Date post: | 20-Feb-2017 |
Category: |
Technology |
Upload: | chris-misztur-csm |
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Session ID:
Prepared by:
IIoT and JDE
Connecting Software and Machines to Automate the Shop Floor
104370
Chris Misztur & Scott Masker
IIoT – What is this new thing?
2
TheBigSecret
IT’SNOTNEW!
GetDataFromHere
MoveItHere
TodisplayIthere
We’vebeendoingthatforyears
IIoT
3
WhySoPopularNow?NewTechnologiesMakeItEasierandCheaper
EquipmentSpecialDataNetwork
Mod+DHHighway+Serial
FrankensteinComputerExpensiveSpecialtyCardsSpecialDriversExpensiveSoftware
Enterprise
Server
Before
IIoT
4
WhySoPopularNow?NewTechnologiesMakeItEasierandCheaper
Equipment
Enterprise
Now Middleware
Toward IIoT Standardization
5
*DMDII
*Fraunhofer
6
• Established 2010• Internal lean manufacturing training• Employee empowerment• Operator = doing + thinking• Lean Manufacturing• Executive backed
operational transformation
informationtechnology
• ERP implementation• Not only a support department• Value add opportunities
• Innovation• Wasteelimination• Processstability
jointeffort
Our Meaning of IIoT / Industry 4.0
7
Our Approach to IIoT
SupervisionIntegration
• sensing• intelligent• interconnected
INDUSTRIALPROCESS
8
Our Approach to IIoT
MessagingIntegration
Analysis
Factory [1…N]
Knowledge
ManufacturingDa
ta
Information
DataCenterERP
ManufacturingDa
ta
OperationalD
ata
9
Our Approach to IIoT
Connect
Collect
CombineCompute
Convey 5C
Connect
10
ComputeCollect ConveyCombine
5C Approach to IIoT
11
• Connecting Existing Equipment to the Network
• Most New Equipment Enabled
• Older Equipment has cheap ways to connect
Combine Compute ConveyCollectConnect
5C Approach to IIoT
12
Combine Compute ConveyCollectConnect
5C Approach to IIoT
RemoteHMI
13
SerialDevices
• Counting• Displaying Parameters• Storing and Returning
Operational ‘Static’ Data• Work Order• Operator• Shift
• Some things can collect many data points some may only collect one
• Collection Frequencies and Standards
Combine Compute ConveyCollectConnect
5C Approach to IIoT
Combine Compute ConveyCollectConnect
5C Approach to IIoT
14
ManufacturingData
OperationalData
UserInput
15
• XMLmessagingplatform
• MicrosoftSQLbacked
• Receiveandsendports
• Orchestrations• XLANG/sBPEL
• Messaging language• C#expression
ü Fileü FTP(FTPS)ü HTTP(s)ü MSMQü POP3ü SFTPü SMTPü SOAPü WCFü SB-Messagingü MQSeriesü SharePointü TCP-IPSocketü Oracleü SAPü PeopleSoftü JDEdwardsü LDAPü JMSü RSSü SSHü AMQPü XMPPü Salesforceü DynamicsCRMü Googleü Twitterü Facebookü Faxü PowerShellü ZeroMQ
Combine Compute ConveyCollectConnect
5C Approach to IIoT
(typicaldevelopment scenario)
Combine Compute ConveyCollectConnect
5C Approach to IIoT
16
Combine Compute ConveyCollectConnect
UserFeedback
Internal/ExternalReporting
Integrationtootherenterprisesystems
5C Approach to IIoT
17
Trending
18
IIoT Put Into Practice
Supporting Implementationof JD Edwards Throughout
the Enterprise
19
Project(s)
• ImplementationofJDEdwardsacrossenterprise• Beganin2014• Plantatatime• Implemented twoplantswithlittletono
integrationandlowervolume• Currentlyworkingonhighvolume
componentsplant• Integrationwithpiececountscales,
testequipmentusing IIoT
Current
Future
• Moreautomationattheequipment level• Movingawayfromscalecounting topiece
counting through IIoTmethods• Integrationwithother systems
• Cebos• Q-Das
Where We’re At TodayOutsideProcessingOutbound
Container ofpartsarescaled
andbinscanned
ProductionReporting
BinsScannedVerifyLoad
CustomBSFNdetermines ifOutsideOp
NextF55???
IIoT Gateway
RoutingTag
TruckLoadSelectedBOLPrinted
UKIDTagPrinted
TagPrintedPlacedOnBin
20
Where We’re At TodayOutsideProcessingOutbound
• IIoT GatewayusedtoCommunicatewithScales• HTTP
• JDECommunicationwithNiceLabelAutomationServerviaSQL
• HandScannerCommunicatingWithJDE• Telnet
21
22
Where We’re At TodayProduction Reporting
PLCMonitorsmachine
production
ProductionReportingPLCCountingProduction
CustomBSFNdetermines if
OutsideOpNext
InteropTable
Where We’re At TodayR&D
.
HMIScanWorkOrder
TestSpecs
IoTGateway
TestEquipment
RunCommand
24
24
Recommended Reading
25
ScottMasker
ChrisMisztur
[email protected]@mriiot.com [email protected]
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