THE ROLAND PLUS► Teach-In► Clear-Type-Display► 3 Outputs
Double Sheet Control SystemI100
Dual head double sheet detection system for ferrous and nonferrous materials
● Dual head sensors (transmitter / receiver), inductive● Non-contact double sheet control of
- Ferrous-material 0.05 - 4 mm (0.02 - 0.16 in) (single sheet)- Non-ferrous-material 0.05 - 12 mm (0.02 - 0.50 in) (single sheet)
● Suitable for fluttering sheets● Easy set-up by key operation or via control input● LCD display for visualization of nominal / current values,
operational / error message, key allocation● Compact enclosures
- Control unit for DIN-rail mounting, protection class IP00- Control unit for machine frame mounting in protective enclosure, protection class IP54
The manual contains detailed security instructionsThese devices are NOT suitable for personnel safety applications. Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to injury or death.
I100 I100-S
DOUBLE SHEET CONTROL SYSTEM I100
ApplicationWhen feeding sheets automatically, more than one sheet can be inadvertently fed into the processing machine. This can result in damage of the machine and tools, expensive repairs and production loss.The dual head Double Sheet Detector I100 has been designed to prevent such events. Sensor mountingThe sensors can be installed in any position: horizontally or vertically. Transmitter and receiver must be aligned to each other “face-to-face”.
- Preferably, sensors should „stick out“ when mounted in steel brackets. - Use plastic brackets for flush mounting. - Recessed mounting of the sensors is not recommended, because dirt and chippings can collect on the sensor surface.- Brackets made of electrically highly conductive metals (e.g. aluminum, copper, brass), should not be used, because they degrade the sensor performance.
Measurement principleThe system functions according to the transmission principle. The transmitter emits an alternating electrical field, the receiver on the other side of the sheet electronically detects the signal attenuated by the sheet. The receiver signal is processed in the control unit and made available to the machine control as switching signals. Sensor diagramsThe measurement range depends on the sensor gap (Ax) and the type of material: ferrous (FE) or non-ferrous.
The shaded areas designate the working range of Ax for a particular type of material and sheet thickness; respectively themaximum and minimum sheet thickness to be controlled of a particular material for a given transmitter / receiver distance Ax.
The designated values are standard values, variations are possible due to material differences and installations of the sensors. Special sensor types, e.g. for special materials, can be delivered on request.
Measurement targetLength and width of the sheet to be monitored should be at least 3 times the sensor diameter. In this case reliable doublesheet control according to the conditions sketched out in the figure above is provided. Measurement time The measurement time depends on the sensor diameter. The minimum dwell time is approximately equal to the sensor diameter in milliseconds (ms). The interval between two measurement cycles and the switching of the respective output is about thesame as the minimum dwell time.
mm
15
10
5
0 1 2 3
S/E28
mm
Sheet thickness
Ax
AL
Sheet thickness
mm
10
20
30
40
1 2 3 4 5 60
S/E34
mm
AxAL
FE
mm
10
20
30
40
2 4 6 8 100
S/E54
mm
Sheet thickness
AL
FEAx
40
30
20
10
1 2 3 4 50
S/E34Vmm
mm
Sheet thickness
Ax
Non-magneticStainless steel (INOX)
0 2 4 6 8 10 12 14 15
S/E75
mm
Sheet thickness
Ax
30
40
50
60
mm
AL
FE Ax
D > 3d
d
D
Sensor
Sensor
DOUBLE SHEET CONTROL SYSTEM I100
Technical Data
I100Supply voltage 24 VDC (+6V / - 4V) / 110 mA
Power consumption approx. 2.7 W @ 24V
Fuse 375 mA / slow-blow / size 5 x 20 mm
Power / Switching indication 5 LEDs
Display LCD display, 16 characters each
Ambient temperature 0° - 50°C (32° - 122°F) during operation
Switching outputs 0-1-2 - Sheet Opto coupler outputs, output sourcing (PNP)
Temperature drift of switching point ± 0.02% / °C
Switching capacity max. 30 V, max 10 mA
Measurement period Depending on the sensor
Enclosure I100 For DIN-rail mounting (EN50022, BS5584)
I100-S For machine frame mounting
Class of protectionI100 IP 00
I100-S IP 54
Weight I100 approx. 0.2 kg (0.44 lbs)
I100-S approx. 0.6 kg (1.32 lbs)
Connections I100 / I100-S Terminal Block / Plug connection
Dimensions I100 / I100-S 125.4 x 103 x 46.5 / 130 x 155 x 37mm (H x W x D)
103
faultpowe r
2 s heet1 s heet0 s heet
125
.4
46.5
1 2 3 4 5 6 8 10 11 137 12 14 15 16 17 189
+24
V
GN
D
Tea
ch-I
n
2-B
lech
/2-shee
t
1-B
lech
/1-shee
t
0-B
lech
/0-shee
t
bra
un
/brow
n
weiß
/w
hite
gr ü
n/g
reen
Schirm
/sh
ield
Sheet
zur SPS
to PLC
SensorE xx S
Dimensions
I100
DOUBLE SHEE T DETECTOR I100
155
137
122
13
0
10
5
73
.5
Ø4.5mm
29
8
I100- S
I
SensorTransmitter
S xx S
bra
un
/brow
n
weiß
/w
hite
Schirm
/sh
ield
37
Eart
h G
round
+24V
DC
fro
m P
LC
DOUBLE SHEET CONTROL SYSTEM I100
Rev
isio
n 1.
4, M
arch
201
8 - S
ubje
ct to
tech
nica
l mod
ifica
tion
and
erro
r
Sensors Abbreviated Set-up / Teach-In instructions
For detailed instructions refer to the Operating Manual Teach-In instructions
1. Set the sensor distance (Ax) according to the statements in the sensor diagrams.2. Put a sheet with nominal thickness fully into the gap between the sensors. (see connection sketch)3. Press the SETUP key and then the NEW key, a new Teach-In procedure will then be performed.4. The green LED (1-SHEET) lights up now, the measuring value is stored.5. Functional check: If a second sheet is placed into the sensor gap (double sheet condition), the red LED (2-SHEET) lights up. If both sheets are removed, the red LED (0-SHEET) lights up.
Sensor data ORDER INFORMATIONPair of sensors, withfixed cable S/E28 S/E34 S/E54 S/E75 Control UnitPair of sensors, withconnecting socket S/E28S S/E34S S/E54S S/E75S Part name Comment
Single sheet thickness Corresponding to the sensor diagrams I100 Control unit, for dual head sensor arrangements, operating voltage 24VDC.I100-SSwitching time 30 35 55 75 ms
Diameter 28 34 54 75 mmLength Transmitter: 65 / Receiver: 45 mm SensorsSensor weight approx. 0.15 0.32 0.38 1.1 kg Part name CommentAmbient temperature 0° - 50°C in operation S/E28
Pairs of sensors, fixed cable withopen wire ends for terminal blockwiring. Standard cable length is 2meters, lengths up to 20 metersmade to order.
S =
Tra
nsm
itter
, E =
Rec
eive
r, V
= fo
r Sta
inle
ss S
teel
Class of protection IP 65 S/E34
CableS/E34V_16kHzS/E54
S/E75
S/E34SPairs of sensors, with terminal plugfor connecting the sensor cable(please order cable separately).
S/E34VS_16kHzS/E54S
S/E75SS/E28S
Cables* (for pluggable sensors)Part name CommentKISS-G For connection of the transmitter
KISE-G For connection of the receiver
Enclosure HAN 3A, EMI-Type,metrical 7-pin insert and PE
SKOISS-GG For connection for transmitter to the I100-S
SKOISE-GG For connection for receiver to the I100-S
Pin 1 +24VDC Pin 5 1-sheet
Pin 2 GND Pin 6 0-sheet Accessories (for I100-S)Pin 3 Teach-In Pin 7 +24VDC
from PLC Part name Comment
Pin 4 2-sheet Pin 8 Earth Ground
S0003515 Supply plug set, completeS0003517 Plug set, for sensor cables with open wire ends
* Standard length of cables is 2m, lengths up to 20m upon order, larger lengths upon request.
Ø 28Ø 34Ø 54Ø 75
S2
8
S3
4
S5
4
S7
5
E2
8
E3
4
E5
4
E7
5
65
45
SxxS
ExxS
Se
nd
er
Tra
nsm
itter
Em
pfä
ng
er
Re
ce
ive
r
brown
white
blank ( )Shield
brown (1)
white (2)
green (3)
blank Shield
brown (1)
white (3)
blank Shield
3×0,25mm2
S…
Transmitter
3×0,25mm2
S…S
rTransmitte
E…
Receiver 2×0,25mm2
2
1
3
1
3
KISS
KISE
2×0,25mm2
E…E
Receiver
Fo
r se
nso
rs a
nd
ca
ble
s a
fte
r fe
bru
ary
20
08
Sensor side - transmitter Unit side
3 1
2
SKOISS-GG31
2
3 1SKOISE-GG
31
S0003515
1
2
3
8
5
4
6
7