34
Illustrated Parts List More time on the road ® EH-6E706B-CD November 2012
Illustrated Parts List
More time on the road®
EH-6E706B-CD
November 2012
2
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
CASE ...................................................................................................................................................................................... 4
CASE COVER PLATE ............................................................................................................................................................ 7
COUNTERSHAFT ASSY ........................................................................................................................................................ 8
CROSS SHAFT ASSEMBLY ............................................................................................................................................... 10
ECA SPEED SENSOR ......................................................................................................................................................... 12
ELECTRIC CLUTCH ACTUATOR ....................................................................................................................................... 13
HYBRID CONTROLLER ...................................................................................................................................................... 14
INVERTER ............................................................................................................................................................................ 15
KITS & ASSEMBLIES .......................................................................................................................................................... 16
MAIN DRIVE GEAR .............................................................................................................................................................. 18
MAINSHAFT ASSY .............................................................................................................................................................. 19
MOTOR GENERATOR ......................................................................................................................................................... 21
PARK MECHANISM ............................................................................................................................................................. 23
PEC AIR FILTER .................................................................................................................................................................. 24
PEC CD BATTERY ............................................................................................................................................................... 25
REVERSE IDLER GEAR ASSY ........................................................................................................................................... 27
SHIFT BAR HOUSING ......................................................................................................................................................... 29
TRANSMISSION CONTROLLER ......................................................................................................................................... 30
TRANSMISSION HARNESS ................................................................................................................................................ 31
X-Y SHIFTER MODULE ....................................................................................................................................................... 32
3
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature • For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's) • Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem. • Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations • Illustrations show parts in assembly groups. • Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. • Notes are included on illustrations where additional information is needed.
Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories
• Item Number - corresponding with numbers on illlustrations for part identification. • Current Part - indentifies part as it is available for service. • Description - specifies part name or description. • Replaced Part - quantity quantity required for assembly. • Quantity - defines unique characteristics or requirements. • Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used
4
Group: CASE
CASE Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 A-7880 CASE ASSY 4306245 1
2 X-12-1209 PIPE PLUG 1
3 14142 -O- RING 4 K-3125,S-2864
17
18
16
15
20
32
30
21
1
22
8
2
12
5 6
33
1113
11
1927
20718-09-10
6
4
9
73
10
24
710
3
23
25
24
9
2826
31
10 3
14
5
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
4 4305936 PTO COVER 1 W/SPEED SENSOR PROVISION
5 201398 PTO COVER 1
6 X-8-686 CAPSCREW 12 3/8"-16X3/4"
7 K-3772 SPEED SENSOR KIT 2
8 3315679 PLUG 1
9 4305309 GASKET 1684 2
10 X-8C-409 CAPSCREW 4 1/4"-20X5/8" K-3772
11 X-3-1000 LOCKWASHER 4 5/8"
12 X-8-1014 HEX SCREW 3 .625 - 11 X 2.75
13 X-8-1011 CAPSCREW 1 5/8"-11X2-1/4"
14 K-3125 SPEEDO PLUG KIT 4302707 2
15 3315659 GASKET 1 K-4115
16 4305925 FRONT BRG COVER 1
18 239614 SCREW 6 5/16-18X.81 K-4115
19 3315681 SHIM .004 1 QUANTITY AS REQUIRED
19 3315682 SHIM .007 1 QUANTITY AS REQUIRED
19 3315683 SHIM .010 1 QUANTITY AS REQUIRED
19 3315684 SHIM .020 1 QUANTITY AS REQUIRED
19 4300977 SHIM .040 1 QUANTITY AS REQUIRED
20 14373 MAGNET 2
21 3316160 SPEEDO ROTOR 1 16 TEETH
22 3315662 SHIM .004 1 QUANTITY AS REQUIRED
22 3315663 SHIM .007 1 QUANTITY AS REQUIRED
22 3315664 SHIM .010 1 QUANTITY AS REQUIRED
22 3315665 SHIM .020 1 QUANTITY AS REQUIRED
22 4300978 SHIM .040 1 QUANTITY AS REQUIRED
23 S-2864 REAR BRG COVER ASSY 691423 ,691666 1
24 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 2 3/4" MAGNETIC
25 4300119 OIL SEAL 1 SHAFT 2.753, WIDTH .5 S-2864
26 239436 WASHER 4 1/2"
27 4301607 C/S REAR BRG COVER 1
28 86D8 NUT 86D08 4 1/2"-20
6
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
30 239433 STUD 4 1/2"-20X2-5/16"
31 K-3411 NUT KIT 21937 ,4301920 ,4304690
1
32 X-8C-604 CAPSCREW 4 3/8"-16X1-1/4"
33 X-12-405 PIPE PLUG 1
7
Group: CASE COVER PLATE
CASE COVER PLATE Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4306274 GASKET 1
2 4306273 CASE COVER 1
3 X-8C-600 CAPSCREW 14 3/8"-16X1"
4 X-8-688 CAPSCREW 3 3/8"-16X1", FOR LIFTING EYES
5 238370 LIFTING EYE 3
7 4304602 BREATHER 1
2
4
5
4
4
3
1
6
20717-09-10
7
8
Group: COUNTERSHAFT ASSY
COUNTERSHAFT ASSY Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 3315686 SNAP RING 1
2 3315687 WASHER 1
3 K-3795 COUNTERSHAFT BRG KIT
1313645, 791943 1
5 3315752 SNAP RING 3315751 1
6 4304541 DRIVE GEAR-CNTRSHFT 1
7 4304542 5TH GEAR-CNTRSHFT 1
8 4304097 4TH GEAR-CNTRSHFT 4304099 1
9 4304056 3RD GEAR-CNTRSHFT 4304062 1
9
10
11
12
8
76
5
12
00303-8/93
3
9
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
10 230292 KEY 2
11 4306202 COUNTERSHAFT 1
12 K-4155 BEARING KIT (C/S REAR) 658981, 660181 1
10
Group: CROSS SHAFT ASSEMBLY
CROSS SHAFT ASSEMBLY Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 5568550 O-RING 1 K-4115
2 4306335 PLUG 1 K-3774
3 16387 SNAP RING 1 K-3774
4 4306083 CLUTCH RELEASE SHAFT
1 K-3774
5 12815 BUSHING 2 K-3774
6 4306210 GREASE SEAL 4306091 1 K-3774
20702A-05-08
2
3
4
5
6
8
7
910
Indicates Part of Item #13
1
12
11
11
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
7 X-3-700 LOCKWASHER 2 K-3774,K-4080
8 90031 BOLT 2 7/16 X 1-1/4 K-3774,K-4080
9 4306302 ACTUATOR SHAFT 4306082 1 K-3774,K-4080
10 4306194 CLUTCH REL SHAFT KEY 1 K-3774,K-4080
11 X-8-0503M HEX HEAD CAPSCREW 4 M5 X 0.8 X 12
12 4306347 HAND HOLE COVER 1
13 K-3774 CROSS-SHAFT ASSEMBLY KIT
1
12
Group: ECA SPEED SENSOR
ECA SPEED SENSOR Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3776 ECA SPEED SENSOR KIT 4306190 1
20704-10-06
1
13
Group: ELECTRIC CLUTCH ACTUATOR
ELECTRIC CLUTCH ACTUATOR Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3777 ELECTRIC CLUTCH ACTUATOR KIT
4306483, 4306447 1
2 X-8L-609 CAPSCREW 3 K-3777
2
1
20706A-09-10
14
Group: HYBRID CONTROLLER
HYBRID CONTROLLER Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4039 HYBRID CONTROLLER KIT (LP)
1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
2 4305919 NUT ASSEMBLY 3 (1/4-20) K-4021,K-4039
21
20707-10-06
15
Group: INVERTER
INVERTER Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4065 INVERTER KIT 4307118 1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
1
20720-09-10
16
KITS & ASSEMBLIES Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
K-3125 SPEEDO PLUG KIT 1
K-3411 NUT KIT 1
K-3438 POSITION SENSOR KIT 1
K-3772 SPEED SENSOR KIT 1
K-3774 CROSS-SHAFT ASSEMBLY KIT
1
K-3776 ECA SPEED SENSOR KIT 1
K-3777 ELECTRIC CLUTCH ACTUATOR KIT
4306483, 4306447 1
K-3795 COUNTERSHAFT BRG KIT
1313645, 791943 1
K-3915 GREASE HOSE KIT 1
K-3990 TRANSMISSION HARNESS (LP)
4306526 1
K-4016 GEN 3 X-Y SHIFTER KIT (LP)
1
K-4017 SHIFT BAR HOUSING ASSY
1 COMPLETE
K-4021 TRANSMISSION CONTROLLER KIT
1
K-4039 HYBRID CONTROLLER KIT (LP)
1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
K-4041 PEC ASSY KIT (CD) 1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4041R REMAN PEC ASSY KIT (CD)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4043 RELAY BOX / BATTERY CONTROLLER KIT
1 FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4044 COOLING FAN KIT - 12V 1 FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4045 FUSE KIT 1 FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED
17
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4048 ACTUATOR ASSEMBLY A-7900 1
K-4049 ROTARY POSITION SENSOR
4306348 1
K-4065 INVERTER KIT 4307118 1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
K-4080 MOTOR / GENERATOR KIT
1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
K-4081 ACCESS COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4082 TOP COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4083 AIR FILTER COVER SERVICE KIT (MY09)
1
K-4084 MASTER PEC COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4085 POSITION SENSOR KIT (LP)
691920 1
K-4096 AIR FILTER KIT 4306115 1 FOR USE WITH METAL ENCLOSURE PEC
K-4114 MY09 PEC MOUNTING STUD KIT
1 FOR USE WITH METAL ENCLOSURE ONLY - METRIC FASTENERS
K-4115 HYBRID FRONT COVER SEAL KIT
1
K-4116 PEC ASSY KIT (CD) 1 INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4116R REMAN PEC ASSY KIT (CD)
1 INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
S-2864 REAR BRG COVER ASSY 1
18
Group: MAIN DRIVE GEAR
MAIN DRIVE GEAR Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4152 BEARING KIT (INPUT SHAFT)
675250, 742259 1 1.75" INPUT
3 4305928 MAIN DRIVE GEAR 1
00403-06-06
1
3
19
Group: MAINSHAFT ASSY
MAINSHAFT ASSY Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
4 710787 BEARING CONE 1
6 4306276 SLIDING CLUTCH (5TH/6TH)
1
7 4301476 CLUTCH HUB 5/6 1
4
67
8 9 910
1112
13
3122
212019
1918
1715
16
23
33
3124
25
28
28
26
13
21
28
2032
00209-08-10
35
20
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
8 4304543 OD GEAR-MAINSHAFT 1
9 3315737 BEARING 2
10 3315728 SNAP RING 3315729 1
11 3315727 WASHER 1
12 4304098 4TH GEAR-MAINSHAFT 4304401 1
13 4124075 BEARING 2
15 3315725 SNAP RING 1
16 4306507 SLIDING CLUTCH (3RD/4TH)
1
17 4301475 CLUTCH HUB 3/4 1
18 4304057 3RD GEAR-MAINSHAFT 4304063 1
19 3315722 BEARING 2
20 3315717 SNAP RING 3315718 2
21 3315719 WASHER 2
22 4306161 2ND GEAR-MAINSHAFT 1
23 4306165 SLIDING CLUTCH (1ST/2ND)
1
24 4306160 1ST GEAR-MAINSHAFT 1
25 4306159 REV GEAR-MAINSHAFT 1
26 4306164 CLUTCH HUB - REV 1
28 10J06 STEEL BALL 3 3/16"
31 4306171 BEARING 2
32 4306172 BEARING 1
33 4306155 MAINSHAFT 1
35 K-4160 BEARING KIT (OUTPUT SHAFT)
5557003, 711123 1
21
Group: MOTOR GENERATOR
MOTOR GENERATOR Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4080 MOTOR / GENERATOR KIT
1 RESTRICTED PART – Only available to Authorized Eaton Hybrid Dealers
2 X-8-1011 CAPSCREW 1 5/8"-11X2-1/4"
2 X-8-1014 HEX SCREW 3 .625 - 11 X 2.75
3 X-3-1000 LOCKWASHER 4
4 X-8L-609 CAPSCREW 3 K-3777
5 5568550 O-RING 1 K-4115
20705A-05-08
1
23
5
4
6
7
22
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
6 X-8-0503M HEX HEAD CAPSCREW 4 M5 X 0.8 X 12
7 4306347 HAND HOLE COVER 1
23
Group: PARK MECHANISM
PARK MECHANISM Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4048 ACTUATOR ASSEMBLY A-7900 1
2 K-4049 ROTARY POSITION SENSOR
4306348 1
3 4306175 GASKET 1 K-4048,K-4049
1
3
2
00500-08-10
24
Group: PEC AIR FILTER
PEC AIR FILTER Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4096 AIR FILTER KIT 4306115 1 FOR USE WITH METAL ENCLOSURE PEC
2 4306940 AIR FILTER COVER SEAL 1 K-4083,K-4084,K-4096
3 X-3-0603M WASHER, CONICAL (SEALING)
6 K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
4 X-3-0601M LOCKWASHER (M6) 6 K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
5 X-8-0618M SCREW, HEX HD (M6X1X16)
6 K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
6 K-4083 AIR FILTER COVER SERVICE KIT (MY09)
1
1
2
20721-09-10 43
5
6
Included in Item 1 and 6
25
Group: PEC CD BATTERY
PEC CD BATTERY Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
2 K-4041 PEC ASSY KIT (CD) 1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
2 K-4041R REMAN PEC ASSY KIT (CD)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
2 K-4116 PEC ASSY KIT (CD) 1 INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
2 K-4116R REMAN PEC ASSY KIT (CD)
1 INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
3 K-4082 TOP COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
4 K-4083 AIR FILTER COVER 1
20719-09-10
2
53
4
Item 6 (not pictured) - Individual Cover Seals - Also included in Cover Service KitsItem 7 (not pictured) - Master PEC Cover Kit
Included in Item 7
89
10
Included in Items 3,4,5 and 7
26
Item Current Part
Description Replaced Part Qty. Notes Kits/Assys Where Needed
SERVICE KIT (MY09)
5 K-4081 ACCESS COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
6 4306939 TOP COVER SEAL 1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
K-4043,K-4044,K-4082,K-4084
6 4306940 AIR FILTER COVER SEAL 1 K-4083,K-4084,K-4096
6 4306941 ACCESS COVER SEAL 1 K-4043,K-4044,K-4045,K-4081,K-4084
7 K-4084 MASTER PEC COVER SERVICE KIT (MY09)
1 RESTRICTED PART – ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS
8 X-8-0618M SCREW, HEX HD (M6X1X16)
1 QUANTITY AS REQUIRED K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
9 X-3-0601M LOCKWASHER (M6) 1 QUANTITY AS REQUIRED K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
10 X-3-0603M WASHER, CONICAL (SEALING)
1 QUANTITY AS REQUIRED K-4043,K-4044,K-4045,K-4081,K-4082,K-4083,K-4084,K-4096
27
Group: REVERSE IDLER GEAR ASSY
REVERSE IDLER GEAR ASSY Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
15 3315674 BEARING 2
16 4306163 SPACER 1
18 4307129 REVERSE IDLER SHAFT 3315672 1
19 10J06 STEEL BALL 1 3/16"
20 4306162 REVERSE IDLER GEAR 1
16
15
15 20
19
18
00455-02-03
28
Group: SHIFT BAR HOUSING
15
22
20
14
2
23
23
Indicates Not Included in 999
1
1 9
8
11
3
4
7
13
1210
6
1918
1918
1918
19
18
17
17
17
17
16
21
5
1918
19
18
20713-08-10
999
29
SHIFT BAR HOUSING Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 201044 PIN 2
3 691522 SHIFT BLOCK (1ST/2ND) 1
4 691526 SHIFT BLOCK - REVERSE
1
5 4303656 PLUG 4
6 4306167 SHIFT YOKE (1ST/2ND) 1
7 4306169 SHIFT YOKE - REVERSE 1
8 4306257 YOKE BAR (1ST/2ND) 1
9 4306258 YOKE BAR (3RD/4TH) 1
10 4306259 YOKE BAR (5TH/6TH) 1
11 4306260 YOKE BAR - REVERSE 1
12 4306264 SHIFT YOKE (3RD/4TH) 1
13 4306266 SHIFT YOKE (5TH/6TH) 1
14 4306270 SHIFT BAR HOUSING 1
15 4306318 REVERSE SWITCH PIN 1
16 4306390 SPRING 4
17 10J14 STEEL BALL 10
18 1JM3528 PIN 6
19 1JM6028 PIN 6
20 4301719 BALL RETAINER-REVERSE
1
21 15900 GASKET 4
22 4306271 GASKET 1 K-4017
23 X-8C-600 CAPSCREW 11 3/8"-16X1"
999 K-4017 SHIFT BAR HOUSING ASSY
1 COMPLETE
30
Group: TRANSMISSION CONTROLLER
TRANSMISSION CONTROLLER Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4021 TRANSMISSION CONTROLLER KIT
1
2 4305919 NUT ASSEMBLY 3 (1/4-20) K-4021,K-4039
3 X-10-402 PLAIN WASHER 3 .250
1
20715-09-10
23
31
Group: TRANSMISSION HARNESS
TRANSMISSION HARNESS Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3990 TRANSMISSION HARNESS (LP)
4306526 1
20716-09-10
1
32
Group: X-Y SHIFTER MODULE
X-Y SHIFTER MODULE Item Current
Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-4016 GEN 3 X-Y SHIFTER KIT (LP)
1
2 4305452 GASKET 1 K-4016
3 K-3438 POSITION SENSOR KIT 1
4 X-8C-615 CAPSCREW 4
5 K-4085 POSITION SENSOR KIT (LP)
691920 1
5
20714-09-10
Not VentedNo Locating TabLonger Shift Finger
1
3
4
2
33
34
