iii Piping & Mechanical

OIL INDIA LIMITEDDULIAJAN-786 602, Assam, (India)

TENDER DOCUMENTForDesign, Engineering, Procurement, Fabrication, Supply, Construction and Commissioning on LSTK Basis of One No. Central Gas Gathering Station & Off Take Point at Madhuban and One No. Field Gathering Station at Chabua, Assam, India

VOLUME-III OF VI(Piping & Mechanical Technical Specification & Standards) TENDER NO. OIL/CCO/PDNG/GLOBAL/215/2008

Saipem Triune Engineering Pvt. Ltd.NEW DELHI INDIA

OIL INDIA LIMITED TENDER NO. OIL/CCO/PDNG/GLOBAL/215/2008

VOLUME-IIIPIPING(Technical/Construction Specification & Standards)

Saipem Triune Engineering Pvt. Ltd.

OIL INDIA LIMITED TENDER NO. OIL/CCO/PDNG/GLOBAL/215/2008

Saipem Triune Engineering Pvt. Ltd.

CLIENT PROJECT

: :

OIL INDIA LTD., DULIAJAN. IMPLEMENTATION OF 1 NO. FGS, 1 NO. CGGS & O.T.POINTS VOL. - III OF VI

TECHNICAL SPECIFICATIONS AND STANDARDSS. NO. DOCUMENT NO. REV. NO. DESCRIPTION NO. SHTS

PIPING1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 9473-03-OT-11 03-CS-005 03-CS-012 03-CS-032 03-CS-035 03-CS-038 03-PS-005 03-PS-006 03-PS-007 03-PS-010 03-PS-014 03-PS-015 03-PS-016 03-PS-017 03-PS-018 03-PS-019 03-PS-020 03-PS-021 03-PS-022 03-PS-023 03-PS-024 03-PS-025 03-PS-026 03-PS-027 03-PS-028 2 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PIPING MATERIAL SPECIFICATION VENT & DRAIN ASSEMBLIES TABLE OF BASIC SPAN PRESSURE TAPPINGS PA, PG,PC,PT,PIC ETC. THREMOWELL INSTALLATION STUB-IN STANDARD PIPE SADDLE FOR BARE PIPE SIZE 10" THROUGH 80" TYPE-S8 PIPE SHOE FOR SLOPE LINE PIPE SIZE 2" THRU 8" TYPE S9PIPE SHOE FOR SLOP LINE FOR PIPE SIZE 10" THRU 42" TYPE S10 ((PIPE MOVEMENT 100 MM. MAX.)

47 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GUIDE SUPPORT FOR BARE (AS/S) PIPE SIZE 1/2" THRU' 24" TYPE G3 & G3A SPECIAL SUPPORT TYPE-4 GUIDE SUPPORT FOR BARE (CS) PIPE SIZE 1/2" THRU' 24" TYPE G2 & G2ALOW SUPPORT SLIDING FOR BARE AND INSULATED PIPE SIZE 2" THRU 36" TYPE L1 & L1A

LOW SUPPORT FIXED FOR BARE AND INSULATED PIPE SIZE 2" THRU 24" TYPE L3 & L3A LOW SUPPORT SLIDING FOR BARE PIPE SIZE 3/4" THRU 36" TYPE L5 & L5A LOW SUPPORT SLIDING FOR BARE & INSULATED PIPE SIZE 2" THRU 24" TYPE L6 LOW SUPPORT FIXED FOR BARE AND INSULATED PIPE SIZE 2" THRU 36" TYPE - L 7 LOW SUPPORT FOR BARE AND INSULATED PIPE SIZE 2" THRU 36" TYPE - L 7ALOW SUPPORT GUIDE & CROSS GUIDE FOR BARE & INSULATED PIPE SIZE 2" THRU 36" TYPE- L8 & L8A

ADJUSTABLE LOW SUPPORT SLIDING FOR PIPE SIZE 2" THRU 24" TYPE - L10 & L10A LOW SUPPORT SLIDING AND FIXED FOR PIPE SIZE 2" THRU 6" TYPE-L11 LOW SUPPORT ON MITRED ELBOW FOR PIPE SIZE 14" THRU 36" TYPE - L13 LOW SUPPORT ON MITRED ELBOW FOR PIPE SIZE 14" THRU 36" TYPE - L13A LOW SUPPORT SLIDING AND FIXED FOR PIPE SIZE 3/4" THRU 1 1/2" TYPE - L15 LOW SUPPORT STANCHION TYPE - L16 & L16A

S. NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

DOCUMENT NO. 03-PS-029 03-PS-030 03-PS-031 03-PS-032 03-PS-033 03-PS-034 03-PS-035 03-PS-037 03-PS-039 03-PS-040 03-PS-041 03-PS-079 03-PS-080 03-PS-082 03-PS-083 03-PS-084 9473-03-TS-001 9473-03-TS-002 9473-03-TS-003 9473-03-TS-004 9473-03-TS-005 9473-03-TS-006 9473-03-TS-007 9473-03-TS-008 9473-03-TS-009 9473-03-TS-011 9473-03-TS-012 9473-03-TS-013 9473-03-TS-014 9473-03-TS-015 9473-03-TS-016

REV. NO. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 1 0 0 1 1 1 1 1

DESCRIPTION ADJUSTABLE LOW SUPPORT WITH 4 BOLTS FOR PIPE SIZE 2" THRU 24" TYPE - L17 & L17A ADJUSTABLE LOW SUPPORT FOR BARE & INSULATED SIZE 2" THRU 24" TYPE - L18 & L18A PIPE CLAMP FOR BARE PIPE (1/2"-24") TYPE - C1 ANCHOR FOR BARE PIPE SIZE 2" THRU 24" (ON SLEEPER) U-BOLT FOR PIPE SIZE 1/2" THRU 24" TYPE - C4 SUPPORT LUG SLIDING FOR BARE AND INSULATED PIPE SIZE 1" THRU 24" TYPE-C5A SUPPORT LUG SLIDING FOR BARE/ INSULATED PIPE SIZE 1" THRU 24" TYPE - C6 SUPPORT LUG (SINGLE) FIXED FOR BARE AND INSULATED PIPE SIZE 1" THRU 24" TYPE-C13 SUPPORT LUG (SINGLE) SLIDING FOR BARE AND INSULATED PIPE SIZE 1" THRU 24" TYPE-C14 PIPE U-CLAMP FOR BARE PIPE 1/2" THRU 24" TYPE C 15 PIPE CLAMP FOR BARE PIPE 1/2" THRU 24" TYPE C16 DUMMY PIPE SUPPORT FOR BARE PIPE SIZE 2" THRU 24" TYPE - B29 DUMMY PIPE SUPPORT FOR INSULATED PIPE SIZE 2" THROUGH 24" TYPE - B40 PIPE SUPPORT BRACKETS TYPE-B42 PIPE SUPPORT BRACKETS TYPE B43 PIPE SUPPORT BRACKETS FROM PIPE 3" THRU 24" TYPE -B44 TECHNICAL NOTES FOR PIPES TECHNICAL NOTES FOR VALVES TECHNICAL NOTES FOR GASKETS TECHNICAL NOTES FOR FITTINGS TECHNICAL NOTES FOR FLANGES, SPECTACLE BLINDS AND DRIP RINGS TECHNICAL NOTES FOR FASTENERS SPECIFICATION FOR EARTHWORK FOR UNDERGROUND PIPING SPECS. FOR INSPECTION, FLUSHING AND TESTING OF PIPING SPECS. FOR FABRICATION AND ERECTION OF PIPING SPECIFICATION FOR CHOKE VALVE SPECIFICATION FOR PAINTING SPECIFICATION FOR EXAMINATION OF PIPE WELDING SPECIFICATION FOR WELDING OF CARBON STEEL PIPING GENERAL WELDING SPECIFICATIONS FOR PIPING SPEC. FOR FABRICATION & ERECTION OF U/G PIPING

NO. SHTS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 7 3 6 5 4 5 9 14 5 24 12 9 20 11

S. NO. 57 58 59

DOCUMENT NO. 9473-03-TS-018 9473-03-TS-019 9473-03-VMS-001

REV. NO. 1 1 4

DESCRIPTION SPEC. FOR SHUTDOWN VALVE SPEC. FOR COATING AND WRAPPING OF U/GROUND PIPING VALVE MATERIAL SPECIFICATION

NO. SHTS 5 12 84

16-QMP-05-3A

PIPING MATERIAL SPECIFICATION

2 1 0 Rev.

15.02.08 06.08.07 15.01.07 Date

ISSUED FOR BID Revised as per clients proposal standard. ISSUED FOR BID Description

VNK HSH MLD HSH VD HSH Prpd. Chkd. Standard Number

DPS DPS RNP Appd. Rev. 2

Saipem Triune Engineering Pvt. Ltd., New Delhi

PIPING MATERIAL SPECIFICTION

9473-03-OT-11Sheet 1 of 4

16-QMP-05-3A

GENERAL NOTES FOR PIPING MATERIAL SPECIFICATION1.0 2.0 SCOPE 1.1 This specification (PMS) covers the various piping classes for Process and utility Piping. REFERRED CODES AND STANDARDS 2.1 2.2 All Piping shall be designed in accordance with the Process Piping Code. ASME B31.3. Editions and addenda (if any) of referred Codes and standards shall be as per the job Engineering Design Basis (Piping). 2.3 For the sake of brevity, the initials of the society to which the codes are referred to may be omitted in the specification. For example; B16.5 is a code referring to ASME; A106 is a standard referring to ASTM. MATERIAL SPECIFICATIONS 3.1 Individual piping Class has been generally designed to cover a set of services operating within pressure-temperature combination as per ASME B16.5 / B16.34 or part of it. 3.2 The PMS shall be strictly adhered to in the design, requisitioning, purchasing, fabrication and testing of the piping system. However, deviations of material may occur due to design conditions and/or availability. All substitutions must be duly approved. 3.3 Unless mentioned otherwise, pipe thicknesses in the specs are for above ground piping. PIPING CLASS DESIGNATION CODE The piping class designation code shall be as follows: X X X 1 23 4 5 1) 2) 3) 4) 5) 6) 7) GENERAL PROCESS, FLARE FOAM CONCENTRATE HANDLING FUEL GAS CHEMICAL SERVICE. INSTRUMENT AIR WASTE WATER, OILY WATER SEWER. DRINKING WATER (ABOVE GROUND ONLY), FIRE WATERSPRINKLER SYSTEM AFTER ORIFICE, UNDERGROUND (COOLING WATER, FIRE WATER. PROCESS / TREATED WATER), EFFLUENT . 6 7 125# /150# 300 # 600 # 800 # 900 # 1500 # 2500 #

3.0

4.0

8) . A B C D E F G H J K CS CS (GALV) SS 304 SS 304L SS 316 SS 316L CARBON - Mo 1 Cr - Mo 2 Cr - 1 Mo 5 Cr - Mo

Std. / Doc. NumberSaipem Triune Engineering Pvt. Ltd., New Delhi

Rev. 2


9473-03-OT-11Sheet 2 of 4

16-QMP-05-3A

5.0

PIPES 5.1 Pipe dimension shall be in accordance with ASME B36.10, IS:1239 & IS:3589 for carbon steel and wrought iron pipe. 5.2 Pipe made by Acid-Bessemer process shall not be acceptable. Steel pipe shall be made by open hearth, electric furnace or basic oxygen process. 5.3 5.4 All pipe threads shall conform to ASME B1.20.1 except where otherwise noted. Pipe thickness not covered in different classes of this specification shall be calculated to meet specific job requirement based on actual max. design condition to economise on thickness. However, in such cases the thickness shall be calculated at not less than 80% of class rating unless defined otherwise in the job Engineering Design Basis (Piping). 5.5 Maximum of 10% of Corrosion Allowance may be adjusted to optimize on pipe schedule. However, if Corrosion Allowance is suffixed by minimum, this downward adjustment shall not be used. 5.6 Non-standard pipe sizes 1, 2, 3, 5 and 22 shall not be treated as part of this specification unless these sizes are separately called out.

6.0

FLANGES 6.1 Flanges shall be in accordance with codes, except where otherwise noted: Upto 24 (150# - 1500#) Upto 12, 2500# Above 24 ASME B16.5 ASME B16.5 ASME B16.47 SERIES B / AWWA.

Flange to mate ASME B16.47 SERIES A or any other standard (e.g. DIN, GOST, JIS etc.) may be specified to mate with equipment or valve flanges with the corresponding bolting.

6.2

Finish of steel faces shall be s follows: Stock Finish Serrated Finish / 125 AARH/ Smooth Finish 63 AARH : : : 100in AARH max. Serrations with 125-250in AARH. 32 TO 63 in AARH.

6.3

Brinnel hardness for RTJ groove shall be atleast 20 BHN more than that of corresponding gasket as specified.

6.4

Fig-8 Flange and Spacer & Blind Flange shall be as per B16.48 upto 24 (150# - 1500#) and 12 for 2500#.

7.0

FITTING 7.1 Forged steel and threaded fitting shall be in accordance with ASME B16.11, unless otherwise specified. For items not covered under B16.11, reference may be made to BS 3799 or appropriate MSS-SP-std. 7.2 7.3 BW Fitting shall be in accordance with ASME B16.9, unless otherwise specified. Dimensions of steel BW fittings for sizes not covered in ASME B16.9 shall conform to MSSSP-48. 7.4 Usage of unions shall be restricted to utilities only.

Std. / Doc. NumberWord

Rev.2



9473-03-OT-11Sheet 3 of 4

16-QMP-05-3A

8.0

BENDS, MITRES AND REDUCERS FABRICATED FROM PIPE 8.1 Mitres and Reducers fabricated from pipe may be used if specified in particular Piping Class. 90 Mitre shall be minimum 4-piece construction upto 24 and minimum 5-piece construction for 26 & above. 45 Mitre shall be minimum 3-piece construction. Mitres require higher thickness than corresponding Pipe / elbow to hold the same pressure (Refer ASME B31.3).

9.0

GASKETS 9.1 Non-Metallic gasket shall conform to B16.21 (corresponding to B16.5) upto 24 and B16.21 (corresponding to ASME B16.47 SERIES B) beyond 24, unless otherwise specified. 9.2 Spiral wound gaskets (SPR.WND or SPWD) and Ring Joint gaskets shall conform to B16.20.

10.0

BOLTING 10.1 All Bolts shall conform to B18.2.1, Nuts to be B18.2.2. Reference shall be made B16.5 for studs. 10.2 Threads shall be to coarse Thread series, B1.1, having Class 2A allowances for Bolts and Studs & Class 2B tolerance for nuts. 10.3 Nuts for Bolts and Studs shall be the American Standard Hexagon Heavy Series.

11.0

THREADS 11.1 THREADS FOR THREADED pipes, Fittings, Flanges and Valves shall be in accordance with B1.20.1 taper threads, unless otherwise specified. 11.2 11.3 11.4 Upto 204 C, threaded joints shall be made with 1 wide PTFE joining tape. Above 204 C, threaded joints shall be seal welded with a full strength fillet weld. All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal welded with a full strength fillet weld.

12.0 12.1

VALVES For valves general notes on VMS shall be referred.

Std. / Doc. NumberWord

Rev.2



9473-03-OT-11Sheet 4 of 4

PIPING CLASS: A11 CORROSION ALLOWANCE: 1.5 mm PRES / TEMP RATING AS PER B 16.5 TEMPERATURE (DEG C) PRESSURE (KG/Cm2g) -29 20.03 38 20.03

BASE MATERIAL: CARBON STEEL

RATING

:

CLASS 150# NON IBR

SPECIAL REQUIREMENT :

93 18.28

149 16.17

204 14.06

260 11.95

316 9.84

343 8.78

371 7.73

DESIGN CODE: ANSI B31.3

SERVICE:

GENERAL PROCESS , FLARE

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 02- 02 3 - 14 16 -36 40 -48

DESCRIPTION

STANDARD

MATERIAL SPECIFICATION ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A 672 GR.B 60 CL.12 ASTM A 672 GR.B 60 CL.12 ASTM A106 GR. B ASTM A106 GR. B

PIPE

S160 (PE, SEAMLESS) XS (PE, SEAMLESS) XS (BE, SEAMLESS) STD (BE, SEAMLESS) STD (BE, E.F.S.W) XS (BE, E.F.S.W) M (PBE SEAMLESS) M (PBE, SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10

NIPPLE

- 1 - 1

FLANGES: FLANGE.WN -24 26-48 FLANGE.BLIND -24 26-48 FLANGE.FIG.8 SPCR& BLIND -08 10-24 26-48 M (150,RF/125AARH) M (150,RF/125AARH) (150,RF/125AARH) (150,RF/125AARH) 150,FF/125AARH 150,FF/125AARH 150,FF/125AARH B-16.5 B-16.47-B B-16.5 B-16.47-B ASME B-16.48 ASME B-16.48 MNF. STD ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A516 GR.70

FITTINGS:90.ELBOW - 01 - 1 02 - 14 16-48 SW, 6000 SW, 3000 M (BW,R 1.5D) M (BW,R 1.5D) B-16.11 B-16.11 B-16.9 B-16.9 ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W

SPECIFICATION NO. Saipem Triune Engineering Pvt. Ltd., New DelhiWord

Rev. 2


A11Sheet 1 of 4

ITEM

SIZE RANGE (NPS) (INCH) - 01 - 1 02-14 16-48

DESCRIPTION

STANDARD

MATERIAL SPECIFICATION ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105

45.ELBOW

SW, 6000 SW, 3000 M (BW,R 1.5D) M (BW,R 1.5D) SW, 6000 SW, 3000 M BW M BW SW, 6000 SW, 3000 M, M BW M, M BW M, M BW M, M BW M, M BW M, M BW MM, PBE MM, PBE 3000#,THRD. M, BW SW, 6000 SW, 3000 SW, 6000 SW, 3000 SW, 6000 SW, 3000 SW, 6000 SW, 3000

B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 BS-3799 BS-3799 B-16.11 B-16.9 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11

EQUAL TEE

- 01 - 1 02-14 16-48

T.RED

- 01 - 1 02-14 16-48

REDUC.CONC.

02-14 16-48

REDUC.ECC.

02-14 16-48

SWAGE.CONC. SWAGE.ECC. CAP

-03 -03 - 1 02-48

CPLNG.FULL

- 01 - 1

CPLNG.HALF

- 01 - 1

CPLNG.LH

- 01 - 1

CPLNG.RED.

- 01 - 1

VALVES: VALVE.GATE - 1 02 - 42 SW , 800, 3000 , B- 16.11 FLGD,150,B-16.5,RF/125AARH API-6D API-6D BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A216 GR. WCB. TRIM- 13% CR. STEEL


Rev. 2


A11Sheet 2 of 4

ITEM

SIZE RANGE (NPS) (INCH) - 1 02 - 16

DESCRIPTION

STANDARD

MATERIAL SPECIFICATION BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A216 GR. WCB. TRIM- 13% CR.STEEL BODY-ASTM A 105, TRIMSTELLITED BODY. ASTM A216 GR. WCB. TRIM- 13% CR. STEEL BODY-ASTM A 105/A 216 GR. WCB, TRIM BODY SEAT -RPTFE BODY-ASTM A 105/A 216 GR. WCB, TRIM PLUG-HARDENED BODY. ASTM A105/A216 GR. WCB, TRIM13% CR.STEEL BODY. ASTM A 105/216 GR. WCB. TRIM- 13% CR. STEEL BOLT: A193 GR.B7. NUT: A194 GR.2H

VALVE.GLOBE

SW , 800, 3000 , B-16.11 FLGD,150,B-16.5,RF/125AARH SW , 800, 3000 , B-16.11 FLGD,150,B-16.5,RF/125AARH FLGD,150,B-16.5 , RF/125AARH

B-16.34 B-16.34 BS-5352 API-6D API-6D

VALVE.CHECK (LIFT TYPE) VALVE.CHECK (SWING TYPE) VALVE.BALL

- 1 2 - 24 -16

VALVE.PLUG VALVE.BTRFLY

-24 3 - 24 26 - 48

FLGD,150,B-16.5, RF/125AARH WAFL,150,B-16.5, WAF/125AARH FLGD,150,B-16.47 B, RF/125AARH

BS-5353 API-609/BS5155 BS-5155

BOLTS & NUTS

- 48

B-18.2

GASKET

- 24 26 48

SPIRAL,150 SPIRAL,150

B-16.20 ANSI-B-16.5 B-16.20 ANSI-B16.47B

SP WND SS316+ GRAFOIL SP WND SS316+ GRAFOIL+I RING

TRAP/ STRAINER GROUP: TRAP.STEAM STRNR.TEMP. STRNR.PERM. STRNR.PERM. STRNR.PERM. - 1 - 24 - 1 2 - 14 16 - 24 FLGD. THRMDNMC, 150,RF/125 AARH CONETYPE 150, FF/125 AARH SW, Y-TYPE, 800 M (BW, T-TYPE) M (BW, T-TYPE) MNFSTD MNFSTD MNFSTD MNFSTD MNFSTD B: A105: T:13 % CR:S: SS304 B: A516 GR. 70, INT: SS304 B: A105,INT: SS304 B:A234 GR. WPB INT: SS304 B:A234 GR. WPBW INT: SS304


Rev. 2


A11Sheet 3 of 4

48 46 44 42 40 38 36 34 32 30 38 26 24 20 18 16 14 12 10 8 6 4 3 2 1 1

T T T T T T T T T T T T 1 1

T T H H H

T P H H H H

T T P P H H H H

T P P P H H H H

T P P P P H H H H

T P P P P P H H H H

T P P P P P P H H H H

T T P P P P P P P H H H H

T P P P P P P P P H H H H

T P P P P P P P P P H H H H

T T P P P P P P P P P P H H H H

T R R R R R R R R R R R H H H H

T R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R R R R R R R H H H H

48 46 44 42 40 38 36 34 32 30 38 26 24 20 18 16 14 12 10 8 6 4 3 2 1 1

BRANCH PIPE ( SIZE IN INCHES)

BRANCH PIPE (SIZE IN INCHES)

2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 44 46 48 RUN PIPE (SIZE IN INCHES)

CODE F H P R S

DESCRIPTION SADDLE FUSED JT H.COUPLING PIPE TO PIPE REINFORCED SOCKOLETS T W I L TEES WELDOLETS INSTRUMENT TEE SWEEPOLET


Rev. 2


A11Sheet 4 of 4

16-QMP-05-3A

PIPING CLASS: A13

BASE MATERIAL : CARBON STEEL

RATING : CLASS 150# SPECIAL REQUIREMENT : NONE

CORROSION ALLOWANCE: 3.0 mm

PRES / TEMP RATING AS PER B 16.5PRESSURE (KG/Cm2) TEMP ( DEG C) 20.0 16/38 18.3 93 16.2 149 14.1 204 11.9 260


SERVICE: FUEL GAS

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL (NPS) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------PIPE - 1 - 1 2 - 2 3 - 6 8 - 16 18 20 - 24 FITTINGS - 1 SEAMLESS, SCH. 160 (Plain ends) SEAMLESS, SCH. 80 (Plain ends) SEAMLESS, SCH.80 (Bevel ends) SEAMLESS, SCH.STD (Bevel ends) SEAMLESS, SCH.20 (Bevel ends) ANSI B36.10 ANSI B36.10 - DO - DO - DO - DO - DO A 106 Gr. B A 106 Gr. B - DO - DO - DO API-5L.Gr-B -DO ASTM A105

SAW, SCH.20 (Bevel ends) SAW, SCH.STD (Bevel ends)

FORGED CARBON STEEL SOCKET ANSI B16.11 WELD FITTINGS, CLASS 6000 90 / 45 DEG. ELBOWS, EQUAL & REDUCING TEES, HALF & FULL COUPLINGS, UNIONS, CAP, PLUG (SOLID). SOCKOLET. CLASS 6000 NIPPLE, SWAGE NIPPLE SCH-160. (Plain Ends) ANSI B16.11 . ANSI B36.10

- 1

MSS-SP-97

- 1 2 - 16

ASTM A 106. Gr.B ASTM A234 Gr. WPB

SEAMLESS CARBON STEEL FITTINGS ANSI B16.9 WITH BEVEL ENDS FOR BUTT WELDING, CONC. / ECC. REDUCERS, EQUAL & REDUCING TEES, CAPS. (THK. SAME AS PIPE)

18 - 24

WELDED CARBON STEEL FITTINGS WITH BEVEL ENDS FOR BUTT WELDING, 90 / 45 DEG. LONG RADIUS ELBOWS,CONC. / ECC. REDUCERS, EQUAL& REDUCING TEES, CAPS. (THK. SAME AS PIPE)

ANSI B16.9

ASTM A234 Gr. WPB-W

SPECIFICATION NO. PIPING MATERIAL SPECIFICATION A13Sheet 1 of 4

Rev. 2

Word


16-QMP-05-3A

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL (NPS) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------FLANGES - 1 FORGED CARBON STEEL, SW FLANGE, RF, CLASS 150. (THICKNESS & BORE TO MATCH PIPE) FORGED CARBON STEEL, WN, FLANGE,RF, CLASS 150. (THICKNESS & BORE TO MATCH PIPE). FORGED CARBON STEEL, BLIND,RF, CLASS 150. ANSI B16.5 ASTM A105

2 - 24

ANSI B16.5

ASTM A105

BLIND FLANGE

- 24

ANSI B16.5

ASTM A105

SPEC. BLIND

- 24

FORGED CARBON STEEL SINGLE PIECE BLIND FLANGE CLASS 300.

ANSI B16.48

ASTM A105

GASKETS

- 24

2mm THICK GRAFOIL, CAF FLAT RING GASKET (TO SUIT CLASS 150, RF FLANGES). STUD BOLT FULLY THREADED WITH TWO HEX. NUTS (HOT DIP GALV.) FORGED CARBON STEEL BODY, OS & Y, BOLTED BONNET, SW ENDS, RISING STEM, CLASS 800. CAST CARBON STEEL BODY, OS & Y, BOLTED BONNET, RISING STEM, FLANGED ENDS, RF, CLASS 150 (14 & LARGER SHALL BE GEAR OPERATED).

ANSI B16.20

ANSI B 16.20

BOLTING

ALL SIZES

ANSI B18. 2. 1 ANSI B18. 2. 2

ASTM A193 Gr. B7 ASTM A194 Gr. 2H

GATE VALVE

- 1

API 602

BODY: ASTM A105 TRIM: 13 % Cr. STEEL

2 - 24

API 600

BODY : ASTM A216 Gr. WCB, TRIM: 13 % Cr. STEEL

GLOBE VALVE

- 1

FORGED CARBON STEEL BODY, OS & Y, BOLTED BONNET, SW ENDS, RISING STEM, CLASS 800.

BS : 5352

BODY : ASTM A105 TRIM: 13 % Cr. STEEL

2 - 12

CAST CARBON STEEL BODY, OS & Y, BOLTED BONNET, RISING STEM, FLANGED ENDS, RF CLASS 150.

BS : 1873

BODY : ASTM A216 Gr. WCB, TRIM: 13 % Cr. STEEL


Rev. 2

Word


16-QMP-05-3A

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL (NPS) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CHECK VALVE - 1 FORGED CARBON STEEL BODY, PISTON LIFT TYPE (H), BOLTED COVER, SW ENDS, CLASS 800. CAST CARBON STEEL BODY, SWING TYPE, BOLTED COVER, FLANGED ENDS, RF,CLASS150. CAST CARBON STEEL BODY, FULL FLOW SWING TYPE TEFLON SEAT, FLANGED ENDS RF, CLASS 150. {TEMP. LIMIT-149 C(300F)} CAST CARBON STEEL BODY, BOLTED COVER, METAL SEAT WAFER TYPE, CLASS 150 . FORGED CARBON STEEL BODY, REDUCED BORE, FIRE SAFE DESIGN WITH ANTISTATIC DEVICE, SOCKET WELD ENDS, CLASS 800 (600 PSI CWP) FORGED STAINLESS STEEL 316 BODY,SCRD.,REDUCED PORT, SS 316 STEM. 600 PSI CWP CAST CARBON STEEL BODY, REDUCED BORE, FIRE SAFE DESIGN WITH ANTISTATIC DEVICE, FLANGED ENDS RF, LEVER OPERATED, CLASS 150. CAST CARBON STEEL BODY, REDUCED BORE, FIRE SAFE DESIGN WITH ANTISTATIC DEVICE, FLANGED ENDS, RF, GEAR OPERATED CLASS 150. FORGED CARBON STEEL BODY, SW ENDS, OS &Y, CLASS 800. CAST CARBON STEEL BODY, WAFER TYPE, RF ENDS, CLASS 150 (10 & LARGER SIZE SHALL BE GEAR OPERATED). BS : 5352 BODY : ASTM A105 TRIM : 13 % Cr. STEEL

2 - 20

BS : 1868

BODY : ASTM A216 Gr. WCB, TRIM: 13 % Cr. STEEL BODY : ASTM A216 Gr. WCB, TRIM: 13 % Cr. STEEL

2 - 20

BS : 1868

2 - 20

BS : 1868

BODY : ASTM A216 Gr. WCB, TRIM: 13 % Cr. STEEL BODY : ASTM A105 BALL: SS 316 TEFLON SEAT & SEAL

BALL VALVE

- 1

BS : 5351

- 1

BS : 5351

BODY : SS 316 BALL : SS 316 TEFLON SEAT & SEAL BODY: ASTM A216 Gr WCB, BALL: 13 % Cr. STEEL OR SS 316 TEFLON SEAT & SEAL

2 - 4

BS : 5351

6 - 24

BS : 5351

BODY : ASTM A216 Gr WCB , BALL: 13 % Cr. STEEL OR SS 316 TEFLON SEAT & SEAL

NEEDLE VALVE

- 1

BS : 5353

BODY : ASTM A105 TRIM : 13 % Cr. RENEWABLE SEAT BODY : ASTM A216 Gr WCB, TRIM: SS 316

BUTTERFLY VALVE

3 - 20

BS : 5155 / MFR. STD

PERMANENT STRAINER

- 1

FORGED CARBON STEEL BODY, Y TYPE STRAINER WITH SW ENDS, CLASS 800. CAST CARBON STEEL BODY T TYPE STRAINER FLANGED, RF ENDS, CLASS 150.

MFR. STD.

BODY: ASTM A105 INTERNALS: SS 316 L BODY: ASTM A234 Gr. WPB INTERNALS: SS 316 L

2 - 12

MFR. STD.


Rev. 2

Word


16-QMP-05-3A

BRANCH REINFORCEMENT TABLE

LEGEND: S = SOCKOLET/ ELBOLET W = WELDOLET T = TEE R = REDUCED TEE

3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 24

T R R R S S S S S S S S S S S S 1/2

T R R S S S S S S S S S S S S 3/4

T R T S R S S S S S S S S S S S S S S S S S S S S S S 1 1-1/2

T R R W W W W W W W W W 2

HEADER SIZES (INCHES)

T R R W W W W W W W W 3

T R R W W W W W W W 4

T R R R W W W W W 6

T R R R R W W W 8

T R R R R R W 10

T R R R R R 12

T R R R R 14

T R R R 16

T R R 18

T R T 20 24

BRANCH SIZES (INCHES)


Rev. 2

Word


PIPING CLASS: A15 CORROSION ALLOWANCE: 1.5 mm


RATING

:

CLASS 150# NON IBR


PRES / TEMP RATING AS PER B 16.5 TEMPERATURE ( C) PRESSURE (Kg/Cm_g) 0 20.03 38 20.03 93 18.28 149 16.17 204 14.06 260 11.95 280 11.19 300 10.44


SERVICE:

INSTRUMENT AIR ( 2 AND ABOVE)

ITEM

SIZE RANGE (NPS) (INCH) 2- 2 3 - 14 16 -36

DESCRIPTION

STANDARD

MATERIAL SPECIFICATION

PIPE

XS (BE, SEAMLESS) STD (BE, SEAMLESS) STD (BE, E.F.S.W)

B-36.10 B-36.10 B-36.10

ASTM A106 GR. B ASTM A106 GR. B ASTM A 672 GR.B 60 CL.12

FLANGES: FLANGE.WN 2 - 24 26 36 FLANGE.BLIND 2 - 24 26 - 36 FLANGE.FIG.8 SPCR&BLIND 2 -8 10 - 24 26 - 36 FITTINGS: 90.ELBOW 02 - 14 16 - 36 45.ELBOW 02-14 16-36 EQUAL TEE 02-14 16-36 T.RED. 02-14 M BW M BW M, M BW B-16.9 B-16.9 B-16.9 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB M (BW,R 1.5D) M (BW,R 1.5D) M (BW,R 1.5D) M (BW,R 1.5D) B-16.9 B-16.9 B-16.9 B-16.9 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W M (150,RF/125AARH) M (150,RF/125AARH) 150,RF/125AARH 150,RF/125AARH 150,FF/125AARH 150.FF/125AARH 150.FF/125AARH B-16.5 B-16.47-B B16.5 B-16.47-B ASME B16.48 ASME B16.48 MNFSTD ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A 516 GR.70

SPECIFICATION NO. Saipem Triune Engineering Pvt. Ltd., New Delhi

Rev. 2

Word


A15Sheet 1 of 3

ITEM

SIZE RANGE (NPS) (INCH) 16-36 02-14 16-36

DESCRIPTION M, M BW M, M BW M, M BW M, M BW M, M BW MM, PBE MM, PBE M, BW

STANDARD B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 BS-3799 BS-3799 B-16.9

MATERIAL SPECIFICATION ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB

REDUC.CONC.

REDUC.ECC.

02-14 16-36

SWAGE.CONC. SWAGE.ECC. CAP VALVES :VALVE.GATE

2 -03 2 -03 02-36

02 - 36

FLGD, 150, B-16.5, RF/125AARH

API-6D

VALVE.GLOBE

02 - 16

FLGD, 150,B-16.5, RF/125AARH

B-16.34

BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 216 GR. WCB, TRIM BODY SEAT RPTFE/PEEK BOLT: A193 GR.B7. NUT: A194 GR.2H. NON-ASBESTOS NON-ASBESTOS

VALVE.CHECK (SWING TYPE) VALVE.BALL BOLTS & NUTS GASKET

02 - 24

FLGD, 150,B-16.5, RF/125AARH

API-6D

2 - 10 2 - 36 2 - 24 26 - 36

FLGD,150,B-16.5 , RF/125AARH

API 600 B-18.2

RF, 150, 2 MM RF, 150, 2 MM

B-16.21 ANSI B 16.5 B-16.21 ANSI B 16.47B

TRAP/ TRAINER GROUP: STRNR.TEMP. STRNR.PERM. 2 - 24 02 - 24 CONE-TYPE, 150,FF/125AARH FLGD.Y-TYPE, 150,RF/125AARH MNFSTD MNFSTD B: A516GR.70;INT: SS304 B:A216 GR.WCB;INT:SS304


Rev. 2


A15Sheet 2 of 3


36 34 32 30 38 26 24 20 18 16 14 12 10 00 86 4 3 2

T T P T T P P T P P P 2 3 4

T P P P P

T P P P P P

T P P P P P P

T T P P P P P P P

T P R P P P P P P P

T P P P P P P P P P

T T P P P P P P P P P P

T R R R R R R R R R R R

T R R R R R R R R R R R R

T R R R R R R R R R R R R R

T R R R R R R R R R R R R R R

T R R R R R R R R R R R R R R R

T R R R R R R R R R R R R R R R R

T R R R R R R R R R R R R R R R R R

36 34 32 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2


6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 RUN PIPE( SIZE IN INCHES)

CODE T H P R

DESCRIPTION TEES H.COUPLING PIPE TO PIPE REINFORCED


Rev. 2


A15Sheet 3 of 3



RATING

:

CLASS 150# NON IBR


PRES / TEMP RATING AS PER B 16.5 TEMPERATURE ( C) PRESSURE (Kg/Cm_g) 0 20.03 38 20.03 93 18.28 149 16.17 204 14.06 260 11.95 280 11.19 300 10.44


SERVICE:

WASTE WATER, OILY WATER SEWER.

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 02- 02 3 - 14 16 -36

DESCRIPTION

STANDARD


PIPE

S160 (PE, SEAMLESS) XS (PE, SEAMLESS) XS (BE, SEAMLESS) STD (BE, SEAMLESS) STD (BE, E.F.S.W) M (PBE SEAMLESS) M (PBE, SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10

ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A 672 GR.B 60 CL.12 ASTM A106 GR. B ASTM A106 GR. B

NIPPLE

- 1 - 1

FLANGES: FLANGE.SW FLANGE.WN - 1 2 - 24 26 36 FLANGE.BLIND - 24 26 - 36 FLANGE.FIG.8 SPCR&BLIND -8 10 - 24 26 - 36 M (150,RF/125AARH) M (150,RF/125AARH) M (150,RF/125AARH) 150,RF/125AARH 150,RF/125AARH 150,FF/125AARH 150.FF/125AARH 150.FF/125AARH B16.5 B-16.5 B-16.47-B B16.5 B-16.47-B ASME B16.48 ASME B16.48 MNFSTD ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A 516 GR.70

FITTINGS: 90.ELBOW - 01 - 1 SW, 6000 SW, 3000 B-16.11 B-16.11 ASTM A 105 ASTM A 105


Rev. 2

Word


A16Sheet 1 of 4

ITEM

SIZE RANGE (NPS) (INCH) 02 - 14 16 - 36

DESCRIPTION

STANDARD


M (BW,R 1.5D) M (BW,R 1.5D) SW, 6000 SW, 3000 M (BW,R 1.5D) M (BW,R 1.5D) SW, 6000 SW, 3000 M BW M BW SW, 6000 SW, 3000 M, M BW M, M BW M, M BW M, M BW M, M BW M, M BW MM, PBE MM, PBE M, BW SW, 6000 SW, 3000 SW, 6000 SW, 3000 SW, 6000 SW, 3000

B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 BS-3799 BS-3799 B-16.9 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11

ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105

45.ELBOW

- 01 - 1 02-14 16-36

EQUAL TEE

- 01 - 1 02-14 16-36

T.RED.

- 01 1 02-14 16-36

REDUC.CONC.

02-14 16-36

REDUC.ECC.

02-14 16-36

SWAGE.CONC. SWAGE.ECC. CAP CPLNG.FULL

-03 -03 02-36 - 01 - 1

CPLNG.HALF

- 01 - 1

CPLNG.LH

- 01 - 1


Rev. 2


A16Sheet 2 of 4

ITEM

SIZE RANGE (NPS) (INCH)

DESCRIPTION

STANDARD


CPLNG.RED.

- 01 - 1

SW, 6000 SW, 3000

B-16.11 B-16.11

ASTM A 105 ASTM A 105

VALVES :VALVE.GATE VALVE.GATE VALVE.GLOBE - 1 02 - 36 - 1 SW, 800,3000, B16.11 FLGD, 150, B-16.5, RF/125AARH SW, 800,3000, B16.11 API-6D API-6D B-16.34 BODY-ASTM A 105, TRIMSTELLITED, STEM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105, TRIMSTELLITED, STEM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105, TRIMSTELLITED BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105/A 216 GR. WCB, TRIM BODY SEAT RPTFE/PEEK` BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL

VALVE.GLOBE VALVE.CHECK (LIFT TYPE) VALVE.CHECK (SWING TYPE) VALVE.BALL

02 - 16

FLGD, 150,B-16.5, RF/125AARH

B-16.34

- 1

SW, 800,3000,B-16.11

BS-5352

02 - 24

FLGD, 150,B-16.5, RF/125AARH

API-6D

-10

FLGD,150,B-16.5 , RF/125AARH

API-6D

VALVE.PISTON

-1

SW, 800,3000,B16.11

MNF. STD.

BOLTS & NUTS

- 36

B-18.2

BOLT: A193 GR.B7. NUT: A194 GR.2H.

GASKET

- 24 26 - 36

RF, 150, 2 MM RF, 150, 2 MM

B-16.21 ANSI B 16.5 B-16.21 ANSI B 16.47B

NON-ASBESTOS NON-ASBESTOS

TRAP/ TRAINER GROUP: TRAP.STEAM STRNR.TEMP. STRNR.PERM. STRNR.PERM. - 1 1 - 24 - 1 02 - 24 FLGD, THRMDNMC, 150,RF/125AAARH CONE-TYPE, 150,FF/125AARH SW, T-TYPE, 800 FLGD.Y-TYPE, 150,RF/125AARH MNFSTD MNFSTD MNFSTD MNFSTD B: A105 ;T:13%CR;S:SS304 B: A516GR.70;INT: SS304 B:A105 ; INT : SS304 B:A216 GR.WCB;INT:SS304


Rev. 2


A16Sheet 3 of 4


36 34 32 30 38 26 24 20 18 16 14 12 10 00 86 4 3 2 1

1

T T T T T T T T T T T T . 1 1 2 3 4

T T H H H

T P H H H H

T T P P H H H H

T P P P H H H H

T P P P P H H H H

T P P P P P H H H H

T P P P P P P H H H H

T T P P P P P P P H H H H

T P R P P P P P P P H H H H

T P P P P P P P P P H H H H

T T P P P P P P P P P P H H H H




T R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R H H H H

T R R R R R R R R R R R R R R R R R H H H H

36 34 32 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1 1


6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 RUN PIPE( SIZE IN INCHES)

CODE T H P R

DESCRIPTION TEES H.COUPLING PIPE TO PIPE REINFORCED


Rev. 2


A16Sheet 4 of 4

PIPING CLASS: A18


RATING :

CLASS 150# NON IBR

CORROSION ALLOWANCE: 3.0 mm PRES / TEMP RATING AS PER B 16.5 TEMPERAT URE (DEG C) PRESSURE (KG/Cm2g) -10 20.03 38 20.03 93 18.28 149 16.17 204 14.06


260 11.95

316 9.84

343 8.78

371 7.73


SERVICE :

PROCESS / TREATED WATER, EFFLUENT

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 02 - 02 03 - 14 16 - 28

DESCRIPTION

STANDARD

MATERIAL SPECIFICATION ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A672 GR. B 60 CL.12 ASTM A106 GR. B ASTM A106 GR. B

PIPE

S160 (PE, SEAMLESS) S80 (PE, SEAMLESS) S80 (BE, SEAMLESS) STD (BE, SEAMLESS) STD (BE, EFSW) M (PBE SEAMLESS) M (PBE, SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10

NIPPLE (L=100) FLANGES: FLANGE.WN

- 1 - 1

- 24

M (150,RF/125AARH)

B-16.5

ASTM A105

Standard Number PIPING MATERIAL SPECIFICATION A18 Sheet 1 of 6

Rev. 0

6/12/20 08

Word


ITEM FLANGE.BLIND

SIZE RANGE (NPS) (INCH) - 24

DESCRIPTION (150,RF/125AARH)

STANDARD B-16.5

MATERIAL SPECIFICATION ASTM A105

FLANGE.FIG.8 SPCR& BLIND FITTINGS:90.ELBOW

- 08 10 - 24

150,FF/125AARH 150,FF/125AARH

ASME B16.48 ASME B16.48

ASTM A105 ASTM A105

- 01 - 1 02 14 16 24

SW, 6000 SW, 3000 M (BW, 1.5D) M (BW, 1.5D) SW, 6000 SW, 3000 M (BW, 1.5D) M (BW, 1.5D) SW, 6000 SW, 3000 M (BW, 1.5D) M (BW, 1.5D) SW, 6000 SW, 3000 M (BW, 1.5D) M (BW, 1.5D) M M BW M M BW M M BW M M BW

B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.11 B-16.11 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9

ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W

45.ELBOW

- 01 - 1 02 14 16 24

EQUAL TEE

- 01 - 1 02 14 16 24

T.RED

- 01 - 1 02 14 16 24

REDUC.CONC

02 - 14 16 - 28

REDUC.ECC

02 - 14 16 - 28


Rev. 0

6/12/20 08

Word


ITEM SWAGE.CONC SWAGE.ECC CAP

SIZE RANGE (NPS) (INCH) - 03 - 03 - 01 - 1 02 - 24

DESCRIPTION M,PBE M,PBE SW,6000 SW,3000 M, BW SW, 6000 SW, 3000 SW, 6000 SW, 3000 SW, 3000 SW, 6000 SW, 3000

STANDARD BS-3799 BS-3799 B-16.11 B-16.11 B-16.9 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11

MATERIAL SPECIFICATION ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105

CPLNG.FULL

- 01 - 1

CPLNG.HALF

- 01 - 1

CPLNG.LH CPLNG.RED

01 - 1 - 01 - 1

VALVES: VALVE.GATE - SW , 800, ENDS 6000 , B- 16.11, SW , 800, ENDS 3000 , B- 16.11, FLGD,150,B-16.5, RF/125AARH, SW , 800, ENDS 6000 , B- 16.11, SW , 800, ENDS 3000 , B- 16.11, FLGD,150,B-16.5, RF/125AARH, API-602 BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A216 GR. WCB. TRIM- 13% CR. STEEL BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A216 GR. WCB. TRIM- 13% CR.STEEL

1 - 1

API-602

02 - 28

API-600

VALVE.GLOBE

-

BS-5352

1 - 1

BS-5352

02 - 08

BS-1873


Rev. 0

6/12/20 08

Word


ITEM VALVE.CHECK

SIZE RANGE (NPS) (INCH) - 1 - 1 02 - 24

DESCRIPTION SW , 800,ENDS 6000 , B- 16.11, SW ,800, ENDS 3000 , B- 16.11, FLGD,150,B-16.5, RF/125AARH STUD BOLT FULLY THREADED WITH HEXAGONAL NUTS SPIRAL WOUND,150, 4.5mm

STANDARD BS-5352 BS-5352 BS-1868

MATERIAL SPECIFICATION BODY-ASTM A 105, TRIMSTELLITED BODY-ASTM A 105, TRIMSTELLITED BODY. ASTM A216 GR. WCB. TRIM- 13% CR. STEEL BOLT: A193 GR.B7. NUT: A194 GR.2H SS304 SPIRAL WOUND + FLEXIBLE GRAPHITE FILLER

BOLT.STUD GASKET

ALL SIZE - 24

B-18.2 B-16.20 ANSI B 16.5

STRAINER GROUP : STRNR.PERM - 1 - 1 02 - 14 SW, Y-TYPE, 6000 SW, Y-TYPE, 3000 M, BW, T-TYPE MNFSTD MNFSTD STEP STD B: A105,INT: SS304 B: A105,INT: SS304 B:A234 GR. WPB INT: SS304

NOTE:- 1. M STANDS FOR MATCH OF PIPE THICKNESS 2. NDT REQUIRE MENTS AS PER STEP DOCUMENT NO. 9479-013-03-TS-021. FOR SIZE 11/2 AND BELOW FOR SIZE 2 AND ABOVE SW COUPLING BUTT WELDED.

3. PIPE JOINTS

4.. FOR VENTS ON LINE SIZE 11/2 ON LINE SIZE 2

AS PER STEP STD. DWG. NO. 9479-013-03-CS-005 SH.1 OF 3. AS PER STEP STD. DWG. NO. 9479-013-03-CS-005 SH. 1 OF 3.

5. FOR DRAINS ON LINE SIZE 11/2 ON LINE SIZE 2 6. TEMP. CONNECTION

AS PER STEP STD. DWG. NO. 9479-013-03-CS-005 SH.2 OF 3. AS PER STEP STD. DWG. NO. 9479-013-03-CS-005 SH. 2 OF 3 SIZE 11/2 IF NOT SPECIFIED IN P& I D THEN FOR INSTALLATION REFER 9479-013-03-CS-035 SH.1 OF 1.

7. PRESSURE CONNECTION SIZE IF NOT SPECIFIED IN P& I D THEN FOR INSTALLATION REFER 9479-013-03-CS-032 SH. 1 OF 1.


Rev. 0

6/12/20 08

Word


8. FOR WELDED FITTINGS AS WELL AS SEAMLESS FITTINGS SUPPLIED IN LIEU OF WELDED FITTINGS MAX ALLOWABLE NEGATIVE TOLERANCE IS 0.3MM ON THICKNESS. 9. FOR EFSW PIPES HIC RESISTANT STEEL , NORMALISED PRIOR TO FABRICATION TO BE USED.


Rev. 0

6/12/20 08

Word


48 46 44 42 40 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1 1

T T T T T T T T T T T T 1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 44 46 48

T T H H H

T P H H H H

T T P P H H H H

T P P P H H H H

T R R R P H H H H

T R R R R R H H H H

T R R R R R R H H H H

T T R R R R R R R H H H H

T R R R R R R R R H H H H

T R R R R R R R R R H H H H

T R R R R R R R R R R H H H H




48 46 44 42 40 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1 1



RUN PIPE (SIZE IN INCHES) CODE F H P R S DESCRIPTION SADDLE FUSED JT H.COUPLING PIPE TO PIPE REINFORCED SOCKOLETS T W I L TEES WELDOLETS INSTRUMENT TEE SWEEPOLET


Rev. 0

6/12/20 08

Word




RATING

:

CLASS 300#

PRES / TEMP RATING AS PER B 16.5 TEMPERATURE ( C) PRESSURE (Kg/Cm_g) 0 52.02 38 52.02 93 47.45 149 46.05 204 44.64 260 42.18 316 38.66 343 37.61 371 37.61 399 35.5 427 28.82

DESIGN CODE:

ANSI B31.3

SERVICE: WASTE WATER, OILY WATER SEWER.

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 2 -2

DESCRIPTION

STANDARD


PIPE

S160 (PE,SEAMLESS) XS (PE, SEAMLESS) XS (BE, SEAMLESS) STD (BE, SEAMLESS) XS (BE, E.F.S.W) XS (BE, E.F.S.W) M (PBE, SEAMLESS) M (PBE, SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10

ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A672 GR. B60 CL.12 ASTM A672 GR. B60 CL.12 ASTM A106 GR. B ASTM A106 GR. B

3 - 14 16 - 18 20 - 20 NIPPLE - 1 - 1

FLANGES: FLANGE.SW FLANGE.WN - 1 2 - 20 2 - 20 FLANGE.BLIND FLANGE.FIG.8 - 20 - 8 M (300,RF/125AARH) M (300,RF/125AARH) M (600,RF/125AARH) 300,RF/125AARH 300,FF/125AARH B16.5 B16.5 B16.5 B16.5 ASME B16.48 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105


Rev. 2


A26Sheet 1 of 4

ITEM

SIZE RANGE (NPS) (INCH) 10 - 20

DESCRIPTION

STANDARD


SPCR&BLND FITTINGS: 90 ELBOW

300.FF/125AARH

ASME B16.48

ASTM A105

- 1 - 1 2 - 14 16 - 20

SW, 6000 SW, 3000 M (BW, 1.5 D) M (BW, 1.5 D) SW, 6000 SW, 3000 M (BW, 1.5 D) M (BW, 1.5 D) SW, 6000 SW, 3000 M, BW M, BW SW, 6000 SW, 3000 M, M BW M, M BW M, M BW M, M BW M, M BW M, M BW M, M PBE M, M PBE M, BW SW, 6000 SW, 3000 SW, 6000 SW, 3000 SW, 6000 SW, 3000

B -16.11 B -16.11 B-16.9 B-16.9 B -16.11 B -16.11 B-16.9 B-16.9 B 16.11 B 16.11 B-16.9 B-16.9 B 16.11 B 16.11 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 B-16.9 BS-3799 BS-3799 B 16.9 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11 B-16.11

ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WP-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 105 ASTM A 105 ASTM A 234 GR.WPB ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105

45 ELBOW

- 1 - 1 2 - 14 16 - 20

EQUAL TEE

- 1 - 1 2 - 14 16 - 20

RED. TEE

- 1 - 1 2 - 14 16 - 20

CONC. REDUCER

2 - 14 16 - 20

ECC. REDUCER

2 - 14 16 - 20

SWAGE.CONC SWAGE.ECC CAP CPLNG.FULL

- 03 - 03 - 20 - 01 - 1

CPLNG.HALF

- 01 - 1

CPLNG.LH

- 01 - 1


Rev. 2


A26Sheet 2 of 4

ITEM

SIZE RANGE (NPS) (INCH) - 01 - 1

DESCRIPTION

STANDARD


CPLNG.RED

SW, 6000 SW, 3000 SW, 6000 SCRF, 6000 M, M BW

B-16.11 B-16.11 BS-3799 BS-3799 MNF. STD

ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105

UNION

- -

ELBOWLET

2 - 10

VALVES :VALVE.GATE VALVE.GATE VALVE.GLOBE VALVE.GLOBE VALVE.CHECK (LIFT TYPE) VALVE.CHECK (SWING TYPE) VALVE.BALL - 1 02 - 20 - 1 02 - 12 - 1 02 - 20 - 10 SW, 800,3000, B16.11 FLGD, 300, B-16.5, RF/125AARH SW, 800,3000, B16.11 FLGD, 300,B-16.5, RF/125AARH SW, 800,3000,B-16.11 FLGD, 300, B16.5,RF/125AARH FLGD, 300,B-16.5, RF/125AARH API-6D API-6D ANSI B16.34 ANSI B16.34 BS-5352 API-6D API-6D BODY-ASTM A 105, TRIMSTELLITED, STEM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105, TRIMSTELLITED, STEM-13% CR.STEEL BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105, TRIMSTELLITED BODY-ASTM A 216 GR.WCB, TRIM-13% CR.STEEL BODY-ASTM A 105/A 216 GR. WCB, TRIM-BODY SEAT-RPTFE BOLT: A193 GR. B7 NUT: A194 GR.2H

BOLTS & NUTS

- 20

B-18.2

GASKET

- 20

SPIRAL, 300

B-16.20 ANSI B 16.5

SP.WND SS316+GRAFOIL

TRAP.STEAM STRNR.TEMP STRNR.PERM STRNR.PERM

- 1 1 - 20 - 1 02 - 20

FLGD, THRMDNMC, 300,RF/125AAARH CONE TYPE, 300, FF/125AAARH SW, Y-TYPE, 800 FLGD, Y-TYPE, 300,RF/125AARH

MNFSTD MNFSTD MNFSTD MNFSTD

B: A105 ;T:13%CR;S:SS304 B: A516GR.70;INT: SS304 B:A105 ; INT : SS304 B:A216 GR.WCB;INT:SS304


Rev. 2


A26Sheet 3 of 4



20 18 16 14 12 10 00 86 4 3 2 1

1

T T T T T T T T T T T T T 1 1 2 3 4

T T H H H

T P H H H H

T R P H H H H

T R R R H H H H

T R R R R H H H H

T R R R R R H H H H

T R R R R R R H H H H

T R R R R R R R H H H H

T R R R R R R R R H H H H

T R R R R R R R R R H H H H

T R R R R R R R R R R H H H H

20 18 16 14 12 10 8 6 4 3 2 1 1

6 8 10 12 14 16 18 20

CODE T E P R NOTE:

RUN PIPE (SIZE IN INCHES) DESCRIPTION TEES SW / SCRD HALF COUPLING H TEES B.W. (REF NOTE BELOW) PIPE TO PIPE CONNECTION REINFORCED IF REDUCING TEE IS NOT AVAILABLE (AS PER B16.9), USE COMBINATION OF TEE & REDUCER (ONE OR MORE THAN ONE).


Rev. 2


A26Sheet 4 of 4

PIPING CLASS: A51 CORROSION ALLOWANCE: 1.5 mm PRES / TEMP RATING AS PER B 16.5 TEMPERATURE -29 ( C) PRESSURE 156.08 (Kg/Cm_g)


RATING

:

CLASS900# NON IBR


38 156.08

93 142.37SERVICE:

149 138.5

204 133.58

260 126.2

316 115.3

343 113.19

371 112.49

399 106.16

427 86.83


GENERAL PROCESS.

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 02 - 03 04 - 08 10- 14 16- 24

DESCRIPTION

STANDARD


PIPE

S160 (BE, SEAMLESS) XS (BE, SEAMLESS) XS (BE, SEAMLESS) S120 (BE, SEAMLESS) CALC (BE, SEAMLESS) CALC (BE, E.F.S.W) M (PBE SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10 B-36.10

ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A 672 GR.B 60 CL.12 ASTM A106 GR. B

NIPPLE

- 1

FLANGES: FLANGE.WN - 02 03 - 24 FLANGE.BLIND - 02 03 - 24 FLANGE.FIG.8 SPCR& BLIND - 04 06- 24 M (1500,RTJ/63AARH) M (900,RTJ/63AARH) 1500,RTJ/63AARH 900,RTJ/63AARH 900,RTJ/63AARH 900,RTJ/63AARH B-16.5 B-16.5 B-16.5 B-16.5 ASME-B16.48 ASME-B16.48 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105

FITTINGS:90.ELBOW - 14 16 - 24 M (BW, R 1.5D) M (BW, R 1.5D) B-16.9 B-16.9 ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W

45.ELBOW

- 14 16 - 24

M (BW, R 1.5D) M (BW, R 1.5D)

B-16.9 B-16.9

ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W


Rev. 2


A51Sheet 1 of 4

ITEM


DESCRIPTION

STANDARD


EQUAL TEE

M BW M BW

B-16.9 B-16.9


T.RED

- 14 16 - 24

M, M BW M, M BW

B-16.9 B-16.9


REDUC.CONC.

- 14 16 - 24

M, M BW M, M BW M, M BW M, M BW

B-16.9 B-16.9 B-16.9 B-16.9

ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W ASTM A 234 GR.WPB ASTM A 234 GR.WPB-W

REDUC.ECC.

- 14 16 - 24

CAP

- 24

M BW

B-16.9

ASTM A 234 GR.WPB

WELDOLET

- 20

M, M BW

MSS-SP97

ASTM A105

VALVES: -

VALVE.GATE

- 1 02 - 08

BW, 1500, B- 16.25 BW, 900, B- 16.25 BW, 1500, B- 16.25

API-6D API-6D ANSI-B16.34

VALVE.GLOBE

- 1

BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 105 / A216 GR.WCB. TRIM-STELLITED, STEM- 13% CR. STEEL BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 105 / A216 GR.WCB. TRIM-STELLITED, STEM- 13% CR. STEEL

02 - 04

BW, 900, B- 16.25 BW, 1500# , B16.25 BW, 900#, B16.25

ANSI-B-16.34

VALVE.BALL

- 1 2-10

API-6D API-6D BS-5352 API-6D

BODY-ASTM A 105, TRIMBODY SEAT-RPTFE BODY-ASTM A 216 GR. WCB, TRIM-BODY SEAT-RPTFE BODY-ASTM A 105, TRIMSTELLITED BODY. ASTM A105 / A216 GR. WCB. TRIM-STELLITED

VALVE.CHECK (LIFT TYPE) VALVE.CHECK (SWING TYPE)

- 1 02 - 08

BW, 1500, B- 16.25 BW, 900, B- 16.25


Rev. 2


A51Sheet 2 of 4

ITEM


DESCRIPTION

STANDARD


BOLTS & NUTS GASKET

- 24 - 2 03 24 OCT-RING, 1500 OCT-RING, 900

B-18.2 B-16.20 ANSI B 16.5 B-16.20 ANSI B 16.5

BOLT: A193 GR.B7. NUT: A194 GR.2H SOFT IRON SOFT IRON


Rev. 2


A51Sheet 3 of 4

24 20 18 16 14 12 10 8 6 4 3 2 1 1

T

T T

T T T 1

T T T T 1

T T W W W 2

T T T T T T T W W W T W W W W T W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W 3 4 6 8 10 12 RUN PIPE (SIZE IN INCHES)

T T T T W W W W W W W W 14

T T T T T W W W W W W W W 16

T T T T T W W W W W W W W W 18

T T T T T T W W W W W W W W W 20

T T T T T T W W W W W W W W W W 24

24 20 18 16 14 12 10 8 6 4 3 2 1 1

RUN PIPE (SIZE IN INCHES) CODE T W DESCRIPTION TEES WELDOLETS


Rev. 2


A51Sheet 4 of 4


PIPING CLASS: A71 CORROSION ALLOWANCE: 3 mm PRES / TEMP RATING AS PER B 16.5 TEMPERATURE (DEG C) PRESSURE (KG/Cm2g) 7 150 38


RATING

:

CLASS2500# NON IBR


70 320

-

-

-

-

233.65 SERVICE:


GENERAL PROCESS

ITEM

SIZE RANGE (NPS) (INCH) - 1 02 - 02 03 - 03 04 - 04

DESCRIPTION

STANDARD


PIPE

XXS (BE, SEAMLESS) XXS (BE, SEAMLESS) XXS (BE, SEAMLESS) XXS (BE, SEAMLESS)

B-36.10 B-36.10 B-36.10 B-36.10

ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B ASTM A106 GR. B

FLANGES: FLANGE.WN FLANGE.BLIND FLANGE.FIG.8 -4 -4 - 04 M (2500,RTJ/63AARH) 2500,RTJ/63AARH 2500,RTJ/63AARH B-16.5 B-16.5 ASME-B16.48 ASTM A105 ASTM A105 ASTM A105

FITTINGS 90.ELBOW -4 M (BW, R 1.5D) B-16.9 ASTM A 234 GR.WPB

45.ELBOW

-4

M (BW, R 1.5D)

B-16.9

ASTM A 234 GR.WPB

EQUAL TEE

-4

M BW

B-16.9

ASTM A 234 GR.WPB

T.RED

-4

M, M BW

B-16.9

ASTM A 234 GR.WPB


Rev. 2


A71Sheet 1 of 4

ITEM

SIZE RANGE (NPS) (INCH) -4

DESCRIPTION

STANDARD


REDUC.CONC.

M, M BW

B-16.9

ASTM A 234 GR.WPB

REDUC.ECC.

-4

M, M BW

B-16.9

ASTM A 234 GR.WPB

CAP

-4

M BW

B-16.9

ASTM A 234 GR.WPB

OLET GROUP: WELDOLET -4 M, M BW MSS-SP97 ASTM A105

SWEEPOLET

02 - 04

M, M BW

MNFSTD

ASTM A105

ELBOWLET

- 04

M, M BW

MNFSTD

ASTM A105

LATROLET

- 04

M, M BW

MNFSTD

ASTM A105

VALVES: VALVE.GATE - 1 02 - 04 VALVE.GLOBE - 1 BW, 2500, B- 16.25 BW, 2500, B- 16.25 BW, 2500, B- 16.25 API-6D API-6D ANSI-B-16.34 BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 105 / A216 GR.WCB. TRIM-STELLITED, STEM- 13% CR. STEEL BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 216 GR.WCB. TRIM-STELLITED, STEM- 13% CR. STEEL VALVE.CHECK (LIFT TYPE) VALVE.CHECK (SWING TYPE) - 1 02 - 04 BW, 2500, B- 16.25 BW, 2500, B- 16.25 BS 5352 API-6D BODY-ASTM A 105, TRIMSTELLITED BODY. ASTM A 216 GR. WCB. TRIM-STELLITED

02 - 04

BW, 2500, B- 16.25

ANSI-B-16.34

VALVE.BALL

02 - 04

BW, 2500, B- 16.25

API-6D

BODY-ASTM A 216 GR. WCB. TRIM- BODY SEAT - RPTFE BOLT: A193 GR.B7. NUT: A194 GR.2H

BOLTS & NUTS

- 04

B-18.2


Rev. 2


A71Sheet 2 of 4

ITEM


DESCRIPTION

STANDARD


GASKET

- 04

OCT-RING, 2500

B-16.20 ANSI B 16.5

SOFT IRON (90 BHN)

STRNR.PERM

- 1 02 - 04

M (BW, Y-TYPE) M (BW, Y-TYPE)

MNFSTD MNFSTD

B:A105 ; INT : SS304 B:A216 GR.WCB;INT:SS304


Rev. 2


A71Sheet 3 of 4

4 3 2 1 1

T

T T

T T T 1

T T T T 1

T T W W W 2

T T W W W W W W W W W W W 3 4 RUN PIPE (SIZE IN INCHES)

4 3 2 1 1

RUN PIPE (SIZE IN INCHES) CODE T W DESCRIPTION TEES WELDOLETS


Rev. 2


A71Sheet 4 of 4


16-QMP-05-3A

PIPING SPEC: B15

BASE MATERIAL: CARBON STEEL (GALV)

RATING: CLASS 150# SPECIAL REQUIREMENT: NONE

CORROSION ALLOWANCE: 0 mm

PRES / TEMP RATING AS PER B 16.5PRESSURE (KG/Cm2) TEMP ( DEG C) 10.55 0 10.55 65

DESIGN CODE: ASME B31.3 SERVICE: INSTRUMENT AIR (BELOW 2) -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL (NPS) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------PIPE - 1 SEAMLESS, SCH.XS (Surd. Ends, Galv.) ASME B36.10 ASTM A 106 Gr. B

FITTINGS

- 1

FORGED CARBON STEEL Scrd. FITTINGS, CLASS 3000# 90 / 45 DEG. ELBOWS, EQUAL & REDUCING TEES, HALF & FULL COUPLINGS, UNIONS, CAP, PLUG (SOLID). FORGED CARBON STEEL, Scrd. FLANGE, FF, CLASS 150. Galv. (THICKNESS & BORE TO MATCH THAT OF PIPE) FORGED CARBON STEEL, BLIND,FF, CLASS 150. FULL FACE, 150, 2MM STUD BOLT FULLY THREADED WITH TWO HEX. NUTS (HOT DIP GALV.)

ASME B16.11

ASTM A105(GALV)

FLANGES

- 1

ASME B16.5

ASTM A105(GALV)

BLIND FLANGE GASKETS BOLTING

- 1

ASME B16.5

ASTM A105(GALV)

ALL SIZES ALL SIZES

ASME B 16.21 ASME B18. 2 ASME B18. 2

IS: 2712 GR. WB ASTM A307 Gr. B ASTM A307 Gr. B

GATE VALVE GLOBE VALVE CHECK VALVE

- 1 - 1 - 1

SCRF,800,3000 SCRF,800,3000 SCRF,800,3000 PISTON LIFT

API-602 B-16.34 BS : 5352

BODY: ASTM A105 TRIM: 13 % Cr. STEEL BODY : ASTM A105 TRIM: 13 % Cr. STEEL BODY : ASTM A105 TRIM : 13 % Cr. STEEL

Word

PIPING MATERIAL SPECIFICATIONSaipem Triune Engineering Pvt. Ltd., New Delhi

SPECIFICATION NO. Number B15Sheet 1 of 3

Rev. 2

16-QMP-05-3A -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION DIMENSIONAL/DESIGN MATERIAL (NPS) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------BALL VALVE - 1 FORGED CARBON STEEL BODY, REDUCED BORE, , FIRE SAFE DESIGN WITH ANTISTATIC DEVICE, Scrd ENDS, CLASS 800 FORGED CARBON STEEL BODY, OS &Y, BOLTED BONNET, Scrd ENDS, RISING STEM CLASS 800 BS : 5351 BODY : ASTM A105 BALL: SS 316L, TEFLON SEAT & SEAL

NEEDLE VALVE

- 1

BS : 5352

BODY : ASTM A105 TRIM :13% Cr.STEEL

SPECIFICATION NO.Saipem Triune Engineering Pvt. Ltd., New Delhi

Rev. 2


B15Sheet 2 of 3

16-QMP-05-3A

BRANCH REINFORCEMENT TABLE LEGEND: S = SOCKOLET/ ELBOLET W = WELDOLET T = TEE R = REDUCED TEE

1-1/2 HEADER SIZES (INCHES) 1 3/4 T 1/2 T T 3/4 T T T 1

T T T T 1-1/2

BRANCH SIZES (INCHES)

SPECIFICATION NO.Saipem Triune Engineering Pvt. Ltd., New Delhi

Rev. 2


B15Sheet 3 of 3

PIPING CLASS: B17 CORROSION ALLOWANCE : 0 mm

BASE MATERIAL : CS (Galv.)

RATING: CLASS 150 SPECIAL REQUIREMENT : NON IBR

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS PRESSURE (KG/Cm2) TEMP ( DEG C) 10.55 0 10.55 38 10.55 65


SERVICE: DRINKING WATER (ABOVE GROUND ONLY), FIRE WATER- SPRINKLER

SYSTEM AFTER ORIFICE, UNDERGROUND (COOLING WATER, FIRE WATER-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION STANDARD MATERIAL (NPS) (INCH) SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------PIPE NIPPLE FITTINGS -6 - 1 - 1 SCR(M), WELDED, SCH-HVY SCH-HVY, (SCRD) SCR(F) 90 / 45 DEG. ELBOWS, EQUAL & REDUCING TEES, HALF & FULL COUPLINGS, UNIONS. & CAPS SCR(F) 90 / 45 DEG. LONG RADIUS ELBOWS, CONC. / ECC. REDUCERS, EQUAL & REDUCING TEES, CAPS. SCRD, CLASS 150, FF125 AARH IS : 1239-1 IS : 1239-1 ASME B16.11 CLASS 3000 IS : 1239 (GALV) IS : 1239 (GALV) ASTM A105 (GALV)

2 -6

IS : 1239 PART-II HVY

IS-1239 (GALV)

FLANGES

-6

ASME B16.5

ASTM A105 (GALV)

BLIND FLANGE

-6

CLASS 150, FF125 AARH

ASME B16.5

ASTM A105 (GALV)

FIG 8 SPECTACLE BLIND SWAGE

-6

CLASS 150, FF125 AARH

ASMEB16.48

ASTM A105 (GALV)

-3

M,M, TBE , Sch HVY

BS-3799

ASTM A105 (GALV)

GASKETS

-6

FULLFACE, 150, 2 MM

ANSI B16.5

BUTYL RUBBER


Rev.


B17Sheet 1 of 3

2

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ITEM SIZE RANGE DESCRIPTION MATERIAL (NPS) (INCH) STANDARD SPECIFICATION -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------M/C BOLT NUT ALL SIZES BOLT:A307,GR.B(GALV) NUT:A563GR.B(GALV) ASME B-18. 2 ASME B-18. 2 A307 Gr. B (GALV) A563 Gr. B (GALV)

GATE VALVE

- 1

SCRF, CL.2, 3000, B-1.20.1,

IS: 778 CL.2 .

BODY-IS 318 GR.2 LEADED TIN BRONZE,TRIM, - IS-320 ALLOY HT2 IS 210 GR. FG200, TRIM IS 320 ALLOY HT2 BODY-IS 318 GR.2 LEADED TIN BRONZE,TRIM, - IS-320 ALLOY HT2

2 -6

FLGD, PN1.6, B16.1, FF125AARH

IS:780

GLOBE VALVE

- 1

SCRF, CL.2, 3000, B-1.20.1,

IS:778 CL.2 .

2 -6

CAST CARBON STEEL BODY, OS & Y, BOLTED BONNET, SCRD F.F, CLASS 150, 125 AARH SCRF, CL.2, 3000, B-1.20.1,

BS 1873

BODY: ASTM A216 Gr. WCB TRIM:13 % Cr. STEEL+ST

CHECK VALVE

- 1

IS : 778 CL.2 .

BODY-IS 318 GR.2 LEADED TIN BRONZE,TRIM, - IS-320 ALLOY HT2 IS 210 GR. FG200, TRIM IS 320 ALLOY HT2

2 -6

FLGD, PN1.6, B16.1, FF125AARH

IS:5312 (PT-1)

BALL VALVE

- 6

CAST CARBON STEEL BODY, FULL BORE, SCRD FF CLASS 150, 125AARH

BS : 5351/ API 6D

BODY : ASTM A216 Gr WCB BALL: SS 316 SEAT, SEAL: PTFE

SPECIFICATION Saipem Triune Engineering Pvt. Ltd., New Delhi

Rev.


B17Sheet 2 of 3

2



6 4 3 2 1 1

T T T T T T T 1

T T T T

T T T T T

T T T T T T

T T T T T T T

T T T T T T T T

6 4 3 2 1 1

1 2 3 4 6

RUN PIPE( SIZE IN INCHES) CODE F H P R S DESCRIPTION SADDLE FUSED JT H.COUPLING PIPE TO PIPE REINFORCED SOCKOLETS T W I L TEES WELDOLETS INSTRUMENT TEE SWEEPOLET

NOTE: IF REDUCING TEE IS NOT AVAILABLE (AS PER B16.9), USE COMBINATION OF TEE & REDUCER (ONE OR MORE THAN ONE).

SPECIFICATION Saipem Triune Engineering Pvt. Ltd., New Delhi

Rev.


B17Sheet 3 of 3

2

PIPING CLASS: F24 CORROSION ALLOWANCE: 0 mm PRES / TEMP RATING AS PER B 16.5 TEMPERATURE ( C) PRESSURE (Kg/Cm_g)

BASE MATERIAL: STAINLESS STEEL

RATING

:

CLASS300#

SPECIAL REQUIREMENT : NON IBR

-29 42.1

38 42.1

93 35.5SERVICE:

149 31.99

204 29.17

260 26.71

316 25.31

343 24.6

371 24.25

399 23.55

427 23.2


CHEMICAL SERVICES.

ITEM

SIZE RANGE (NPS) (INCH) - 1 - 1 02 - 02 03 - 06

DESCRIPTION

STANDARD


PIPE

S80 (PE, SEAMLESS),SW S40 (PE, SEAMLESS),SW S40 (BE, SEAMLESS),BW S10 (BE, SEAMLESS),BW

B-36.19 B-36.19 B-36.19 B-36.19

ASTM A312 TP316L ASTM A312 TP316L ASTM A312 TP316L ASTM A312 TP316L

NIPPLE

- 1

M (PBE SEAMLESS)

B-36.19

ASTM A312 TP316L

FLANGES: FLANGE.WN - 1 02 - 06 FLANGE.BLIND - 06 M (300,RF/125AARH) M (300,RF/125AARH) 300,RF/125AARH B-16.5 B-16.5 B-1 6.5 ASTM A182 GR.F316L ASTM A182 GR.F316L ASTM A182 GR.F316L

FLANGE.FIG.8

- 06

300,RF/125AARH

B-16.48

ASTM A182 GR.F316L

FITTINGS:90.ELBOW - 1 02 - 06 SW, 3000 M (BW, R 1.5D) B-16.11 B-16.9 ASTM A182 GR.F316L ASTM A 403 GR.WP316L-S

45.ELBOW

- 1 02 - 06

SW, 3000 M (BW, R 1.5D)

B-16.11 B-16.9

ASTM A182 GR.F316L ASTM A 403 GR.WP316L-S


Rev. 2


F24Sheet 1 of 4

ITEM


DESCRIPTION

STANDARD


EQUAL TEE

SW, 3000 M , BW

B-16.11 B-16.9


T.RED

- 1 02 - 06

SW, 3000 M, M BW

B-16.11 B-16.9


REDUC.CONC.

02 - 06

M, M BW

B-16.9

ASTM A 403 GR.WP316L-S

REDUC.ECC.

02 - 06

M, M BW

B-16.9


SWAGE CONC.

- 1

M, M PBE

BS-3799

ASTM A182 GR.F316L

SWAGE ECC.

- 1

M, M PBE

BS-3799

ASTM A182 GR.F316L

CAP

02 - 06

M , BW

B-16.9


HALF COUPLING.

- 1

SW, 3000

B-16.11

ASTM A182 GR.F316L

FULL COUPLING.

- 1

SW, 3000

B-16.11

ASTM A182 GR.F316L

VALVES: -

VALVE.GATE

- 1 02 - 06

SW, 800, 3000 , B- 16.11 FLGD. 300, B- 16.5,RF/125AARH SW, 800, 3000 , B- 16.11 FLGD. 300, B- 16.5,RF/125AARH FLGD. 300, B- 16.5,RF/125AARH

API 6D API 6D ANSI-B16.34 ANSI-B16.34 ANSI-B16.34

BODY. ASTM A182 GR.F316L TRIM-STELLITED ,STEM SS316L BODY. ASTM A 351 GR.CF3M. STEM- SS316L. BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 351 GR.CF3M. STEM- SS316L. BODY. ASTM A 351 GR.CF3M. STEM- SS316L.

VALVE.GLOBE

- 1 02 - 06 02 - 06


Rev. 2


F24Sheet 2 of 4

ITEM VALVE.BALL


DESCRIPTION FLGD., 300# , B16.5 FLGD., 300#, B16.5

STANDARD BS-5351 API-6D BS-5352 API 6D

MATERIAL SPECIFICATION BODY-ASTM A 351 CF8M, TRIM-ASTM A182 F316 , PTFE REINFORCED BODY-ASTM A 105, TRIMASTM A182 F316 , PTFE REINFORCED BODY. ASTM A105 TRIM-STELLITED STEM 13% CR. STEEL BODY. ASTM A 351 GR.CF3M. STEM- SS316L.

VALVE.CHECK VALVE.CHECK

- 1 02 - 06

SW, 800, 3000 , B- 16.11 FLGD. 300, B- 16.5,RF/125AARH

BOLTS & NUTS GASKET

- 06 - 06 SPIRAL , 300

B-18.2 B-16.20 ANSI B 16.5

BOLT: A193 GR.B7. NUT: A194 GR.2H SP. WND , SS316L + GRAFIL

STRNR. PERM

- 1 02 - 06

SW, 800, Y-TYPE M BW, T-TYPE

MNFSTD. MNFSTD.

BODY. ASME B: A182 GR.F316L INT:- SS316L BODY. ASME B: A403WP316LS, INT: SS316L.


Rev. 2


F24Sheet 3 of 4

24 20 18 16 14 12 10 8 6 4 3 2 1 1

T

T T

T T T 1

T T T T 1

T T H H H 2

T T R T R R P R R H H H H H H H H H H H H 3 4 6 8 10 12 RUN PIPE (SIZE IN INCHES)

24 20 18 16 14 12 10 8 6 4 3 2 1 1 14 16 18 20 24

RUN PIPE (SIZE IN INCHES) CODE T H P R DESCRIPTION TEES HALF COUPLING PIPE TO PIPE REINFORCED


Rev. 2


F24Sheet 4 of 4

FOR SIZES UP 4"

FOR SIZES UP 4"

FOR SIZES 6" THRU 24"

FOR SIZES 6" THRU 24"

SYMBOL

SYMBOL

A

A FOR PIPE 2" THRU 12" VIEW A-A

A

A FOR PIPE 14" THRU 24" VIEW A-A

SYMBOL

0

23.09.02

ISSUED FOR IMPLEMENTATION.

SHB

DKD

MEGH

16-QSP-05-3B

TECHNICAL NOTES FOR PIPES

0

15.02.08

ISSUED FOR BID

VD

HSH

DPS

ww

Rev.

Date

Description

Prpd.

Chkd.

Appd.Rev. 0

Standard Number

word



9473-03-TS-001Sheet 1 of 5

16-QSP-05-3B

CONTENTS

1.0 2.0 3.0

GENERAL HYDROSTATIC TEST MARKING AND DESPATCH

Standard NumberWord

Rev. 0



9473-03-TS-001Sheet 2 of 5

16-QSP-05-3B

TECHNICAL NOTES FOR PURCHASE OF PIPES

1.0 1.1

GENERAL All pipes and their dimensions, tolerances, chemical composition, physical properties, heat treatment, hydrotest and other testing and marking shall conform to the codes and standards specified in the material requisition. Deviation(s), if any, shall be clearly highlighted in the offer. Test reports shall be supplied for all mandatory tests as per the applicable material specifications. Test reports shall also be furnished for any supplementary tests as specified in the material requisition & Cl. 1.10 & 1.11 & 1.12. Material test certificates (physical property, chemical composition & heat treatment report) shall also be furnished for the pipes supplied. Steel made by acid Bessemer process shall not be acceptable. All longitudinally welded pipes other than IS 3589 should employ only automatic welding. Vendor must confirm the same. However, manual welding may be accepted in case the quantity is less. Vendor shall indicate specifically the technique of welding employed. Pipe shall be supplied in single or double random length of 5 to 7 and 7 to 14 meters respectively. Seamless and E.R.W. pipes shall not have any circumferantial seam joint in a random length. However, Incase of E.F.S.W. pipe in one random length one welded circumferantial seam of same quality as longitudinal weld is permitted which shall be at least 2.5 M from either end. The longitudinal seams of the two portions shall be staggered by 90 Deg. Single random length in such cases shall be 5 to 7 m. Pipes with screwed ends shall have external taper pipe threads conforming to ASME/ANSI B 1.20.1 (Up to 1.5 in Nominal Bore) & IS 554 (From 2 IN to 6-IN Nominal Bore). Pipe with beveled ends shall be in accordance with ASME-B-16.25. Weld contours shall be as follows: MATERIAL Carbon Steel (Except Low Temp C.S.) Alloy Steel, S.S. & Low Temp. C.S. WALL THICKNESS Upto 22 MM. > 22 MM. WELD CONTOUR Figure 2 Type A Figure 3 Type A

1.2.1

1.2.2

1.3.1 1.3.2

1.4

1.5

1.6

1.7

UP TO 10 MM > 10 MM UPTO 25 MM > 25 MM.

Figure 4 Figure 5 Type A Figure 6 Type AStandard Number Rev. 0

Word



9473-03-TS-001Sheet 3 of 5

16-QSP-05-3B

1.8

Galvanized Pipes shall be coated with Zinc by Hot Dip Process conforming to IS 4736/ ASTM A153 or by Electrogalvanizing. All austenitic stainless steel pipes shall be supplied in solution annealed condition. For all austenic stainless steel pipes intergrannular corrosion test shall be conducted as per ASTM A 262 Practice B (unless specifically mentioned otherwise) with acceptance criteria corrosion rate of 60 mils / year. Two sets of samples shall be drawn from each heat treatment lot, one set corresponding to highest carbon content and other set corresponding to highest pipe thickness. All welded pipes indicated as CYRO & LT in MR shall be impact tested per requirement and acceptance criteria of ASME B31.3. The impact test temp shall be -196 deg cen., -101 deg cen. & -45 deg cent for stainless steel, 3-1/2 NI steel and carbon steel respectively unless specifically mentioned otherwise in MR. Specified heat treatment for carbon steel and alloy steel & stainless steel pipes shall be carried out after weld repairs, number of weld repairs at same spot shall be restricted to maximum two by approved repair procedure.

1.9 1.10

1.11

1.12

2.0 2.1 2.2

HYDROSTATIC TEST All pipes shall be hydrostatically tested. The test pressure shall be determined as per clause HYDROSTATIC TEST REQUIREMENT of ASTM A530, considering pipe wall stress as 75% of the minimum specified yield strength at test temperature. Test duration shall be as per clause 6.4 of ASTM A530.

2.3

3.0 3.1

MARKING AND DESPATCH All pipes shall be marked in accordance with the applicable codes, standards and specifications. In addition the purchase order no. & special conditions like IBR, NACE,CRYO etc. shall also be marked. Pipes under IBR, CRYO & NACE shall be painted in red strips, light purple brown strips & canary yellow strips respectively longitudinally throughout the length for easy identification. Width of strips shall be 25 mm. Paint or ink for marking shall not contain any harmful metal or metallic salts such as Zinc, Lead or Copper which causes corrosive attack on heating.

3.2

3.3

3.4

Pipes shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind.Standard Number Rev. 0

Word



9473-03-TS-001Sheet 4 of 5

16-QSP-05-3B

3.5

Pipes shall be protected from rust, corrosion and mechanical damage during transportation, shipment and storage. Rust preventive used on machined surfaces to be welded shall be easily removable with a petroleum solvent or shall not be harmful to welding. Both ends of the pipe shall be projected with the following material : PLAIN END BEVEL END THREADED END : : : PLASTIC CAP WIRE, METAL OR PLASTIC COVER METAL OR PLASTIC THREADED CAP

3.6

3.7

3.8

End protectors to be used on beveled ends shall be securely and tightly attached with belt or wire. Steel end protectors to be used on galvanized pipes shall be galvanized.

3.9

Standard NumberWord

Rev. 0



9473-03-TS-001Sheet 5 of 5

16-QSP-05-3B

TECHNICAL NOTES FOR VALVES

0

15.02.08

ISSUED FOR BID

VD

HSH

DPS

ww

Rev.

Date

Description

Prpd.

Chkd.

Appd.Rev. 0

TECHNICAL NOTES FOR VALVESword

Standard Number


9473-03-TS-002Sheet 1 of 7

16-QSP-05-3B

CONTENTS

1.0 2.0 3.0 4.0 5.0 6.0

GENERAL OPERATION INSPECTION AND TESTING RADIOGRAPHY OF CAST VALVES MARKING DISPATCH

Standard NumberWord

Rev.0



9473-03-TS-002Sheet 2 of 7

16-QSP-05-3B

1.0 1.1

GENERAL Valves shall be designed, manufactured, tested, inspected and marked as per the manufacturing standards, design codes and standards (latest editions) indicated in the respective valve specification sheets. Any conflict between the requisition, enclosures, specification sheets and referred standards / codes shall be brought to the notice of Purchaser for clarifications, but the specification sheets and enclosures of the requisition shall in general govern. Any deviations to specifications / standards shall be clearly listed in the quotation. For heavy valves, (above 50 Kg) provision for lifting shall be made by way of lugs, eyebolts or similar standard devices. Unless otherwise stated, all flanged valves shall have end flanges integral with valve body. Flange welded on valve body is not acceptable. Flange finish shall be serrated finish 250 Ra to 500 Ra for class 150 valves. Flange surface finish of 125 Ra to 250 Ra are to be used for flanges with spiral wound gasket (for class 300 and above). For all butt weld end valves, the ends shall be beveled as per ASME B16.25. The bevel shall be as follows : MATERIAL Carbon Steel (Except Low Temp. Carbon Steel) Alloy Steel, Stainless Steel & Low Temp. Carbon Steel WALL THICKNESS Upto 22 mm > 22 mm WELD CONTOUR Figure 2 Type A Figure 3 Type A

1.2

1.3

1.4

Upto 10 mm > 10 mm to 25 mm > 25 mm

Figure 4 Figure 5 Type A Figure 6 Type A

1.5

All check valves 3 NB and larger shall have drain boss at location G (Refer Fig No. 1 of ASME B 16.34). A tapped drain hole with plug shall be provided as per ASME B 16.34. If an overlay weld-deposit is used for the body seat ring seating surface, the seat ring base material shall be at least equal to the corrosion resistance of the material of the shell. For valve body / bonnet forgings are acceptable where castings are specified, but not vice versa. Material of construction of yoke shall be as a minimum equivalent to body / bonnet material. Stem shall be forged or machined from a forged bar. Castings are not permitted except that integral stem cast stainless steel ball valve is acceptable. Stelliting / hardfacing by deposition shall have minimum 1.6 mm thickness. Standard Number Rev.0

1.6

1.7

1.8

1.9

1.10

Word



9473-03-TS-002Sheet 3 of 7

16-QSP-05-3B

1.11

Ball valves, plug valves, and butterfly valves shall be supplied with a lever / wrench for valve operation except for gear operated / motor operated valves. SW end ball valves shall have a 100 m long seamless pipe nipple (compatible to body material) welded to each end of the valve. The nipples shall be welded prior to assembling the elastomeric seats / seals. Thickness of pipe used for nipples shall be indicated in the valve specification sheet. Face to face dimensions of all ball valves shall be same as those of gate valves of the corresponding ASME Class except 12 onward in Class 150 where dimensions shall be as per API 6D long pattern.

1.12

1.13

2.0 2.1

OPERATION Valves shall be supplied with gear operations based on the following requirements : Valves will be operated by means of reduction gears in the following cases : Gate Valves : 150 # & 300 # 600 # 900 # 1500 # & 2500 # 900 # 1500 # & 2500 # 150 # & 300 # 600 # 900 # 1500 # & 2500 # 150 # & 300 # 600 # 900 # 1500 # & 2500 # 150 # & 300 # 14 & larger. 12 & larger. 6 & larger. 3 & larger. 6 & larger. 3 & larger. 6 & larger. 4 & larger. 6 & larger. 3 & larger. 6 & larger. 4 & larger. 6 & larger 3 & larger. 6 & larger.

Globe Valves

:

Plug Valves

:

Ball Valves

:

Butterfly Valves

:

For pressure balanced plug valves gear operations shall be provided as per manufacturer's recommendations. 2.2 Gear operator shall be as under, with position indicators for open / close positions, with limit stops. For Gate / Globe : Totally enclosed bevel gear in grease case with grease nipples or plugs. Totally enclosed helical worm gear in grease case with grease nipples or plugs. Standard NumberWord

For Ball / Plug / Butterfly valves

:

Rev.0



9473-03-TS-002Sheet 4 of 7

16-QSP-05-3B

2.3

Gear operators shall be so designed to operate effectively with the differential pressure across the closed valve equal to the cold non-shock pressure rating. Ball, plug and butterfly valves even with wrench or level operators shall have open and closed position inidcators with limit stops. Handwheel diameter shall not exceed 750 mm and lever length shall not exceed 500 mm on either side and effort to operate shall not exceed 35 kg at hand wheel periphery. In case these limits cannot be satisfied for any valve, a gear operator shall be provided.

2.4

2.5

3.0 3.1

INSPECTION AND TESTING All valves and valve operators shall be subject to stagewise and final inspection by Purchaser. Minimum 15 days notice shall be given to Purchaser for all shop inspection and testing. All the mandatory shop tests and inspection required by the respective codes and data sheets, etc. shall be carried out by the manufacturer. The extend of inspection by Purchaser shall be as under. However, the exact extent with hold points shall be decided during review of the inspection plan to be submitted to Purchaser as part of the post-order documentation.

3.2

3.3

FORGED VALVES Visual and dimensional inspection. Review of material test certificates. Any mandatory of supplementary test. Hydrostatic test of all valves. Strip check on 1% of total ordered quantity of valves at random to verify compliance with specification requirements.

CAST STEEL VALVES Visual and dimensional inspection. Review of material test certificates. Review of radiographs / radiographic reports and reports of any other NDT tests, wherever applicable as per data sheets. Standard NumberWord

Rev.0



9473-03-TS-002Sheet 5 of 7

16-QSP-05-3B

Any mandatory or supplementary tests. Hydrostatic test 100% for body. Strip check on 1% of total ordered quantity of valves at random to verify compliance with specification requirements.

4.0

RADIOGRAPHY OF CAST VALVES

4.1

Valves under critical, very highly critical, lethal and toxic services shall be radiographed as specified in respective data sheets. When specifically not mentioned in individual data sheets, valve castings shall undergo radiographic examination as specified hereunder :

MATERIAL ALL

RATING 150 # 150 # 300 # 300 # 600 # & ABOVE

SIZE RANGE 24 AND BELOW 26 AND ABOVE 16 AND BELOW 18 AND ABOVE ALL SIZES

RADIOGRAPHY NIL 100% NIL 100% 100%

4.2

Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure B. However, for areas of casting to be radiographed for types of valve not covered in ASME B 16.34, vendor shall enclose details of areas to be radiographed in line with ASME B16.34

5.0 5.1

MARKING Valve markings, symbols, abbreviations, etc. shall be in accordance with MSS-SP-25 or the standard referred to in the specification sheets, as applicable. Vendors name, valve, size and rating, material designation, direction of flow (if any), etc. shall be integral on the body. Each valve shall have a corrosion resistant tag giving size and valve tag / code no. securely attached on the valve body. Paint or ink used for marking shall not contain any harmful metal or metal salts such as zinc, lead or copper which may result in corrosive attach on heating.

5.2

5.3

Word

Carbon steel valves shall be painted with two coats of red oxide, zinc chromate primer. Standard Number Rev. TECHNICAL NOTES 0 9473-03-TS-002 FOR VALVES Saipem Triune Engineering Pvt. Ltd.,New DelhiSheet 6 of 7

5.4

16-QSP-05-3B

6.0 6.1

DISPATCH Valves shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind. Valves shall be protected from rust, corrosion and any mechanical damage during transportation, shipment and storage. Rust preventive applied on machined surfaces to be welded shall be easily removable with a petroleum solvent or shall not be harmful to welding. Each end of valves shall be protected as follows : Flange Face Bevelled End SW / Screwed End : : : Wood, metal or plastic cover Wood, metal or plastic cover Plastic cap

6.2

6.3

6.4

6.5

End protectors to be used on flange faces shall be attached by at least bolts or wires through bolt holes and shall not be smaller than the outside diameter of the flange. Plastic caps for SW / Screwed end valves shall be press fit type. End protectors to be used on beveled end shall be securely as well as tightly attached.

6.6

Standard NumberWord

Rev.0



9473-03-TS-002Sheet 7 of 7

16-QSP-05-3B

TECHNICAL NOTES FOR GASKETS

0

15.02.08

ISSUED FOR BID

VD

HSH

DPS

ww

Rev.

Date

Description

Prpd.

Chkd.

Appd.Rev. 0

Standard Number

word



9473-03-TS-003Sheet 1 of 3

16-QSP-05-3B

TECHNICAL NOTES FOR GASKETS 1.0 The process of manufacture, dimensions and tolerances not specified in material requisition shall be in accordance with the requirement of the manufacturers standards for the flange type, rating and size. All gaskets shall conform to the codes / standards and specifications given in the requisition. Deviation (s), if any shall be clearly highlighted in the quotation. a) Test reports shall be supplied for all mandatory tests for CAF gaskets as per the standards specified in the requistion. Chemical composition of RTJ gaskets shall also be furnished in the form of test reports on samples.

2.0

3.0

b)

4.0 5.0

Full face gaskets shall have bolt holes punched out. Manufacturers test certificate for filler material and spiral material shall be given as per the relevant material specifications for spiral wound gaskets. Asbestos filler for spiral wound gaskets shall not have any color or dye. a) All spiral wound gaskets shall be supplied with low C.S. outer centering ring except for gasket material description suffixed as (540+) (CYRO). In these cases outer centering ring shall be of SS 304 / 316. Inner compression ring of S.S. shall be provided for the following, unless mentioned otherwise. i) ii) iii) For gasket size 26 and above. For gasket ratting 900# and above. For gasket material description suffixed as (425+) or (CYRO) or "(540 +)".

6.0 7.0

b)

8.0

Hardness of metallic RTJ gaskets shall not exceed the value specified below :RING GASKET MATERIAL Soft Iron Low C.S. 5 Cr. 1 / 2 Mo Type 304, 316, 347 Type 304L, 316L MAXIMUM HARDNESS (BHN) 90 120 130 140 120

Standard NumberWord

Rev. 0



9473-03-TS-003Sheet 2 of 3

16-QSP-05-3B

9.0 10.0

Face finish of metallic RTJ gaskets shall be 32 to 63 AARH. Gaskets of different types and sizes shall be placed in separate shipping containers and each container clearly marked with the size, rating and material specification. All items shall be inspected and approved by STEP inspector or any other agency authorized by STEP. Any additional requirements specified in the requisition, shall be fully complied with.

11.0

12.0

Standard NumberWord

Rev. 0



9473-03-TS-003Sheet 3 of 3

16-QSP-05-3B

TECHNICAL NOTES FOR FITTINGS

0

15.02.08

ISSUED FOR BID

VD

HSH

DPS

ww

Rev.

Date

Description

Prpd.

Chkd.

Appd.Rev. 0

Standard Number

word

Saipem Triune Engineering

Date post:	20-Nov-2014
Category:	Documents
Upload:	chirag-shah
View:	264 times
Download:	26 times

iii Piping & Mechanical

Documents