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Identificacion de Valvula - Reductora - Secuencial - Alivio

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INTERACTIVE SCHEMATIC The Bookmarks panel will allow you to quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi- gate the schematic and machine views. When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Information Schematic Machine Views Component Table Tap Table Fluid Power Symbols Electrical Symbols Front Frame Rear Frame Tap Views Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. This document is best viewed at a screen resolution of 1024 X 768. FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool “CTRL” / “+” KEYS “CTRL” / “-” “CTRL” / “0” (zero) “SPACEBAR” (hold down) Find “CTRL” / “F”
Transcript
Page 1: Identificacion de Valvula - Reductora - Secuencial - Alivio

INTERACTIVE SCHEMATIC

The Bookmarks panel will allow you to quickly navigate to points of interest.

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navi-gate the schematic and machine views.

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

VIEW ALL CALLOUTS

Cover PageInformation

SchematicMachine Views

Component TableTap Table

Fluid Power Symbols

Electrical Symbols

Front Frame

Rear Frame

Tap Views

Features

Options

Bookmarks X

EC-C3EC-C2 E-C60

EC-C1

E-C61

To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

This document is best viewed at a screen resolution of 1024 X 768.

FUNCTION Zoom In

HOTKEYS (Keyboard Shortcuts)

Zoom OutFit to PageHand Tool

“CTRL” / “+”

KEYS

“CTRL” / “-”“CTRL” / “0” (zero)“SPACEBAR” (hold down)

Find “CTRL” / “F”

Page 2: Identificacion de Valvula - Reductora - Secuencial - Alivio

RENR8828-04January 2012

966H and 972H Wheel LoaderHydraulic System966H:A6D1-UPRYF1-UPA6G1-UPA6J1-UPTAL1-UP

972H:GTA1-UPLCC1-UPA7D1-UPA7G1-UPA7J1-UP

Printed in U.S.A.© 2012 Caterpillar, All Rights Reserved

Page 3: Identificacion de Valvula - Reductora - Secuencial - Alivio

COMPONENT TABLE

Description PartNumber

MachineLocation

SchematicLocation

Accumulator Gp - Pilot 355-9981 1 E-1Accumulator. Gp - Ride Control 325-7131 2 F-2

Cylinder Gp - Lift 242-4274242-4275

(LH)(RH)

3

F-2

Cylinder Gp - TiltLift

Tilt

Cylinder Gp - Tilt - 966 Logger (Atch)

(966 Standard)(972 Standard)

Cylinder Gp - Tilt - (966 High Lift - Atch)Tilt - (972 High Lift - Atch)

356-2220356-2219

358-5190358-5189

4

F-3

Filter Gp - Pump Case Drain 337-4102

5

F-3

F-3

67

Pump Gp - Implement 292-8768

8

C-8

9

Breather 258-2829 C-7

1011

D-7Screens - Return 9T-9227 C-7,8

1213

Tank Gp - Hydraulic Oil 340-5659

15

C-7

Valve Gp - Backpressure 353-7179

14

E-7

Valve Gp - Relief (Auxiliary Function) 272-2334 E-1

16

Valve Gp - Relief (Make-Up - Lift) 234-4869 E-3

17

Valve Gp - Relief (Margin) 328-0730 E-1

18

Valve Gp - Relief (Ride Control) 4T-7581 E-2

F-1

Valve Gp - 2 Function w/o Ride Control

3 Function w/ Ride Control (Atch)3 Function w/o Ride Control (Atch)

261-39452 Function w/ Ride Control (Atch) 261-2337

261-3972261-2338

3 Function w/ Ride Control (Logger Atch) 256-3644

Valve Gp - Shuttle 235-6157 E-2

21

Valve Gp - Solenoid (Anti-Drift) 328-4314

2627

E-3Valve Gp - Solenoid (Pressure Reducing) 335-1074

28

E-1Valve Gp - Solenoid (Pressure Reducing) 313-7668 E-1

Valve Gp - Dead Engine Lower 112-181722

E-7

Cylinder Gp - Steering (CCS Atch) 314-9336

23

B-5

Cylinder Gp - Steering HMU 314-9336 C-1Neutralizer - HMU 296-5662 C-3Neutralizer - (CCS Atch) 321-5283 A,B-6Orifice 108-2144 B-3

Pump Gp - Steering 241-9157

141-2597154-2883

24

D-6Pump Gp - Secondary Steering Pump/Motor (Atch) 275-8544

25

C-7Pump Gp - HMU Metering 349-6093 B-3

Valve Gp - Check (CCS Atch) 111-7775 B-6C-7B-5

A-6

Screen - (Atch)Valve Gp - Check

29

Valve Gp - Pressure Reducing (Atch)Valve Gp - Pilot (CCS Atch)

114-1267164-4116

30

A-5

Valve Gp - Shuttle (Atch) 8J-6875

31

Valve - Manual Pump Case Fill 8T-6907 C-7,8

A-6Valve Gp - Steering: Backup Relief 132-5258

32

C-2Valve Gp - Steering (CCS Atch) 133-1728 B-5

Cooler - Hydraulic Oil 244-4498

33

D-8

Actuator - Parking Brake 154-8042 F-6

Filter Gp - Kidney Loop 330-9358

34

D-8

35

Motor Gp - Fan 161-8919

36

D-8Motor Gp - Fan (Atch) 334-6234 D-8Pump Gp - Fan 254-5147

37

D-8Valve Gp - Charge (Fan Drive and Brake) 352-1587

38

E-8Valve Gp - Check (Filter Anti-Drainback) 307-5393

39

D-8Valve Gp - Cooler Bypass Check 244-1426

40

D-8

Valve Gp - Park Brake 106-1774

41

F-6Valve Gp - Foot Brake 210-5587 F-7

4243444546

47

Valve Gp - Diverter (Atch) 237-8180

48

C-8

Cylinder Gp - Quick Coupler (Atch) 311-1463

49Valve Gp - Steering: Cross-Over Relief 129-8222 C-1

F-5

65

Valve Gp - Quick Coupler (Atch) 180-8585

50

E-5

51

Valve Gp - Sampling Port 8C-3451 D-8

Accumulator - Brake 198-9841 E-7,85253

Breaker - Vaccum 220-0814 C-754

Component Locations

Quick Coupler (Attachment)

Axle Cooler System

Implement System

Steering System

Fan / Brake System

356-2220

Valve Gp - Relief (Load Sense) 346-0474 E-3

19

Valve Gp - Relief (Tilt) 332-1985 F-3

20

Valve Gp - Relief (Tilt - Logger Atch) 332-1986 F-3

555657585960

61

Pump Gp - Transmission 241-8686 D-7Miscellaneous

626364

6768

66

Valve Gp - Steering: HMU 142-3996 C-2

69

Page 4: Identificacion de Valvula - Reductora - Secuencial - Alivio

SAMPLING PORT LOCATION TABLE

TapNumber Description Schematic

Location8-FerusserP ekarB tnorF B8-BerusserP ekarB raeRC6-FerusserP ekarB kraP D8-EBrake Accumulator Pressure 1G4-EImplement Pump Discharge Pressure 2G

G3 D-7G4 D-7Steering Pump Discharge Pressure

3-BSteering Pump Load Sense Pressure 5G7-DFan Pump Discharge Pressure6G8-DFan Pump Load Sense Pressure 7G

G8 A-7G9 B-5

Tap LocationPressure and Sampling

Implement Pump Load Sense Pressure

CCS Steering Neutral Pilot PressureCCS Steering Left Pilot PressureCCS Steering Right Pilot Pressure 1-EG10

6-ACase Drain Air Bleed

G11G12 D-8

8-DtroP gnilpmaS diulFSOS

CCS Steering Resolved Pilot Pressure

Page 5: Identificacion de Valvula - Reductora - Secuencial - Alivio

FLUID POWER SYMBOLS

ONE POSITION TWO POSITION THREE POSITION

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

LINES CROSSING LINES JOINING

TWO-WAY THREE-WAY FOUR-WAY

SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)

2-SECTION PUMP

MAIN AUX.

SPRING(ADJUSTABLE)

VARIABILITY LINE RESTRICTION(VARIABLE)

LINE RESTRICTIONVARIABLE and PRESSURE

COMPENSATED

PRESSURECOMPENSATION

PUMP: VARIABLE andPRESSURE COMPENSATED

ENERGY TRIANGLESHYDRAULIC PNEUMATIC

MEASUREMENT

PRESSURE TEMPERATURE FLOW

ROTATING SHAFTS

UNIDIRECTIONAL BIDIRECTIONAL

PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

MANUAL CONTROL SYMBOLS

HYDRAULIC MOTORS

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

HYDRAULIC PUMPS

FLUID STORAGE RESERVOIRS

CROSSING AND JOINING LINES

VALVE ENVELOPES VALVE PORTS

BASIC COMPONENT SYMBOLS

FLUID CONDITIONERPUMP or MOTOR

FIXEDDISPLACEMENT

VARIABLE DISPLACEMENTNON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

VALVES

PILOT CONTROL SYMBOLSRELEASED PRESSURE

EXTERNAL RETURN INTERNAL RETURN

REMOTE SUPPLY PRESSURE

SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE

ACCUMULATORS

SPRING LOADED GAS CHARGED

SOLENOIDor MANUAL

SOLENOIDand PILOT

SOLENOID and PILOT or MANUAL

COMBINATION CONTROLS

SOLENOID SERVO THERMAL DETENT

HYDRAULIC AND PNEUMATIC CYLINDERS

DOUBLE ACTINGSINGLE ACTING

BASICSYMBOL

SPRINGLOADED

CHECK VALVES

TWOPOSITION

INFINITEPOSITIONING

FLOW IN ONEDIRECTION

FLOW ALLOWED INEITHER DIRECTION

THREEPOSITION

CROSSFLOW

PARALLELFLOW

INTERNAL PASSAGEWAYS

NORMAL POSITION

A B

P T

A B

P TSHIFTED POSITION INFINITE POSITION

CONTROL VALVES

ATTACHMENT

MANUAL SHUTOFF

SHUTTLE PILOTCONTROLLED

Page 6: Identificacion de Valvula - Reductora - Secuencial - Alivio

ELECTRICAL SYMBOLSHydraulic Symbols (Electrical)

325-AG135 PK-14

Circuit IdentificationNumber

Wire Color Wire Gauge

Harness identification codeThis example indicateswire 135 in harness "AG".

325-PK-14

Wire Gauge

Wire Color

Circuit Number Identification

Wire Number Identification Codes

Current Standard

Previous Standard

Electrical Schematic Example Hydraulic Schematic Example

325-PK

Wire ColorCircuit Number Identification

B A

Wire

Wire

(EXAMPLE VALVE)

Current Standard

Transducer(Fluid)

Transducer(Gas / Air)

G

Generator

Electrical WirePressure Switch

MElectric Motor

Pressure Switch (Adjustable)

Temperature Switch

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Electrical Symbols (Electrical)

T

Page 7: Identificacion de Valvula - Reductora - Secuencial - Alivio

Components are shown installed on a fully operable machine with the key and engine off, transmission shifterin neutral and with parking brake set.Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

SCHEMATIC PART NUMBER: 242-0337, CHANGE: 10, VERSION: -MEDIA NUMBER: RENR8828-04THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER HYDRAULIC SYSTEM

12345678

A

B

C

D

E

F

12345678

A

B

C

D

E

F

HYDRAULIC CIRCUIT COLOR DESCRIPTIONSIMPLEMENT PILOT SUPPLY OIL

BRAKE COOLING CIRCUIT

IMPLEMENT PUMP OUTPUTTRANSMISSION PUMPPRIMARY STEERING PUMP CIRCUITIMPLEMENT PUMP LOAD SENSE CIRCUITSTEERING CIRCUITFAN PUMP CIRCUITSUPPLY LINEQUICK COUPLER CIRCUITBRAKE CONTROL CIRCUITAUXILIARY CIRCUITMAIN RELIEF VALVE LOAD SENSING CIRCUITDRAIN / RETURN LINETILT CYLINDER CIRCUITLIFT CYLINDER CIRCUITSECONDARY STEERING CIRCUIT

ELECTRICAL CIRCUITS

LINE PATTERNS

Drain / Return Lines

Component Group

Pilot / Load Sensing Pressure

Pressure Line

CALLOUTS

Taps (Pressure, Sampling, Sensor - by letter)YY

(52) VALVE GP - CONTROL138-1234

Callout Number(Machine Location from

Component LocationsTable)

ComponentName

Part Number

HMU

PA

PB

T

B

A

P

L R

PT

LS

LS P T

PS

A1 A2

E1

F

IMPLEMENT PUMP DISCHARGE

IMPLEMENT LOAD SENSE SIGNAL

IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN

QUICK COUPLER SUPPLY

IMPLEMENT RETURN

AXLE OIL COOLER RETURN

AXLE OIL COOLER SUPPLY

B

SL

X

M

LS

REAR AXLE

P T

T

P

LS

PA

PB

B A

PORT A LEVER REARWARD,LEFT HAND LINE ON BOOM(WHEN VIEWED FROM CAB)

PORT B LEVER FORWARD, RIGHT HAND LINE ON BOOM(WHEN VIEWED FROM CAB)

RACKBACK

DUMP

HOLD

DUMP

RAISE

LOWER/FLOAT

RAISE

HOLD

LOWER

FLOAT

HOLD

PORTA

PORTB

PORTA

PORTB

E5

E6

E4

RACKBACK

E2

E3

E7

E8

E9

E10

E11

E12E13

B1A1 A2 B2 A3 B3 A4B4

PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT

FRONT AXLE

E14

T

P

P

LS

LS

P

T

T

NC

NO

CC

TO TRANSMISSION CONTROL

TO BRAKELIGHTS

APPLYRELEASE

AXLE

RESERVIOR

RESERVIOR

AXLE

TRANSMISSION CONTROL

C

NONC

LS

COMMAND CONTROL STEERING (ATTACHMENT)

HMU STEERING (STANDARD CONFIGURATION)

(63) VALVE GPOUTPUT

PRESSURE210-5587

(64) VALVE GPPARK BRAKE

106-1774 (53) ACTUATOR ASPARK BRAKE154-8042

(67) CYLINDER GPQUICK COUPLER

311-1463

(68) VALVE GPQUICK COUPLER180-8585

(21) VALVE GPMANUAL LOWER112-1817

TILT CYLINDER(6) 966 STANDARD 356-2219(7) 972 STANDARD 356-2220(8) 966 HIGH LIFT 358-5189(9) 972 HIGH LIFT 358-5190(10) 966 LOGGER 356-2220

(4) CYLINDER GPLIFT - (LH)

242-4274

(5) CYLINDER GPLIFT - (RH)242-4275

(2) ACCUMULATORRIDE CONTROL325-7131

(1) ACCUMULATORPILOT355-9981

(23) VALVE GPLOAD SENSERELIEF346-0474

(32) VALVE GPPRESSUREREDUCING313-7668

(32) VALVE GPPRESSUREREDUCING313-7668

(32) VALVE GPPRESSUREREDUCING313-7668

(25) VALVE GPMARGINRELIEF328-0730

(35) CYLINDER GPSTEERING314-9336

(50) VALVE GPSTEERINGCROSSOVER RELIEF129-8222

(48) VALVE GPSTEERING

BACKUP RELIEF132-5258

(51) VALVE GPSTEERING (HMU)

142-3996

(11) FILTER GPCASE DRAIN337-4102

(3) BREATHER258-2829

(14) TANK GPHYDRAULIC340-5959

(54) BREAKERVACUUM220-0814

(33) VALVE - MANUALPUMP CASE FILL8T-6907

(13) SCREEN - RETURN 9T-9227

(66) VALVE GPDIVERTER237-8180

(56) FILTER GPKIDNEY LOOP330-9358

(61) VALVE GPCHECK (FILTERANTIDRAINBACK)307-5393

(55) COOLERHYDRAULIC OIL244-4498

(59) PUMP GPFAN

254-5147

(62) VALVE GPCHECK(COOLERBYPASS)244-1426

(65) VALVE GPSAMPLING PORT8C-3451

(57) 161-8919(58) 334-6234 (ATCH)

MOTOR GP - FAN

(60) VALVE GPCHARGE (FANDRIVE ANDBRAKE)352-1587

(52) ACCUMULATORBRAKE

198-9841

(21) VALVE GP - LOWER(DEAD ENGINE)

112-1817

(20) VALVE GPBACKPRESSURE

353-7179

(12) VALVE GPIMPLEMENT

292-8768

(69) PUMP GPTARNSMISSION

241-8686

(41) PUMP GPSTEERING241-9157

(43) VALVE GPCHECK

141-2597

(40) PUMP GPSECONDARYSTEERING (ATCH)275-8544

(47) VALVE GPSHUTTLE (ATCH)8J-6875

(45) VALVE GPPILOT (CSS ATCH)

164-4116

(44) VALVE GPCHECK

(CSS ATCH)111-7775

(37) NEUTRALIZERCCS (ATCH)321-5283

(42) SCREEN (ATCH)154-2883

(50) VALVE GP - STEERINGCROSSOVER RELIEF

111-7775

(46) VALVE GP - PRESSUREREDUCING (ATCH)

114-1267

(48) VALVE GP - RELIEFSTEERING BACKUP

132-5258

(49) VALVE GP - STEERING(CCS ATCH)133-1728

(34) CYLINDER GPSTEERING314-9336

(39) PUMP GPHMU METERING349-6093

(38) ORIFICE108-2144

(36) NEUTRALIZERHMU296-5662

(22) VALVE GP - RELIEF(AUX FUNCTION)272-2334

IMPLEMENT VALVE GP(15) 2 FUNCTION W/O RIDE CONTROL 261-3945(16) 2 FUNCTION W/ RIDE CONTROL (ATCH) 261-2337(17) 3 FUNCTION W/O RIDE CONTROL (ATCH) 261-3972(18) 3 FUNCTION W/ RIDE CONTROL (ATCH) 261-3338(19) 3 FUNCTION W/ RIDE CONTROL (LOGGER ATCH) 256-3644

(31) VALVE GPPRESSUREREDUCING335-1074

(32) VALVE GPSOLENOID(PRESSUREREDUCING)313-7668

(32) VALVE GPSOLENOID

(PRESSUREREDUCING)

313-7668

(32) VALVE GPSOLENOID(PRESSUREREDUCING)313-7668 (26) VALVE GP - RELIEF

(RIDE CONTROL)4T-7581

(29) VALVE GP - SHUTTLE235-6157

(30) VALVE GPSOLENOID

(ANTI-DRIFT)328-4314

(30) VALVE GPSOLENOID

(ANTI-DRIFT)328-4314

(30) VALVE GPSOLENOID

(ANTI-DRIFT)328-4314

(27) VALVE GPRELIEF (TILT)

332-1985

(28) VALVE GPRELIEF

(LOGGER ATCH)332-1985

(24) VALVE GPRELIEF

(MAKE UP LIFT)234-4869

G12

SOS

G7 G6G3

G4

G2

G10

G5G5

G1

G8G11

G9G10

SOLENOID VALVE REFERENCESOLENOID LOCATION SOLENOID NAME

E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOIDE2 IMPLEMENT VALVE - LIFT LOWER SOLENOIDE3 IMPLEMENT VALVE - LIFT RAISE SOLENOIDE4 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL BALANCE SOLENOIDE5 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL HEAD END CHECK SOLENOIDE6 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL ROD END CHECK SOLENOIDE7 IMPLEMENT VALVE - TILT DUMP SOLENOIDE8 IMPLEMENT VALVE - TILT RACK BACK SOLENOIDE9 IMPLEMENT VALVE IMPLEMENT PILOT SUPPORT SOLENOIDE10 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOIDE11 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOIDE12 IMPLEMENT VALVE - LIFT LOWER ANTI-DRIFT SOLENOIDE13 IMPLEMENT VALVE - TILT DUMP ANTI-DRIFT SOLENOIDE14 QUICK COUPLER VALVE ENABLE SOLENOID

DB

C

Page 8: Identificacion de Valvula - Reductora - Secuencial - Alivio

LEFT SIDE REAR VIEW

62

60

5958

54

43

40

20

Page 9: Identificacion de Valvula - Reductora - Secuencial - Alivio

LEFT SIDE FRONT VIEW (HMU)

68

64

53

3836

35

32

31 30

29

2725

23

22

1918

1716

15

109876

5

2

1

Page 10: Identificacion de Valvula - Reductora - Secuencial - Alivio

LEFT SIDE FRONT VIEW (CCS)

G11 D

6853

504946

45

44

42

37

35

1918171615

109876

5

2

Page 11: Identificacion de Valvula - Reductora - Secuencial - Alivio

RIGHT REAR VIEW

G12

G7G6

69

65

6461

60

59

57

56

55

52

51

41

34

3314

13

12 11

3

Page 12: Identificacion de Valvula - Reductora - Secuencial - Alivio

RIGHT SIDE FRONT VIEW (HMU)

G10G5

G3G2

68

67

63

51

39

36

32

30

28

2624

22

21

1918171615

109876

4

2

Page 13: Identificacion de Valvula - Reductora - Secuencial - Alivio

RIGHT SIDE VIEW (CCS)

SOS

G9G8

G4 G1C B

66 48

47


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