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Sensorless Capability of Fractional–Slot Surface–Mounted PM Motors Adriano Faggion, Emanuele Fornasiero, Nicola Bianchi and Silverio Bolognani Department of Electrical Engineering, University of Padova, Padova (Italy) email: [email protected] Abstract—This paper compares two motors as regard their behaviour during sensorless rotor position detection by means of injection of a high frequency signal. The motors are characterized by the presence of a ring around each pole and by different windings: a distributed coil winding and a concentrated coil winding. The effect of eddy currents in the magnets, due to the high frequency signal, is also considered. The effect of the slot opening is also taken in consideration. Finally, the comparison with two different PM rotor topologies, an interior PM motor and a INSET motor, is addressed. I. I NTRODUCTION In the last years, the solution of tracking the rotor saliency at low and/or zero speed [1], [2] has been largely adopted for the electrical position estimation. To this purpose, the motor has to present an anisotropic rotor characteristic. As far as the Interior Permanent Magnet (IPM) synchronous machine is concerned, it exhibits a different value of direct and quadrature inductances, i.e. an anisotropic rotor, that makes simpler the rotor position estimation [3], [4]. In the same way, the INSET motor offers a magnetic saliency [5] in spite of its Surface Permanent Magnet Mounted (SPM) rotor configuration. On the other hand, the presence of cross–saturation between the d– and q–axis produces an angular error in the rotor position detection [6]. In the case of the (SPM) synchronous machine, its isotropic rotor characteristic does not allow the identification of the rotor position. A possible solution is that to exploit the saturation map due to the Permanent Magnets (PMs), but this is not applicable for all motors. There are some strategies to attain a different electromag- netic behaviour along the d– and q–axis in the SPM motor. A demonstrated valid solution is the insertion of short circuited ring around each pole [4]. The resulting motor, called as ringed–pole SPM motor, is shown in Fig. 1. The photo of the 6–pole rotor prototype is reported in Fig. 2. A different electromagnetic behaviours along the d– and the q–axis is obtained at high frequency thanks to the presence of the rotor rings. The Ringed–Pole solution has been tested with a distributed coil winding. The possibility to use this configuration with a concentrated coil stator winding is investigated in this paper. The feasibility of the solution, the effect of the saturated iron and the influence of the permanent magnet currents is discussed. A comparison with an IPM motor and a INSET PM motor is also addressed. Fig. 1. Scheme of the coil around the magnet of an SPM motor Fig. 2. SPM rotor with short circuited rings around the poles II. SENSORLESS CAPABILITY Two kinds of motor are investigated: with distributed coil winding (number of slots per pole per phase q =1.5) and concentrated–coil winding (q =0.5). Finite Elements Method (FEM) simulations have been carried out in the frequency domain, with the aim to investigate the effect of a conductive ring around the poles. As shown in [7] the effect of such a ring is to create a high frequency rotor anisotropy. Since the PMs are conductive, there is a slight effect on the rotor anisotropy just due to that conductivity. In the following FEM analysis, the effect of the ring is separated from the effect of the PMs. During simulations, three cases have been analyzed: case 1 , where only the effect of the PMs (magnet con- ductivity σ PMs =0.69 MS/m) is considered, i.e. without the ring; case 2 , with the effect of both the ring and the magnets; case 3 , with only the effect of the ring (σ PMs =0). The rotor iron conductivity is imposed to be zero (σ Ir =0) in the simulations, since the rotor is laminated. The frequency range spans from 10 Hz to 8 kHz. Finally the ring conduc- tivity is equal to σ ring = 40. FEM simulations have been carried out with current in both d and q axis. As reported in [8], in order to derive the sensorless rotor position detection capability, a sinusoidal current at different frequency is imposed in the stator winding. 2011 IEEE International Electric Machines & Drives Conference (IEMDC) 978-1-4577-0061-3/11/$26.00 ©2011 IEEE 593
Transcript
Page 1: [IEEE Drives Conference (IEMDC) - Niagara Falls, ON, Canada (2011.05.15-2011.05.18)] 2011 IEEE International Electric Machines & Drives Conference (IEMDC) - Sensorless capability of

Sensorless Capability of Fractional–Slot

Surface–Mounted PM Motors

Adriano Faggion, Emanuele Fornasiero, Nicola Bianchi and Silverio Bolognani

Department of Electrical Engineering, University of Padova, Padova (Italy)

email: [email protected]

Abstract—This paper compares two motors as regard theirbehaviour during sensorless rotor position detection by means ofinjection of a high frequency signal. The motors are characterizedby the presence of a ring around each pole and by differentwindings: a distributed coil winding and a concentrated coilwinding. The effect of eddy currents in the magnets, due to thehigh frequency signal, is also considered. The effect of the slotopening is also taken in consideration. Finally, the comparisonwith two different PM rotor topologies, an interior PM motorand a INSET motor, is addressed.

I. INTRODUCTION

In the last years, the solution of tracking the rotor saliency

at low and/or zero speed [1], [2] has been largely adopted for

the electrical position estimation. To this purpose, the motor

has to present an anisotropic rotor characteristic. As far as

the Interior Permanent Magnet (IPM) synchronous machine is

concerned, it exhibits a different value of direct and quadrature

inductances, i.e. an anisotropic rotor, that makes simpler the

rotor position estimation [3], [4].

In the same way, the INSET motor offers a magnetic

saliency [5] in spite of its Surface Permanent Magnet Mounted

(SPM) rotor configuration. On the other hand, the presence

of cross–saturation between the d– and q–axis produces an

angular error in the rotor position detection [6].

In the case of the (SPM) synchronous machine, its isotropic

rotor characteristic does not allow the identification of the rotor

position. A possible solution is that to exploit the saturation

map due to the Permanent Magnets (PMs), but this is not

applicable for all motors.

There are some strategies to attain a different electromag-

netic behaviour along the d– and q–axis in the SPM motor. A

demonstrated valid solution is the insertion of short circuited

ring around each pole [4].

The resulting motor, called as ringed–pole SPM motor, is

shown in Fig. 1. The photo of the 6–pole rotor prototype is

reported in Fig. 2.

A different electromagnetic behaviours along the d– and the

q–axis is obtained at high frequency thanks to the presence of

the rotor rings.

The Ringed–Pole solution has been tested with a distributed

coil winding. The possibility to use this configuration with a

concentrated coil stator winding is investigated in this paper.

The feasibility of the solution, the effect of the saturated

iron and the influence of the permanent magnet currents is

discussed. A comparison with an IPM motor and a INSET

PM motor is also addressed.

Fig. 1. Scheme of the coil around the magnet of an SPM motor

Fig. 2. SPM rotor with short circuited rings around the poles

II. SENSORLESS CAPABILITY

Two kinds of motor are investigated: with distributed coil

winding (number of slots per pole per phase q = 1.5) and

concentrated–coil winding (q = 0.5). Finite Elements Method

(FEM) simulations have been carried out in the frequency

domain, with the aim to investigate the effect of a conductive

ring around the poles. As shown in [7] the effect of such a ring

is to create a high frequency rotor anisotropy. Since the PMs

are conductive, there is a slight effect on the rotor anisotropy

just due to that conductivity.

In the following FEM analysis, the effect of the ring is

separated from the effect of the PMs. During simulations, three

cases have been analyzed:

case 1 , where only the effect of the PMs (magnet con-

ductivity σPMs = 0.69 MS/m) is considered, i.e.

without the ring;

case 2 , with the effect of both the ring and the magnets;

case 3 , with only the effect of the ring (σPMs = 0).

The rotor iron conductivity is imposed to be zero (σIr = 0)

in the simulations, since the rotor is laminated. The frequency

range spans from 10 Hz to 8 kHz. Finally the ring conduc-

tivity is equal to σring = 40.

FEM simulations have been carried out with current in

both d and q axis. As reported in [8], in order to derive

the sensorless rotor position detection capability, a sinusoidal

current at different frequency is imposed in the stator winding.

2011 IEEE International Electric Machines & Drives Conference (IEMDC)

978-1-4577-0061-3/11/$26.00 ©2011 IEEE 593

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The rotor is placed in two different positions with respect the

stator field as shown in Fig. 3(b) and Fig. 3(a).

(a) Only d–axis current supplied (b) Only q–axis current supplied

Fig. 3. High frequency impedance measurement scheme

In Fig. 3(a), the magnetic field is along the q–axis and then

the q–axis impedance can be computed as the ratio between

the voltage and current. In the case reported in Fig.3(b),

the magnetic field is along the d–axis and then the d–axis

impedance can be computed. Such a procedure is applied

to investigate sensorless capability of both distributed and

concentrated coil windings.

Because of the short circuited rings, a saliency dependently

to the frequency can be defined as ratio of the q– and d–axis

impedance [8]:

ξ(ωh) =Zq

Zd

=Rr + jωhLr

Rr + jωhLrt

(1)

The terms Rr and Lr are the ring resistance and inductance

respectively. The term Lrt is the rotor transient inductance,

defined as:

Lrt = Lr −L2

M

Ld

(2)

where Ld is the d–axis inductance and LM is the mutual

inductance between the ring and the d–axis stator windings.

Using FEM simulations, the saliency ξ can be obtained from

the ratio λq/λd performed for each frequency.

III. DISTRIBUTED COIL WINDING

A motor with 27–slots 6–poles has been firstly investigated.

The motor is sketched in Fig. 4. Such configuration corre-

sponds to the motor prototype available in laboratory. The

tests on such machine and the comparison with the simulation

results [8].

Fig. 4. 27–slot 6–pole motor (distributed coil winding)

Fig. 5 shows the d–axis flux linkage versus the frequency

when the rotor is aligned as in Fig. 3(a). There is the maximum

coupling between the winding and the ring.

Comparing case 1 with case 2, one can note the effect of

the presence of the ring. The d–axis flux linkage decreases

as the frequency increases, and this effect is more evident for

case 2.

Assuming a zero PM conductivity, case 3, only the effect

of the ring is considered. Comparing case 2 with case 3 one

can see that the PMs yield a further reduction on the d–axis

flux linkage. Considering an injection frequency of 1 kHz, the

ring effect is necessary to obtain an appreciable high frequency

saliency for the rotor position estimation.

Fig. 6 shows the flux on q–axis versus the frequency when

the rotor is aligned with the stator field (Fig. 3(b)). In this case

the effect of the ring is not appreciable (case 2 and case 3)

(that is it has no effect on q–axis flux). On the contrary the

presence of the PMs yields an effect on the q flux (case 1 and

case 2).

0 2000 4000 6000 80001.5

2

2.5

3

frequency (Hz)d−

axis

flu

x lin

kage (m

Vs)

case 1

case 2

case 3

Fig. 5. d–axis flux versus frequency (stator field along the d–axis) withdistributed coil winding

Fig. 7 shows the saliency versus the frequency. At first, a

small saliency of about 1.07 can be noticed at low frequencies.

It is due to the slight rotor anisotropy of the rotor iron, since

the PMs are separated by a small iron tooth (see Fig. 4). If

only the ring is considered (case 3), the saliency spans from

1.07 to about 1.65. At the frequency of 1 kHz an appreciable

saliency value is found: with the ring the saliency increases

from 1.1 (case 1) to 1.3 (case 3). This value increases to 1.4considering also the PMs (case 2).

If the ring is removed (case 1), PMs yield a saliency

variation, but it appears at higher frequencies. Since the

frequency of interest is around 1 kHz or lower, no saliency

variation due to only PMs is achieved.

Fig. 8 shows the phase inductance versus the rotor electric

angle, achieved for a frequency of 1 kHz. The anisotropy

obtained by injecting a high frequency signal is significant

0 2000 4000 6000 80002

2.5

3

3.5

frequency (Hz)

q−

axis

flu

x lin

kage (

mV

s)

case 1

case 2

case 3

Fig. 6. q–axis flux versus frequency (stator field along the q–axis) withdistributed coil winding

594

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only if a ring is present around the pole, and the effect of the

PMs conductivity is beneficial to improve the saliency.

101

102

103

104

105

1

1.5

2

frequency (Hz)

sa

lien

cy r

atio

(−

)

case 1

case 2

case 3

Fig. 7. Saliency versus frequency with distributed coil winding

0 50 100 1504.5

5

5.5

6

6.5

Electrical position, θme

(rad)

Inducta

nce, L (

mH

)

case 1

case 2

case 3

measurement

Fig. 8. Inductance versus rotor electric angle with distributed coil winding

In order to confirm the accuracy of the FEM motor model,

the stator inductance is derived by means of experimental tests.

Tests have been carried out moving the rotor with steps of

15 el.deg.. The measured stator inductances are reported in

Fig. 8 (square marker), compared with the FEM results (solid

line). There is a good agreement between the measurements

and predictions confirming the accuracy of the motor model.

IV. CONCENTRATED COIL WINDING

The aim of this section is to compare the sensorless rotor

position detection capability of a motor with non–overlapped

coil winding with those obtained from the previous motor.

The motor with 9–slots 6–poles sketched in Fig. 9 is

considered. The same rotor of the 27–slot 6–pole motor shown

in Fig. 4 is considered. Since the coil throw is unity, the motor

results with non–overlapped coils winding.

The motor with 9–slots and 6–poles has been modeled with

a different slot opening (see Fig. 10), with the aim to determine

which is its effect on the saliency.

Firstly, the motor model with a wide slot opening is consid-

ered. Figs. 11 and 12 show d– and q–axis flux linkages versus

frequency. Fig. 13 shows the saliency versus frequency and

Fig. 14 the inductance versus rotor electric angle at 1 kHz.

In the following, the motor model with a narrow slot

opening is considered. Figs. 15 and 16 show d– and q–axis flux

linkages versus frequency. Fig. 17 shows the saliency versus

frequency and Fig. 18 the inductance versus rotor electric

angle at 1 kHz.

The results are similar to those obtained from the previous

motor; the main differences are on the flux linkage amplitudes,

Fig. 9. 9–slot 6–pole motor (concentrated coil winding)

Fig. 10. 9–slot 6–pole motor (concentrated coil winding)

0 2000 4000 6000 80002

3

4

frequency (Hz)d−

axis

flu

x lin

kage (m

Vs)

case 1

case 2

case 3

Fig. 11. d–axis flux versus frequency (stator field along the d–axis) withconcentrated coil winding, wide slot opening

0 2000 4000 6000 80003

3.5

4

frequency (Hz)

q−

axis

flu

x lin

kage (

mV

s)

case 1

case 2

case 3

Fig. 12. q–axis flux versus frequency (stator field along the q–axis) withconcentrated coil winding, wide slot opening

but the behaviour under high frequency signal injection is

comparable. It can be concluded that also this motor is reliable

for position detection using high frequency signal injection.

The width of the slot opening influences the saliency at high

frequency, but the motor behaviour is unchanged, so that the

sensorless capability with injection of high frequency signals

remains still working.

V. EFFECT OF THE IRON SATURATION

With the aim to consider the effect of iron saturation on the

motor model, the mutual inductance between the ring and the

winding has been computed for different motor working point.

To this aim, some FE simulations have been carried out on a

wide range of Id Iq current.

595

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101

102

103

104

105

1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

frequency (Hz)

sa

lien

cy r

atio

(−

)

case 1

case 2

case 3

Fig. 13. Saliency versus frequency with concentrated coil winding, wide slotopening

0 50 100 1505.5

6

6.5

7

7.5

Electrical position, θme

(rad)

Inducta

nce, L (

mH

)

case 1

case 2

case 3

Fig. 14. Inductance versus rotor electric angle with concentrated coil winding,wide slot opening

0 2000 4000 6000 80004

5

6

frequency (Hz)d−

axis

flu

x lin

kage (m

Vs)

case 1

case 2

case 3

Fig. 15. Saliency versus frequency with concentrated coil winding, narrowslot opening

0 2000 4000 6000 8000

5.6

5.8

frequency (Hz)

q−

axis

flu

x lin

kage (

mV

s)

case 1

case 2

case 3

Fig. 16. Inductance versus rotor electric angle with concentrated coil winding,narrow slot opening

Figs. 19 and 20 show the mutual inductance LM in the

d− q current plane. As expected, the mutual inductance LM

depends on the Id current only, while it is almost independent

from Iq current. Along the MTPA trajectory LM is practically

constant, independently from the current magnitude.

101

102

103

104

105

1

1.05

1.1

1.15

1.2

1.25

1.3

1.35

frequency (Hz)

sa

lien

cy r

atio

(−

)

case 1

case 2

case 3

Fig. 17. Saliency versus frequency with concentrated coil winding, narrowslot opening

0 50 100 1509.5

10

10.5

11

11.5

12

Electrical position, θme

(rad)

Ind

ucta

nce

, L

(m

H)

case 1

case 2

case 3

Fig. 18. Inductance versus rotor electric angle with concentrated coil winding,narrow slot opening

−10 −5 0 5 100

1

2

3

4

5

6

7

8

9

10

Id (A)

Iq (

A)

37.5

37.5

38

38

38

38.5

38.5

38.5

39

39

39

39.5

39.5

39.5

40

40

40

40.5

40.5

40.5

41

41

41

41.5

41.5

41.5

42

42

42

42.5

42.5

42.5

Fig. 19. Map of LM (µH) with distributed coil winding

Substituting the LM values obtained in Figs. 19 and 20

in (1), the magnetic saliency at 1 kHz is equal to 1.3 with

the distributed coil winding and 1.15 with the concentrated

coil winding (narrow slot opening). These values are in

good agreement with the results reported in Figs. 7 and 17.

The saliency remains practically constant along the MTPA

trajectory for both the motors, since the saturation effect is

negligible. However, in all the d−q plane the saliency variation

is quite low, remaining around the aforementioned values.

596

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−6 −4 −2 0 2 4 60

1

2

3

4

5

6

7

Id (A)

Iq (

A)

33

33

33

34

34

34

35

35

35

36

36

36

37

37

37

38

38

38

39

39

39

40

40

40

41

41

41

42

42

42

MTPA trajectory

Fig. 20. Map of LM (µH) with concentrated coil winding

VI. COMPARISON WITH OTHER MOTOR TOPOLOGIES

Two different PM motor topologies have been compared

with the ringed–pole motor solution. An interior PM (IPM)

motor, shown in Fig. 21(a), and an INSET motor, shown

in Fig. 21(b). Both motors present a magnetic saliency due

to the difference between the Ld and Lq inductances. Such

a magnetic saliency varies with the load, that is, with the

magnetic loading.

(a) 9–slot 6–pole IPM motor (b) 9–slot 6–pole INSET motor

Fig. 21. 9–slot 6–pole IPM and INSET motor with concentrated coil winding

These motors have been analyzed by means of FE simu-

lations. Their sensorless capability can be studied using the

small signal magnetic saliency [9]:

ξωh=

1 + b/f

1− b/f(3)

where b/f is the ratio between the amplitude of the backward

and forward sequence of the current signal, given by

b

f=

(Ld − Lq)2 + M2

dq

Ld + Lq

(4)

where Ld and Lq are respectively the d– and q–axis differen-

tially inductances and Mdq is the dq mutual inductance due

to the cross–saturation.

Figs. 22 and 23 show the anisotropy ratio given by (3) for

the IPM and the INSET motor respectively. In the same plane,

the trajectory of the Maximum Torque per Ampere (MTPA)

−15 −10 −5 0 5 10 150

2

4

6

8

10

12

14

16

Id (A)

Iq (

A)

1.1

1.2

1.3

1.3

1.4

1.4

1.4

1.5

1.5

1.5

1.5

1.5

2

2

2

22

2

2

3

3

3

3

3

3

3

4

4

4

4

45

5

5

5

6 6

6

Saliency

MTPA trajectory

Fig. 22. Magnetic saliency ξωhin the d–q plane, IPM motor

−15 −10 −5 0 5 10 150

2

4

6

8

10

12

14

16

Id (A)

Iq (

A)

1.3

1.3

1.4

1.4

1.4

1.4

1.4

1.4

1.5

1.5

1.5

2

2

2

3

3

Saliency

MTPA trajectory

Fig. 23. Magnetic saliency ξωhin the d–q plane, INSET motor

is reported (circle line), so as to highlight the operating points

of the motor. One can note that in both the cases the magnetic

saliency remains high in all the left–half plane and then there

is not a critical zone from the control point of view. However,

the mutual inductance due to the cross-saturation causes an

error in the estimated position. This error is given by [6]:

ǫ =1

2arctan

2Mdq

Ld − Lq

(5)

As regard the IPM machine, the estimated error increases

along the MTPA curve as shown in Fig. 24. The trajectory

Ld = Lq and Mdq = 0 are also shown. When the curve

Ld = Lq crosses the curve Mdq = 0 the sensorless detection

of the rotor position is not possible, since the saliency (3) is

unity, as highlighted in Fig.22.

As far as the INSET motor is concerned, Fig. 25, the

estimated error along the MTPA curve is lower than the IPM

case. This occurs because the curve Mdq = 0 is very close to

the MTPA curve. The limit Ld = Lq is not present since it is

out of the plot limits.

In the case of the ringed–pole motor, the high frequency

saliency is guaranteed from the ring effect in all the d–qplane. Moreover, being negligible the cross saturation effect,

(due to the rotor configuration with surface–mounted PMs) no

estimated error occurs. From the control point of view, this

is a significant advantage respect to both IPM and INSET

597

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Fig. 24. Estimated error in the d–q plane, IPM motor.

−15 −10 −5 0 5 10 150

2

4

6

8

10

12

14

16

Id (A)

Iq (

A)

−30

−20

−2

0

−20

−20

−15

−15

−15

−15

−10

−10

−10

−10−5

−5

−5

−5

5

5

5

5

5

5

10

Mdq

=0

MTPA trajectory

Fig. 25. Estimated error in the d–q plane, INSET motor.

motors. In fact, any compensation estimated error has to be

implemented in the sensorless drive.

VII. CONCLUSIONS

Two ringed–pole SPM motors are compared according to

their behaviour in case of sensorless control at zero speed.

One has a distributed coil winding, the other a concentrated

coil winding. It is shown that a ring around each rotor pole

represent an effective method to create a high frequency

saliency, also when a fractional–slot winding is adopted.

The effect of eddy currents in the magnets due to the high

frequency injected signal is also investigated. It is shown

that eddy currents in the PMs give a useful contribution on

increasing the saliency, but they are not enough to create the

saliency without the ring.

Furthermore, the position detection by means of high fre-

quency signal injection has been used in two other PM motors:

an IPM motor and an INSET motor. It is shown they are

suitable for sensorless purpose, since they present an adequate

saliency. Nevertheless, a compensation algorithm is necessary,

since a position estimation error, due to the presence of the

mutual dq coupling, rises up. On the contrary, in the ringed–

pole solution, the mutual coupling is negligible. This leads to

have a negligible position estimation error, too.

REFERENCES

[1] L. Wang and R. Lorenz, “Rotor position estimation for permanentmagnet synchronous motor using saliency-tracking self-sensing method,”in Industry Applications Conference, 2000. Conference Record of the

2000 IEEE, 2000.[2] P. Jansen and R. Lorenz, “Transducerless position and velocity estimation

in induction and salient ac machines,” IEEE Transactions on Industry

Applications, vol. 31, no. 2, pp. 240 –247, 1995.[3] H. Kim and R. Lorenz, “Carrier signal injection based sensorless control

methods for ipm synchronous machine drives,” in Conference Record of

the 2004 IEEE Industry Applications Conference, 2004. 39th IAS Annual

Meeting., vol. 2, 2004, pp. 977 – 984 vol.2.[4] S. Bolognani, S. Calligaro, R. Petrella, and M. Tursini, “Sensorless control

of ipm motors in the low-speed range and at stand-still by hf-injectionand dft processing,” in IEEE International Electric Machines and Drives

Conference, 2009. IEMDC ’09., May 2009, pp. 1557 –1564.[5] N. Bianchi, S. Bolognani, J.-H. Jang, and S.-K. Sul, “Advantages of inset

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Drives Conference, 2009. IEMDC ’09., May 2009, pp. 1565 –1572.[7] A. Faggion, S. Bolognani, and N. Bianchi, “Ringed-pole permanent

magnet synchronous motor for position sensorless drives,” in IEEE

Energy Conversion Congress and Exposition, 2009. ECCE 2009., 2009,pp. 3837 –3844.

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