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IJMMT Gramescu Carausu ENG

Date post: 17-Aug-2015
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INPUT PARAMETER INFLUENCE ON PARTS PROFILES OBTAINED THROUGH MAGNETIC SHAPING Gramescu Traian, Catalin Mocanu, Constantin Carausu "Gheorghe Asachi" Technical University of Iasi, Romania Blvd. Mangeron, No. 59A, 700050 Iasi, Romania Corresponding author: Constantin Carausu, [email protected] Abstract It is a known fact that cold plastic deformation processing continue to develop compared to machining, moulding or hot deformation. This statement is justified by the fact that, in relation to the mentioned processes, plastic deformation can lead to a number of technical and economic advantages. To solve some technological problems of low rigidity parts processing and joining of these parts without using traditional methodologies, processes have emerged or have been developed that are considered unconventional. These are not intended to replace classic methods of cold plastic deformation, but only to complement them. Currently, high and very high speed deformation processes have been known to produce good results, such as mechanical pneumatic, explosion, electro-hydraulic or electromagnetic processes [1], [2]. Among these, deformation through the use of an electromagnetic field has a high rank in the attention of researchers. The experimental researches were carried out on three materials: aluminium, brass and copper. We present the influence of input parameters on profiles obtained through magnetic shaping,, the relative elongation of the material during drawing operations (truncated cone shape); the influence on the relative elongation of the material during drawing operations (cylindrical shape); the influence on thickness variation during drawing operations (truncated cone shape); on component thickness variation during drawing operations (cylindrical shape) during block shaping operations. Thus, the energy has a direct influence on the relative elongation of brass when it is deformed at high speed, while N and g factors have an influence of only 25% of the energy's influence. In terms of the analysis of the factor's effects on the component thickness deviation, it's indicated an increase in the influence of the component thickness as relative elongation takes into account material displacement in the surface plane which becomes deformed and also thickness variation due to movements of material. This occurs in a perpendicular plane. Otherwise expressed, increasing the thickness of the deformed sheet there also is an increase in the volume of material moving in this direction. INTRODUCTION
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INPUT PARAMETER INFLUENCE ON PARTS PROFILES OBTAINEDTHROUGH MAGNETIC SHAPINGGramescu Traian, Catalin Mocanu, Constantin Carausu"Gheorghe Asachi" Technical University of Iasi, RomaniaBlvd. Mangeron, o. !"A, #$$$!$ Iasi, Romania Corres%onding author& Constantin Carausu, c'carausu(yahoo.comAbstractIt isa)no*nfact that cold%lasticdeformation%rocessingcontinuetodevelo%com%aredtomachining,mouldingor hot deformation. This statement is +ustified,ythefact that, inrelationtothementioned%rocesses, %lastic deformation can lead to a num,er of technical and economic advantages. To solve sometechnological %ro,lems of lo* rigidity %arts %rocessing and +oining of these %arts *ithout using traditionalmethodologies, %rocesses have emerged or have ,een develo%ed that are considered unconventional. Thesearenot intendedtore%laceclassicmethodsof cold%lasticdeformation, ,ut onlytocom%lement them.Currently, high and very high s%eed deformation %rocesses have ,een )no*n to %roduce good results, suchas mechanical %neumatic, e-%losion, electro.hydraulic or electromagnetic %rocesses /01, /21. Among these,deformation through the use of an electromagnetic field has a high ran) in the attention of researchers. Thee-%erimental researches *ere carried out on three materials& aluminium, ,rass and co%%er. 3e %resent theinfluence of in%ut %arameters on %rofiles o,tained through magnetic sha%ing,, the relative elongation of thematerial during dra*ing o%erations 4truncated cone sha%e56 the influence on the relative elongation of thematerial during dra*ing o%erations 4cylindrical sha%e56 the influence on thic)ness variation during dra*ingo%erations 4truncated cone sha%e56 on com%onent thic)ness variation during dra*ing o%erations 4cylindricalsha%e5 during ,loc) sha%ing o%erations. Thus, the energy has a direct influence on the relative elongation of,rass *hen it is deformed at high s%eed, *hileand g factors have an influence of only 2!7 of the energy8sinfluence. In terms of the analysis of the factor8s effects on the com%onent thic)ness deviation, it8s indicatedan increase in the influence of the com%onent thic)ness as relative elongation ta)es into account materialdis%lacement in the surface %lane *hich ,ecomes deformed and also thic)ness variation due to movementsof material. Thisoccursina%er%endicular %lane. 9ther*isee-%ressed, increasingthethic)nessof thedeformed sheet there also is an increase in the volume of material moving in this direction.INTRODUCTION:lectromagnetic %rocessing is a high.s%eed technology that uses magnetic field %ulse. It a%%lies forces ontu,ular %artsor sheetsmadeof highlyelectricallyconducti,lematerials. The%rinci%leis,asedonthe%hysical effectsdescri,ed,yMa-*eelin0;#


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