT -172 as shown infigures 5 and 6: Replace the tuning unit.

Cut a slot in top of cover to admit item 1 (fig. 5), and placeover transmitter cabinet before completing the assemblyof Mounting IT-l72, as shown in figure 6.

Place the transmitter on Mounting FT -113 and lock in pOsi-tion with snap-slide fasteners.

To be earned in side poket of transmitter or mounted inSome convement loction by drillng small holes in comersand securing with machine screws.

Part and loca#01

Mast Base MP-31, in hole provided inroof of right spOnsen (figs 1 and 6).

Insulator IN-98.

Mounting FT-162, on floor of rightsponsen, left side.

Mounting FT-173, on floor of rightsponson, center.

Mounting FT-18S, on floor of rightspOnson, right side.

Mounting FT-118.

Cover BG-1S.

Radio Receiver BC-312-(ing FT-162.

Mounting FT-l72.

Cover BG-86.

Radio Trasmitter BC-223-( ), onMounting FT-173.

Calibration chart.

Dynamotor Unit PE-SS, on MountingFT-18S (fig. 6).

4

lIe/hod a ru materals

Install mast base through hole in roof of right spOnsen byassembling the necesary washers and insulator setionsas follows: Place item lover hole in sponsen. Place item 2over item 1. Place item 3 over item 2. Insert item 4through hole. Place item 5 over item 6 and insert throughbottom of hole in sponsen. Place items 7 and 8 beneathitem 6 and fasten entire assembly in place with items 9 and10. See figure 6 for termination of antenna lead beforecutting wire.

Fasten to pads shown in figure 3, with screws and washersprovided.

Seure to sponsen with screws and stopnuts provided. (Seefig. 6.)

Secure to sponson with screws and stopnuts provided. (See

fig 6.)

Secure to sponson with screws and stopnuts provided. (See

fig. 6.)

Remove receiver from receiver cabinet and drill cabinet asshown in figure 4. Install Mounting FT-118 as shown infigure 5. (See also fig. 6.)

Replace the reeiver in its cabinet. Cut a slot in top of coverto admit item 1 (fig. 5), and place over receiver cabinet.before completing asembly of Mounting FT -178, asshown in figure 6.

Place dynamotor on mounting and lock II position withsnap-slide fasteners.

Page 11: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

Part snd Jlfation

Cover BG-77.

Transmitter Tuning Units TU-17-( ), and TU-18-( ).

Case C~56,

Mast Sections MS-49 to M5-53 andClamps MC-421 to MC-424 on MastBase MP-37.

Roll BG-56-A.

Cover Bc-7.

Box BX-19 and Box BX-20.

Box BX-21.

Headset H5-30-( ).

Method and mateias

Place cover over Dynamotor Unit PE-5S.

One tuning ~nit carried in transmitter. Unit net in use tobe carried in Case C5-56.

Disposition left to discretion of using arms.

Screw mast sections together and fasten with clamps. Carrin Roll BG-56-A, when not in use.

For mast setions and clamps when not in use. Dispositionleft to discretion of using arms.'

Place cover over mast base when mast sections are not inuse. (See fig. 6,)

Disposition left to discretion of using arms. Stow in BoxBX-21, when not in use, if Box BX-21 is carred in thevehicle. .

Disposition left to discretion of using arms.

Plug Cord CD-307 into jack of Radio Receiver BC-312-( )Plug Cord CD-604 into Cord CD-307 and connect Head-set HS-30-( ) to Cord CD-604.

Plug the cords attached to Microphone T -30-( ) and Key1-45 to the proper jacks in Radio Receiver BC-312-( ).

Crystal HolderFT-171-( ),withcrystal. Carred in Transmitter Tuning Unit TU-17-( ) or TU18-( ), according to frequency designated on Bolder.

Microphone T -30-( ) and Key 1-45.

Wire W-128, and screws, nuts, etc.

Headset H-16/U, Microphone T-45,

and Chest Set TD-4.

Stow any excess material remaining in Box BX-21 aftercompletion of installation.

Use in place of Headset H5-30-( ), Microphone T-30-( ).and associated cording, when available.

b. COROI:'G A:-Ð WIRING. (1) CorEl and wireRadio Set SCR-245-U as shòwn in figure 6. Handtighten the plug locks on the various cords. Do not

use any tool to tighten these plug locks. Suffcientslack should be left in the cording and wiring con-'nections to permit free motion of all units havingshock mountings. Follow tke color coding specified.

(2) Do not connect the + 12-volt and -12-volt leads of Cord Co-188-A, connecting Dyna-motor Unit PE-55 and the battery terminal block(in the terminal box), until all other connections

have been completed. This procedure wil prevent

accidental shorts of the battery. When installng,Cord CO-188-A at the dynamotor end, it may benecessary to ream the entrance hole provided in

the dynamotor housing. If necessary, it is permis-sible to modify the dynamotor end of this cord byremoving excess length of leads. The terminalsmust be resoldered to the leads before coml'letingthe electrical connections.

(3) Make the antenna and ground connections,using Wire W-128 as shown in figure 6. The groundconnections from the transmitter and the receivershould be as short as possible. Exercise care toinsure good electrical connections. All wires shouldbe solder-tinned.

(4) Connect and drape all cords so that theywil not interfere with the accessibility and opera-tion of the radio equipment. Clamps to hold radiocordage are shown in figure 25.

5

Page 12: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

'~_."O_"."__-_e:."":'-;.':.:'-t.~.-

SECTION IV

RADIO SET SCR-S06-( )

10. Required Parts

Items necessary for installation of Radio Set SCR-506-( ) in Light Tank M5 series are listed below:

Quantity Item

1

1

1

1

1 each2

1

1

1

1

1

1

1

11

1

21

1

21

1

1

1

1

1

1

21

11

1

1

1

1

5 feet

Stoëk Number

2A275-272Z12502Z2599-26348417-4

2Z2651-421 to-424, inel,6Z31473E1307-5,53E16043E13143E1318'2Z33673Hl643Hl6422883028800166L5o-506V43G5983Z34452Z6303.12A20872A23492A23502A23512A23522A23532816452816172816302815672Z6721-2532C44522C6530-32Z8056A2C79781Bl46

Antenna A-27, phantom.

Bracket, for Antenna A-27, phantom.Chest CH-263.Chest Set TD-.Clamps MC-421 to MC-424, inclusive.Connector No. 61007 and Bondnut BL-50,Cord CD-307-A, 65~inch, for Headse HS-3O-( ).Cord CD-04, 6-inch, for Headset HS-3O-( ).Cord CD-314, for loudspeker L5-3,Cord CD-318, for Microphone T-3O-( ).

Cover B~7. for Mast Base MP-37.Dynamotor DM-4( ), 12 volts.Dynamotor 011-42-( ), 12 volts.Headset H-16/U or HS-3O-( ).

Hardware bag.Insulator IN-98.Key J-45.Loudspeke LS3.Mast Bas MP-37 or MP-57.Mast Setion 115-9.

Mast Setion MS-50.Mast Seion 115-51.

Mast Seion 115-52.

Mast Setion 115-53.

Microphone T-45 or T-11.

Microphone T-3o- ).Microphone Cover 11-367, for Microphone T-45.Mounting FT-253, including Cord Co-280.Radio Reciver BC-652-( ), includes crstal unit. set of tube, and spare parts.Radio Transmitter BC-653- ), includes set of tube and spare parts.Roll BG-56-A, for mast seions.Switch Box BC-658-( ). " 'Wire W-I46, for antenna and grund leads.

'Hea HS-18 ma be substitute for Headset HS-30( ). (Cord CD- is not require.) H.,cb H-Ió/U shul be ua wh avale'Mas Ba MP-S7 or MP-Il ma be subatitute for Mas Ba MP-37.'Micphne T-17 ma be subotute for Mlcphii T-JO. (Cord C~311l is DO reui) Miphii T-& shul be ua wb aYB

6

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11. Assembly and Installation

a. LoATION AND ASSEMBLY OF COMPONENTS. Components of the radio set (figs. 10 and 11) shouldbe installed as follows (figs. 3 and 19 for bracket details);

Part and location

Mast B~se MP-37 or MP-57 (fig. 1), inhole provided in roof of right sponson.

"

Insulator IN-98, on mounting pads, ceil-ing of right sponson.

Dynamotor DM-4o-( ), in crystal fre-quency control unit of Radio ReceiverBC-652-( ).

Dynamotor DM-42-( ), in RadioTransmitter BC-653-( ).

Mounting FT -253-( ), in right sponson.

Radio Transmitter BC-653-( ), onMounting FT-253-( ).

Method and mateias

Install mast base th~ough hole in roof of sponson by insert-ing the necessary washers and insulator setions as fol-lows: Place item lover hole in sponson. Place item 2 over

item 1. Place item 3 over item 2. Insert item 4 throughhole. Place item 5 over item 6 and insert through holefrom inside the sponson. Place items 7 and 8 beneathitem 6, and fasten entire assembly in place with items 9and 10. See figure 10 for termination of antenna leadbefore cutting wire.

Fasten to pads with screws and washers provided, as shownin figure 10.

If the dynamotor is furnished uninstalled, install it in thecrystal frequency control unit. The four snap fasteners

accessible from the top of the crystal frequency control

unit are used to hold the dynamotor in place. All connec-tions to the dynamotor are made by Bexible leads term-inating in Plug P-250. Installation of proper dynamotorautomatically adjusts the receiver circuits for correct op-erating voltage. The nameplate on the front panel of thereceiver should be turned to read 12-VOLTS OPERA-TION.

If the dynamotor is not already installed, install it in RadioTransmitter BC-653-( ) by plugging into provided jacksand clamping in place. Before placing the radio set in op-eration, see that links on the right side of the transmitterare in proper places for 12-volt operation. If they are not,

remove the top of Radio Transmitter BC-653-( ), andconnect the six links in the 12-volt position as indicatedby the arrow on edge of terminal strip. The outer side ofthe voltage indicator plate, above the dynamotor's redpilot light, should read 12 VOLTS.

Fasten to Boor of sponson with hardware provided. To avoidnoisy reception while the vehicle is in motion, the feet ofMounting FT -253-( ) must make good electrical con-tact with the vehicle. The surface upon which thefeet of

the mounting rest, must be cleaned thoroughly with

emery cloth or sandpaper before the mounting is bolted inplace. Where the radio mounting shelf is not welded tothe vehicle, the surfaces under the heads of all mountingbolts must be cleaned' to insure good electrical contactbetween mounting shelf and vehicle frame.

Place on Mounting FT-253 (fig. 10), and secure in place bytightening provided wingnuts.

7

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Part and ~Radio Receiver BC-652-( ), on Mount-

ing FT-253-( ).

Switch, Box BC-658-( ), on bracket,extreme front of right sponson. (See

fig. 10.)

Headset H5-3Q-( ) and Microphone

T-3Q-( ), orT-17, and Key 1-45.

Mast Sections MS-9 to M5-53 inclu-sive, Clamps MC-421 to MC-424inclusive, on Mast Base MP-37.

Cover BG-67.

Roll BG-56-A.

Loudspeaker L5-3 and Cord CD-314.

Headset H-16/U, Microphone T-45,

and Chest Set TD-4.

Antenna A-27, phantom.

Chest CH-263.

Metho and ma

Place on Mounting FT-253 (fig. 10), and seure in place bytightening pro~ded wingnuts.

Fasten to bracket with screws ánd washers provided. Con-

nect the attached cords as shown in figure 1 i.

Plug into properly designated cords and jacks, as shown infigure i 1.

Place clamps over mast section joints to prevent loss oftipper sections. When not in use, carr mast sections.andclamps in Roll BG-56-A.

Place over mast base when mast sections are removed.

Disposition left to discretion of using arms.

If use of these items is desired, connect them together andplug into properly designated jack on front panel of

Radio Receiver BC-652-( ).

Use in place of Headset H5-30-( ), Microphone T-3Q-( )or T -17, and associated cording, when available.

Locate and weld bracket (fig. 32) securely to front edge oftransmission housing, as shown in figure 33.

Store in any convenient location.

b. CORDING AND WIRING. Cord and wire Radio Set SCR-506-( ) as shown in figure 11. Leave suff-cient slack in all cording and wiring to permit free motion of all units having shock mountings. Do notconnect the positive and negative 12-volt leads in the terminal'box until all other connections have beenmade, thus preventing accidental short-circuiting of the car storage battery.

8

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SECTION V

RADIO SET SCR-508-( ) OR SCR-528-( )

1 ~ Require Parts

Items necessary for installation of Radio Set SCR-508~( ) or SCR-528-( ) in Light Tank M5 seriesare listed below:,

-,

Quantit~. Stock. I

Radio Set Radio Set Xumber ItemSCR-508-( ) SCR-528-( )

1 1 2A262 Antenna A~2, phantom,1 1 2Z1250.56 Bracket for Antenna A~2.1 1 4B417-4 Chest Set TD-4.1 1 2Z2599264 Chest CH-264.1 1 2Z2651-423 Clamps MC-423 and MC-424, for mast seions,1 1 3E1307 A-5.5 Cord CD-307-A, 65-inch, for headset.

11 11 3E1604 Cord CD~04, 6-inch, for connecting Headset H5-3O-( ) to Cord CD-307-A.

1 1 6Z3147 Connector No. 61007 and Bondnut BL-50, for power cable connection,1 1 22300 108 Cover BG-I08, for Mast Base MP-48.

12 12 3H1634 Dynaotor DM-34-( ), 12 volts, includes attached spare pars.11 11 3Hl63S Dynmotor DM-35-( ). 12 volts, includes attached spare pa.

1 1 6LSo-S08V4 Hardware bag.II 11 2B80016 Headset H-16/U or H5-3O-( ).

2B830i in, 8 in, 6Z6017-7 Hose, rubbe, garden, % inch 1.0.1 1 3G61 Insulator IN-iot1 1 2A2088-8 Mast Base MP-48 or MP-4A.1 1 2.\2351 Mast Setion M5-S i.1 1 2.\2352 Mast Setion M5-52,1 1 2.-2353 Mast Setion M5-53.1 1 2A2416 Mast Setion M5-116,

,

21 21 2Bl645 Microphone T-45 or T-17,2B1617

1 1 2B lS67 Microphone Cover M-367.1 1 2Z6711-237 Mounting FT-237-( ), including Cord C0-278 to power terminal box, and

necesry mounting bolts, locknuts, etc.2 1 2C4403 Radio Receiver BC~03-( ), including one set of tube installed.1 1 2C6494 Radio Transmitter BC-604( ), including one set of tubes and necessary

crstals instaled.-

1 1 2Z80561\ Roll BG-56-A, for antenna mast setions.7 feet 7 feet IB128 Wire W-128; 2 feet required for Antenna A~2,

IHeadit HS-18 may repla Heat H-16lU or HS-3G-( ), When this is done. Cord CD- is not us.

'Microphone T-io( ) may repla Micophone T-45 or T-17. When this Íl done. Cord CD-318. ÓJtrol cord for MicrophoneT-3G-( ). must besupplied, ."Dynaotor DM-34( ) and Dyotor DM-35-( ) may alredy be instaed in Rao Reve BC~( land Rao Tratte BC~( ),respevely.

9

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13. Assembly and Installaton

a. LOCATION AND ASSEMBLY OF COMPONENTS. Components of Radio Set SCR-508-( ) or SCR-528-( ) (figs. 2, 7, and 9) should be installed in Light Tank;M5 as follows (figs. 3 and 19 for bracketfu~~: .

Part and loum

Mounting FT -237-( ), including CordC0-278, in left sponson.

Mast Base MP-48 or MP-48-A, in holèprovided in roof of left sponson.

Dynamotor DM-34-( ), in cabinet ofRadio Receiver BC-603-( ). (TwoDynamotors DM-34-( ) and twoRadio Receivers BC-603-( ) re-quired for Radio Set SCR-508-( ).)

Dynamotor DM-35-( ), in cabinet ofRadio Transmitter BC-604-( ).

Radio Transmitter BC-604-( ), in-cluding necessary crystals, on Mount-ing FT-237-( ).

Radio Receiver BC-60J-( ),onMount-ing FT-237-( ). (Two Radio Re-ceivers BC-603-( ) required forRadio Set SCR-508-( ).)

10

Metho and ma

Fasten to floor of sponson with 8 mounting screws ~"-24 x 1%", nuts, and washers provided. (See fig. 2.)

Install mast base through hole in roof of left sponson in thefollowing sequence as shown in figure 8: Place item 1

through hole in sponson. Place item '2 over item 1 urider-neath (inside sponson) and tighten' in place with item 3.Place item 4 over item 1 and tighten firmly with item 5.Mast Base MP-48 is designed so that three modes oflead-in connections are possible: coa:.¡ial cord; WireW-128, internal; Wire W-128, external. Wire W-128, in-ternal, must be used in this installation as follows: Cutantenna lead-in Wire W-128 to proper .length and strip72-inch of the insulation from one end; clean and tin thisend and solder tip, item 6B, to it as shown in figure 8.Loosen setscrews 8 and 9. Remove assembly 7 and installthe wire inside the mast base, through hollow stem, itemI, making certain that metallc tip, item 6B, is inserted inthe slot as far as possible. Tighten setscrews 8 and 9.This step should be made before mast base is installedthrough hole in coof of sponson. After mast base is in-stalled and tightened, insulator 6C, neoprene washer 6D,

'and insulator 6E are slipped over Wire W-128 and in-stalled inside hollow stem, item 1. Follow up with washer,item 17, and retaining collar, item 18. Suffcient slack wiremust be provided inside stem, item 1, to allow for flexingof mast base. For Mast Base MP-48-A, see figure 20.

In cae Dynamotor DM-34-( ) is not already installed inreceiver, install it as follows: Remove chassis from receivercabinet by loosening screw lock in rear center of cabinet.Dynamotor unit is installed on top rear of receiver chassisby means of four bolts in- its base.

If dynamotor is not already installed in the transmitter, in-stall it as follows: Remove crystal case from transmittercabinet by loosening the two screw locks on front paneland pullng crystal case out. Loosen the four screw locksholding cover on, top of transmitter and remove cover.Dynamotor unit, is installed in left rear of transmitterchassis by means uf rour bolts in its base.

Mount in position as shown in figure 2 by means of thumb-screw locking devices.

Mount in position as shown in figure 2 by means of thumb-screw locking devices.

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Part and loatio

Cover BG-108.

Headset H5-3O-( ).

Microphone T-17 or T-3Q-( ).

Mast Setions M5-S1, M5-52, and M5-53; Clamps MC-423 and MC-424.

Roll BG-56-A. .

Headset H-16/U, MiGrophone T-45.

and Chest Set TD-.

Antenna A-62, phantom, and bracket.

'\Tire W-128, for Antenna A-62, phantom.

Metho and mateias

Place over Mast Base MP-48 when equipment is not in use.

Use Cords CD-604 and CD-307-A to connect headset tojack in Radio Receiver BC-603-( ).

Insert plug of cord in microphone jack of Radio Transmit-ter BC-604-( ).

Screw mast sections together and, after placing clamps overjoints, screw into mast base. When removed, stow mast

, setions in Roll BG-56-A.

Disposition left to the discretion of using arms.

Use in place of Headset H5-3Q-( ), Microphone T -30-(or T-17, and associated cording, when available.

Se position 3, figure 34. Attach phantom antenna to bracketas shown. Remove two screws and lockwashers from leftfront comer of Mounting FT -237-( ), ~nd secure bracketwith antenna attached to mounting with original Jock-washers and hardware provided with bracket.

Disconnect standard antenna lead-in from antenna bindingpost on transmitter and connect one end of 2-foot lengthof Wire W-128 to this binding post. Remove cover fromantenna and connect other end of wire to antenna bindingpost marked ANT. Fasten ground clamp securely to tipof bracket. .

When used with Radio Set SCR-508-( ), store in any con-venient location. When used with Radio Set SCR-528-( ), install on Mounting FT -237-( ) in vacant spacebetween Radio Transmitter BC-604-( ) and Radio Re-ceiver BC-603-( ).

Not/!. The above procure applies to the installation of Radio Set SCR-508-( ) or SCR-328-( ) in left s~nson of LightTank MS. For loction of Radio Set SCR-508-( ) or SCR-528-( ) in turret of Light Tank 1\5Al, se figures 14,15, 16, and17. :\ssmbly of components is similar to above procedure. ,

Chest CH-264.

Rubber hose, to prevent damage to MastSection M5-53, caused by mast sec-tion striking edge of hatch door ofLight Tank M5A1.

Loosen two- setscrews on Clamp MC-424 at joint of MastSections M5-53 and MS-S2. Remove clamp. Unscrewtwo mast sections. Pass 8-inch length of hose over anddown on Mast Section M5-53 to a position just aboveMast Base MP-48 and where mast section is protectedby hose when mast sways and strikes open hatch door.

.b. CORDING AND WIRING. Cord and wire this radio set as shown in figure 7 (fig. 15 for Light TankM5A1). Suffcient slack should be left in all cording and wiring at Mounting FT-237-( ) to permitfre motion of the shock mountings. Install Cord CQ-278 connecting Mounting FT-237-( ) and thebattery terminal strip in the car terminal box after all other connections have been completed. This

procedure wil prevent accidental shorts of the battery.

i I

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SECTION VI

RADIO SET AN/VR~~-( )

14. Required Parts

Items necessary for installation of Radio Set ANjVRC-3-( ) in Light Tank MS series are listed below.

Quatity Stock Number Ite1

ii .2

ii1

· i

1

1 seti1

2

1

1

1

2

8 ft.

2.-\275JA70

6F4282C53952Z99401Q-l2Z340108

.¡Bl1152A2088-2A23532Z6721-2502Z90502C79786013059lB128

Antenna AN-13O-A.Batter BA-70.

Bracket. (Se fig. 19(C).)Bracket. (Se fig. 19(A).)Bracket. (Se fig. 19(B).)Cas CS-128-( ).Radio Receiver and Transmitter BC-l00A.Transformer C-410, to be attached to Switchbox BC~58-( ).Cover BG-108, for Mast Bas MP-48-A.Hardwae.Handset TS-1S-( ), with Cord CD-94.Mast Bas MP-48-Aor MP-4.Mast Setion MS-53, includes one spare.Mounting FT-25O-( ).Strap ST -SO.

Switch Box BC~58-( ).

TM 1l~37, for Radio Set ANjVRC-J-( ).Wire W-128.

.Transformer C-410 may be obtained from Cord CD- or CO-. if it is not available sepately.

15. Assembly and Installation

Components of Radio Set ANjVRC-.l-(details) :

Part and location

Ammunition rack and periscope box, onright sponson.

Mounting FT-2So-( ), and bracketsshown in figures 19A and 19C.

12

should be installed as follows (figs. 3 and 19 for bracket,

."lethod and mate

Remove the .30 caliber ammunition rack from right sponsonto provide room for the radio set. Remove periscope boxon sponson to provide access to all mounting locations.Replace periscope box when installation has been com-pleted.

Seure brackets (fig. 19(C) ) to Mounting FT-2So-( ) withtwo hex. head machine screws, nuts, and lockwashers, asshown in figure 18. Secure brackets (fig. 19(A) ) to bottomof Mounting FT-2So-( ), using 4 hex. head machinescrews, ~'-20 x ~' with hex. nuts and lockwashers.'

Insert. two hex~iieacl machine screws upward throughholes in Mounting FT-2So-( ), and secure with nutsand washers as shown in detail A, figure 18. Place Mount-ing FT -2So-( ) in position on right sponson; in place ofthe .30 caliber ammtinition rack, and secure to sponsonby means of screws and nuts removed from ammunitionrack, placing the screws upward through the sponson, asshown in detail C, figure 18.,

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Part and loatio

Radio Receiver and Transmitter

BC-l000-A and Battery BA-70.

Switchbox BC-658-( ) (figs. 21 and24) and Trasformer C-410.

Metho and maJ

Install' Battery BA-70 in Cas CS-128-( ) of Radio Re-ceiver and Transmitter BC-l000-A. Place Radio Re-

ceiver and Transmitter BC-I00~A on Mounting FT-250-( ) and secure to brackets (fig. 19(e) ) with twohex. head machine,screws, ~ir-20 x ~ir, nuts, and lock-washers, as shown in figure 18. Place bracket (fig. 19(B) )over receiver-transmitter, and secure to MountingFT -250-( ) as shown in detail A, figure 18.

Before Switch Box BC-658-( ) is installed in the vehicle,Transformer C-410, part of Cord C0-04, must be in-serted in series with the headset patch cord on theRADIO side of the box. If a separate TransformerC-410 is not available, a complete Cord CD-604 may beused by reversing connections to Transformer C-410.Terminals 1 and 2, on Transformer C-410, marked" head-set," wil be used for connection to the radio set, and

terminals 3 and 4, marked" cord," wil be used to ,connect

the cord from Switchhox BC-658-( . ). Open the case ofTransformer C-410 (detail D, fig. 18) by removing thefour brass screws in the flat side of case. Disconnect the6-inch cord from terminals 3 and 4 (cord terminals) ofthe transformer. Place the 6-inch cord on oppoite end oftransformer, and connect terminal lugs of cord to termi-nals 1 and 2. Remove Plug PL-540 from the end of CordC0-604. Remove the Plug PL-55 from headset patchcord on the RADIO side of Switch Box BC-658-( ).Place Plug PL-55 on end of Cord C0-04, in place ofPlug PL-540. Solder Terminal TM-163 to ends of head-set patch cord on Switch Box BC-658-( ) and connectTermi~al TM-163 to terminals 3 and 4 on TransformerC-410. Replace cover and screws on cas of TransformerC-410. If Transformer C-410 is supplied separately, cutheadset patch cord from Switch Box BC-658-( ), pre-pare tips of cordage, solder Terminal TM-163 to tips, andconnect as shown in figure 18. Mount Switch Box BC-658-( ) on bracket (fig. 26) beside the codriver's Inter-phone Control Box BC-606-( ), with provided hardware.Figure 18 shows the location of switch box on two types ofmounting brackets supplied in Light Tanks M5 series.Route the patch cords on the RADIO side of switch boxto Radio Receiver and Transmitter BC-l000-A, as shownin figure 18. Insert Plug PL-68 into microphone jack onpanel and Plug PL-55, on Cord CD-604, into phone No.1jack.

13

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Part and locit

Mast Base MP-48-A or MP-48, on topplate of right sponson.

-',

Mast Section MS-53.

Antenna AN-130, Handset TS-1S-( ),

and Strap ST -so.

14

MetW and mt

Se figure 20 for assembly of Mast Bas MP-48-A. In thisinstallation an internal lead-in, Wire W-128, is used.Cut a 75-inch length of Wire W-128, clean and solder-tinM-inch of each end, and solder plug, item 11, on end ofwire. Insert end of lead-in, with the soldering plug, item11, upward through the mast base and secure item 11

with screw, item 9, at top of mast base. Place washers,

items 5 and 6, and collar, item 7, over Wire W-128, asshown in figure 20, and screw item 7 into bottom of mastbase. Solder a terminal lug, as shown in figure 30, to theother end of Wire W-128. Secure terminal lug to antennaterminal by means of a hex. head machine screw, %.-24 x 72., as shown in figure 18. See figure 8 for assemblyof Mast Base MP-48. Cut a 14-inch length of Wire\V-128 for use as a ground wire and connect it as shown indetail C, figure 18.

Screw into Mast Base MP-48 or MP-48-A.

These items are for' portable operation of Radio Set ANIVRC-3-( ). Stow these items, and the technical man-uals, in a convenient place in the vehicle.

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SECTION VII

INTER PHONE EQUIPMENT ASSOCIATED WITH RADIO SET SCR-508-( ) OR

SCR-S28-r~ )

16. Require Parts

~tems necessary for installation of interphone equipment in Light Tank M5 series are listed below.

Qutity Stock Number

4: 48417-41 6Z31474 2C17384 3E1307-5.S

14 3E131814 3E160426 feet 3E2213

1

14 2B800162B830

14 2BI6452-B 1630

, (tern

Chest Set TD-.Connector No. 61007 and Bondnut BL-50.Interphone Control Box BC-606( ). includingscews. clamps, etc.Cord CD-307-A, 65-inch, for headset,Cord CD-318, for Microphone T-30-( ),

Cord CD-604, 6-inch, for connecing Headist H5-3O-( ) to Cord CD-307-A.Cord CD-213, interphone cable. 'Adapter bracket, (Se fig. 27(B),)Headset H-16/U or H5-30-( ).

Micrphone T -45 or T -30-( ),

'Heaset H5-18 may be substituted for Headset H5-3Q-( ). Wben thi is done, Cord CD- i. not used,

"In an emergency, Micrphone T-17 may be substituted for Microphone T-3Q( ) """ n tb' . d r d CD- .. no lie is is one. '\ or .US 1:1 not use.

17. Assembly and Installation

a. LIGHT TANK M5. (1) Interphone control boxesfor driver and codriver. The interphone equipmentsupplied for Radio Set SCR-508-( ) or SCR-528-( ) is not completely wired for installation.To interconnect Interphone 'Control Box BC-606-( ), as shown in figures 2, 7; and 9, cutCordage CQ-213 to lengths shown in figure 7. Atthe end of each length, strip back 4 inches of theouter rubber, 334 inches of outside shielding, and2M inches of the shielding around red and greenwires. Fold back each shielding about 34 inch aridwrap and solder several turns of No. 18 tinnedhook-up wire around each shielding, leaving a4-inch lead to be connected with the black wire ofthe cable for making ground connection. Insertthe prepared cable through the appropnate hole

in the interphone control box. Solder ends of wires

to numbered studs and fasten the cable,with clampin control box. Insert the prepared cable (connect-ing to radio set) through the appropnate cordagehole in Mounting FT-237-( ) and wire and clampto terminal board. Figure 23 shows the winng ofslip nngs and terminal boxes.

(2) Interphone control boxes for tank commanderand gunner. Prepare proper length of cording as

explained in (1) above. Remove the plug attachedto the bottom end of the %-inch flexible conduitunderneath the turret, and feed Cordage Co-213through the conduit. Solder the wires to the ap-pro~nate plug pins. (See fig. 9). Wire all shieldingto, pm E by means of the hook-up wire. Replacethe plug on the conduit and attach the plug to itssocket on the slip-ring assembly. Insert the upperen~ of the trepared cordage through the appro-

pnate hole m the tank commander's control box.Solder wires to appropnate numbered studs (Seefig. 9). Connect the shielding to stud No.8 withattached hook-up wire. Fasten cable with clampin control box. Prepare a short length of CordageCo-213 and connect the tank commander's con-

trol box in paraIlel with the gunner's control box,Insert the prepared cable connecting the radio setto the terminal box through the appropnate cord-age hole in Mounting FT-237-( ) and wire andclamp to the terminal board. Insert the other endof the cordage through the appropnate knock-outhole in the terminal box, using the provided con-nector and bondnut. See figure 9 for winng thecordage to the terminal block in the terminal box.

(3) Location and assembly of components- (figs. 2and 7). Install components of the interphone

equipment as follows:

15

Page 22: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

Pii_~'Interphone Control Box BC-606-( )

(driver), on bracket, extreme left ofsponson.

Adapter bracket. (Se fig. 27(B).)

Interphone Control Box BC-606-( )(codriver), on bracket, extreme front,of right sponson.

~wo Interphone Control Boxes BC-606-( ) (tank commander), (gun-

ner), on bracket (fig. 27(B) ), rear ofturret ceilng. -

Headset H5-30-( ).

Microphone T -30-( ).

Cord CD-307-A.

Cord CD-318.

Cord CD-604.

Cordage Co-213, for interconnectinginterphone components.

Headset H-16lU, Microphone T-4S.and Chest Set TD-4.

.\let/iad aiid materi

Seure in place with machine screws and lockwashers pro-

vided. (Se fig~.2.)

Attach to exsting bracket on rear of turret ceiling withhardware provided.

Secure in place with machine screws and lockwashers pro-vided. (Se fig. 2.)

Secure in place with machine screws and lockwashers 'pro-

vided. (Se fig. 2.)

Use Cords CD-604 and CD-307-A, respectively, to connectheadsets to jacks of Interphone Control Boxes BC-606-( ).' '

To be strappe comfortably around throat above the larynx.Use Cord CD-318 to connect microphones to jacks ofInterphone Control Boxes BC-606-( ).

Extension cord for Headset H5-30-( ).

Control cord for Microphone T -30-( ).

Connects Headset H5-30-( ) to Cord CD-307-A.

After mounting and interconnecting control boxes, securecable along w.alls and hull of tank with clamps, screws,etc., provided with control boxes and listed in figure 2.

Use in place of Headset H5-30-( ), Microphone T -30-( ),'and associated cording, when available,

b. LIGHT TANK MSAL. For assembly and location of interphone equipment in Light Tank MSAl, sefigures 13, 14, 15, 16, and 17. The procure is similar to above procedure for Light Tank M5.

I.

Page 23: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

-----¡__ _ __ --

..SID OIic-o-I14"-.

Figure I. Mast Bases MP-J7 and MP-57. assembly for instaion.

18

(0 - F1 i-

ø - PO lNSll

G) - fi .sR

o 0 SP.. IlAI

o 0 Al ta(! - POLØIITC

o - FA8IC Wi

o - STEE WAIE

ø. stEL IU

G) - LØ

TLo?D'

CD 0 F1R WA

o . I'EL INSTOR

o . FA8C 'MR

o - SPR RETUIR

o - FI WASHE

ø - POELA INSUTOR

ø . FABRIC WASH

o 0 STEL lI

o - STL NUT

o . I'KWHE

117S

Page 24: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

CONTROL 1I0X 1I-I-C. (DRIVER)

'3#a-32 X 3.a" SCREWSa-.-LOCKWASHERS

c

II 'I HOOK , l'12--a-32 X 3/a"SCREWS

112..a- LOCKWASHERSIiIi ,.

rlADAPTER BRACKET PER "G. 2111

ORDAGE CO-213 l

I CONTROL BOX111i-aOa-C lOUN NER) i11 3-"a-32 X ~a"SCREWS:\ 3--a-LOCKWASHERSlRADIO SET SCR-~Ol-'(

:1 SCR-~2a-C ) OR III SCR-~3a-( ) .I '

MOÜ-NTI NG FT-237-( ~,II a-wla"-24II I ~a" SCREWSii a-Wla"-24 STOP NUTSII ~

.. II AST IIASE MP-4a OR IiP-4IAi __ iAPPLETON CONNECTOR - TRANŠMITTER-eIOO7~NO 80NONUT RECEIVER 8C-e03-( )IIL-~O CORDAGE CO-213

CLAMP"4a--a-32 II a/I"SCR£WS CONTROL BOX ii-eoe-C XCOMYANDER)a-'a-LOCKWASHERS a-'a-32 X 3/1" SCREWS

f~a-32 SCREWS a-'a- LOCKWASHERSMOOK \Z'a-LOCKWASHERS . __--

CLAIiP.7 ~ r\ RADIO RECEIVERa--a-ux 3.a"SCREWS ii-eoa-( )3-'a-LOCKWASHERS . RADIO RECEIVER

. 1I-e3- )OR INTER-"CORDAGE CO-213 PHONE AMPLIFIER i. Ii-eD~-( ) :

iI

CONTROL SOx 1I-60S-( ), (COMMANDER)

3-'1-32 x 3/" SCREWS.3-~~~/' I "..' ¡CONDUIT AND

'PLUG INSTALL-

,lED IIY TANKMFR.LUG

..,

CLAMP #41-#a-32X 3/" SCREWi--i-LOCKWASHER

HOÒK f2-:a-32x 3/a'SCREwS\2- a-LOCKwASHERS

CONTROL BOll BC-eOa-C )(GUNNER)3-'8-32 X 3/a" SCREWS '3--.-LOCKWASHERS

CORDAGE CO-213

CLAMP'4 11-"a-32 II 3,a'SCREW..\1-- a-LOCKWASHER

-YAST SECTIONSMS-~I TO MS-~3 INCLUSIVE

. MAST BASE IiP-41 OR MP-4aA:COVE~-~~. (~SEE NOTE #4)

i "WIRE w-12a(SEE NOTE -3)

II ORC(~li~EGREW~~:L~A~~ ~:TlR-:: TIGHT AT END OF CONDUIT,ii I

SET SCR-~Oa-( )) OR SCR-~3a-(

I

MOUNTING FT-237-( )e-~/IS"-24 x 1 3,a" SCREWSa-~/II"-24-STOP NUTS

CONDUiT AND PLUGI! INSTALLED 8'1 TANK MFA.:: - - I

CONTROL 1I0X IIC-eD6-C3-'a-32 x 3/." SCREWS3-#a- LOCKWASHERS

~i

APPLETON CONNECTOR'SI007 BONDNUT 1l~

CLAMP'I

TERMI NAL BOXJIN STALLED 8'1TANK MFR.

LI ST OF SCREWS, NUTS AND LOCKWASHERS REClUI RED. FOR YOUNTING EQUIPMENT

e-~/le"-24X I 3.a" HEX, HEAD MACH, SCREWSa - ivie"- 24 STOPNUT

47-'a-32X 3/a'ROUND HEAD MACH. SCREWS

47 --a -STANDARD LOCKWASHERSNOTE: ALL MACH, SCREWS, NUTS AND LOCK-

WASHERS SHALL liE STEEL, GALVANIZED.CLAMPS PER ..IG.25

CLAMP -420 --a - 32 x 1/2" ROUND HEAD ..ACH, SCREWSZO-#a-LOCKWASHERS

CLAM P #72 - #a- 3Z'X 3/I"ROUND HEAD MACH. SCREWS2 _'._LOCKWASHERSCLAM P 'i

USE EXISTING 'SCREW2- ivle"-24 X ~,e"HEX. HEAD YACH. SCREWS2 - $/ie". STANDARD l.Oi;KWASt:£RS

NOTES:i. FOR WIRING DIAGRAM (SEE FIG,I)

2. FOR CORDING DIAGRAM (SEE FIG.7)3. WIRE W-121 SHALL aE CUT TOPROPER LENGTH. ENDS SHALL BETINNED FOR ANTENNA CONNECTIONS,

4. COVER BG-IOa SHALL 8E USEDWHEN MAST SECTIONS ARE NOTINSTALLED

TL-'13331

Fif!ure 2. Imtaio of Riio Set SCR-so8-( ), SCR-S28-( ), or SCR-SJ8-( ) and associated interphorn equitmient inLight Tank MS, .

19

Page 25: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

li" i

ii DRILL - " HOii~FOR IR MASTlASE .,

I

IIUI.KMEAO J,,_

TANK !l

l

,///. '/,~--

I

l

I

i

I

~-----= -=

.? ..-.. -=-=-1

I

L

OF S~ON50'" l'I-~~

1

rRIAI! IULICHIAO I

FI.OOR 1.1101 ~ ' ?=' '-=_.. _-_'-_-=-1 = -=-.._-=-J,

LEFT SIDE ELEVATION

NOTE''1 FOR "AOIO' MOUNTING' HOLES A"Õ

..OCATION IN S~ONSONS SEE FIG. ii.i MANUFACTURER SHALL FURNiSH AND

INSTALL .AI.1. MOU,NTING OETA.I.S;~ MOUNTING DETAILS SHALL IE SE-

CUREL" WELDED IN ~I.ACE AND THE"PAINTED TO CÒNFORM TO COLOR D''URROUNOING A"EA OF'TANIC: '

HOLE Fa" M~-., OR M...,-A

I

I

Ii

OITA.L LIGI..D

CD BR,ACKET IFIG 27C) FORTERMINAL. lOX

ø BRACKET IFIG.iIC) FORCONTROL LOX IC-60l-1 I

G) BRACKET IF'G,21 Al FORCONTROL. LOX IC'IOl"1 IAND SWITCH BOX IC-I5I'OIFIG,ill

0 BRACKET IFIG, iaii FORCONTROL. BOX Bc.aoi'i IIN TURRET

(V PLATE FOR 'MOUNTING FT'172 OR FT"171

(! ~AD IF.G.'OI FOR IN5UI.ATOR'10- "

ø SPACER IF'G, 2BOI FOR CAlLICI.AMPS

(! S~ACER IFIG. 21 II FOR HEAD-siT HOOKS

(! PI.ATI IFIG, 221 FOR INTERPHDNIAM~LIF'ER LOX IC"i67

~ S~ACER IF'G. 21 A I 'OR AM~LI"'I£R PI.ATI IF'G.221

r- --I

.¡" -i~ .

i. i-- I

R'GHT IS~ON SON I

I

lFLOOR

SEcTION viEW -A-A' OFliE AR BULKHEAO

'I.'.'"

Figure J. Location of mounting llles and brackets for radio and interphone equipment in Light Tank MS.

'20

Page 26: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

l\;

.- 1 L -. .--tT"

~I1-.

r-u:

..

.

I

ioll í 1I

FRNT

RIGHTSIE

TOP VIEW

.18 (.169~.1 DRILL4 HOLES

LEnsioe

TL,"i

Figure 4. Dring of Radio ReceifJ BC-JI2-( )fOT Moiniing FT-178.

ROO MAY BE BENT TO SUIT CONDITION

RADIO RECElVEROR TRANSMITTER

I. BRACKET

I.MOUNTING (FT-172 OR FT-178)

SUPPORT

REENFORING PLATE USEDWITH FT-172

1ROD'

4.STOPNUT TLioii7

Figure 5. Assembly of Mounting FT-172 or FT-I78.

21' '

Page 27: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

RADIO RECEIVER BC-312-()

COVE" BG-n (SEE NOTE

WAST SECTION.WS-49 TO ws-sa

_ ~, 'NCL.USIVE

iiIi.I: MAST BASEi MP-37

110-'.

ANT,

GNO. RADIOTRANSMITTERBC-2.23-( )

CO-3SUUI'1

CO-429 (24')o

CO-I..':A (24"1

oo

oo

TL-l333-1

rïgwtl 6, Cording duigram jor:Radio Set

22

Page 28: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

FRONT OF TANK

r--- ----'\I I_J

LEF"TSPONSON

~--~~,,. --- :i~ --- 't OF TURRET--T-

TERMINAL BOX\ (INSTALLED BY /

\ \~TANK MF"G.) /~ p- -n ": ¡..Ii II" ii ."- ,,_ _M

\

REAR BULKHEAD

PLAN VIEW

LOCATION OF EQUIPMENT

NOTE:I. SEE F"IGURE !i FOR ASSEMBLY OF

FT-172 AND F"T-178.2. FOR LOCATION OF MOUNTING HOLES.

BRACKETS, AND TERMINAL BOX. SEEFIGURE 3.

3. FOR MOUNTING HOLES AND LOCATIONIN SPONSON SEE FIGURE 12.

4. WIRE W-128 SHALL BE CUT TOPROPER LENGTH. ENOS SHALL BET~NED FOR ANTENNA AND GROUNDCONNECTIONS. '5. COVERBG-87 SHALL BE USED WHEN

MAST SECTIONS ARE NOT INSTAL,LED.

SCR-z4j-U in Light Tanks MS and MsAi.

RADIO RECEIVER .BC-312-( )MOUNTING F"T-llS2 .

COVER BG-75

MOUNTING FT-178

INSULATOR IN-f8

RADIO TRANSMITTER BC-223-( )MOUN'rING FT -.173

COVER BG - 88

MOUNTING FT-172INSULATOR IN -, 8DYNAMOTOR UNIT PE-!i5MOUNTING FT-185

COVER BG-77MAST SECTIONS MS-4f TOMS-53 INCLUSIVE. AND MASTBASE MP-37COVER BG-S7 (SEE NOTE !i)

TL -13333-2

23 .

Page 29: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

~

MAST 5ECTIONS-

"'S"

51 T

O "

'5 '5

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CL

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VE

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ST

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'41

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ISE

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"121

JSE

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)

'!RADIO SET SCR'501"1I

UD

IO S

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RADIO sn SCR"531_"U

INTERPHONE CONTROL BOX

BC

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6,-1

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)

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INTERPHONE CÒNTROL BOX

BC

"606

-11

ICO

"OR

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RI

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SET

HS '30'11

CO

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CD

-6~

~ ~O CO"S07-AI65'1

CO

RD

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LL 8

ETAPED OR OTHERWISE

"'A

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TE

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IGH

TAT END Of'CONDUI!

¿C

OR

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I8 1

41'1

SNiITCH--~ ~LEXIBLE CONDUIT

SW"141 AND PLUG INSTALLED

8 Y

MFR

.TERMINAL BOX

INST ALL EO BY MfR,:

TR

AN

S -

"'IT

TE

R8C

-604

"1I

DY

NA

MO

TO

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M-S

5-11

RADIO SET CO"'PONENTS'

fRA

NS

MIT

UR

R~

C~

IV~

R IH

UR

. AM

PL.

BC-604 -II BC'IOS'II IC-60S'11

I 2

i I

I

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TRANS. OYN. R~C. OYN,

OM

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I 0l

0-34

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I 2

i I 2

ItlTERPHOtlE COtlTROL BOX

8C-6

06-1

1IC

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APPLETON CONNECTOR ..61007

BO

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" 50

12 REO.)

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2. EtlDS Of WIRE W-128 AFTER 8E ItlG CUT TO PROPER LEtlGTH

SHA

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FIG

. 2.

5. I-

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S-

30-1

1, A

tlD I-

MIC

RO

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Page 30: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

-= ~¥BASED ON ~

SC-A-6743- D

N en

ASS

EM

BL

Y6

ASS

EM

BL

Y7

6-B

~

8-ST

rM

(V-W

ASH

ER

0-STEEL NUT

0-L

OC

KW

ASH

ER

'

0-STEEL NUT

0-SET SCREW

G)-SET SCREW

(V-A

DA

PTE

R

AS

SE

MB

LY 6

~ 8-W'RE W-128

lIi _, ' Q_SOLDERING

~ V PLUG

, 8-INSULATOR

Q_N

EO

PRE

NE

V WASHER

8-IN

SUL

AT

OR

G)-

CA

P

0-A

DA

PTE

R.

,0-C

ON

NE

CT

OR

Q_P

OR

CE

LA

IN~ INSULATOR

~_PO

RC

EL

AIN

~ INSULATOR

r: ANTENNA

~-BINDING POST

(!-W

ASH

ER

0-C

OLL

AR

.',

ASS

EM

BL

Y 7

8-W'RE W-128

8-WIRE PLUG

8-IN

SUL

AT

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~_R

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BE

RV WASHER

8-IN

SUL

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ASS

EM

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USE

ITEM 7-G FROM

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TL

l214

1

Page 31: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

r-ii ~""HIT£

I arSROI QHY£I €cEDI crGRWI~Y~ø II rl8IKI HSRI rlSWEL-lTERMINAL STRI..l.UN FT- ~7-l

rI

I

i

I

I

I

I

I

I

i

I

i

../

~I81

I

I

I

I

I

I

I

i

TM

MAG MIC_MIC J3 J2I_PH i:NTRÒL ii BC--

l DRIVER)

MAIC MIC PHMIC J3 J2II.TERI'NE CONTROL BOX BC--

(CO-DRIVER)

OITEl FOR WIRING OF SLIP RINGS ..D TERMINAL SDXES SEE FIGUR( Z3Z. Rl CODING DIAGRAM OF RADIO SET SCR-SOB-l ) SCR-S2!11 ) QlSCR-S3B-( i AND INTERPHNE EQUIPMENT SEE FiGuRE 7-

i. SHIELD OF CABLE a SHIELD OFTWISTED PAIR OF LEADS IN CASHA BE SECURELY GRDED AT EACH END. .

4. ENS OF ALL UNUSED CABL£ WiRE SHLL BE TAPD.5. DOTTED CIRCLE AROUND CA EN INDICATES SHIEI

'L'ii

Figure n. Wiring diagrAm of intrpho equipm for Radio Su

26

Page 32: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

o

( _.Æm-___

nu

PW WHICH ..LL fIT lllTOsoF: ON SLIP RING BO

MAETIC IIIC PHEIile JJ JZINTPHE COROL BOX Be__-( I

(TIINIC CO)

Ille ..ic PHONEIile J3 JZIHTPtNE CONTRO BOX BC-' i

(GUNER)TL-I3335-Z

SCR-S08-( ), SCR-S28-( ), 01 SCR-SJ8-( ) in Light Tank MS.

27

Page 33: I WAR 0 E PA R TM EN T TEe HN ie A L - nj7p.org 11-2720 5-Dec-44...1 1 ¡ i.. \ l" WAR DEPARTMENT TECHNICAL MANU.4L TM 11-2720 o INSTALLATION OF RADIO AND INTERPHÜNE EQUIPMENT IN

N Q)

SW

ITC

H L

OX

IC-O

ai-(

lMOUNTING FT-2n-( )

BR

AC

KE

T(F

IG.2

7C)

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