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IEEE P1246/D6, February 2010 Copyright © 2010 IEEE. All rights reserved. This is an unapproved IEEE Standards Draft, subject to change. IEEE P1246™/D6 1 Draft Guide for Temporary Protective 2 Grounding Systems Used in 3 Substations 4 Sponsor 5 Substations Committee 6 of the 7 IEEE Power & Energy Society 8 9 10 Approved <XX MONTH 20XX> 11 IEEE-SA Standards Board 12 13 14 Copyright © 2010 by the Institute of Electrical and Electronics Engineers, Inc. 15 Three Park Avenue 16 New York, New York 10016-5997, USA 17 All rights reserved. 18 This document is an unapproved draft of a proposed IEEE Standard. As such, this document is subject to 19 change. USE AT YOUR OWN RISK! Because this is an unapproved draft, this document must not be 20 utilized for any conformance/compliance purposes. Permission is hereby granted for IEEE Standards 21 Committee participants to reproduce this document for purposes of international standardization 22 consideration. Prior to adoption of this document, in whole or in part, by another standards development 23 organization, permission must first be obtained from the IEEE Standards Activities Department 24 ([email protected]). Other entities seeking permission to reproduce this document, in whole or in part, must 25 also obtain permission from the IEEE Standards Activities Department. 26 IEEE Standards Activities Department 27 445 Hoes Lane 28 Piscataway, NJ 08854, USA 29 30
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Page 1: IEEE P1246™/D6 Draft Guide for Temporary Protective ...ewh.ieee.org/cmte/substations/sce0/wge4/D2292y/October 2010 Draft/IEEE... · PDF: ISBN 978-0-XXXX-XXXX-X STDXXXXX Print: ISBN

IEEE P1246/D6, February 2010

Copyright © 2010 IEEE. All rights reserved.This is an unapproved IEEE Standards Draft, subject to change.

IEEE P1246™/D61

Draft Guide for Temporary Protective2

Grounding Systems Used in3

Substations4

Sponsor5

Substations Committee6of the7IEEE Power & Energy Society8

910

Approved <XX MONTH 20XX>11

IEEE-SA Standards Board121314

Copyright © 2010 by the Institute of Electrical and Electronics Engineers, Inc.15Three Park Avenue16New York, New York 10016-5997, USA17

All rights reserved.18

This document is an unapproved draft of a proposed IEEE Standard. As such, this document is subject to19change. USE AT YOUR OWN RISK! Because this is an unapproved draft, this document must not be20utilized for any conformance/compliance purposes. Permission is hereby granted for IEEE Standards21Committee participants to reproduce this document for purposes of international standardization22consideration. Prior to adoption of this document, in whole or in part, by another standards development23organization, permission must first be obtained from the IEEE Standards Activities Department24([email protected]). Other entities seeking permission to reproduce this document, in whole or in part, must25also obtain permission from the IEEE Standards Activities Department.26

IEEE Standards Activities Department27445 Hoes Lane28Piscataway, NJ 08854, USA29

30

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IEEE P1246/D6, February 2010

Copyright © 2010 IEEE. All rights reserved.This is an unapproved IEEE Standards Draft, subject to change.

Abstract: The design, performance, use, testing, and installation of temporary protective1grounding systems, including the connection points, as used in permanent and mobile2substations, are covered in this guide.3Keywords: grounding, personnel safety, protective grounding, safety, temporary grounding,4ultimate rating, withstand rating5

6

7

The Institute of Electrical and Electronics Engineers, Inc.3 Park Avenue, New York, NY 10016-5997, USA

Copyright © 20XX by the Institute of Electrical and Electronics Engineers, Inc.All rights reserved. Published <XX MONTH 20XX>. Printed in the United States of America.

IEEE is a registered trademark in the U.S. Patent & Trademark Office, owned by the Institute of Electrical and ElectronicsEngineers, Incorporated.

PDF: ISBN 978-0-XXXX-XXXX-X STDXXXXXPrint: ISBN 978-0-XXXX-XXXX-X STDPDXXXXX

No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permissionof the publisher.

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IEEE P1246/D6, February 2010

Copyright © 2010 IEEE. All rights reserved.This is an unapproved IEEE Standards Draft, subject to change.

IEEE Standards documents are developed within the IEEE Societies and the Standards Coordinating Committees of1the IEEE Standards Association (IEEE-SA) Standards Board. The IEEE develops its standards through a consensus2development process, approved by the American National Standards Institute, which brings together volunteers3representing varied viewpoints and interests to achieve the final product. Volunteers are not necessarily members of the4Institute and serve without compensation. While the IEEE administers the process and establishes rules to promote5fairness in the consensus development process, the IEEE does not independently evaluate, test, or verify the accuracy6of any of the information or the soundness of any judgments contained in its standards.7

Use of an IEEE Standard is wholly voluntary. The IEEE disclaims liability for any personal injury, property or other8damage, of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly9resulting from the publication, use of, or reliance upon this, or any other IEEE Standard document.10

The IEEE does not warrant or represent the accuracy or content of the material contained herein, and expressly11disclaims any express or implied warranty, including any implied warranty of merchantability or fitness for a specific12purpose, or that the use of the material contained herein is free from patent infringement. IEEE Standards documents13are supplied “AS IS.”14

The existence of an IEEE Standard does not imply that there are no other ways to produce, test, measure, purchase,15market, or provide other goods and services related to the scope of the IEEE Standard. Furthermore, the viewpoint16expressed at the time a standard is approved and issued is subject to change brought about through developments in the17state of the art and comments received from users of the standard. Every IEEE Standard is subjected to review at least18every five years for revision or reaffirmation, or every ten years for stabilization. When a document is more than five19years old and has not been reaffirmed, or more than ten years old and has not been stabilized, it is reasonable to20conclude that its contents, although still of some value, do not wholly reflect the present state of the art. Users are21cautioned to check to determine that they have the latest edition of any IEEE Standard.22

In publishing and making this document available, the IEEE is not suggesting or rendering professional or other23services for, or on behalf of, any person or entity. Nor is the IEEE undertaking to perform any duty owed by any other24person or entity to another. Any person utilizing this, and any other IEEE Standards document, should rely upon his or25her independent judgment in the exercise of reasonable care in any given circumstances or, as appropriate, seek the26advice of a competent professional in determining the appropriateness of a given IEEE standard.27

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IEEE P1246/D6, February 2010

ivCopyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

Introduction1

This introduction is not part of IEEE P1246/D6, Draft Guide for Temporary Protective Grounding Systems Used in2Substations.3

Practices for applying temporary protective grounds (TPGs) in substations vary from utility company to4utility company. These practices have come from a number of documents such as ASTM F855-1997, IEC561230-1993, and IEEE Std 1048TM -1990, as well as from field experience derived from line maintenance6practices. This guide was developed to consolidate into one document all the necessary information for the7utility companies to develop sound personnel safety grounding practices in substations. The guide provides8information on the physical construction, application, and testing of TPGs as they are used in substations.9

This revision includes several new definitions, which clarify and attempt to standardize the use and10understanding of several commonly used terms for various temporary grounding practices. It also11emphasizes the electromechanical forces present with high short-circuit currents and with high current12offset (asymmetry). In recent tests, these forces were found to have significant impact on the ability of a13complete TPG assembly, including attachment points, capable of successfully handling these high short-14circuit currents.15

Notice to users16

Laws and regulations17

Users of these documents should consult all applicable laws and regulations. Compliance with the18provisions of this standard does not imply compliance to any applicable regulatory requirements.19Implementers of the standard are responsible for observing or referring to the applicable regulatory20requirements. IEEE does not, by the publication of its standards, intend to urge action that is not in21compliance with applicable laws, and these documents may not be construed as doing so.22

Copyrights23

This document is copyrighted by the IEEE. It is made available for a wide variety of both public and24private uses. These include both uses, by reference, in laws and regulations, and use in private self-25regulation, standardization, and the promotion of engineering practices and methods. By making this26document available for use and adoption by public authorities and private users, the IEEE does not waive27any rights in copyright to this document.28

Updating of IEEE documents29

Users of IEEE standards should be aware that these documents may be superseded at any time by the30issuance of new editions or may be amended from time to time through the issuance of amendments,31corrigenda, or errata. An official IEEE document at any point in time consists of the current edition of the32document together with any amendments, corrigenda, or errata then in effect. In order to determine whether33a given document is the current edition and whether it has been amended through the issuance of34amendments, corrigenda, or errata, visit the IEEE Standards Association web site at35http://ieeexplore.ieee.org/xpl/standards.jsp, or contact the IEEE at the address listed previously.36

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IEEE P1246/D6, February 2010

vCopyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

For more information about the IEEE Standards Association or the IEEE standards development process,1visit the IEEE-SA web site at http://standards.ieee.org.2

Errata3

Errata, if any, for this and all other standards can be accessed at the following URL:4http://standards.ieee.org/reading/ieee/updates/errata/index.html. Users are encouraged to check this URL5for errata periodically.6

Interpretations7

Current interpretations can be accessed at the following URL: http://standards.ieee.org/reading/ieee/interp/8index.html.9

Patents10

[If the IEEE has not received letters of assurance prior to the time of publication, the following notice11shall appear:]12

Attention is called to the possibility that implementation of this guide may require use of subject matter13covered by patent rights. By publication of this guide, no position is taken with respect to the existence or14validity of any patent rights in connection therewith. The IEEE is not responsible for identifying Essential15Patent Claims for which a license may be required, for conducting inquiries into the legal validity or scope16of Patents Claims or determining whether any licensing terms or conditions provided in connection with17submission of a Letter of Assurance, if any, or in any licensing agreements are reasonable or non-18discriminatory. Users of this guide are expressly advised that determination of the validity of any patent19rights, and the risk of infringement of such rights, is entirely their own responsibility. Further information20may be obtained from the IEEE Standards Association.21

[The following notice shall appear when the IEEE receives assurance from a known patent holder or22patent applicant prior to the time of publication that a license will be made available to all applicants23either without compensation or under reasonable rates, terms, and conditions that are demonstrably free24of any unfair discrimination.]25

Attention is called to the possibility that implementation of this guide may require use of subject matter26covered by patent rights. By publication of this guide, no position is taken with respect to the existence or27validity of any patent rights in connection therewith. A patent holder or patent applicant has filed a28statement of assurance that it will grant licenses under these rights without compensation or under29reasonable rates, with reasonable terms and conditions that are demonstrably free of any unfair30discrimination to applicants desiring to obtain such licenses. Other Essential Patent Claims may exist for31which a statement of assurance has not been received. The IEEE is not responsible for identifying Essential32Patent Claims for which a license may be required, for conducting inquiries into the legal validity or scope33of Patents Claims, or determining whether any licensing terms or conditions provided in connection with34submission of a Letter of Assurance, if any, or in any licensing agreements are reasonable or non-35discriminatory. Users of this guide are expressly advised that determination of the validity of any patent36rights, and the risk of infringement of such rights, is entirely their own responsibility. Further information37may be obtained from the IEEE Standards Association.38

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IEEE P1246/D6, February 2010

viCopyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

Participants1

At the time this draft guide was submitted to the IEEE-SA Standards Board for approval, the Substation2Safety Working Group had the following membership:3

David Lane Garrett, Chair4<Vice-chair Name>, Vice Chair5

6Participant17Participant28Participant39

Participant410Participant511Participant612

Participant713Participant814Participant915

1617

The following members of the <individual/entity> balloting committee voted on this guide. Balloters may18have voted for approval, disapproval, or abstention.19

20(to be supplied by IEEE)21

22Balloter123Balloter224Balloter325

Balloter426Balloter527Balloter628

Balloter729Balloter830Balloter931

3233

When the IEEE-SA Standards Board approved this guide on <XX Month 20XX>, it had the following34membership:35

(to be supplied by IEEE)36<Name>, Chair37

<Name>, Vice Chair38<Name>, Past President39

<Name>, Secretary4041

SBMember142SBMember243SBMember344

SBMember445SBMember546SBMember647

SBMember748SBMember849SBMember950

*Member Emeritus51

5253

Also included are the following nonvoting IEEE-SA Standards Board liaisons:54

<Name>, TAB Representative55<Name>, NIST Representative56<Name>, NRC Representative57

58<Name>59

IEEE Standards Program Manager, Document Development6061

<Name>62IEEE Standards Program Manager, Technical Program Development63

64

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IEEE P1246/D6, February 2010

viiCopyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

Contents1

1. Overview .................................................................................................................................................... 12

1.1 Scope ................................................................................................................................................... 131.2 Purpose ................................................................................................................................................ 14

2. Normative references.................................................................................................................................. 15

3. Definitions .................................................................................................................................................. 26

4. Considerations for temporary protective grounding systems...................................................................... 37

4.1 General TPG ........................................................................................................................................ 384.2 Permanent or mobile substation........................................................................................................... 394.3 Current magnitude and duration .......................................................................................................... 4104.4 Special areas of concern....................................................................................................................... 5114.5 TPG cable assemblies .......................................................................................................................... 6124.6 TPG cable ............................................................................................................................................ 7134.7 Clamps ............................................................................................................................................... 10144.8 Multiple assemblies ........................................................................................................................... 12154.9 Attachment Points.............................................................................................................................. 13164.10 Cable extensions .............................................................................................................................. 1417

5. Application ............................................................................................................................................... 1418

5.1 General............................................................................................................................................... 14195.2 Location of the TPGs ......................................................................................................................... 15205.3 Ratings and selections........................................................................................................................ 17215.4 Methods ............................................................................................................................................. 2022

6. Installation and removal ........................................................................................................................... 2123

6.1 General procedures ............................................................................................................................ 21246.2 Tools .................................................................................................................................................. 22256.3 Testing for voltage ............................................................................................................................. 22266.4 Placing and removing of TPGs .......................................................................................................... 23276.5 Equipment grounding ........................................................................................................................ 2328

7. Static, capacitive coupled and electromagnetically coupled voltage ........................................................ 2529

7.1 Protective garments............................................................................................................................ 25307.2 Attachments ....................................................................................................................................... 2531

8. Testing ...................................................................................................................................................... 2532

8.1 New TPG component and assembly testing....................................................................................... 25338.2 In-service inspection, maintenance and testing TPGs........................................................................ 2534

Annex A (informative) Terminology............................................................................................................ 2835

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IEEE P1246/D6, February 2010

viiiCopyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

A.1 Voltage and currents at the worksite ................................................................................................. 281A.2 Safety criteria .................................................................................................................................... 302

Annex B (informative) Bibliography............................................................................................................ 333

Annex C (normative) TPG Impedance Correction Factors.......................................................................... 344

C.1 Development of TPG independence K factor ................................................................................... 345C.2 Application of TPG impedance K factors ......................................................................................... 406C.3 TPG impedance K factor curves ....................................................................................................... 427C.4 TPG reactance terms (for calculation of Zg and K factor ................................................................. 558

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IEEE P1246/D6, February 2010

1Copyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

Draft Guide for Temporary Protective1

Grounding Systems Used in2

Substations3

IMPORTANT NOTICE: This standard is not intended to ensure safety, security, health, or4environmental protection. Implementers of the standard are responsible for determining appropriate5safety, security, environmental, and health practices or regulatory requirements.6

This IEEE document is made available for use subject to important notices and legal disclaimers.7These notices and disclaimers appear in all publications containing this document and may8be found under the heading “Important Notice” or “Important Notices and Disclaimers9Concerning IEEE Documents.” They can also be obtained on request from IEEE or viewed at10http://standards.ieee.org/IPR/disclaimers.html.11

1. Overview12

1.1 Scope13

This guide covers the design, performance, use, testing, and installation of temporary protective grounding14(TPG) systems, including the connection points, as used in permanent and mobile substations. This guide15does not address series-capacitor compensated systems.16

1.2 Purpose17

This guide suggests good practices, technical information, and safety criteria to assist in the selection and18application of temporary protective grounding systems, including the connection points, as used in19permanent and mobile substations.20

2. Normative references21

The following referenced documents are indispensable for the application of this document (i.e., they must22be understood and used, so each referenced document is cited in text and its relationship to this document is23explained). For dated references, only the edition cited applies. For undated references, the latest edition of24the referenced document (including any amendments or corrigenda) applies.25

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IEEE P1246/D6, February 2010

2Copyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

ASTM F855, Standard Specifications for Temporary Protective Grounds to be used on De-Energized1Electrical Power Lines and Equipment.12

ASTM F2249, Standard Specification for In-Service Test Methods for Temporary Grounding3

IEC 60227-1, Polyvinyl Chloride Insulated Cables of Rated Voltages Up To and Including 450/ 750 V—4Part 1: General Requirements.25

IEC 60227-2, Polyvinyl Chloride Insulated Cables of Rated Voltages Up To and Including 450/ 750 V—6Part 2: Test Methods.7

IEC 60245-2, Rubber Insulated Cables of Rated Voltages Up To and Including 450/750 V—Part 2: Test8Methods.9

IEC 61230, Live Working—Portable Equipment for Earthing or Earthing and Short-Circuiting.10

IEEE Std 1048TM, IEEE Guide for Protective Grounding of Power Lines. 3,411

IEEE Std 80TM, IEEE Guide for Safety in AC Substation Grounding.12

3. Definitions13

For the purposes of this document, the following terms and definitions apply. The IEEE Standards14Dictionary: Glossary of Terms & Definitions should be referenced for terms not defined in this clause.515

Bracket grounding: The location of temporary protective grounds (TPGs) on all sides of a worksite. The16location of the TPGs can be immediately adjacent to or some distance from the worksite.17

Cluster ground assembly: A preassembled set of four cable or bar assemblies, with three phase18connections and one ground connection, all terminating at a common (cluster) point.19

Continuity: A continuous, unbroken electrical circuit. For the purposes of temporary protective grounding,20any device capable of transforming voltage or producing a significant voltage drop cannot be considered as21maintaining continuity. Examples include transformers, fuses, reactors, resistors, circuit breakers, and line22traps.23

Equipotential zone (equipotential grounding): A general term used to describe the application of24temporary protective grounds to limit the potential across the worker’s body. It is often associated with25worksite or single-point grounding, but also includes other applications of temporary grounding.26

Ground potential rise (GPR): The maximum voltage that a station grounding grid can attain relative to a27distant grounding point assumed to be at the potential of remote earth.28

1 ASTM publications are available from the American Society for Testing and Materials, 100 Barr Harbor Drive, P.O. Box C700,

West Conshohocken, PA 19428-2959, USA (http://www.astm.org/).2 IEC publications are available from the Sales Department of the International Electrotechnical Commission, Case Postale 131, 3, rue

de Varembé, CH-1211, Genève 20, Switzerland/Suisse (http://www.iec.ch/). IEC publications are also available in the United Statesfrom the Sales Department, American National Standards Institute, 11 West 42nd Street, 13th Floor, New York, NY 10036, USA.3 IEEE publications are available from the Institute of Electrical and Electronics Engineers, 445 Hoes Lane, Piscataway, NJ 08854,

USA (http://www.standards.ieee.org/).4 The IEEE standards or products referred to in Clause 2 are trademarks owned by the Institute of Electrical and Electronics

Engineers, Inc.5

The IEEE Standards Dictionary: Glossary of Terms & Definitions is available at http://shop.ieee.org/.

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3Copyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

Multipoint grounding: The application of TPGs on either side of the worksite (see bracket grounds), plus1TPGs at the worksite (see worksite grounding).2

Phase-to-ground (parallel) grounding: The installation of temporary protective grounds from each phase3to ground. The ground attachment point can be a common point for all three TPG ground connections or4can be a different point for one or more TPG ground connections, but a low-resistance connection between5any separated TPG ground connection points is required.6

Phase-to-phase (chain) grounding: The installation of temporary protective grounds from phase to phase7to phase with an additional TPG connecting from one of the three phases to ground.8

Source grounding: The location of TPGs so that a set of temporary protective grounds is between the9worksite and all possible sources of current.10

Temporary protective ground equipment (TPG): Devices to limit the voltage difference between any11two accessible points at the worksite to an appropriate value for safety, and having sufficient current12withstand rating. These might consist of cable assemblies, grounding switches, or temporarily installed13bars.14

Ultimate rating (capacity): A calculated maximum symmetrical current that a temporary protective15ground is capable of carrying for a specified time without fusing or melting the cable. The TPGs are16generally rated by this value. A TPG subjected to this current might be damaged and is generally not17reused.18

Withstand rating: The current a temporary protective ground should conduct for a specified time to allow19the protective devices to clear the short circuit current without being damaged sufficiently to prevent being20operable. The TPG might be capable of passing a second test at this current rating after being cooled to21ambient temperature. Rated short-time withstand currrent:The rms value of the current that the TPG can22carry for a rated duration. Rated peak withstand current: The peak current associated with the first major23loop of th24

Worksite (single-point) grounding: The application of temporary protective grounds only in the25immediate vicinity of an electrically continuous worksite. The location of the TPGs must be close enough26to the worksite to prevent a hazardous difference in potential across a worker at the worksite.27

4. Considerations for temporary protective grounding systems28

4.1 General TPG29

Temporary protective ground equipment is used when grounding a substation power bus and equipment to30protect personnel from high voltages that can be induced or applied because of equipment failure or31operating error. The TPGs can be properly sized and assembled to protect personnel from injury during a32steady state or abnormal power system operation.33

4.2 Permanent or mobile substation34

TPG assemblies are applicable for both mobile and permanent substations.35

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4Copyright © 2010 IEEE. All rights reserved.

This is an unapproved IEEE Standards Draft, subject to change.

4.3 Current magnitude and duration1

The current magnitude and duration of the short circuit current are critical factors in sizing TPGs. The2protective ground must conduct the maximum available short circuit current at the short circuit location3without failure for the duration of the short circuit .4

4.3.1 Current magnitude including dc offset5

The current magnitude is one of the critical factors to be considered when sizing temporary protective6grounding systems. The short circuit current consists of an rms ac component and a dc offset current7component. The rms ac component is determined by the subtransient impedances of the rotating machinery,8the impedance of transformers, and the impedance of lines. The dc-offset component is determined by the9X/R ratio at the short circuit location looking back into the power system and the time of short circuit10initiation on the voltage waveform.11

Analytical studies indicate that when full dc offsets occur in the locations with high X/R ratios (such as12close to a generating plant or a large transmission substation), the short duration (6 to 60 cycles) fusing13current ratings of grounding cables calculated using Onderdonk’s equation as considered in ASTM F85514might not be conservative. The additional heating from the dc current component reduces the cable current-15carrying capability. The cable symmetrical current-carrying capability for the six-cycle rating is reduced16approximately 28% when the X/R ratio is changed from 0 to40 as shown in Table 2a and Table 2d,17respectively.18

At or near large generating plants and transmission substations, a large X/R ratio is likely since the19impedance of generators and transformers contains very little resistance. While in extreme cases the X/R20ratio can be as high as 50, under most circumstances the X/R ratio does not exceed 40 within the21substations. Several miles away from the substation, the X/R ratio is dominated by the impedance of the22line. The overall X/R ratio in such cases can be determined from the line’s X/R ratio. The typical range of23X/R ratios for lines are from 2 to 20 depending on the conductor configuration. A single small conductor24line will have a low X/R ratio while a bundled large conductor line will have a higher X/R ratio.25

In addition to the effects on fusing current, the X/R ratio and dc offset can produce extremely high current26peaks in the first few cycles relative to the rms current. While the current peaks are proportional to the X/R27ratio, the rate of decay is inversely proportional to the X/R ratio. The slowly decaying high current peaks,28corresponding to higher X/R ratios, create the most severe electromechanical forces, which can destroy the29TPG assembly long before it fails thermally. In such a case, the worker would be without protection for a30longer duration before the short circuit clears. IEC 61230 requires temporary grounding (earthing) devices31to withstand a peak asymmetrical current of 2.5 times the rms current value.32

4.3.2 Short circuit duration including primary and backup relaying33

The short circuit duration is another critical factor to be considered when sizing protective grounds. The34short circuit duration is the time required to clear the short circuit by primary or backup relaying. The35short circuit clearing time is the sum of relay and breaker operation times. Primary relaying is the first line36of defense to clear a short circuit at high speed. Even though utilizing the primary relay short circuit37clearing time minimizes the grounding cable size, the reliability of primary relay operation might be38evaluated if it is considered for sizing the protective ground.39

Backup relaying is provided for possible failure in the primary relaying system or for possible failure of the40circuit breaker or other protective device. Remote backup and local backup are two forms of backup41protection in common use on power systems. In remote backup relaying, short circuits s are cleared from42the system, one substation away from where the short circuit has occurred. In local backup relaying, short43circuitss are cleared locally in the same substation where the short circuit has occurred. Local backup44protection will clear the short circuit from the system in less time than that provided by remote backup45

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protection. Utilizing the backup relay short circuit clearing time provides a conservatively sized protection1ground. Since more than one relay operates to clear a short circuit on the system, the time it takes for a2specific number of relay contact operations to clear a short circuit may be chosen as the backup clearing3time. For example, local breaker failure can add from 8 to 12 cycles to the primary clearing time. Zone 2 or4remote backup relaying can add from 12 to 24 cycles to the primary clearing times listed in Table 1 for 4–5765 kV systems. Each utility company evaluates the primary and backup relay short circuit clearing times6on their power system and determines the short circuit clearing time to use for sizing the protective ground.7

Table 1— Example short circuit clearing times for various 60 Hz system voltages8

kVPrimary clearing time

in cycles(cycles)

765 2–8500 2–8345 2–8230 2–8138 3–8115 3–869 4–40

46/34 4–6025/12/4 5–120

9

4.3.3 Circuit breaker re-closure considerations10

Tests (EPRI EL-5258 [B1]) have indicated that the cooling of TPGs between reclosures is insignificant. If11the reclosing scheme is not disabled, the additional short circuit duration after reclosure(s) can be included12in the total time used to size the TPG.13

4.4 Special areas of concern14

4.4.1 General15

Any device capable of transforming voltage or producing a voltage drop not be considered as maintaining16continuity for the purpose of personnel safety. Such devices include transformers, fuses, reactors, resistors,17circuit breakers, disconnect switches and line traps.18

Subclauses 4.4.2 through 4.4.6 might be useful when planning installation of TPGs on major equipment in19substations.20

4.4.2 Main power transformers21

The following might be considered when applying TPGs:22

a) The turns ratio of many transformers makes them capable of transforming low voltages to high23voltages, even when they are not connected to the normal power source. These normally low24voltages can come from continuity checking instruments, insulation checking apparatus, and25electric arc welders.26

b) Shorting of current transformer (CT) secondary leads, and opening of disconnect switches or27removal of fuses located in voltage transformer (VT) secondary leads.28

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c) During oil handling, the oil storage tank, the hose, the filtering, and pumping equipment can be1bonded together with the transformer tank being filled to minimize electric potentials on the2equipment. Not only can the hose pick up an induced current, but also the oil flowing in the hose3can build up a static charge, unless prevented.4

d) Ground all terminals (windings).56

4.4.3 Circuit breakers and circuit switches7

The TPG assemblies may be applied on both sides of the device when maintaining circuit breakers, circuit8switches, or other devices that can have a circuit disconnection not visible to the worker. Consideration9might be given to:10

Shorting of circuit breaker bushing CT secondary leads.11

a) Applying a TPG assembly between the breaker and its free standing CTs in order to prevent12creation of an electrical loop that can cause circulating current and spurious operation of protective13devices.14

15

4.4.4 Instrument and substation service transformer16

Voltage and substation service transformers, because of their very high turns ratio, are extremely hazardous17if they are hooked up to electrical equipment in such a way as to allow the applied voltages to be backfed.18Backfeeding could cause a severe electric shock to personnel who come in contact with any of the19connected circuits anywhere in the substation yard. To minimize these hazards, the secondary leads of20voltage-transforming devices may have the secondary disconnect switches open and/or the fuses removed.21

4.4.5 Capacitor banks22

Substation capacitor banks retain stored charge even if the power source has been disconnected. After23allowing for self-discharge (typically 5 min), the de-energized capacitor bank can be fully discharged by24the application of a grounded short circuit across its terminal. Where two or more capacitor units are25connected in series, each parallel group that is within reach can be shorted and grounded, and each26individual unit of a series string that is within reach can be shorted to provide full discharge.27

4.4.6 Power cables and terminations28

Capacitive energy stored in a power cable can be dissipated by an approved method before grounding.29Before cutting a power cable for splicing, TPGs may be applied at terminations at each end of the power30cable.31

4.5 TPG cable assemblies32

The TPG cable assemblies typically consist of a combination of cable and ground clamps configured for33connecting the phase conductors or equipment to a substation grounding system. TPG cable assemblies are34appropriately sized and configured to survive the expected short circuit exposure. Refer to ASTM F855-3509, Table 1 and Table 2 for selecting the appropriate TPG cable assemblies based on the short circuit36clearing time, available short circuit current, and X/R ratio for thermal and electromechanical37considerations.38A TPG cable assembly consists of:39

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Deleted: Refer to Table 2 for selectingthe appropriate TPG cable assembliesbased on the fault clearing time andavailable fault current for thermalconsiderations. For electromechanicalconsiderations, TPG components andassemblies

Deleted: should

Deleted: may be tested for a peakasymmetrical current of 2.5 times the rmscurrent, or an appropriate safety factor

Deleted: should

Deleted: may be used to size the TPGcable assembly.¶

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a) Ground end. The ground end consists of a clamp ( to be connected to a grounded structure or to a1ground grid riser, a cable termination, and possibly heat-shrinkable tubing to seal exposed cable2strands. T-handled clamps can be difficult to achieve the required torque for certain types of clamps3(especially flat-faced clamps).4

b) Flexible conductor with a suitable jacket.5

c) Source end. The source end consists of a clamp (typically with an ‘‘eye’’ for handling and6tightening) to be connected with the insulating stick to a de-energized conductor, bus, or an7attachment stud, a cable termination, and (possibly) heat-shrinkable tubing to seal exposed cable8strands.9

There are multiple manufacturers that make specific clamps. For more details refer to clause 4.7.11011

12

Figure 113

14NOTE 1—15

NOTE 2—16

17

18

NOTE 1—19NOTE 2—20

21

4.6 TPG cable22

4.6.1 Conductor material23

Fine stranded copper conductors are used for temporary protective ground cables, see section 4.6.4. The24diameters of the strands are generally specified by the manufacturer or by the appropriate standard.25Compliance with the cable material requirements may be checked by inspection and testing.26

The electrical resistance of the conductors at 20°C may be checked by the test given in IEC 60227- 2-199727and IEC 60245-2-1998.28

4.6.2 Sizing protective ground cables29

The rating of the cable is a key component of sizing the TPG cable assembly. Cables typically have a30withstand rating of 70 to 80% of the ultimate capacity. The dc-offset current considerably reduces the31capacity of cables for short durations. When TPG assemblies are exposed to short circuit currents that are32close to the ultimate capacity of the cable, they are likely to be damaged (many utilities replace TPGs33subjected to any known current from accidental energization). Table 2a), Table 2b), Table 2c), and Table342d) list the ultimate equivalent symmetrical current-carrying capability of cables for a worst-case dc offset35

Deleted: typically T-handle type)

Deleted: ¶Figure 1a), Figure 1b), and Figure 1c)show various TPG cable assemblies.

Deleted:

Deleted: <#>A—Bus (conductor) end.¶<#>B—Ground end.¶a—Typical TPG assemblies

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Deleted:

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for X/R ratios of 40, 20, 10, and 0, respectively. Sizing TPG cable assemblies based on cable Ampacity,1alone, may result in unexpected failures. Refer to section 4.5 for discussion of proper TPG assembly sizing.2

Table 2a—Ultimate equivalent symmetrical current-carrying capabilities of copper grounding3cables (currents are rms values, for frequency of 60 Hz; X/R = 40; current in kA)4

Cable size(AWG)

Nominal crosssection (mm2)

6 cycles(100 ms)

15 cycles(250 ms)

30 cycles(500 ms)

45 cycles(750 ms)

60 cycles(1 s)

180 cycles(3 s)

#2 33.63 22 16 12 10 9 5#1 42.41 28 21 16 13 11 7

1/0 AVG 53.48 36 26 20 17 14 82/0 AVG2/0AVG AVG

67.42 45 33 25 21 18 11

3/0 85.03 57 42 32 27 23 144/0 AVG 107.20 72 53 40 34 30 17250 kcmil 126.65 85 62 47 40 35 21350 kcmil 177.36 119 87 67 56 49 29

5

Table 2b—Ultimate equivalent symmetrical current-carrying capabilities of copper6grounding cables (currents are rms values, for frequency of 60 Hz; X/R = 20; current in kA)7

Cable size(AWG)

Nominal crosssection (mm2)

6 cycles(100 ms)

15 cycles(250 ms)

30 cycles(500 ms)

45 cycles(750 ms)

60 cycles(1 s)

180 cycles(3 s)

#2 33.63 25 18 13 11 9 5#1 42.41 32 22 16 13 12 7

1/0 AVG 53.48 40 28 21 17 15 92/0 AVG 67.42 51 36 26 22 19 113/0 AVG 85.03 64 45 33 27 24 144/0 AVG 107.20 81 57 42 35 30 18250 kcmil 126.65 95 67 50 41 36 21350 kcmil 177.36 134 94 70 58 50 29

8

Table 2c—Ultimate equivalent symmetrical current-carrying capabilities of copper9grounding cables (currents are rms values, for frequency of 60 Hz; X/R =10; current in kA)10

Cable size(AWG)

Nominal crosssection (mm2)

6 cycles(100 ms)

15 cycles(250 ms)

30 cycles(500 ms)

45 cycles(750 ms)

60 cycles(1 s)

180 cycles(3 s)

#2 33.63 27 19 13 11 9 5#1 42.41 35 23 17 14 12 7

1/0 AVG 53.48 44 30 21 17 15 92/0 AVG 67.42 56 38 27 22 19 113/0 AVG 85.03 70 48 34 28 24 144/0 AVG 107.20 89 60 43 36 31 18250 kcmil 126.65 105 71 51 42 36 21350 kcmil 177.36 147 99 72 59 51 30

11

Table 2d—Ultimate equivalent symmetrical current-carrying capabilities of copper12grounding cables (currents are rms values, for frequency of 60 Hz; X/R = 0; current in kA)13

Deleted: The rating of the cable

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Deleted: considered when sizing theTPG cable assembly. Typically, thewithstand rating is 70 to 80% of theultimate capacity. The dc-offset current

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Deleted: may be considered whenselecting a cable rated to its ultimatecapacity for short durations. Someutilities use the ultimate capacity andreplace the assembly after exposure to afault. Table 2a), Table 2b), Table 2c), andTable 2d) list the ultimate equivalentsymmetrical current-carrying capabilityfor a worst-case dc offset for X/R ratiosof 40, 20, 10, and 0, respectively. If theX/R ratio is unknown, Table 2a)

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Cable size(AWG)

Nominal crosssection (mm2)

6 cycles(100 ms)

15 cycles(250 ms)

30 cycles(500 ms)

45 cycles(750 ms)

60 cycles(1 s)

180 cycles(3 s)

2 33.63 31 19 14 11 9 51 42.41 39 24 17 14 12 7

1/0 AVG 53.48 49 31 22 18 15 92/0 AVG 67.42 62 39 28 22 19 113/0 AVG 85.03 79 50 35 28 25 144/0 AVG 107.20 99 63 44 36 31 18250 kcmil 126.65 117 74 52 43 37 21350 kcmil 177.36 165 104 73 60 52 30

1NOTE 1—The current values in Table 2a), Table 2b), Table 2c), and Table 2d) were calculated from the computer2program RTGC, Reichman et al. [B6]. This computer program can be used directly to determine the grounding cable3size requirements for known X/R ratio and short circuit clearing time.4NOTE 2—Angle of current initiation = 90° (maximum dc offset). Initial conductor temperature = 40°C; final conductor5temperature = 1083 °C.6NOTE 3—These current values consider the cable thermal limits only and do not consider the severe electromechanical7forces present during the first few cycles of a fully offset wave, which can mechanically damage the TPG cable8assembly or cause complete failure.9NOTE 4—For derating of multiple cables, refer to 4.8.3.10NOTE 5—Metric values are soft conversions. Soft conversion is a direct area calculation in metric units from the AWG11size.12

4.6.3 Jacket13

The following types of jacketing materials are generally used in cable designs, primarily for the protection14of the conductor:15A jacket based on a compound of vulcanized ethylene propylene rubber (EPR) or ethylene propylene diene16monomer (EPDM).17

a) A general-purpose jacket based on a compound of thermoplastic polyvinylchloride (PVC),18copolymers, or silicone rubber compounds.19

b) A cold-resistant jacket based on a compound of thermoplastic PVC or one of its copolymers or20silicone rubber compounds.21

22A separating tape, made of suitable material, might be placed between the conductor and the jacket.23Consideration might be given to the fire-retardant characteristics of the jacket material. Because some24jacketing materials produce toxic fumes if overheated, their use might be limited to outdoor applications.25An indoor application could be permissible with forced-air ventilation.26

The jacket should have adequate mechanical strength and elasticity within the temperature limits to which27it can be exposed in normal use. Compliance may be checked by carrying out the tests specified for each28type of jacketing material in the following references:29

1) IEC 60502-1994 [B2] for EPR or similar compound. Additionally, cables covered by this type30of compound might be subjected to a bending or elongation test at 50°C.31

2) IEC 60227-1-1998 for a general-purpose compound.3233

The applicable test methods and the results to be obtained for each type of jacketing material are also34specified in these standards.35

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The jacket might be closely applied to the conductor or the separator if any. It should be possible to remove1the jacket without damaging the strands. This may be checked by visual inspection. The jackets are2available in several colors. Typical colors include orange, yellow, black, and green. There is no preferred3color for the jacket. The PVC (thermoplastic) jackets are usually made transparent. Some users prefer4transparent jackets because it allows for visual inspection of the conductor. PVC (thermoplastic) jackets5can, over time, become opaque and brittle.6

4.6.4 Cable stranding configuration7

Cable stranding is specified in ASTM F855. TPG cables are typically furnished in three types. The type8depends on both the cable and protective jacket. The major characteristics of these ground cables are as9follows:10

a) Type I11

1) Conductor—Stranded soft drawn copper conductor with 665 strands or more of #30 or #3412AWG.13

2) Jacket—Elastomer jacket, as rated by manufacturer, flexible for installation and serviceable14for continuous use within the temperature range —40°C to +90 °C.15

b) Type II16

1) Conductor—Stranded soft drawn copper conductor with 133 strands or more for #2, or 25917strands or more for 1/0 AVG AWG, and greater.18

2) Jacket—Elastomer jacket, as rated by manufacturer, flexible for installation and serviceable19for continuous use within the temperature range —25°C to +90 °C.20

c) Type III21

1) Conductor—Stranded soft drawn copper conductor with 665 strands or more of #30 AWG.22

2) Jacket—Thermoplastic jacket, as rated by manufacturer, flexible for installation and23serviceable for continuous use within the temperature range —10°C to +60°C.24

25Use of the above cables might be restricted to open areas or spaces with adequate ventilation so that any26fumes produced by overheating can be dispersed.27

4.7 Clamps28

Clamps are rated for maximum short circuit current and duration to which they can be subjected without29exceeding service requirements. The clamp and conductor assembly should be capable of carrying the short30circuit current for the specific time without damage or separation from the phase conductor or ground point.31

Clamps for grounding applications are characterized by their time versus current ratings, their overall32general shape, and clamping configuration. The clamp configuration should accept the main and tap33conductor sizes and have the appropriate jaw configuration.34

If inadequately rated, electromechanical forces due to a short circuit can break the connection of the clamp35from the phase conductor, or even break the clamp, or, the clamped connection can loosen and fail.36

4.7.1 Clamp types37

A large variety of clamps are available in the industry, each suitable for either a specific or multiple38applications. Clamps are designed to fit various shapes of bus-work, stranded or solid conductors, and steel39tower structures For more information refer to the manufacturer literature.40

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Deleted: . See Figure 2 for typicalground clamps.

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A clamp can have either smooth or serrated jaws. The smooth jaw clamp is designed to minimize conductor1damage and may be used on cleaned conductors to provide a clean connection. The serrated jaw clamps are2designed to break through the buildup of corrosion or oxide film on the conductor. If a clamp with serrated3jaws is used improperly, the conductor surface could be damaged.4

5

6

Figure 27

8

4.7.2 Clamp material9

Clamps are typically made from aluminum or copper alloy. Copper cables should not be fitted directly into10aluminum alloy clamps because of corrosion and resulting loss of both electrical contact and mechanical11strength. To minimize corrosion, cable terminations may be tinned or a suitable corrosion inhibitor used.12Even with these precautions, a corrosive atmosphere or excessive moisture might damage the TPG cable13assembly.14

4.7.3 Mechanical considerations15

For high short circuit currents, the clamps and the terminations are subjected to very high16electromechanical forces during short circuit conditions, especially when long cables are left unsecured.17Under such conditions, large electromagnetic forces can accelerate the cables to high velocities and the18clamps are called on to absorb much of this kinetic energy. Also, if a TPG were to fail mechanically, the19failure would most likely be within the first three cycles and the worker would be without any protection20for the remainder of the short circuit duration.21

To prevent violent cable whipping, the cables might be restrained, using a rope. If used, the restraint22should not create a rigid binding point, but it should absorb shock and prevent the violent cable movement23produced by the electromagnetic forces. If the cablesare twisted or wrapped around the structure, this24creates a transformer effect, raises inductive reactance, and might cause cable overheating and possible25failure. The increase in reactance also increases the worker exposure voltage. In addition, when there is a26large dc offset with full asymmetry, the peak current can be up to twice the value of the symmetrical peak27current. The magnetic forces can be up to four times as high in such cases. ASTM F855 now includes28rating for both low and high asymmetrical currents. The ratings for the lower asymmetry are based on29maximum peak current of 20% over the symmetrical peak current (1.75 times the RMS current) The lower30asymmetries are classified Grade 1 to 7. The ratings for high asymmetries are based on maximum peak31current of 90% over the symmetrical peak current (2.69 times the RMS current). The higher asymmetries32are classified Grade 1H to 7H. IEC 61230, requires rating at 84 % peak over the symmetrical peak current33(2.6 times the rms current).34

The mechanical adequacy of a given design and construction of a clamp, for a given short circuit current,35depends on the combination of cable type and length, and the type of cable-to-clamp attachment with which36it is to be used. For a given short circuit current magnitude and duration, a certain clamp can be entirely37adequate mechanically for one application, but inadequate for another. Only full-scale short circuit current38tests on the most adverse application of a clamp would allow one to determine its mechanical ruggedness39and acceptability for the specific application.40

Most substation applications involve three-phase TPGs, and there can be high electromechanical forces41produced between the individual TPGs when subjected to high short circuit currents. A TPG assembly that42would otherwise pass a single-phase test might not survive a three-phase test. Examples would include the43

Deleted:

Deleted: —Typical ground clamp,stirrup and support stud used inthe utility industry

Deleted: A clamp can have eithersmooth or serrated jaws. The smooth jawclamp is designed to minimize conductordamage and

Deleted: should

Deleted: may be used on cleanedconductors to

Deleted: ensure

Deleted: provide a clean connection.The serrated jaw clamps are designed tobreak through the buildup of corrosion oroxide film on the conductor. If a clampwith serrated jaws is used improperly, theconductor surface could be damaged.¶Deleted: can …care should be takennot to expose the TPG cable assembly to

Deleted: fault…fault…fault

Deleted: should …The …Cablesshould not be… because…may

Deleted: structure…testing…77…5

Deleted: fault…fault…fault

Deleted: fault

... [22]

... [24]

... [23]

... [25]

... [27]

... [26]

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chain grounding configuration (with two or three TPGs installed in close proximity on one of the1conductors) and parallel grounding (with all three TPG ground ends attached to a common point). Thus, the2TPGs used in substation applications may be tested and applied with due consideration of these interphase3forces.4

4.7.4 Cable to clamp termination5

The most critical component of the TPG cable assembly for withstanding the extreme electromechanical6forces is probably the cable termination, and how it is attached to the clamp. The cable can be terminated at7the clamp in several ways. Typical cable terminations are compression or exothermic type, but wedge and8bolted cable connections can be used. For compression ferrules, follow the manufacturer’s specifications9closely, including compression die type, size, pressure, and compression pattern (i.e., overlap versus non-10overlap, how many compressions, etc.). Cable terminations are available in threaded and non-threaded11form. Terminations using solder are generally not used because the low melting temperature of solder is12likely to fail for high currents. Terminations can provide a low-resistance connection at the cable-to-clamp13interface. Due to the high mechanical forces, one of the most important requirements of the cable-to-clamp14termination is the provision for strain relief for the cable.15

Heat-shrinkable tubing can be used to minimize corrosion between the cable strands and it might enhance a16strain releave17

4.8 Multiple assemblies18

Multiple assemblies terminated at the same point provide multiple paths for the short circuit current. This19can reduce the size requirement for any individual path (cable). However, unless the current paths have20equal impedance, the short circuit current might not divide equally.21

Extreme electromechanical forces present under high short circuit current conditions can break the clamp22or cable termination, leaving a worker without protection. Unlike thermal energy, electromechanical forces23on individual TPGs do not reduce in the same proportion as the current. More likely, the electromechanical24forces on multiple assemblies would be the same as that developed by the total short circuit current. This is25because the various loops consisting of phase conductors, TPGs, and current-return circuits primarily26determine the electromechanical forces on a TPG regardless of its multiplicity.27

Even if properly sized for short circuit current (including any derating factors for multiple assemblies), the28manner in which the TPGs are physically located and arranged on the phase conductor can have significant29impact on the ability of the multiple assemblies to handle successfully the high short circuit current. It30might be possible to reduce electromechanical forces on multiple assemblies by providing a small31separation 2 m [6.6 ft] to 3 m [9.8 ft] between the individual TPGs. In such a case, a proper derating factor32of individual TPGs must be considered. The best arrangement, however, will be one that minimizes cable33movement, or allows cable movement only in a direction that the strain relief is intended to allow.34

More than two parallel TPGs will have uncertain short circuit current distribution and high35electromechanical forces, and is generally not used. It might be possible to reduce the number of the TPG36assemblies by increasing conductor size, reducing the required protection time, reconfiguring the system to37reduce the available short circuit current, or a combination of these. If more than two TPGs are required,38custom-designed assemblies with special installation techniques might be considered.39

4.8.1 Path impedance40

When it is necessary to use multiple temporary grounds in parallel per phase, it is very important to provide41equal impedance of each TPG. To be sure that balanced current flows through each TPG, the following42items can be made equal:43

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This is an unapproved IEEE Standards Draft, subject to change.

a) Size and type of stirrups1

b) Size and type of clamp2

c) Length and ampacity of each conductor3

d) Similar connection of each conductor in the clamp4

e) Cleanliness of conductors, stirrups, and mating surfaces of clamps5

f) Torque applied to each clamp6

g) Size and location of ground riser to which the TPGs are attached, if applicable78

The cleanliness of each connection and the torque applied to the clamps are of major importance. Dirty9surfaces or insufficient torque can result in overheating and failure.10

Inductive reactance is often more important than resistance in terms of the total impedance of the11grounding cable. However, differences in resistance where the cable is connected to the clamp and where12the clamp is connected to the phase conductor can be very significant in determining current sharing.13

Because some unbalance is inevitable, 600 V insulated cables may be used to prevent potential differences14in the cables from creating a problem, such as cable-to-cable arcing.15

4.8.2 Positioning16

If two TPGs in parallel are used, the clamps may be connected as close together as possible to minimize17unequal currents in each TPG. Butting the clamps together will reduce the possibility of the clamps slipping18off due to the large attractive force between them during the short circuit. It is an industry practice to19connect the TPGs as close to each other as possible on the phase conductor, which further improves equal20current distribution. They might also be installed with reasonable speed to limit the exposure of a single21cable to a short circuit.22

4.8.3 Derating of multiple TPGs23

To account for unequal current division, the thermal current rating (determined by following 4.6.2) of each24TPG used in the multiple assembly set might be reduced by at least 10%. In addition to thermal current25rating, worker exposure voltage must be considered, The electromagnetic coupling between the multiple26cables reduces the paralleling effect of impedance reduction (i.e., the total impedance of two closely-spaced27identical TPGs is much higher than half the impedance of a single TPG. Refer to 5.3.6.28

4.9 Attachment Points29

Fixed-point protective grounding terminals attached to the bus conductors, equipment terminals, or30structures have been gaining acceptance in the utility industry. These terminals provide an attachment point31for protective grounds that lends itself to adaptability of standard clamps. This avoids forcing these clamps32to conform to a wide range of conductor sizes and configurations. These fixed attachments (studs and33stirrups) need to be able to withstand, mechanically and electrically, the available short circuit current.34Corona protection of the attachment points might be considered.35

The ASTM F-855standard does not include specific testing of attachment hardware similar to testing a TPG36cable or bar assembly. This hardware may be tested for thermal and electromechanical withstand37capabilities, as suggested in 4.5 and 8.1 and theIEC 61230.38

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4.9.1 Bus conductors1

A substation can include a wide range of conductor sizes and shapes. If 125 mm or larger diameter tubular2bus is used, special attachment points (stirrups) are usually provided for the installation of TPGs.3Regardless of the type of attachment point, it has to be compatible with the thermal and electromechanical4capabilities of the TPGs with which it will be used.5

4.9.2 Stirrups6

Stirrups of various sizes and shapes can be manufacturedfrom material compatible with conductor7material to which the stirrup is attached.8

9

4.9.3 Studs10

Studs can be designed such that the clamps are prevented from sliding off during a short circuit. Studs11can be bolted, welded, or compressed on to the conductor and they can be manufactured from12material compatible with the conductor to which they are attached13

1415

4.10 Cable extensions16

Dangerous voltage levels can develop across extremely small resistances during high current short circuits.17The TPGs with center splices to extend their length can increase the overall TPG resistance. This is not18intended to prohibit the use of cluster devices on a worksite, but to point out matters to be considered.19

5. Application20

5.1 General21

The TPGs may be installed, used, and serviced only by competent personnel using good work and safety22practices. This clause is intended to provide the user with information and guidance in the proper selection23and installation of TPGs.24

5.1.1 Single phase25

When maintenance is required on single-phase circuits, a single-phase TPG assembly can be used to26connect the phase conductor to a grounding electrode.27

5.1.2 Three phase28

When maintenance is required on three-phase circuits, one of the following methods can be used:29

a) Three single-phase TPGs connecting each phase (phase-to-ground or parallel grounding) to ground.30

b) TPGs connecting phase-to-phase-to-phase—with one of the three phases connecting to ground31(phase-to-phase or chain grounding).32

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c) One prefabricated three-phase TPG (cluster ground) connecting each phase to a common point, and1then connecting that common point to ground.2

3The type of three-phase configuration used will influence the available short circuit current current4distribution among the individual TPGs and the worker, as illustrated in Figure 3 for both three-phase and5single-phase energizations.6

7Figure 3—Variation of current flows for various TPG configurations. For illustration purpose8

only, the circuits are simplified to illustrate all relative body currents for the TPG9configurations.10

11In the parallel configuration (Figure 3a), a TPG is in parallel with the worker between the phase and12ground, resulting in the minimum possible current through the worker. In the chain configuration, with one13of the outer phases connected through a TPG to the ground, the current is either the minimum(Figure 3b) or14maximum (Figure 3c) possible current, depending on the worker location relative to the phase with the15TPG to groundThis is because of the additional TPG conductor length from the contacted phase to the16grounded phase. Grounding the middle phase (Figure 3d) would reduce the current through the worker, as17compared with grounding one of the outer phases. In contrast, if the worker simultaneously contacts two18phases, chain grounding provides the minimum possible current through the worker. Cluster TPGs provide19some of the advantages of both parallel and chain grounding.20

5.2 Location of the TPGs21

5.2.1 Source (bracket) grounding22

Source grounding uses TPGs placed between the worksite and any possible energy source. The energy23sources include transformers, transmission lines, and generating units, and also include backfeed to the bus24from networked distribution lines, energized secondaries of VTs, and bus crossings (possible energized bus25dropping on to a de-energized bus, or vice versa). The TPGs connect the de-energized bus or equipment to26the substation ground. The TPGs might be located an appreciable distance from the worksite in large27substations.28

A variation of source grounding, generally involving two sources—one source on each side of the worksite,29is often referred to as bracket grounding. This term is more appropriate in transmission or distribution line30grounding, where the worksite might be energized from either end of the line. In a substation, improper31application of bracket grounding might result in energy sources connected to the de-energized bus between32the worksite and the TPG location(s). While many applications of bracket grounding are electrically the33same as source grounding (such as TPGs applied on either side of a circuit breaker), some applications34might meet the visual requirements of a bracket (or working between grounds) but are electrically quite35different. An example would be TPGs located at the ends of a straight bus, with one or more transmission36line terminations between the TPG locations. Personnel working on the straight bus would be between37

Deleted: fault

Deleted: In the chain configuration,with one of the outer phases connectedthrough a TPG to the ground while theworker is on the opposite outer phase(Figure 3c), the current through theworker would be the maximum possiblecurrent.

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grounds (bracketed by grounds), but the TPGs would not be between the worksite and all sources of1energy. Figure 4a) and Figure 4b) use a simplified circuit to illustrate the difference in body current for2improper and proper bracket (source) grounding. A 1000 Ω body resistance is assumed for each worksite3for these calculations. The distances represent the separation between the worksite and the TPG or between4the worksite and the source (entry point) of current to the de-energized bus.5

6Figure 4a—Example of improper source (bracket) grounding (1000 Ω body is assumed7

at each worksite)8

9Figure 4b—Example of proper source (bracket) grounding (1000 Ω body is assumed10

at each worksite)11

12

5.2.2 Worksite (single-point) grounding13

In worksite grounding, the TPGs are placed as close as possible to the worksite. They are used to connect14the de-energized bus or equipment to the substation ground or local ground. They are designed to carry the15maximum available short circuit current, both symmetrical and asymmetrical, that can occur at the16worksite, in the event of accidental re-energization. A perceived disadvantage is that the worker is not17

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working between two visible grounds on a circuit that can be energized from either of two directions,1resulting in a sense of a lack of safety at the work location. Typically, the current through the worker will2be greater if energization occurs from the side opposite the TPG location. To be considered a worksite3ground, the TPGs must be located very close to the actual worksite to minimize worker exposure. A good4rule of thumb is to place the TPGs within a distance reachable from the worksite using a live-line tool.5Mechanical whipping of TPGs placed too close to the worker might be a safety concern. The TPGs in this6situation might be restrained. An advantage of this method is that the worker makes fewer connections.7

5.2.3 Multipoint grounds8

Multipoint grounding is a combination of both worksite and bracket or source grounds. An advantage of9multipoint grounding follows from the principle of current division between ALL paths. Multipoint10grounding significantly reduces the current through the worker, as compared with either worksite or bracket11grounding. Due to redundancy of TPGs, the worker would be better protected even if one of the bracket12TPGs were to fail mechanically or thermally.13

5.3 Ratings and selections14

5.3.1 TPG conductor size15

The size and maximum length of a TPG is based on the application and available short circuit current,16using the sizing criteria of 4.6.2 and, where applicable, worker exposure (touch) voltage evaluation17procedure in 5.3.2. When TPGs are located at two or more locations (electrically in parallel), the TPGs will18not share the available short circuit current equally. The majority of the current is carried by the TPG19closest to the source of energy. For example, with two TPGs placed 16 m apart on the same bus (e.g.20bracket grounding), the current division between the TPGs is on the order of 3 to 1 (75% to 25%). Thus, all21TPGs might be sized as though they are the only TPG installed. See also 5.3.6.22

5.3.2 Worker exposure (touch) voltage evaluation23

Worker exposure voltages present during an accidental energization of a grounded worksite in an24alternating-current substation are dependent on the magnitude of available short circuit current; size and25length of TPGs; grounding configuration (i.e. bracket, single-point, etc.); and location of the touch point in26relation to the attachment of TPGs to grounded conductors or equipment. The latter consideration involves27an induction ground loop formed by the closed circuit with the TPG, bus, worker, and ground return path to28the TPG. The TPG ground return path is an intentional conductor (not earth) of various forms, which can29include the substation ground grid, equipment ground conductor, conductive structure, and/or grounded30enclosures.31

Exposure voltage at the worker touch point with TPG grounded bus or equipment is the total or phasor32summation of both resistive IR and reactive IX voltage drops created by short circuit current in the TPGs,33connective bus, and ground return path in some cases. The reactive or induction ground loop IX voltage34drop component can be significant and generally increases with distance between the worker and point of35attachment of TPGs and increases with bus phase spacing. The net result of both effects makes the worst-36case worker exposure voltage, a single-phase energization with the worker more than 15.24 m [50 ft] away37from his TPG. In this worst-case scenario, the worker exposure voltage is defined by the total impedance of38the TPG path to the ground grid, both resistive and reactive (self-impedance) components. This includes the39total TPG length plus any steel that is between the TPG and the grounding pigtail plus the length of the40ground grid pigtail that connects to the ground grid mesh. In some cases the actual exposure voltage,41accounting for induction, can exceed the resistive IR voltage drop of the TPG alone by a factor of four or42more. Therefore, the effectiveness of TPGs in controlling worksite exposure voltage depends on the effects43of induction ground loops with the worker and self-impedance of the parallel path.44

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The following method of calculating touch voltage with TPG impedance K factors may be used to1approximate the total TPG-worker ground loop voltage drop for the three grounded worksite configurations2in 5.3.3, 5.3.4 and 5.3.5.. It is emphasized that the method of K factors is sensitive to the actual physical3layout and connection of TPGs at a worksite, and modeling assumptions. Therefore, other worksite4grounding layouts require different TPG K factor values .5

Annex C discusses TPG reactive (induction ground loop) voltage drop in more detail, and describes a way6to estimate its impact on the worker touch voltage for many work scenarios. The effect of the inductive7voltage drop is shown by developing families of curves of an impedance K factor for these grounding8configurations. The K factor relates the total worker touch voltage to the simple dc resistance of the TPG.9As shown in Annex C, this K factor varies depending on the application of the TPGs, the distance between10the worker and the TPGs, and many other factors. In some cases, however, a single value of K (Table C.1)11may be used for each size TPG that will give a reasonably accurate worker touch voltage over a specified12range of length TPG. Table C.1 is calculated based on the worker being in parallel with 10 m [32.8 ft] of13TPG and does not include any impedance values for additional steel or ground grid pigtail that might also14be in the parallel path. A single value of K cannot be appropriately used for all applications without first15examining and understanding the limitations of the curves shown in Annex C.16

5.3.3 TPG impedance K factors for single-point grounded worksite with TPGs between17worker and source of energy.18

The TPG impedance K factors in Annex C, Table C.1 may be used to approximate the total worker touch19voltage at a single-point grounded worksite during an accidental single or three-phase energization. The K20factors adjust the TPG cable resistance to an approximate effective impedance value based on stated21specific ground loop assumptions about the grounded worksite layout for the TPG and worker. The TPGs22are assumed to hang vertically from their point of attachment to bus or equipment to the ground-end23connection in a rectangular configuration with the worker location, as shown in Annex C, Figure C.1.24

Worker touch voltage may be approximated by the equation:25

KRIV cft (5.1)26

Where27

Vt = touch voltage, Vrms28If = available short circuit current, kA rms sym.29Rc = TPG cable dc resistance (excluding clamps & ferrules), mohms30K = TPG impedance K factor (Table C.1)31

32

Refer to Annex C.2 (Application of TPG impedance K factors) for step-by-step instructions for using33equation (5.1).34

Example35

A 69-kV circuit breaker is connected to disconnect switches on either side via 5m sections of horizontal36overhead bus. To maintain the breaker, the breaker is opened, along with the disconnect switches. Both37switches are single-point, single- or three-phase grounded with 15-foot long (4.57m), number 4/0 AVG38copper TPG(s). One TPG is connected from each switch terminal(s) (on the breaker side of switch) to the39station ground stub-ups for the switch. The worker position is assumed at the terminals of the breaker. The40likely energization would come from closing one of the disconnect switches, which means the worker is 5m41away from the source side of the TPG (i.e., TPG between worker and source). The available 3-phase short42circuit current at the breaker is 25 kA rms sym. Determine the touch voltage at the circuit breaker (worker43touches overhead bus near breaker and grounded breaker enclosure).44

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Refer to Figure C.3. In this example length L of the TPGs is 4.57m (15 feet) and distance D from TPG to1worker touch point is 5m. From Table C.1 the value of K for 4/0 AVG TPG is 3.26. TPG conductor2resistance Rc is calculated from Table C.2 using the value 0.175 mΩ/m for 4/0 AVG conductor. Rc is then30.175 x 4.57 = 0.8 mΩ . Using equation (5.1) the calculated worker touch voltage at the disconnect switch4structure is:5

2.6526.38.025 tV V6

Note that the K factor accounts for a nominal 0.3 mΩ total resistance of the TPG clamps and ferrules.7

5.3.4 TPG impedance K factors for single-point grounded worksite with worker between8TPGs and source of energy9

The situation of a worker positioned between the TPGs and source of energy presents a greater exposure10voltage than described in 5.3.3 for the same distance between worker and TPG. This is due to the additional11voltage drop of the section of short circuit current carrying grounded bus and station ground return12conductor (ground grid or structure), which form the induction ground loop with the TPG and worker. In13this case, no single value K factor is adequate for a given size TPG as in 5.3.3. Rather, the K factors14increase significantly in proportion to the distance from worker to TPG. Touch voltage calculation15procedure is similar as in 5.3.3, but the appropriate value of K must be chosen from the families of K16curves in C.3.2. However, to minimize worker exposure voltage with single-point worksite grounding, it is17better to position the TPGs between the energy source and worker(s) when practical (see discussion in185.2.2).19

Example20

Same grounding scenario as in the example of 5.3.3, except TPGs are located at the terminals of the circuit21breaker and the worker is near (at) the switch end of the 5m bus section from switch to breaker (worker22between TPGs and source of energy). Determine the touch voltage at the disconnect switch (worker23touches overhead bus disconnect switch and grounded switch structure).24

In this example, a single-value K factor for TPG conductor size is not applicable. Use the K factor family25of curves in annex C.3.2, Figure C.19 for TPG length of 4.57m. Reading the curve for 4/0 AVG conductor26at ground loop depth D = 5m, the value of K is approximately 9.5. Using equation (5.1) the calculated27worker touch voltage at the disconnect switch structure is:28

1905.98.025 tV volts29

5.3.5 TPG impedance K factors for bracket grounded worksite30

For single or three-phase bracket grounded worksites (two TPGs per phase, Fig. C.2 in Annex C) involving31one or more short circuit current sources, the TPG impedance K factor curves in Annex C, Figure C.6 may32be used to approximate the maximum exposure voltage that can develop on the bus between the TPGs.33Touch voltage calculation procedure is similar as in 5.3.3, however note the total bracket TPGs or available34short circuit current must be used for If as discussed in C.2.35

Example36

An insulator is to be replaced atop a metal pedestal, which supports horizontal bus in a substation. Six 25037kcmil copper TPGs, 6m (19.7 feet) long, are connected to the bus on both sides of the pedestal in a three-38phase bracket-grounding configuration (one TPG per phase at each bracket location, six TPGs total). The39bracket grounds are spaced 10m apart with the pedestal somewhere between them. A source of short circuit40current exists on either side of the bracket grounded worksite, with available 1-phase short circuit currents41

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of 36 kA rms sym and 40 kA rms sym, respectively. Determine the touch voltage at the bus support1pedestal (worker touches grounded overhead bus and pedestal).2

Refer to Figure C.2. The bus support pedestal is located at the worker touch point in the figure and a second3short circuit current source exists from the far right end of the bus. It is reasonable to assume that the4grounded worksite could become accidentally energized by either, but not both energy sources at one time.5Therefore, choose the higher short circuit current value (40 kA) to determine the worst-case touch voltage.6Use the K factor family of curves in Annex C.3.3, Figures C.23 and C24 and linear interpolation to7determine the K factor for a 6m length, 250 kcmil copper TPG. The values of K for a 4.57m and 10m8length, 250 kcmil TPG for B = 10m are approximately 2.15 and 1.85, respectively. By interpolation a 6m,9250 kcmil TPG has a K factor of approximately 2.1. TPG conductor resistance Rc is calculated from Table10C.2 using the value 0.148 mΩ/m for 250 kcmil conductor. Rc is then 0.148 x 6 = 0.89 mΩ. Using equation11(5.1) the calculated worker touch voltage at the bus support pedestal is:12

751.289.040 t

V volts13

This calculated touch voltage represents the maximum voltage that would appear somewhere on the bus14between the bracket grounds, at an unspecified distance D from the TPG in Figure C.2. The available short15circuit current (combined TPG phase currents I1 + I2 in Fig. C.2) and not an individual bracket TPG current16is used to calculate touch voltage in equation (5.1). Refer to Annex C.1.3.3 for further explanation of K17factor modeling for bracket grounding.18

5.3.6 Multiple assemblies (parallel TPGs)19

In some grounding situations the calculated worksite touch voltage from above might exceed the company20safety criteria. It is then logical to question if installing a second, equally sized, adjacent parallel TPG at21each grounding point (not the same as bracket grounding) would significantly lower the touch voltage. The22effective impedance of two adjacent parallel TPGs is significantly greater than half the impedance of a23single TPG (parallel TPG resistance is one-half, reactance is greater than one-half). Therefore, the user24should understand how to predict the effect of paralleling TPGs for the purpose of reducing touch voltage.25Other means to lower touch voltage or shock exposure might be considered as discussed in 5.2.26

Generally, exposure voltage at a grounded worksite can be minimized by using the shortest TPGs practical27for the application with the TPGs installed in parallel with and in close proximity to the worker (see 5.1.2),28between the worker and energy source; or use bracket grounding as conditions allow. However, among29typically used grounding methods, the multipoint grounding (5.2.3) would provide the most effective30protection.31

5.4 Methods32

5.4.1 TPG cable or bar assemblies33

The TPG cable or bar assemblies connect the phase conductors or equipment to a substation grounding34system or a local ground.35

5.4.2 Grounding Switches36

Grounding switches are permanently installed switches, kept in the open position until required. Grounding37switches are used for connecting the bus (de-energized, i.e., for maintenance) to the substation grounding38system. They are often used to connect the phase conductors to a ground electrode when the phase39conductors are too large in diameter or too high to accommodate a TPG effectively. They are also used40extensively in GIS equipment.41

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The advantages of grounding switches are their operational convenience when frequent grounding is1required, and the capability of including mechanical interlocks to prevent inadvertently opening the switch2or even to restrict access to an area. Ground switches can be designed to withstand the maximum3asymmetrical current anticipated at the substation. Grounding switches have another advantage in that they4facilitate multipoint grounds in the substation. A disadvantage is that ground switches require maintenance5and might not easily operate when called upon, due to long periods between operations. If air insulated6grounding switches are used, TPGs may be used to provide worker protection at the worksite. For example,7ground switches might be located at the ends of a long section of bus, with TPGs located at one or more8worksites between the ground switches.9

5.4.3 Ground and test devices10

A ground and test device is a device used in metal-clad switchgear for accessing the primary bus (either11‘‘main’’ bus or ‘‘outgoing’’ bus) and ground bus within an individual cell or cubicle. It provides visible,12protective grounding in the work area.13

As a grounding device, it makes available the accessed primary bus and ground bus for interconnecting by14an equipment operator. This interconnecting may be done either manually, using standard TPGs, or through15an integral ‘‘grounding’’ switch.16

As a testing device, it makes the primary bus and ground bus accessible for voltage and phase relation17checks. These devices are installed in place of the standard circuit breakers. See IEEE Std 37.20.6 [B18]18for more information concerning ground and test devices.19

6. Installation and removal20

6.1 General procedures21

The exact procedures for applying TPGs can differ, depending on the type, rating, configuration of the22equipment being isolated and grounded, and specific policies of the organization. The possible arc flash23hazard involved with installing and removing TPGs may be considered and appropriate personnel24protective equipment may be used to minimize burn hazards. (For further relevant information on arc-flash25hazards, refer to IEEE Std 1584TM [B5]). The TPG is applied between the ground electrode and the de-26energized bus, line. The ground electrode consists of the substation grounding system, which can include27system neutrals, ground grids, ground rods, overhead ground wires, and structures. The ground electrode28should be capable of carrying the maximum available short circuit current at the point of application. The29general procedures listed below may be followed:30

a) Check grounding assembly to verify that it is in good operating condition.31

b) Isolate the section of bus, line, or equipment.32

c) Install barrier, if required (rope off area).33

d) Test for voltage on the de-energized bus, line, or equipment.34

e) Clean areas on bus and ground electrodes following approved safety procedures.35

f) Install assembly on ground electrode.36

g) Install assembly on de-energized bus, line, or equipment.37

h) Remove assembly from de-energized bus, line, or equipment.38

i) Remove assembly from ground electrode39

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1

6.2 Tools2

Live-line tools are protective operating devices made from suitable insulating materials. See IEEE Std 516.3Ground clamps, cleaning tools, and measuring instruments may be attached to live-line tools for working4on energized or statically charged conductors. Live-line tools are available in various shapes, sizes, and5lengths.6

6.2.1 Clamp stick7

Clamp sticks are a class of the live-line tool used when more complex operations are required. These live-8line tools have mechanical linkages to improve maneuverability and control of ground clamps, tools,9measurement equipment, and other devices.10

To increase the worker’s lifting capabilities, a hook lift stick (shepherd’s hook) with block and rope11assembly reduces the effort required to raise and install large capacity clamps on an overhead bus.12

6.2.2 Bucket and platform truck13

Bucket and platform trucks are used to reach otherwise inaccessible equipment or bus conductors requiring14grounding. Live-line tools may be used in conjunction with bucket and platform trucks for grounding15applications. Before work begins, the truck frame may be properly grounded to the substation grounding16system. (See 6.5.3.)17

6.2.3 Platform18

Platforms are used to elevate the worker to the work area for better access. Platforms may be either19insulated or not insulated. Live-line tools may also be used in conjunction with platforms for grounding20applications. Temporary platforms may be checked for proper grounding prior to beginning work, and21permanent platforms may be grounded in accordance with IEEE Std 80.22

6.3 Testing for voltage23

Before any grounding connections are made, the bus or equipment may be tested to verify it is de-24energized. The following devices and methods may be used to detect the presence of voltage on the bus,25equipment and ground electrode.26

6.3.1 Proximity voltage detectors27

These devices detect the presence of voltages by being placed in the electric field near the bus, using the28appropriate live-line tool.29

6.3.2 Multi-range voltage detectors30

These devices are voltage detectors, which are attached to live-line tools and have probes that need to be31placed directly on the bus to be tested.32

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6.3.3 Fuzzing(buzzing or teasing )1

, Fuzzing also known as buzzing or teasing, is a method using a conductive tool on the end of a clamp stick2and dragging the conductive device along the bus. A buzzing could indicate an energized bus. Since this3technique is very subjective, it is NOT suggested.4

6.4 Placing and removing of TPG’s5

The temporary protective grounding assembly may be placed at such locations, and arranged in such a6manner, as to minimize the risk of employee exposure to hazardous differences in electrical potential and7movement of the assembly under short circuit conditions.8

6.4.1 Cleaning of bus and electrodes9

Prior to making any grounding connection, all contact connection surfaces may be appropriately cleaned to10remove any buildup of dirt, oil, grease, or oxides. Protective coatings, such as paint, may be removed from11steel surfaces prior to making connections.12

Contact surfaces may be cleaned using V-shaped wire brushes, standard wire brushes, sanders, or other13similar tools. These cleaning tools may be obtained as an attachment to live-line tools. Grounding clamps14may also be obtained with serrated jaws to penetrate the corrosion on a tubular bus. Clamps with piercing15bolts may be used to penetrate galvanized surfaces, if desired. Piercing bolts are sometimes found to be16ineffective under high short circuit current conditions. Clamps with serrated jaws can deform conductor17surfaces, causing corona at higher voltages.18

6.4.2 Order of connections of TPG’s19

When a ground is to be attached to a bus, incoming line, or equipment, the ground-end connection is20attached first, and then the other end is attached by means of a live-line tool.21

6.4.3 Order of removing TPG’s22

6.4.4 When a TPG is to be removed, the TPG assembly is removed from the bus, line, or23equipment using a live-line tool before the ground-end connection is removed. General24

Work in substations does not permit universal applications of grounding. Each job may be evaluated with25regard to the live equipment installed at the substation, other work, and switching in the vicinity, and the26type of work being done requiring grounding protection. Additional rigging and physical barriers might be27necessary to prevent contact with live equipment.28

Induction current can be a serious problem in a substation. A single ground will allow steady state charging29current to flow for a de-energized bus section that is parallel to an energized bus section. Applying two30grounds to a bus section can provide a loop for electromagnetic current to flow. Some equipment can31develop voltage due to capacitive coupling with nearby live conductors, if the equipment is isolated from32the ground. Refer to Annex A for more information.33

Temporary grounds are used to extend the permanent grounded work zone to include bus, lines, cables, and34equipment, which are normally energized.35

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6.4.5 Electrical bonding for static and capacitive coupled voltage1

While working on a circuit that is grounded, a person is protected by proper bonding techniques. Bonding2is the electrical connection between metallic parts or conductors. The purpose of bonding is to connect3solidly every metallic part in the work area to minimize any potential differences.4

6.4.6 Transport and work equipment5

All vehicles utilizing any type of aerial equipment in the vicinity of energized conductors of apparatusmay6be grounded. The vehicle ground is connected to the grounding system first and the vehicle last. In cases7where vehicles are carrying combustible materials, the order of attachment is reversed to minimize possible8sparking at the vehicle.9

Grounding the vehicle provides for quick clearing of the circuit if the vehicle becomes energized, thus10reducing the time or exposure of persons in the work area to the electrical hazard.11

External to the substation, protection to personnel is provided by avoiding contact between people on the12ground and the vehicle or equipment when it is being used in the vicinity of energized conductors or13apparatus. If, however, the vehicle is within the substation grid and the grid is properly designed, touching14the vehicle is no worse than touching any other grounded structure or equipment during a short circuit15current , though the probability of an inadvertent energization of the vehicle would be higher.16

For personsstanding on the ground, avoiding contact with a vehicle or an attached trailer while the boom17aerial device is being moved in the vicinity of energized conductors or apparatus will minimize the18possibility of hazards in the event the device comes in contact with the energized conductor. When it is19necessary to operate the controls at ground or vehicle level, the operator may be protected by one of the20following methods:21

a) Stand on a metal operator’s platform installed for this specific purpose.22

b) Stand on the deck of the vehicle.23

c) Stand on a portable conductive mat electrically attached to the grounded vehicle.2425

6.4.7 Arc welders26

The ground (work) lead of electric arc welders may be connected to the piece being welded at a point close27to the weld location. The ground lead clamp should make a good electrical connection with the work. Both28the ground lead and the electrode lead shall be properly insulated and should follow the same route to the29work area.30

If the ground lead is placed to include a transformer or CT winding in the weld circuit, a backfeed source is31created that can produce a hazardous voltage in another winding. The fact that some welding equipment32operates on dc does not eliminate the hazard, because the voltage is induced when the electrode makes or33breaks the circuit. Attaching leads near capacitor banks can also charge the capacitors to a hazardous34voltage.35

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7. Minimizing static and capacitively coupled voltage on persone1

This clause serves as a guide to help alleviate the adverse effects due to static voltage and electric field2induction, in substations when a worker becomes isolated from the ground (i.e., working aloft, wearing3rubber soled or insulated footwear , etc.).4

The purpose of protective equipment against static voltage and electric field induction is to bring the5worker and work surface to the same electrical potential and keep them at the same potential throughout the6job.7

This clause does not constitute a recommendation, but only suggests a method to alleviate the adverse8effects of discharges due to static voltage and electric field induction. Many utilities might not be affected9by this phenomenon.10

7.1 Protective garments11

Protective garments can include conductive jackets, undershirts, shirts, trousers, boots, and gloves worn12separately or in any combination as deemed necessary to mitigate the adverse affects of voltage discharges.13

The fingers of conductive gloves may be cut off to improve dexterity of the worker.14

7.2 Attachments15

Attachments to a grounded steel structure or other grounded devices can be made with conductive straps16using magnets or clamps for attaching to the grounded structure. The other end of the conductive strap is17connected to the worker’s conductive garments. A 2 m [6.6 ft] long conductive strap is suggested as an18optimum manageable length.19

8. Testing20

8.1 New TPG component and assembly testing21

The TPG assemblies or components may be tested in accordance with ASTM F855 or IEC 61230. ASTM22F855 allows testing with currents with either low (Grades 1-7) or high (Grades 1H-7H) asymmetry. The23user may choose the appropriate grade level for the application. IEC 61230 requires testing with current24having an asymmetry factor..25

8.2 In-service inspection, maintenance and testing TPG’s26

The TPG assemblies or components may be inspected and tested in accordance with ASTM F224927

8.2.1 Visual inspection28

a) Check for the presence of broken strands, especially near the cable termination. If any defects are29found, either repair or replace the assembly (remove from service), as appropriate.30

b) Check for damaged or burned jacket material, for cable material decoloration and corrosion.31

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c) Check for damaged cable terminations. Check the clamps for sharp edges, cracks, splits, or other1defects.2

8.2.2 Operation check3

Examine the individual components:4

a) Verify that the clamps operate smoothly and are free of excessive looseness. If any defects are5found, either repair or remove from service, as appropriate.6

b) Clean the clamp jaws, eye-screws, and T-handle screws of dirt, oil, grease, and/or any corrosion.7

c) Verify that the interface connection between the cable termination and clamp is clean.8

d) Verify that the cable termination to the clamp is tight to the clamp body.9

8.2.3 Periodic testing of TPG’s10

Experience has shown that TPGs can be damaged by rough usage or corrosion. Visual and electrical tests11may be performed.12

8.2.4 Visual test13

The ability of the welded or compression cable termination to sustain electromechanical force has been14well demonstrated. The direct clamping of a conductor to the ground clamp might be satisfactory when15new, but mechanical stresses on the conductor during its service life appear to degrade it substantially. A16thorough visual inspection is essential in the review of a TPG quality. Evidence of broken strands or17corrosion within the cable termination or the cable are signs of this degradation and require further18investigation.19

8.2.5 Electrical test20

An electrical test provides a means of monitoring continuity and changes in the electrical properties of a21TPG. However, electrical tests alone might not adequately allow the user to predict the in-service22performance of the TPG (exposure voltage drop) when carrying short circuit current at the grounded23worksite. (See 5.1) The electrical test may be performed on a TPG when it is new and at intervals24thereafter. Differences in the electrical properties of the TPG would be an indication of the changing25condition of the TPG. The test may be performed with dc or ac. Equipment is commercially available to26perform an electrical test on a TPG cable assembly. ASTM F2249 gives specific guidelines to test the27assemblies.28

8.2.5.1 Direct current test29

A direct current of 10 A or greater is passed through the complete TPG cable assembly. The direct current30resistance of the TPG cable assembly is the voltage across the assembly divided by the current. The dc test31is not sensitive to placement or surroundings of the TPG cable assembly being tested and, therefore, tends32to be more repeatable than the ac test. Individual components of the cable assembly (cable, ferrules, and33clamps) may be tested and tracked for change (increase) in resistance, which can indicate wear, looseness,34or corrosion.35

8.2.5.2 Alternating current test36

An ac current matching the continuous current rating is applied to the TPG cable assembly. The impedance37of the cable assembly can be calculated by dividing the measured voltage across the TPG by the test38current.39

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8.2.6 Testing and maintenance intervals1

Testing and maintenance intervals might depend on applicable codes, exposure, manner of use, individual2company policy, and operating procedures.3

4

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Annex A1

(normative)2

Terminology3

A.1 Voltage and currents at the worksite4

A.1.1 System voltage5

System voltage refers to the bus or phase voltage and is generally specified in kilovolts (kV), phase-to-6phase.7

A.1.2 Static voltage8

Static voltage can be built up on floating metallic objects (steel structures, bus conductors, etc.) due to wind9friction, dry conduction, or dust. Static voltage can also exist on a de-energized section of bus due to the10capacitive nature of the bus at de-energization (trapped charge). Generally, static voltage buildup or11trapped charge is less severe than the other worksite voltages that can exist. Once these static voltages are12removed by proper grounding, they do not immediately return. However, applying the first set of grounds13creates a new steady-state problem due to electric field induction.14

A.1.3 Electric field induction (capacitive coupled)15

Capacitive coupled voltages typically exist on a floating object in an electric field created by an energized16circuit as shown in Figure A.1. The floating object can be a de-energized bus, a metallic structure, a17transmission line, part of equipment, or a person on an insulating platform.18

a b

Cag

Cab

Cbg

+

-

+

-Vag

Vbg

19Figure A.1—Equivalent circuit for capacitive-coupled voltage. Conductor a is energized,20

conductor b is floating21

22When an object in contact with the earth or a grounded object comes into contact with the de-energized23conductor, the circuit is as shown in Figure A.2. Before contact is made with the floating conductor, the24voltage on the conductor will be elevated due to the electric field of the energized conductor. This voltage25is a function of the operating voltage of the energized conductor, and the distance between the energized26and de-energized conductors. Once the de-energized conductor is grounded there no longer exists a27significant potential difference between the conductor and ground. However, unlike the case of the28electrically floating conductor, there is now a path for charging current to flow through the grounded object29to ground. The resulting charging current is not transient in nature; i.e. the resulting charge cannot be30discharged, or “bled off.” It is sinusoidal and continuous. This charging current is a function of the31

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operating voltage of the energized conductor, the distance between the energized and de-energized1conductors, and the length that the conductors are paralleled. The charging current is independent of all2reasonable values of grid resistance, tower footing resistances, and series worker impedance; 1000 Ω or3less. It is believed that many fatalities and injuries attributed to induction are the result of a worker4inadvertently becoming in series with this charging current. The worker can do nothing to reduce the5charging current associated with installing the first set of TPGs, or removing the last set of TPGs at a given6location. The charging current can only be avoided.7

8Figure A.2—Case of contact with de-energized conductor9

10

A.1.4 Electromagnetically coupled voltage11

Electromagnetically induced voltage is similar to the action that occurs in a transformer. When the primary12winding is energized, the resulting current flow induces a voltage in the secondary winding. The same13phenomenon occurs when an energized conductor (primary winding) carrying current is adjacent to a de-14energized (switched out) conductor (secondary winding). In this case, the transformer has an air core15instead of an iron core. A voltage is thus developed at point B. This circuit is illustrated in Figure A.3.16Grounding both ends of the de-energized conductor will minimize the potential difference across the17worker in contact with the de-energized conductor, even though this provides a closed loop and allows18current to flow in the de-energized conductor.19

20Figure A.3—Electromagnetically coupled voltage21

A.1.5 Currents22

Under normal circumstances only rated load current is present at an energized worksite. During de-23energized maintenance operations, with TPGs in place, available short circuit currents may be considered.24

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This short circuit current will be substantially larger than the steady-state current. In addition, the current1asymmetry and its duration may be considered.2

The asymmetry is a function of the reactance divided by the resistance (X/R ratio) of the circuit. The result3is a non-periodic, exponentially decaying dc component combined with the ac symmetrical component, as4illustrated in Figure A.4 (top graph). The peak current value can be increased to almost twice the5symmetrical peak value. The asymmetry causes an increase in electromechanical forces, and in the heating6of the protective equipment components. The bottom graph of Figure A.4 shows the typical current7waveform from an oscillograph.8

9Figure A.4—Asymmetrical short circuit current components (example)10

11

A.2 Safety criteria12

A.2.1 Body current safety13

Humans are highly sensitive to electrical current, primarily because their body nervous system is14electrically stimulated. The magnitude of current that a body can tolerate depends on frequency, duration,15and physical condition of the body. It is the consensus of researchers, however, that generally for16frequencies above 25 Hz and for a duration of a few seconds, the threshold of perception is 1 mA. A17current of 9 to 25 mA makes it difficult for a person to release their grip from a power circuit, and at 30 mA18muscular contractions can make breathing difficult. At higher currents, a person’s heart can cease to19function (ventricular fibrillation). See IEEE Std 80[B3] for more information concerning body currents.20

As previously stated, the magnitude of current a body can tolerate depends to a great extent on the duration21of the shock. Researchers have concluded that 99.5% of all persons could withstand, without ventricular22fibrillation, currents with a magnitude determined by Equation (1) or Equation (2) for short durations:23

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sB t

I116.0

for a 50 kg (110 lb) body (1)1

or2

sB t

I157.0

for a 70 kg (155 lb) body (2)3

where4

IB is the rms magnitude of body current (A),5ts is the duration of current exposure (s).6

7Generally, Equation (1) is used for a more conservative approach. However, one may use Equation (2)8provided that the average population weight is expected to be at least 70 kg (155 lb). Equation (1) and9Equation (2) also indicate that much higher body currents can be tolerated where fast operating protective10devices can be relied on to limit short circuit current durations.11

For capacitive-coupled voltage situations, where the conductor is energized continuously, the safety-related12let-go current is more appropriate as the safety-relatedcurrent limit.13

A.2.2 Shock hazard14

A.2.2.1 Touch voltage15

The potential difference between the ground potential rise (GPR) and the surface potential at the point16where a person is standing, while at the same time having a hand in contact with a grounded structure. (See17Figure A.5.)18

A.2.2.2 Step voltage19

The difference in surface potential experienced by a person bridging a distance of 1 m with the feet without20contacting any grounded object. (See Figure A.5.)21

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1Figure A.5—Basic shock situation2

A.2.2.3 Transferred voltage3

A special case of touch voltage where a voltage is transferred into or out of the substation from or to a4remote point external to the substation site. (See Figure A.5.)5

A.2.2.4 Mesh voltage6

The maximum touch voltage within a mesh of a ground grid.7

A.2.2.5 Metal-to-metal touch voltage8

The difference in potential between metallic objects or structures within the substation site that might be9bridged by direct hand-to-hand or hand-to-feet contact.10

11

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Annex B1

(informative)2

Bibliography3

[B1] EPRI EL-5258, Fusing Research on Personal Grounding Cables, Final Report, July 1987.4

[B2] IEC 60502, Extruded Solid Dielectric Insulated Power Cable for Rated Voltages from 1 kV Up To530 kV.76

[B3] IEEE Std 80, IEEE Guide for Safety in AC Substation Grounding.87

[B4] IEEE 100, The Authoritative Dictionary of IEEE Standards Terms, Seventh Edition.8

[B5] IEEE Std 1584, IEEE Guide for Performing Arc-flash Hazard Calculations.9

[B6] Reichman, J., Vainberg, M., and Kuffel, J., ‘‘Short-circuit capacity of temporary grounding cables,’’10Transactions on Power Delivery, vol. 4, no. 1, pp. 260–271, Jan. 1989.11

For further reading12

[B7] ASTM B 172, Standard Specification for Rope-Lay-Stranded Copper Conductors Having Bunch-13Stranded Members for Electrical Conductors.14

[B8] ASTM B 173, Standard Specification for Rope-Lay-Stranded Copper Conductors Having15Concentric-Stranded Members for Electrical Conductors.16

[B9] ICEA S-19-81/NEMA WC 3, Rubber-Insulated Wire and Cable for the Transmission and17Distribution of Electrical Energy.918

[B10] IEC 60068-2-42, Environmental Testing—Part 2: Tests. Test Kc: Sulfur Dioxide Test for Contacts19and Connections.20

[B11] IEC 60479-1, Effects of Current on Human Beings and Livestock—Part 1: General Aspects.21

[B12] IEC 60479-2, Effects of Current Passing Through the Human Body—Part 2: Special Aspects.22

[B13] IEEE Std 367TM (Reaff 2002), IEEE Recommended Practice for Determining the Electric Power23Station Ground Potential Rise and Induced Voltage from a Power Fault.24

[B14] IEEE Std 978TM , IEEE Guide for In-Service Maintenance and Electrical Testing of Live-Line Tools.25

[B15] IEEE Std C37.09TM, IEEE Standard Test Procedure for AC High-Voltage Circuit Breakers Rated on26a Symmetrical Current Basis.27

[B16] Rustebekke, H. M., Electric Utility Systems and Practices, 4th ed., New York: Wiley, 1983.28

[B17] Grover, F.W., Inductance Calculations, Dover Publications, Inc., New York, 2004.29

[B18] IEEE Std 37.20.6, IEEE Standard for 4.76kV to 38kV Rated Ground and Test Devices30Used in Enclosures.31

32

7IEC 60502-1994 has been withdrawn; however, copies can be obtained from Global Engineering Documents, 15 Inverness Way East,

Englewood, CO 80112, USA (http://www.global.ihs.com).8

IEEE standards or products referred to in Annex B are trademarks owned by the Institute of Electrical and Electronics Engineers,Inc.9

ICEA publications are available from Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112, USA(http://www.global.ihs.com/).

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Annex C1

(normative)2

TPG Impedance Correction Factors3

C.1 Development of TPG independence K factor4

Historically, most computations of worker exposure voltage for temporary protective grounding in ac5substations have used only the resistance of the TPG cable in parallel with the assumed worker resistance to6determine the current through the worker. This neglects any mutual induction between the TPG and the7worker, the self inductance of the TPG, any increase in TPG resistance as the TPG temperature increases8due to high current, and any impedances of external circuit components (such as bus).9

Impedance correction factors (K factors) were developed to improve the TPG resistance IR voltage drop10method of approximating worker exposure voltage at a grounded worksite. The use of K factors in this11Guide will provide more realistic values of exposure voltage by accounting for magnetic induction of the12TPGs and in some cases the impedance of the short circuit current carrying bus and ground return path at13the substation worksite. It is emphasized that the method of K factors is an approximation due to variation14in layout encountered at a grounded worksite and modeling assumptions. It may nonetheless be considered15a tool for evaluation of exposure voltage.16

C.1.1 Grounded worksite touch (exposure) voltage17

During accidental energization of a grounded worksite, a voltage drop develops across the TPGs and any18other segment of bus, which carries the short circuit current. This voltage drop becomes an exposure19voltage if contacted by a worker, either by phase–to-ground or phase-to-phase contact. For electrical shock20evaluation, it is common practice to determine touch voltage by calculating the resistive IR voltage drop of21the TPGs using the worksite available short circuit current. For this purpose a TPG is assumed to be22directly in parallel with the worker’s body. Both theoretical study and experimental test results indicate that23using TPG cable resistance alone can be inaccurate (low) for determining exposure voltage. The formation24of induction ground loops with the TPG and worker can introduce a significant reactive component of25voltage drop.26

C.1.2 Induction ground loop27

Due to the spatial layout of TPGs in relation to a worker at a grounded worksite, a ground loop is usually28formed by a TPG, the grounded bus and equipment, worker’s body, and a ground return path to the TPG. In29substations and switchyards the worksite ground return path is conductor (ground grid, grounded30equipment, etc.) and not earth. The ground loop circuit becomes closed when the worker simultaneously31touches a conductor which has been grounded by a TPG and another grounded object in the station. See32Figure C.1.33

C.1.2.1 Induction ground loop for single-point grounded worksite34

During an accidental energization of a single-point grounded worksite with TPGs connecting each phase to35ground, a TPG conducts short circuit current which might form a ground loop with the worker (A-phase in36Figure C.1). The A-phase short circuit current creates both a resistive IR voltage drop and a reactive IX37voltage drop across the TPG. The reactive voltage drop is created by magnetic induction from the short38circuit current, whereby an alternating magnetic flux passes through (links with) the area enclosed by the39ground loop. For a three-phase energized grounded worksite as in Figure C.1, currents in the B and C-phase40

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TPGs also produce magnetic flux linkages, which induce additional voltages in the A-phase ground loop1with the worker. Therefore, both resistive and reactive components of potential are present at the worker2touch point; the reactance components being out of phase with the resistive component.3

C

B

A

S

S

L

D

Fault CurrentSource

I 120

I -120

I 0

TPG AttachmentPoint

Worker TouchPoint

B U S

VT

Rc

Ground LoopCircuit

TPGs

4Figure C.1—Schematic illustration of substation single-point grounded worksite showing a5

TPG induction ground loop with worker. TPGs positioned between worker and source of6energy. Ground symbols represent connection to station ground grid or grounded7

conductive object (equipment, structure, etc.).8

9

A similar induction ground loop can form when a worker is positioned between the TPGs and energy10source. In this case the voltage at the touch point includes additional resistive and reactive voltage drop11components due to the bus section between the TPGs and the worker.12

C.1.2.2 Induction ground loop for bracket grounding worksite13

A TPG induction ground loop might be formed with the worker as shown in Figure C.2. For modeling14purposes in this Guide, the TPG closest to the energy source defines the depth of the ground loop15(dimension D). Note that for any given position of the worker between bracket TPGs, the same worker16exposure voltage would be obtained if either TPG was chosen to define the ground loop (the sum of the17voltages around either ground loop circuit must be the same at a common point on the bus).18

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FaultCurrentSource

DTPG

BUS

TPGAttachment

Point

Worker TouchPoint

LRcGround Loop Circuit

B

TPG

Rc

TPGAttachment

Point

Vt

fluxes

Ground Grid

I1+I2

I1+I2

I1 I2

1Figure C.2—Schematic illustration of substation bracket grounded worksite showing a2

TPG induction ground loop with worker. Only one phase shown. Unequal currents flow in3the TPGs due to their separation or bracket distance B.4

C.1.3 TPG impedance (induction ground loop) modeling5

A composite value of impedance (reactance and resistance) can be derived for a TPG forming an induction6ground loop with the worker, for single or multiphase worksite grounding, which accounts for all of the7induced (reactive) voltage drops in the ground loop. This composite impedance, if multiplied by the8available short circuit current, approximates the true TPG voltage drop or worker touch voltage for a9specific grounded worksite layout. This composite impedance represents an equivalent lumped impedance10of a single TPG directly in parallel with the worker. Resistance of the worker’s body and associated voltage11drop in the ground loop circuit due to current through the body is negligible as the body resistance is12always several orders of magnitude greater than the TPG equivalent impedance. Therefore, the entire IZ13voltage drop produced by the TPG composite impedance would appear across the body.14

TPG composite impedance equations were derived for single and three-phase, single-point grounding and15single-phase bracket grounding. The derivations are complex, therefore only basic derivation procedure,16final equations and graphed results are presented in this annex. Composite impedance was derived from17circuit analysis using self and mutual reactances of the short circuit current carrying conductors (TPGs,18overhead bus, and ground return where appropriate) for the specified grounded worksite configurations.19These conductors produce magnetic flux through the area enclosed by the TPG ground loop circuit with a20worker.21

The general electrical circuit model used to develop TPG composite impedance and K factors for single-22point worksite grounding is shown in Figure C.3. A similar circuit modeling method was used with Figure23C.2 for bracket worksite grounding. In all cases, the mathematical derivations assume that the TPGs hang24vertically and straight for their entire length L. The worker completes the ground loop circuit by touching25

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the substation ground grid conductor, either directly or indirectly through a grounded conductive object1such as a substation structure.2

Va

Vb

Vc

ØA

ØB

ØC

L

Rw

Vexp

S

S

Ia

Ib

Ic

ZTa

ZTb

ZTc

Flux

Ground Grid

ZBc

ZBb

ZBa

D

ZSa

ZSb

ZSc

EnergySource

Rg

TPGs

GroundLoop

3Figure C.3—Electrical circuit model of worker exposure voltage (Vexp) at a single-point4

grounded worksite for development of TPG composite impedance and K factor. Note TPGs5can be between worker (Rw) and energy source (shown) or worker can be between TPGs6

and energy source. The defined exposure voltage does not include any portion of the7station ground potential rise, which might appear across the grid earth resistance Rg.8

9A similar circuit modeling approach was used with Figure C.2 as the basic diagram for derivation of K10factors for bracket worksite grounding.11

C.1.3.1 Derivation of TPG composite impedance for single-point grounded worksite, TPGs12positioned between worker and energy source13

The defined worker exposure or touch voltage in Figure C.3 is the potential between the A-phase bus and14substation ground (ground grid conductor, grounded equipment or structure, etc.), at distance D from A-15phase TPG of length L. Lumped impedances ZTa, ZTb, ZTc and associated magnetic fluxes represent the TPG16conductors resistance (RC) and self and mutual reactances associated with the ground loop circuit formed17by the A-phase TPG, grounded overhead bus, ground grid conductor, and worker’s body (RW). Balanced18three-phase short circuit current flows in the TPGs from the source at left. No current is assumed in the19ground grid conductor between the A-phase TPG and worker. The exposure (touch) voltage Vexp on the A-20phase bus may then be determined by summing the voltages induced in the ground loop circuit with the21worker due to current in each of the three TPGs as follows:22

accabbaca XIjXIjjXRIV exp (C.1)23

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where1

Rc = TPG cable resistance (excluding clamps & ferrules), ohm2Xa = A-phase TPG self reactance out to touch point D, ohm3Xab = A-phase TPG coupled reactance out to touch point D due to current4

in B-phase TPG, ohm5Xac = A-phase TPG coupled reactance out to touch point D due to current6

in C-phase TPG, ohm7Ia = If(1+j0)8Ib = If(-0.5-j0.866)9Ic = If(-0.5+j0.866)10

11Note that only the A-phase TPG cable resistance produces an IR voltage drop that appears in the ground12loop circuit with the worker.13

Substituting the rectangular form of phase currents into equation C1, collecting real and imaginary terms,14and then dividing by the short circuit current magnitude If provides the desired A-phase TPG composite15impedance Zg, equation (C2).16

(C.2)17

where: Zg = A-phase TPG composite impedance for 3-phase single-point grounding18(TPGs between worker and energy source), ohm19and the constant 0.0003 represents a nominal resistance for the TPG clamps & ferrules10.20Expressions for the TPG self and coupled reactances are given in C.4.1.21

Note that equation C2 is derived specifically for the rectangular geometry depicted in Figures C.1 and C.322with TPGs hung vertically from the bus, between worker and energy source. Equation (C2) is also valid for23a worker touching the C-phase bus due to symmetry. A similar derivation of TPG composite impedance for24the B-phase (middle) resulted in a slightly lower impedance and, therefore, is not presented here. Due to25the rectangular geometry, only the currents in the TPGs produce significant magnetic flux linkages with the26TPG ground loop formed with the worker. Currents in the overhead bus and station ground grid (ground27return current, if any, assumed to flow toward the source) do not produce flux that links with the worker28ground loop.29

Equation (C2) is cumbersome and needs further refinement for ready use in this Guide. To accomplish this,30TPG impedance K factor curves were created with computer software as discussed in C.1.3.1.1. However,31the reader may utilize equation (C2) by determining values for reactance terms Xa, Xab, and Xac from32formula in C.4.1.33

C.1.3.1.1 TPG impedance K factor for single-point grounded worksite, TPGs positioned34between worker and energy source35

TPG composite impedance Zg from equation (C2) can be normalized to the TPG cable resistance by36dividing by Rc. This normalized value, defined impedance K factor, can be plotted as a family of curves for37a given TPG conductor size and length, as shown in C.3.1. Impedance K factors were evaluated for 2 m,38[6.6 ft] 4.57 m [15 ft] and 10 m [32.8 ft] length TPGs in conductor sizes 2 AVG through 350kcmil (not all39shown in C.3.1) to determine the worst case (highest) values.40

10 Refer to ASTM F-855 for further evaluation of clamp and ferrule resistance.

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The single-value K factors in Table C.1 may be used to determine worst case touch voltage (see C.2) for1the following conditions: rectangular grounding layout as shown in Figures C.1 and C.3, copper TPG2lengths of 2m through 10m, distance from TPG to worker (ground loop depth) D≥2m, and bus spacing3S=1m. Table C.1 may also be conservatively used for single-phase grounding, assuming there is4insignificant current in the ground grid between the TPG and the worker. For this single-phase condition, it5is noteworthy that the reactive component of the TPG composite (ground loop) impedance approaches the6self reactance of the TPG conductor when the loop depth D and bus spacing S become large. This effect7can be seen in the flattening of the K factor curves in C.3.1 for D greater than about 10m and S=24m. For8this reason, the values in Table C.1 were computed using only the self impedance of the TPG conductor9assuming length of 10m.10

Table C.1—60Hz TPG Impedance K Factors (Zg/Rc). For 1- and 3-Phase, Single-Point11Grounded Worksite. Single Copper Cable TPG, 10 m [32.8 ft] or less.Connecting Each12

Phase to Ground Grid13

TPG Cable SizeAWG or kcmil

KFactor

2 1.491 1.69

1/0 AVG 1.972/0 AVG 2.273/0 AVG 2.714/0 AVG 3.26

250 3.74350 5.01

TPGs Positioned Between Worker and Short circuit Current Source14

15C.1.3.2 Derivation of TPG composite impedance for single-point grounded worksite,16worker positioned between TPGs and energy source17

A worker positioned between the worksite TPGs and energy source creates a higher worker exposure18voltage situation than if the TPGs are positioned between worker and energy source. For this case (Fig. C.319with worker touch point at A-phase bus to left of TPGs at distance D), the short circuit current related20voltage drops across the station bus and ground grid return conductor which form the ground loop with the21worker must be added to the exposure voltage in equation (C1). Equation (C2) must then be modified to22include associated bus and ground grid conductor impedances, resulting in equation (C3) for single-phase23grounding (Xab = Xac = 0). A single-phase grounding model was chosen for conservative (slightly higher24exposure voltage) results, with the assumption that all of the return-to-source short circuit current flows in a25single ground grid conductor between the TPG and worker.26

221 0003.0 gbagbcg XXXRRRZ (C.3)27

where28

Zg1 = TPG composite impedance for single-phase, single-point grounding with worker between TPG and29energy source, ohm30

Rc = (see equation C(1))31Rb = resistance of bus forming ground loop with worker, ohm32Xa = (see equation (C1))33Xb = self-reactance of bus forming ground loop with worker, ohm34Rg = resistance of assumed 4/0 AVG ground grid conductor forming ground loop with worker, ohm35Xg = self-reactance of assumed 4/0 AVG ground grid conductor forming ground loop with worker, ohm36

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1Expressions for the resistance and self-reactance of bus and 4/0 AVG ground grid conductor are given in2C.4.2.3

The computer generated K factor curves (Zg1/Rc) in C.3.2 show an ever-rising trend in value of K with4increasing distance between worker and TPG. Therefore, single-value K factors as in Table C.1 cannot be5applied to this situation.6

Comparing the single-point grounding K curves in C.3.1 and C.3.2 makes it apparent that touch voltage can7be significantly higher when the worker is positioned between the TPGs and energy source. Locating the8TPGs between the worker and energy source is the preferred method for single-point grounding wherever9practical. If the energy source can be located on either side of the worksite, the TPGs may be located as10close as possible to the worker to minimize the higher worker exposure voltage, or consider using bracket11grounding.12

C.1.3.3 TPG impedance K factor for bracket grounded worksite13

TPG impedance K factors can be developed for bracket grounding in similar manner as for single-point14grounding in C.1.3.2. However, in this case short circuit current division (mostly due to magnetic coupling)15in the bracket TPGs connected to the phase touched by the worker must be determined. Short circuit16current related voltage drop in the connecting bus and station ground grid return conductor between the17bracket TPGs forming the ground loop with the worker must also be determined (Figure C.2). This18increases the complexity of deriving the TPG composite impedance equation Zg.19

Computer generated K factor data were created for single-phase bracket grounding and a portion of this20data is plotted for 4/0 AVG TPG conductor in C.3.3 for illustration of K vs. ground loop depth D for a21given bracket distance B (Figure C.21). The maximum or peak value of K in each curve is of interest for22determining worst-case worker exposure voltage for a given TPG bracket spacing. Therefore, maximum23values of K are plotted in Figure C.22 and C23 as families of curves for all TPG cable sizes that were24modeled. Examination of these peak K factor curves indicate that bracket grounding can provide lower K25factor values (worker exposure voltage) than single-point grounding. Three-phase bracket grounding was26not modeled, but has a similar variation in K curves with bus spacing S shown for single-point grounding.27

As shown in Figures C.22 through C.24, there is considerably more variation in the K factors for bracket28grounding, with dependence on both TPG length and bracket separation distance. While these figures can29be used to determine the K factor within the range of parameters modeled, a conservative approximation30can also be obtained by using the same K factors as for worksite grounding and shown in Table C.1 . A31single value of K cannot be appropriately used for all applications without first examining and32understanding the limitations of the curves.33

C.2 Application of TPG impedance K factors34

The TPG impedance K factors in this annex may be used to convert TPG conductor resistance to35approximate equivalent impedance that represents a single TPG, connected directly in parallel with the36worker’s body at a grounded worksite. This equivalent impedance accounts for the distributed resistance37and inductance of the ground loop formed by the TPG and worker. Magnetic coupling from short circuit38current in all three phase TPGs is included in the computation of K values for three-phase grounding where39specified.40

Impedance K factors are provided for three grounding scenarios:41

1) Single-point grounded worksite with TPGs positioned between worker and energy source.42

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The K values in Table C.1 are averaged values having reasonable accuracy for both single and three-phase1grounding for the range of dimensions of the ground loop stated for the table. If desired, the reader may2select a K value directly from the K curves in C.3 for a specific application, or calculate K using procedure3in C.1.3.1.4

2) Single-point grounded worksite with worker positioned between TPGs and energy source.5

The K curves in C.3.2 may be used for both single and three-phase grounding, or the reader may calculate6K using procedure in C.1.3.2. No single value of K can be applied as for Table C.1 in 1), above, as the K7factors vary too much versus the ground loop depth.8

3) Bracket grounded worksite with worker between bracket TPGs.9

The maximum-value K curves in Figures C.22 through C.24 may be used for both single and three-phase10grounding, or Table C.1 may be used after reading C.1.3.3. No readily useable K factor calculation11procedure is provided for bracket grounding.12

C.2.1 Calculation procedure for worker touch voltage13

Worker touch voltage may be approximated by the equation:14

KRIV cft (C.4)15

where16

Vt = touch voltage, V rms17If = available short circuit current, kA rms sym.18Rc = TPG cable resistance (excluding clamps & ferrules), milliohm19K = TPG impedance multiplier.20

21Use the following steps to calculate worker touch voltage for a specific grounding application:22

1) Determine required TPG size based on the available short circuit current (4.6.2)23

2) Determine required TPG conductor length L in meters24

3) Select TPG K factor from:25

Table C.1 for single-point grounding (TPG between worker & energy source)26

Figures C.18 through C.20 for single-point grounding (worker between TPG & energy27source)28

Figures C.22 through C.24 for bracket grounding, or conservatively use K factor from29Table C.1 (see Note, this section)30

4) Calculate TPG conductor resistance from Table C.2: Rc = L x mΩ/meter31

5) Calculate touch voltage from equation (C4), noting If must be in kA if Rc is in mΩ from Table32C.233

34The K factor values given in the tables and curves of Annex C were calculated for copper TPG conductor35with radius and resistance Rc values based on Table C.2. The use of other conductor resistance values in36equation C4 will introduce error in Vt approximately in proportion to the ratio of the other-to-specified37conductor resistances.38

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Note: For calculation of bracket grounding touch voltage, use the total available short circuit current (I1 +1I2 in Figure C.2) for If in equation C4, not an individual TPG current. The derivation of Zg for calculating K2factor accounts for the current division.3

Table C.2—DC Resistance of Copper Welding Cable, Milliohms per Meter @ 25°C4

Conductor sizeAWG or kcmil

Conductorradius (cm)

mΩ/m

2 0.428 0.5511 0.478 0.436

1/0 AVG 0.537 0.3442/0 AVG 0.645 0.2783/0 AVG 0.732 0.2204/0 AVG 0.819 0.175

250 0.906 0.148350 1.048 0.106From NEMA WC 58-1997, Table 5-15

(Average value for Class K & M conductors)6

7

C.3 TPG impedance K factor curves8

C.3.1 Single-point grounded worksite, TPGs positioned between worker and energy source9

TPG impedance K curves for three-phase, single-point grounding are shown in the following charts. Note10that the three-phase, single-point grounding curves with bus spacing S = 24 m are also valid for single-11phase grounding.12

Fourteen of 24 charts created for the development of the method of K curves for this Guide are shown13below for observation and use. These charts are sufficient to demonstrate the trends in K values for various14worksite conditions. Charts not shown are for 2 and 10-meter length TPGs for some conductor sizes.15

Note: All following TPG impedance K factor curves are plotted for a power system frequency of 60 Hz.16

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1Figure C.4—#2 AWG copper TPG length = 2m (6.56 Feet)2

3

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1Figure C.5—#2AWG copper TPG length = 4.57 m [15 ft]2

3Figure C.6—#2AWG copper TPG length = 10m (32.81)4

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1Figure C.7—#1AWG copper TPG length = 4.57 m [15 ft]2

3Figure C.8—1/0 AVG copper TPG length = 4.57 m [15 ft]4

S = 24 m (& 1-ph.) 3.0 1.0 0.3

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1Figure C.9—2/0 AVG copper TPG Length = 4.57 m [15 ft]2

3Figure C.10—3/0 AVG copper TPG length = 4.57 m [15 tf]4

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1Figure C.11—4/0AWG copper TPG length = 2m [6.6 ft]2

3Figure C.12—4/0AWG copper TPG length = 4.57 m ([5 ft]4

5

S=24m (& 1-ph.) 3.0 1.0 0.3

S=24m (& 1-ph.) 6.0 3.0 1.5 1.0 0.3

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1Figure C.13—4/0AWG copper TPG length 10m [32.8 ft]2

3Figure C.14—250 kcmil copper TPG length = 4.57 m [15 ft]4

5

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1Figure C.15—350kcmil copper TPG length = 2m [6.6ft]2

3Figure C.16—350kcmil copper TPG length = 4.57 m [15 ft]4

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1Figure C.17—350kcmil copper TPG length = 10m [32.8ft]2

3

C.3.2 Single –point grounded worksite, worker positioned between TPGs and energy4source5

Families of TPG impedance K curves are shown below for TPG lengths of 2 m [6.6 ft], 4.57 m [15 feet],6and 10 m [32.8 ft]as depicted in figure C.1, except the worker is now positioned to the left of the TPGs7(between source and TPGs). Values of K for other lengths of TPGs between 2 m [6.6 ft] and 10 m [32.88ft]may be interpolated from the curves. Ground loop depth D is the distance from TPG to worker (toward9source). These K curves account for impedance of the section of station bus11 of length D and same length10of an assumed 4/0 AVG a.w.g. station ground grid conductor that together form the ground loop with the11worker and conduct the short circuit current. These curves are derived for single-phase, single-point12worksite grounding but are applicable to three-phase grounding as well. The observation here is that the13value of K and worker exposure voltage rise significantly as the distance between worker and TPG14increase. Refer to C.1.3.2.15

Figures C.18 through C.20 show 60 Hz TPG impedance K factor curves for single-phase, single-point16grounding with worker positioned between the TPG and the energy source.17

11 Station bus is assumed schedule 40 seamless bus pipe, 3-inch nominal size, 3.5-inch O.D., 3.06-inch I.D,AC resistance @ 70°C: 8.126 µΩ/ft. Larger bus sizes should result in slightly lower K factors.

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1Figure C.18—2 m [6.56 ft] length TPGs2

3Figure C.19—4.57 m [15 t] length TPGs4

350

250

4/0

3/0

2/01/0 #1 #2

350

250

4/0

3/0

2/01/0

#1 #2

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52Copyright © 2010 IEEE. All rights reserved.

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1Figure C.20—10m [32.8ft] length TPGs2

3

C.3.3 Single-phase bracket grounded worksite4

Refer to C.1.3.3 for discussion of TPG impedance K factors for bracket grounding. Figure C.21 illustrates5impedance K factor model data curves for only one TPG cable size and length. This data and similar data6for all other TPG model data are plotted in another form of curves showing maximum K values vs. TPG7bracket spacing in Figures C.22 through C.24. These curves may be used to approximate worst-case worker8exposure voltage for a given TPG bracket spacing (see Figure C.2). These K factor curves account for9impedance of the section of station bus (see footnote 5, above) and an assumed single 4/0 AVG a.w.g.10station ground grid conductor that together form the ground loop with the worker and conduct the short11circuit current.12

These single-phase TPG bracket maximum value K curves are applicable for three-phase grounding for bus13spacing S (Figure C.1) greater than 1.5 m and become conservative (high K values) for bus spacing less14than 1.5 m.15

350

250

4/0

3/0

2/01/0 #1 #2

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1Ground Loop Depth (D) in Meters2

Figure C.21—Example 60 Hz TPG Impedance K factor curves for 1-phase bracket3grounding with 4/0 copper TPGs. Curves include effect of impedance for a single 4/0 AVG4station ground grid conductor current return path below the overhead bus (Fig. C.2). B =5

bracket separation distance between TPGs.6

7Figures C.22 through C.24 show curves for 60 Hz TPG maximum impedance K factors for 1-phase bracket8grounding, as shown in Figure C.2. The curves represent the highest value of K obtained at an unspecified9worker position between bracket TPGs.10

11Distance (B) Between Bracket TPGs in Meters12

4/0 Copper TPG Length = 4.57 m (15 feet)

350

250

4/03/02/01/0#1#2

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Figure C.22—2m (6.56 Feet) TPGs1

2Distance (B) Between Bracket TPGs in Meters3

Figure C.23—4.57m [15ft] TPGs4

5Distance (B) Between Bracket TPGs in Meters6

Figure C.24—10m [32.8 ft] length TPGs7

8

350

250 4/0

3/02/01/0#1#2

350

250 4/0

3/02/01/0#1#2

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C.4 TPG reactance terms (for calculation of Zg and K factor1

C.4.1 Single-point grounded worksite (TPGs between worker and energy source)2

The reader may calculate TPG composite impedance Zg (and K factor) with equation (C2) in C.1.3.1 by3determining values for reactance terms Xa, Xab, and Xac with the following equations:4

madsa LLfX 2 (C.5)5

mbdmabab LLfX 2 (C.6)6

madmac LLfXac 2 (C.7)7

where:8

Ls = A-phase TPG self-inductance, H9Lmad = A-phase TPG mutual inductance with worker body at touch point D, H10

Lmbd = B-phase TPG mutual inductance with worker body at touch point D, H11Lmcd = C-phase TPG mutual inductance with worker body at touch point D, H12Lmab = mutual inductance of A & B-phase TPGs, H13Lmac = mutual inductance of A & C-phase TPGs, H14f = frequency, Hz (f = 60 Hz for K factor values given in this Guide).15

16The above reactance equations were derived specifically for the TPG induction ground loop arrangement17shown in Figures C.1.and C.3. Formulas for determining the self (Ls) and mutual (Lm) inductances of finite18length conductors from Grover [B17] are shown below:19

91075.02

ln2

r

LLLs H (C.8)20

922

101ln2

L

d

L

d

d

L

d

LLLm H (C.9)21

where:22L = TPG length (Figures C.1 and C.3), cm23r = TPG conductor radius (excluding jacket), cm24d = distance between center of conductors, cm.25

26In determining the mutual inductances, the user must carefully select distance d to be the horizontal length27between the mutually coupled conductors of interest. For calculation of Lmab and Lmac, distance d is equal to28S and 2S, respectively, in Figures C.1.and C.3. For calculation of the mutual inductances of TPGs with29worker’s body, distance d must be determined for the specific TPG to worker touch point on the bus; d is30dimension D in Figures C.1 and C.3 for Lmad, or d is the diagonal length from respective TPG to worker31touch point for Lmbd and Lmcd.32

Formatted

Formatted

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56Copyright © 2010 IEEE. All rights reserved.

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C.4.2 Single-point grounded worksite (worker between TPGs and energy source1

The reader may calculate TPG composite impedance Zg (and K factor) with equation (C3) in C.1.3.2 by2determining values for Rb, Rg, Xb, and Xg with the following:3

Self-inductance formula for bus and cable from Grover [B17]4

Tubular Conductor5

9101ln2

ln2

r

DDLb (C.10)6

where7

Lb = self-inductance of short circuit current carrying bus forming ground loop with TPG and worker, H8D = distance between TPG and worker, cm9r = pipe bus outer radius (1/2 O.D.), cm10lnξ = 0.0416 for pipe bus specified in footnote 5 on previous page11

12Solid Round Conductor13

91075.02

ln2

r

DDLg (C.11)14

where15

Lg = self-inductance of short circuit current carrying station ground grid conductor (single conductor)16forming ground loop with TPG and worker, H17

D = distance between TPG and worker, cm18r = radius of ground grid conductor, cm19

20Based on the above inductance formula and published resistance data for bus and cable (see footnote 5 and21Table C.2), values for the resistance and self-reactance of station bus and single 4/0 AVG ground grid22conductor used for the calculation of K values in C.3.2 with equation (C3) are:23

Rb = 0.0000267 ohm/m and Xb = 0.00046 ohm/m for bus24

Rg = 0.000175 ohm/m and Xg = 0.0006 ohm/m for 4/0 AVG copper conductor.25

26

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Page 11: [22] Deleted mhavelk 10/6/2010 7:35:00 PMprovide a clean connection. The serrated jaw clamps are designed to break through the buildup of corrosionor oxide film on the conductor. If a clamp with serrated jaws is used improperly, the conductor surfacecould be damaged.

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