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Corporate Presentation 2010
Corporate Presentation 2010
IDMC LtdThe company
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Established by National Dairy Development Board in 1979 to execute projects under the Operation Flood - one of the largest rural development programmes in the world…
…Today, we are a leading solutions provider for engineering products, process modules and project execution in the field of
Dairy
Brewery & Beverage
Pharmaceutical & Biotechnology
Refrigeration & HVAC , and
Flexible Packaging solutions
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IDMC LtdA humble beginning
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IDMC LtdGrowth
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100
90
80
70
60
50
40
30
20
10
Million
US
D
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IDMC LtdThe Present
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- Over 100 Turnkey Project installations. - Technology Pioneers in every segment
of operation.
- International recognition for quality and expertise. - Dedicated always to serve you.
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IDMC LtdOur path to leadership
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Raw materials
Product loss- Minimum losses: Best in class
Energy- Efficiency: Best in class- Green initiatives : A priority
Waste- Effluent treatment: Less ETP intensive processes & products
Capital
Products
Water- Zero water balance: Focus area- Water harvesting: Social responsibility
Solutions Unlimited!!
Emissions- Implementing Carbon credits rating mechanism
IDMC LtdCreating USPs in our operating environment
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IDMC LtdCore strengths
• High quality products & solutions
• Acknowledged market leadership
• Extensive customer and geographical diversification
• Vast base of installed projects & products
• Sustained focus on Research & Development
• Strong brand recognition
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IDMC LtdBusiness lines
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THERMAL MANAGEMENT SYSTEMS
• Farm technologies –Milking Machines & Parlors• Bulk Coolers• Milk Processing Systems• Liquid Milk, recombined & Reconstituted Milk• UHT Processing & Aseptic Packaging• Butter, Cheeses & Margarine• Ice Cream & Frozen desserts• Yoghurt, Curd and Paneer• Indigenous sweetmeat
• Brewery• Fruit processing & Beverages• Pharmaceuticals• Biotechnology & Personal care• Sterilizers and bulk aseptic packaging• Water Purification & Distribution• Sterile Piping & Pumping solutions• Mixing & agitation solutions
• Polyfilms• Laminate films• Laminate film pouches• Polyfilm pouches• Unprinted rolls• Packaging solutions
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IDMC LtdDairy
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IDMC LtdDairy
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IDMC LtdDairy
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IDMC LtdDairy
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IDMC LtdDairy
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• Automated Herringbone milking parlours with integrated Milk measurement system & Herd management software.
• IDMC is equipped to provide a state-of-the-art solutions in collaboration with Dairymaster, Ireland
Complimenting Milkshed input activities
IDMC LtdDairy
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We manufacture bulk milk cooling tanks from 500L to 10000L capacity conforming to ISO 5708 2A II
Turnkey projects for supply, installationand commissioning of bulk milk cooling centres.
Over 4000 bulk collection centre modulessupplied by IDMC Ltd in India. Over55% share of the market.
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Reaching out at every levelFarm cooling & transportation
IDMC LtdDairy
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• World’s most efficient helical-design sterilizer commissioned at Punjab Milkfed, Chandigarh for milk and juices –capacity 6500 LPH
• New UHT sterilizer and aseptic pouch filling machines for milk and juices commissioned at Cavin Kare, Chennai.
Technology Inception
UHT Milk & Juice processing lines
Punjab MilkFed, Chandigarh
IDMC LtdDairy
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Verka Milk Plant, Milk Fed, Chandigarh
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• Automated Continuous Paneer Plant of capacity 26 TPD commissioned in collaboration with M/s Obram, Poland
• Similar plant to be commissioned at Sabar Dairy, Himmatnagar
Process Innovation
Automated Paneer line
IDMC LtdDairy
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IDMC LtdDairy
Dairy leadership
• Automated Double cannon Table butter Manufacturing and Block Butter Packing Facility commissioned at Banas Dairy, Palanpur
• First ever automated Block butter packing line of capacity 4 TPHin India
• More than 95% of the total butter manufactured in India is on IDMC-Simon Butter lines
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IDMC LtdBeverage & Fruit processing
BeveragesOne roof solutions
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IDMC LtdBeverage & Fruit processing
Complete range for Fruits & Juice Process Equipment
- Sugar Dissolving - Fluid handling
- Sterilizers & Pasteurizers - Homogenizers
- CIP Skids
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- Turnkey Projects execution - Skid Mounted CIP modules
- PHE for sugar syrup /Beverage coolers - Fruit and Pulp processing equipments
- Juice blending & pasteurization –Free Flow/ tubular - Cold stores, refrigeration & other utilities
- Radial Jet Mixing - SS pipes, fittings & pumps
- Process optimization and Energy audits
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IDMC LtdBeverage & Fruit processing
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IDMC LtdBeverage & Fruit processing
Kandhari Beverages, Nabipur for Coca Cola
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IDMC LtdBeverage & Fruit processing
Kandhari Beverages, Nabipur for Coca Cola
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IDMC LtdBrewery
We provide Breweries with complete lines for entire up-stream process. With IDMC, you get best-in-class technology from a single source – from raw material intake to the brew house, cold block, hot block refrigeration and automation.
BreweriesFrom concept to
execution.
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Fully automatic Brewery plant, Carlsberg, Aurangabad
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IDMC LtdBrewery
• Aesthetically architected installations with state of the art equipment.• Turnkey installations by IDMC for Carlsberg Brewery at Alwar & Aurangabad are considered to be the most advanced
automated breweries in the country.
Complete Solutions
- Process equipment-design & supply
- Brew house
-Turnkey brewery
- Micro Brewery
- Process automation
- Engineering services
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IDMC LtdBrewery
• Completed three large automated brewery plants for Carlsberg. Presently expansions at two projects in progress
• Dedicated design, engineering & manufacturing team for speedy execution.
• Single Roof Complete Solutions provider for every Brewery requirement.
Cooperation with the world leaders
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IDMC LtdBrewery
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• Successful implementation of sterile concept in pharmaceutical skids.
• Plant commissioned for Panacea Biotech, Lalru, Punjab for producing human vaccines.
Pharmaceuticals & Biotechnology
• Biopharmaceuticals
• Formulations
• Synthetic Bulk drugs
• PW, WFI & PS Distribution
Panacea Biotech
IDMC LtdPharmaceuticals
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IDMC LtdPharmaceuticals
Lab-scale Fermentors
Pilot-scale fermentationplants
Integrated production-scale fermentation plantsfor cell and microbialfermentation
Biopharmaceuticals
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IDMC LtdPharmaceuticals
GMP reactors, non GMPreactors, crystallizers,solvent storage tanks,shell & tube heat exchangers etc.
Plant automation, processpiping, & mechanicalstructural works for synthetic sterile & non sterile API projects
Synthetic Bulk Drugs
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IDMC LtdPharmaceuticals
• Wide experience of undertaking PW, WFI & PS piping and large scale process piping for pharmaceutical & biotech facilities catering to regulated markets.
• Undertaken & successfully executed projects for many USFDA,UK MHRA & TGA approved facilities.
• Dedicated team of validation & documentation engineers
• Excellent project management & detailing by use of state of the art 3D modeling software and isometric drawings.
Pharmaceuticals & BiotechnologyMeeting every requirement
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IDMC LtdThermal Management
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Refrigeration plant, SchreiberDynamix, Baramati
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IDMC LtdThermal Management
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Refrigeration plant, SchreiberDynamix, Baramati
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IDMC LtdThermal Management
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2x500MW TPP for NTPC Vidhyachal
2x120MW TPP for TATA POWER, Jamshedpur
Mota Ponda Dairy Refrigeration
• Dairy
• Fruits & vegetables
• Cold stores
• Brewery & Beverages
• Power plants
• Pharmaceuticals
• Airports
• Steel, shipyard &
miscellaneous
Providing all solutions covering
every segment
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IDMC LtdThermal Management
Refrigeration:Design, Engineer, Supply, Installation and Commissioning of ammonia based refrigeration system for water / brine chilling application.
Cold Store / Pack House:Design, Engineer, Supply, Installation and Commissioning of cold stores for milk & milk products like butter, Paneer, Ice cream etc and Pack house for vegetables & fruits.
Heat ExchangersPlate heat exchangers, Tubular heat exchangers, Scraped-surface heat exchangers, tailor-made solutions for heat transfer applications.
HVACIndustrial & comfort air-conditioning for airports, power plants, steel plants & commercial establishments, and District cooling
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• Karnataka Power Corporation Ltd, Raichur Thermal Power plant.
• Installed capacity of 246 TR
• Entire HVAC design, engineering, installation & commissioning for Control room and Turbine Generator Building by IDMC .
Broadening horizons
• 700 TR screw chiller based central air-conditioning plant for Cochin airport
• Complete conditioning of commercial complex for Shipping Corporation of India Ltd.
Airports Authority of India Ltd, Cochin
Raichur Thermal Plant (250 MW)
IDMC LtdThermal Management
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IDMC LtdPackaging
• Amongst the top five flexible packaging companies in India catering to the HACCP segment.
• One point flexible Packaging Solutions, ISO 22000 accredited.
• State-of-the-art infrastructure & latest technical systems.
• R & D facility and experienced team to understand exact customer requirements and provide need based solutions.
• Dedicated department to look after exports.
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Serving the packaging needs of India and the world
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IDMC LtdPackaging
• High end technology for production of flexible packaging films/laminates
• Flexo printing using Non-toxic alcohol based inks.
• Rapid upgradation of manufacturing processes to keep abreast of technological advances.
• Unmatched quality- Production of films with minimum gauge tolerances.
• Experienced and dedicated workforce.
• Vast product mix.
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3 layer, fully automatic, blown-film machine
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IDMC LtdPackaging
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- Milk and milk products
- Edible oil, ghee & vanaspati
- Fruits & vegetables
- Seeds, food grains & cereals
- Personal-care products
- Confectionery & beverages
- Soaps & detergent
- Pesticide & chemicals
- Meat, poultry & seafood
- Cosmetics & other general products
Laminate film Rolls Poly film RollsLaminate film Pouches Poly film PouchesUnprinted Laminate/Poly film
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IDMC LtdPackaging
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IDMC LtdPackaging
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IDMC LtdPackaging
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IDMC LtdFocus- R&D
• Continuous performance improvement of existing products.
• “Fit & Forget” concept for enhanced safety, minimum
maintenance and reduced operating costs.
• Capacity enhancements, performance benchmarking and
innovation.
• Engineering solutions that are user friendly and performance
intensive without adversely affecting the environment.
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Application & Process design
IDMC LtdFocus- R&D
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IDMC LtdManufacturing
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Towards perfection
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IDMC LtdManufacturing- Fabrication shops
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State of the Art…
When it comes to technology, our goal is not just to get ahead of others , but also to get ahead of ourselves – to break our own records, to outstrip our yesterday by our today.
• Over 10,000 sq m of covered area for high precision stainless steel fabrication - the finest such installation in the country
• State of the art machines for pressing, polishing, rolling, shearing and grinding operations.
• Fabrication of tanks, pressure vessels, process vessels, Bulk milk coolers, fermentors, BBTs & other special equipment
• Undisputed leadership in quality fabrication across the country.
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IDMC LtdManufacturing
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Fabrication Unit-II, IDMC Ltd, Anand
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IDMC LtdManufacturing prowess- Surface finish
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Fully automatic polishing machine at IDMC Fabrication unit, Anand
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IDMC LtdManufacturing prowess
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Dedicated Plate Heat Exchanger manufacturing unit , Anand
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IDMC LtdManufacturing- Machine shop
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State of the Art…
Ability is what you are capable of doing. Motivation governs what you do. But it’s the attitude alone that determines how well you do it..
• Latest CNCs and lathes to machine standard products to perfect precision.
•Up to 5 axis machining possible.
• Comprehensive product test bench to monitor quality and performance of every equipment.
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IDMC LtdManufacturing- Machine shop
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CNC machines at IDMC Machine shop, Anand
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IDMC LtdManufacturing- Packaging unit
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State of the Art…
Outstanding design innovations that enhance product protection; High quality graphics that boost presence of packaging on store-shelves; and all this while being recyclable and environment friendly.
• One-of-its-kind fully automated flexible packaging film unit employing latest technology for hygienic & eco-friendly solutions.
• Over 30,000 sq m of dedicated shop space for providing high quality, flexible packaging solutions conforming to ISO 22000
• High-capacity, blown-film unit with multi color printing, slitting, gusseting, & pouch making facilities with online spectrophotometer-controlled quality monitoring of thickness and high resolution graphics display.
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IDMC LtdManufacturing- Packaging unit
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IDMC Optifilm division, Anand
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IDMC LtdManufacturing Units
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IDMC Optifilm division
IDMC Heat Exchanger UnitIDMC Bulk Milk Cooler Unit
IDMC Machine Shop
IDMC Corporate Office
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IDMC LtdManufacturing excellence
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IDMC LtdQuality accreditation
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IDMC LtdQuality accreditation
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IDMC LtdFocus- Technical collaborations
Technical collaborations across Europe & Asia with Global leaders in respective fields.
Thrust is on making the global Best-in-class technology available to the Indian customer at economical prices.
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RanchiAnand
Palanpur
Junagadh
Himmatnagar
New DelhiChandigarh
NoidaAgra
EtawahSultanpur
Bulandshahar
Bhadaun
Patna
KolkataBhopalUjjain
Gwalior
Coimbatore
Bangalore
Bijapur
Mumbai
Jaipur
Pune Nanded
Madurai
Khammam
SalemCalicut
Manufacturing units
Service centres
Ernakulam
IDMC LtdFocus- Customer service
• Adequate supply of spare parts for planned,
preventive or unscheduled maintenance of
equipment.
• Technical services & support available 24 X 7.
Toll-free helpline. Service is only a phone call
away.
• Service personnel deployed across India at 29
locations. Centralised service department
receives complaints and coordinates with
dedicated service teams stationed across the
country
• Maintenance contracts for unhindered
operations.
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IDMC LtdFocus- Clientele
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IDMC LtdFocus- People
We are committed to making IDMC Ltd a
great place to work. Our culture breeds innovation and enables our people and our clients to achieve their highest potential.
Attractive remuneration programmes to incentivize
our employees to live our values each day.
Employee health and workplace safetyis a continuous priority.
Creating a team is about maintaining great
relationships with the communities we serve: customers, employees, partners, and neighbors.
“ limitless opportunity: every day, every week, every month.”
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IDMC LtdFocus- Social Responsibility
People. Planet. Profit.
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IDMC LtdContact us
Mumbai
Patna
Kolkata
New Delhi
ChennaiBengaluru
IDMC LtdB-102, Priya Darshini ApartmentEast Boring Canal Road, PatnaTel No : +91 94310 [email protected]
IDMC LtdC/O NDDB, Block DK, Sector -II,Salt Lake City, KolkataTel No : +91 33 [email protected]
IDMC LimitedC/O. Indian Immunological LimitedRoad – 44, Jubilee Hills, HyderabadTel No : +91 40 [email protected]
IDMC LtdA-9, Kala Flats, 3rd FloorNo. 94, 44th Street, 4th Avenue, Ashok Nagar, Chennai .Tel No : +91 44 [email protected]
IDMC LtdPlot No 124-128, GIDC Estate, Vithhal Udyognagar, Anand.Tel No : +91 2692 225 [email protected]
IDMC LtdC/o NDDB, Near Mahanand Dairy, W.E.Highway, Goregaon (East), MUMBAITel No. : +91 22 2685 6256Mobile : +91 98 922 [email protected]
IDMC LimitedC/O. NDDB, VIII Block, 80 Feet RoadKoramangala, Bangalore.Tel No : +91 80 [email protected]
Hyderabad
Anand
IDMC Ltd4th Floor,NDDB House,Safdarjung Enclave, New DelhiTel No : +91 11 26103810 Mobile : +91 98 [email protected]
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IDMC Ltd – UHT System
IDMC STORK HELICAL STERLIZER
6 plants set up by IDMC
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IDMC Ltd – Butter
- A Fully Automated Table butter manufacturing, Molding, Wrapping, Cartooning, Case packing and sealing Plant
- Banas Dairy Phase II -- 2.5 TPH 2003
- Sabar Dairy -- 2.5 TPH 2009
- Banas Dairy Phase III -- 2.5 TPH Under Execution
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IDMC Ltd – Cheese
- Satellite Dairy, Kheda: 20 TPD Processed Cheese Plant 1995
- GCMMF Dairy, G’Nagar 16TPD Mozzarella Cheese Plant 2003
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IDMC Ltd – Ice Cream
- Dinshaw Ice Cream, Nagpur : 1.0LLPD Ice Cream Mix preparation 2004- Mother Dairy, Delhi : 80,000 LPD Ice Cream Plant 2002- GCMMF Dairy, G’Nagar : 60,000 LPD Ice Cream Plant 2000
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IDMC LtdContact us
Corporate office: IDMC LtdPlot No. 124-128, GIDC Estate, Vithal Udyognagar 388 121, Gujarat, India Ph: 91-2692-236375, 229917-23. Fax: 91-2692-234397, 236164 email: [email protected]
Regional offices: Bangalore: 080-25711984, 25711391 Chennai: 044-28280260, 28253252 Hyderabad: 040-2354831, 23544584 Kolkata: 033-23591884-87 Mumbai: 022-26856256, 26856818 New Delhi: 011-26103363, 26103398 Patna: 9431020635
