IAOM SEA BANGKOK
KEY PERFORMANCE INDICATORS
IN FLOUR MILLS
Key Performance Indicators in Flour Mills
Material Usage Variance
The difference between the standard quantity of raw material that should have been
used with the finished products that should have been produced against the raw
material actually used and finished products actually produced
Key Performance Indicators in Flour Mills
Extractions
Total commercial yield: Purchased raw material Vs sold finished products
Technical yield: Dirty wheat scale Vs Mill finished products
Milling yield : B1 scale Vs Mill finished products
B1TECHNICAL
COMMERCIAL
Key Performance Indicators in Flour Mills
FACTORS AFFECTING EXTRACTION
WHEAT
Clean and Sound Wheat
High Extraction rates : High test
Weight + high 1000 Kernel Weight
Average Moisture content of WA
Wheat Grades 8-10%
Key Performance Indicators in Flour Mills
Cleaning Performance : Correct Capacity, Remove impurities ONLY!
FACTORS AFFECTING EXTRACTION
Tempering Performance: Correct and constant Moisture with Correct time
Correct Water Distribution
Key Performance Indicators in Flour Mills
FACTORS AFFECTING EXTRACTION
Grinding Performance : Roller Mills
Sifting Performance
Sifting Performance
Key Performance Indicators in Flour Mills
INFLUENCE OF EXTRACTION ON PROFITABILITY
BREAK EVEN POINT
Key Performance Indicators in Flour Mills
INFLUENCE OF RAW MATERIAL ON PROFITABILITY
Key Performance Indicators in Flour Mills
INFLUENCE OF WATER ON PROFITABILITY
LOSS!!
Key Performance Indicators in Flour Mills
OTHER KPIs
OEE: Overall Equipment Efficiency 85%
OEE= A x P x Q
Availability = Run Time/Planned Production time
Performance = (Ideal Cycle Time x Total production)/Run
Time
Quality = Good Quality Milled/ Total Quantity Milled
Total Quantity Milled in tons
Utilization= Qty Milled / Nominal Capacity ( ideal >85%)
( related to Sales performance)
Key Performance Indicators in Flour Mills
OTHER KPIs: COST CONTROL
IMPROVEMENTS POTENTIALS
FOR A MILLER
THANK YOU
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