(/[iBT AeroTech J ETWAY SYSTEMS

~ FIELD TESTING PROCEDURE AND. RECORD Document No: Beaufort BFT-OGF. Page:1of20

Title: Jetaire® HPC-F (CAS) Field Testing Revision: NC

Issue Date: 09-12-2013 Approval: Matthew Stallard

1 PURPOSE

1.1 To provide a sequenced field test procedure for the Jetaire® HPC-F PC Air Unit (CAS unit), the CAS master controller, and the interface between the pits, the CAS master controller, and Jetaire® HPC-F units. This field testing procedure will address both the functional operation and compliance to the required airflow, pressure, and temperature performance per Section 23 00 99 dated September 23, 2010.

2 SCOPE

2.1 This test procedure applies to all JBT AeroTech or sub-contract personnel that are assigned the responsibility to perform the field test of Jetaire® HPC-F units. No technical deviations from the required test results will be accepted without the proper engineering disposition.

2.2 The intent of this test procedure is to verify the Jetaire® HPC-F unit's PC Air unit's systems are operational and operating in compliance to design parameters as per 23 00 99 and approved submission from JBT Aero Tech.

2.3 While the performance of the Jetaire® HPF-C (CAS) unit and the CAS master controller fall under the scope of JBT AeroTech, Jetway Systems, the installation of these items and pit systems are provided by others. Responsibility of the Jetaire® HPC-F and CAS master controller installation and provisions for, installation of, and function of the pit system are not the responsibility of JBT AeroTech, Jetway Systems.

2.4 A field testing procedure and record will be used. Provisions for recording the results for five HPC-F (CAS) units and a single master controller will be provided in this procedure. Testing for all five CAS units can be done at a single pit due to the nature of the common plenum between ducting. Master controller testing will be done using all 7 pit systems and all five CAS units.

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(/f.ist AeroTech JETWAY SY STEMS

FIELD TESTING PROCEQURE AND 'REO@RD Document No: Beaufort BFT-OGF. Page: 2of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

3 EQUIPMENT/DOCUMENTATION REQUIREMENTS

3.1 Unit's Electrical Schematic (JBT drawing 515560)

3.2 Shortridge air data meter ADM 870 or equivalent

3.3 Dwyer Series 475 Mark Ill Manometer capable of measuring up to 200" w.c. or equivalent

3.4 Dwyer static pressure probe or equivalent

3.5 JBT 8" meter tube with Dwyer DS-300 In-line flow sensor

3.6 4" brass gate valve

3.7 Multimeter- Fluke 77 or equal

3.8 Extech Mini-Clamp on Amp meter or equal

3.9 Assorted hand tools

3.10 Required work area safety gear

4 SET UP

4.1 With the Jetaire® HPC-F (CAS) units and the CAS master controller installed and operational, open a pit and deploy the 8 inch high pressure ducting.

4.2 Connect the JBT 8" Meter tube to the 8 inch high pressure ducting.

4.3 Connect the 4" gate valve to the end of the 8" high pressure ducting.

4.4 Ensure main electrical power is properly connected to the HPC-F (CAS) unit.

4.5 Ensure the HOPE high pressure ducting is properly connected to the HPC-F (CAS) unit.

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT Aero Tech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(/[isi AeroTech JETWAY SYSTEMS

FIELD TESTING PRC!lCEDURE AND REC'QRD Document No: Beaufort BFT-OGF. Page: 3of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

4.6 Ensure the control wiring between CAS units and Master Controller is properly connected as per JBT AeroTech drawing number 516142.

Warnings/Cautions

4.7 Safety

4.7.1 The required safety gear must be worn at all times in the work areas

4.7.2 Failure to comply with the sequence or content of this procedure and other safety procedures could result in electrical shock, personal injury and/or component damage.

4.7.3 It will be necessary to secure the end of the high pressure ducting to prevent it from moving around during the testing.

5 General Test Procedures Documentation

5.1 All tests shall be used to ensure compliance with the JBT AeroTech submittal package as it pertains to specification 23 00 99 dated 23 September 2010. Each test is to be conducted as specified and then recorded on the appropriate portion on the field testing procedure and record .

6 HPC-F (CAS) Unit Installation Check

6.1 Visual Inspection

6.1.1 Verify the HPC-F (CAS) unit has been installed according to the HPC-F (CAS) unit installation instructions. Reference JBT document titled "Jetaire HPC-F Installation Instructions Beaufort".

6.1.2 Verify the HPC-F (CAS) unit is fully functional. It may be necessary to functionally test the unit before starting the field test procedure. This will ensure a smooth and compliant field test.

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(/fist AeroTech JETWAY SY STEMS

FIELD TESTING PROCEDURE·A'ND RECORD Document No: Beaufort BFT-OGF. Page: 4of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

6.1 .3 Prior to engaging power to the main circuit breaker (CB-1 ), a visual inspection of the electrical box should be made. All wiring should be terminated properly. The correct electrical schematic should also be in your possession prior to proceeding with the testing (reference JBT AeroTech drawing number 515560).

7 OPERATIONAL ACCEPTANCE TEST PROCEDURE HPC-F UNITS

Electrical Schematic Settings

7.1 Electrical Schematic Settings (515560)

7.1.1 Check the settings on all overload devices to verify the settings are per the electrical schematic.

7.2 Incoming Power and Phase

7.2.1 Check the electrical supply power. The voltage must match that identified on the PCA unit nameplate.

7.2.2 Check Phase Protection Monitor (PM-1). The phase monitor inside the control box has a green and yellow LED's indicating the correct electrical phasing to the unit.

7.3 Control Voltage Check

7.3.1 Control Voltage - Measure and record the control voltage at TR-1

7.4 Work lights

7.4.1 Ensure the 3 interior work lights function

7.5 Unit Control Station Check

7.5.1 Depress the START button and verify the unit starts 7.5.2 Depress the STOP button and verify the unit stops

This procedure is the properly of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401 -3328

Cfiisi AeroTech J ETWAY SYSTEMS

FIELD TESTING PROCEDURE AND RECORD Document No: Beaufort BFT-OGF. Page: 5of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

7.5.3 Depress the E-STOP button and verify the unit will not start. 7.5.4 Depress the E-STOP button after the unit is running and verify the

unit immediately stops. 7.5.5 Verify the LCD display Operator Interface Terminal (OIT) is

operating and reporting values.

7.6 Airflow and Static Pressure

Flow Requirement: 46 lb/min (-1/+1) Pressure Requirement: 5.25 psig (-0.25/+0.5) Temperature:

Maximum Temperature: 55°F Minimum Temperature: 35°F

With the hose deployed and connected to the 4" gate valve select START on the pit push button control station. Measure and record the flow and pressure in the JBT AeroTech flow meter. Record the flow and static pressure reported at the CAS Master Controller OIT. Due to the limitations of and timing of the testing, the testing shall be done at prevailing ambient conditions. Calculate the flow from the reported LlP from the JBT AeroTech flow meter, Shortridge ADM 870 and Dwyer Series 475 Mark Ill manometer using the following equations:

This procedure is the properly of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(Qls-T AeroTech JETWAY SYSTEMS

FIELD TESTING PRO,CEDURE AND RECORD Document No: Beaufort BFT-OGF. Title: Jetaire® HPC-F (CAS) Field Testing

7.6.1 Calculations for actual airflow

7.6.1.1 Local Density

6"3. '3 5 +-b _ 11F

\.b"1 • () ~

f l, ::" LO <-A!.... P r;./1 $, tf"'{

?i;1Ht 2"' {_.Dc,ld ... '8NM>M~7fl lC.. fAPS~0~€.

f snr1c. -:: Sf M1<:. f J:& SSrAt<t?.

Page: 6of20 Revision: NC

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(J/lsT' Aero Tech JETWAY SYSTEMS

FIELD TESTING PROCEDURE AND RECORD Document No: Beaufort BFT-OGF. Page: 7of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

7.6.1.2 Airflow

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7.6.2 Calculate and record the actual airflow and static pressure.

7.7 While at the specified airflow and pressure, measure and record the following:

Ambient Temperature: Discharge Temperature:

7.8 Maximum Motor Amperages: Use the JBT AeroTech meter tube and 4" gate valve to obtain 46 lb/min at 5.25 psig of static pressure. Using an amperage meter measure and record the amps of each component while the unit is running.

Blower Fan Front Fan Center

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(if.is~ AeroTech JETWAY SYSTEMS

FIELD .TESTING PROCEDURE AND RECORD Document No: Beaufort BFT-OGF. Page: 8of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

Fan Rear Primary Compressor Secondary Compressor

Measure and record total unit Amperage

7.9 Programmable set points

7.9.1 Using the CAS's OIT, enter the OIT password (5123) and make changes to the unit's leaving air temperature and leaving air flow rate set points.

7.9.2 Ensure the CAS unit responds to the changes entered.

8 OPERATIONAL ACCEPTANCE TEST PROCEDURE HPC-F (CAS) - CAS MASTER CONTOLLER - PIT SYSTEM INTERFACE REPORT

8.1 Verify the correct installation and wiring of the CAS Master Controller per JBT AeroTech drawing 516142.

8.2 Verify the lighted PCA ON light illuminates green when the corresponding CAS unit START button is pushed. Verify for each CAS unit.

8.3 Verify the FAULT light illuminates red when the corresponding CAS unit is in a fault condition. Verify for each PCA unit.

8.4 Verify the E-Stop button, when depressed, shuts down any or all CAS units.

8.5 Verify the OIT LCD displays

8.5.1 Disch Temp for each unit

8.5.2 The number of starts and operation hours for each unit.

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Qualify Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(l/iBT AeroTech JETWAY SYSTEMS

FIELD TESTING PRQCEDURE 'AND RECORD . Document No: Beaufort BFT-OGF. Page: 9of20

Revision: NC Title: Jetaire® HPC-F (CAS) Field Testing

8.6 Verify the following master controller routine:

8.6.1 The operator connects flexible ducting from a pit to the aircraft.

8.6.2 The operator manually opens the pit damper.

8.6.3 The operator depresses the START button in on the Master Controller panel door.

8.6.4 The master controller engages a CAS unit. The individual CAS unit monitors its own leaving air temperature and leaving air pressure and adjusts its capacity according to the programmed set points.

8.6.5 For each added pit engage an additional CAS unit up to a maximum of five CAS units.

8.6.6 Verify the CAS master controller is connected to BACnet and is reporting per the JetAire HPC-F CAS BACnet Points.xlsx spreadsheet.

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(J/iBT Aero Tech JETWAY SYSTEMS

FIELD TESTING PRO.CEDURE AND, .. RECORD Document No: Beaufort BFT-OGF. Title: Jetaire® HPC-F (CAS) Field Testing

9 TESTING REPORT AND RECORD HPC-F #1

Date: OClp~ { zoff,

Time: ({):OfY/fJf1

Test Personnel: t(J;, kUM~ /Jr)aCA ~ufl~tk ___ _ Hanger# G ;>g<JJI-(

Jetaire® HPC-F Unit Serial Number

Electrical Schematic Settings

Page: 10 of 20 Revision: NC

Component Settings are per the electrical schematic (X): 5/'5 SW

Incoming Power and Phase

Measured VAC: A-B 4 g / (480 VAC±15) B-C ~ t 5 (480 VAC±15)

C-A fil(480 VAC±15)

PM-1 Indicator indicates correct phase rotation: YG-> (X)

Control Voltage Check

24 VAC 2~ .. ':> U (24 VAC ± 3) 120 VAC _/ '2_/ __ (120 VAC± 5 VAC)

Work light Check

All work lights illuminate 0 k.' (X)

Unit Control Station

Unit START/STOP PB's operate (3 k.' (X)

Unit E-STOP PB operates 0 /::::. (X)

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT Aero Tech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(/fiBT AeroTech JETWAY SYSTEMS

FIELD TESTING PROCEDURE AND RECORD Document No: Beaufort BFT-OGF. Title: Jetaire® HPC-F (CAS) Field Testing

Unit Operator Interface Terminal (OIT) operates

Airflow and Static Pressure

Flow Measured: Unit: 7 ( (lb/min)

Page: 11 of 20 Revision: NC

0~ (X)

JBT AeroTech Meter tube: 46 7 7 (lb/min)

Pressure Measured: §. R;' Unit 1 (psig)

JBT AeroTech Meter tube: ri.00 (psig)

Temperature Measured:

Unit 26. '2 (°F) I

JBT Aero Tech Meter tube: 5 l./, 7 (°F)

Ambient Temperature:

Unit ·7 b, > (°F)

Maximum Amperages:

Blower 4too (s;48 A)

Fan Front O~F · (s;3.2 A)

Fan Center z .q (s;3.2 A)

Fan Rear 2 ,g (s;3.2 A)

Primary Compressor

Secondary Compressor

I q. z (s;32 A)

iq ,b (s;32A)

This procedure is the propetty of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT AeroTech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401-3328

(/fisi AeroTech JETWAY SYSTEMS

FIELD TESTING PROCEDURE AND RECORD Document No: Beaufort BFT-OGF. Title: Jetaire® HPC-F (CAS) Field Testing

Total Unit Amperage q 1. b (~ 150amps)

Programmable Set Points:

DISCHARGE TEMP SETPOINT: ~ c;-f (X)

AIRFLOW SETPOINT: £0 ff ff (X)

CAS unit responds to programming set point changes:

·;s-DISCHARGE TEMP SETPOINT: _ __ (X)

AIRFLOW SETPOINT: 7 ( ffff (X)

Page: 12of20 Revision: NC

Customer's Representative Signature of Acceptance: ___________ _

This procedure is the property of JBT Aero Tech Jetway Systems and may not be reproduced or distributed without the written consent of Jetway's Quality Management.

JBT Aero Tech Jetway Systems - 3100 South Pennsylvania Avenue - Ogden UT USA 84401 -3328

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