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Illustrated Parts List for VMAC System V910006
FORD 6.0L POWERSTROKE DIESEL
F250-F550 SUPERDUTY 2003.25-2007 WODA, W/WOAC
1. Kit Pack List........................................................................................... 2
2. Fastener Pack, 3800421 ....................................................................... 4
3. Compressor Assembly, P140038 ......................................................... 8
4. Compressor Sub Components, P140037 ........................................... 10
5. Inlet Valve Sub Components, 9210165 .............................................. 11
6. Tank, VR150, 9210050 ....................................................................... 12
7. Main Bracket Assembly, 4800432 ...................................................... 14
8. Remote Idler Assembly, 4800385 ....................................................... 15
9. Remote Idler Assembly, 4800386 ....................................................... 15
10. Tank Bracket Assembly Rear, 4800516 ........................................... 16
11. Tank Bracket Assembly Front, 4800517 ........................................... 17
12. Spigot Assembly, 4800340 ............................................................... 18
13. Adaptor Kit, 2003.25-2004 Model Year, A910001 ............................ 18
14. Cooler Assembly, 4800415 ............................................................... 19
15. Adaptor Kit, 2005-2007 Model Year, A910002 ................................. 20
16. Cooler Assembly, 4800438 ............................................................... 21
Document 1930116 - Changes and Revisions
Version Revision Details
Revised by/date
Approved by/date Implemented
J ECN 08-074 SL 24 July 2008 TG 24 Jul 2008 25 July 2008
K ECN 10-112 SAR 14 Oct 2010 NC 14 Oct 2010 18 Oct 2010
L ECN 10-118 SAR 22 Nov 2010 NC 22 Nov 2010 30 Nov 2010
M ECN 11-050 SH 4 Apr2011 SM 21 Apr 2011 27 Apr 2011
N ECN 11-061 SH 8 Jun 2011 SH 12 Sep 2011 13 Sep 2011
P ECN 15-144 CJH 22 Apr 2016 KM/GB 12 May 2016 01 Jun 2016
R ECN 17-110 CJH 18 Sep 2017 BOJ/RB/AWG 20 Sep 2017 08 Nov 2017
T ECN 17-197 CJH 26 Oct 2017 CAM/DB/AWG 01 Nov 2017 21 Nov 2017
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1. Kit Pack List
Item # Part # Qty Description
1 1200299 1 CLIP, TANK MOUNT
2 1200348 1 BRACKET, GLOW-PLUG
3 1200392 1 BRACKET, ALTERNATOR, BRACE
4 1200393 1 BRACKET, BATTERY, MOUNT
5 1200407 1 BRACKET
6 1200465 1 BRACKET, FAN MOUNTING
7 1200490 1 BRACKET, VACUUM TANK
8 1620352 1 BELT, K081000
9 1700545 1 ELBOW, SILICONE, 90 DEG, 3 1/4 ID
10 1710674 1 HOSE, HEATER 3/4" X 106" (1700177)
11 1720621 1 TUBE, HEATER RETURN
12 1752053 1 HOSE, CRIMPED, 1/2" X 53"
13 1752088 1 HOSE, CRIMPED, 1/2" X 88"
14 1781050 1 HOSE, CRIMPED, 1" X 50"
15 1800184 1 PULLEY CRANK, FORD 6.0L, VR150
16 1930048 1 MANUAL, INSTALLATION, V910006
17 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 150
18 1930116 1 ILLUSTRATED PARTS LIST
19 2200149 2 CLAMP, MOUNTING BRACKET
20 3550677 1 INTERFACE CABLE
21 3550723 1 CONTROL BOX, VR
22 3800421 1 FASTENER PACK
23 4800340 1 SPIGOT ASSEMBLY
24 4800385 1 ASSEMBLY, IDLER
25 4800386 1 ASSEMBLY, IDLER, BRACE
26 4800516 1 ASSEMBLY, TANK BRACKET REAR
27 4800517 1 ASSEMBLY, TANK BRACKET FRONT
28 4800483 1 SYSTEM OPERATION INSTRUCTION & ID
29 4800432 1 ASSEMBLY, MAIN BRACKET
30 4800479 1 ASSY, TUBE, INTERCOOLER
31 9210050 1 TANK, VR150 DRESSED
32 A700091 1 OIL, VR, 1L, HIGH PERFORMANCE
33 A700094 2 OIL, VR, 4L, HIGH PERFORMANCE
34 P140038 1 COMPRESSOR ASSEMBLY
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Figure 1 - Kit Pack List (not to scale)
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2. Fastener Pack, 3800421
Item # Part # Qty Description
1 3800369 1 FASTENER PACK, MAIN BRACKET
1.1 1520538 1 BOLT, HHCS, FLHD, M10 X 1.50 X 35
1.2 1520540 3 BOLT, HHCS, FLHD, M10 X 1.50 X 55
2 3800370 1 FASTENER PACK, FAN SHROUD &GLO PLG RELAY
2.1 1500449 4 SCREW,PAN PHILLIPS 8 X 1 SMS(18.8)
3 3800423 1 FASTENER PACK, BATTERY MOUNT
3.1 1520147 3 BOLT, HHCS G8.8,M8 X 1.25 X 20 FULL
3.2 1560407 1 NUT, NYLOCK, M8
3.3 1570067 3 WASHER, SAE, 5/16
4 3800424 1 FASTENER PACK, CRANK PULLEY
4.1 1520011 3 BOLT, HHCS G10.9, M10 X 1.5 X 90
4.2 1570044 3 WASHER, ALLOY PL SAE, 3/8
4.3 3400055 1 SPACER, FAN
5 3800425 1 FASTENER PACK, INTERCOOLER TUBE
5.1 1200399 1 BRACKET, INTERCOOLER SUPPORT
5.2 1510028 1 BOLT, HHCS NC G8 PL, 1/4 X 3/4
5.3 1550029 1 NUT, NYLOCK NC, 1/4
5.4 1570038 2 WASHER, FLAT SAE, 1/4
5.5 2200018 8 TIE, NYLON MD, 11
5.6 2200049 4 TIE, NYLON MD, 14"
5.7 2200153 2 CLAMP, 3 3/4
5.8 2200161 1 CLAMP, MODIFIED
6 3800429 1 FASTENER PACK, COOLER
6.1 2200048 4 CLAMP, HOSE HS12
6.2 5300043 1 CONNECTOR, TEE NYLON, 3/4
7 3800437 1 FASTENER PACK, REMOTE IDLER
7.1 1520013 1 BOLT, HHCS G10.9, M10 X 1.5 X 35
7.2 1570044 1 WASHER, ALLOY PL SAE, 3/8
8 3800443 1 FASTENER PACK, TRANSMISSION DIPSTICK
8.1 1510520 1 BOLT, HHCS NC FL LK, 1/4 X 1 1/4
8.2 1550221 1 NUT, HEX NC PL, 1/4, GR8
8.3 1570067 1 WASHER, SAE, 5/16
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Figure 2 – Fastener Packs
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Fastener Pack, 3800421 (Continued)
Item # Part # Qty Description
9 3800604 1 FASTENER PACK, ICP SENSOR
9.1 4900118 1 FITTING, BANJO, MODIFIED
9.2 5800098 1 GROMMET, RUBBER
10 3800480 1 FASTENER PACK, WATER PUMP
10.1 1540389 4 BOLT, SHCS, M8 X 1.25 X 18, LOW PRO
11 3800509 1 FASTENER PACK, COMPRESSOR
11.1 1400230 1 SPACER
11.2 1400231 1 SPACER
11.3 1520557 1 BOLT,FLAT HEAD SOCKET,M10 X 1.5 X50
11.4 1540316 1 BOLT, SHCS, M8 X 1.25 X 140
11.5 1540521 2 BOLT, SHCS, M8 X 1.25 X 110
12 3800537 1 FASTENER PACK, HEATER RETURN
12.1 1510028 1 BOLT, HHCS NC G8 PL, 1/4 X 3/4
12.2 2200002 2 CLAMP, HOSE MH-10
13 3800538 1 FASTENER PACK, FAN WIRING HARNESS
13.1 1560407 1 NUT, NYLOCK, M8
13.2 2200047 1 CLAMP, HOSE, HS16
14 3800556 1 FASTENER PACK, F450-F550 REAR TANK BRKT
14.1 1400229 1 SPACER
14.2 1400272 2 SPACER
14.3 1400273 1 SPACER
14.4 1510003 2 BOLT, HHCS NC G8 PL, 5/16 X 1
14.5 1510182 2 BOLT, HHCS NC G8 PL, 5/16 X 1 1/4
14.6 1570067 4 WASHER, SAE, 5/16
15 3800559 1 FASTENER PACK, VAC TANK
15.1 1710638 1 HOSE, VACUUM TANK 12" (1700551)
15.2 1710705 1 HOSE, VACUUM SWITCH 8" (1700551)
15.3 2200160 1 CLAMP, 3.5 ID , ACCUSEAL
16 3800678 1 FASTENER PACK HOSE
16.1 1700570 131.5 TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID
16.2 1700571 103 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID
16.3 1700581 131.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
16.4 1700581 103 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP
16.5 2200039 10 TIE, NYLON MD, 7"
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Figure 3 – Fastener Packs (Continued)
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3. Compressor Assembly, P140038
Item # Part # Qty Description
1 P140037 1 COMPRESSOR, ALUMINUM, 150
2 5830004 2 O-RING, VITON, 3 1/8 ID X 1/8
3 3200312 1 ADAPTOR, INLET VALVE
4 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
5 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8
6 3500288 1 SENSOR, PRESSURE
7 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT
8 5000112 1 ELBOW, BRASS STREET 45 DEG, 1/8
9 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT
10 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT
11 9210165 1 ASSEMBLY, INLET VALVE
12 1540526 4 BOLT, SHCS, M8 X 1.25 X 20
13 4900203 1 CONN, STEEL, 90, #8 MJIC - #8 MORB
14 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
15 1570038 1 WASHER, FLAT SAE, 1/4
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Figure 4 – Compressor Assembly
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4. Compressor Sub Components, P140037
Item # Part # Qty Description
1 3550682 1 TEMPERATURE PROBE
2 P200050 1 CLUTCH,REPLACEMENT,8 GROOVE,175FTLB
2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB
2.2 3801129 1 FASTENER PACK, VR150 CLUTCH
2.2.1 1510064 1 BOLT, HHCS NF G8 PL, 5/16 X 1 1/4
2.2.2 1570476 1 WASHER, 5/16 ID X 3/4 OD
2.2.3 1500689 3 SCREW,BHSC,PL,M6X1X8MM
2.2.4 1570038 4 WASHER, FLAT SAE, 1/4
2.2.5 1520646 1 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
Figure 5 – Compressor Sub Components
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5. Inlet Valve Sub Components, 9210165
Item # Part # Qty Description
1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT
2 3600046 1 KIT, REGULATOR
3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16
4 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32
5 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32
6 3200288 1 PLATE, INNER FILTER ALUM
7 1500077 4 SCREW, BUTTON HEAD, 10 - 32 X 3/8
8 1550029 1 NUT, NYLOCK NC, 1/4
9 1570038 1 WASHER, FLAT SAE, 1/4
10 3600068 1 CAP, FILTER
11 3600072 1 ELEMENT, FILTER, PAPER
12 1550529 1 NUT, FLANGE, 1/4-20
13 1400200 1 SPACER
14 1500532 1 ROD, THREADED, 1/4 X 5.62"
Figure 6 – Inlet Valve Sub Components
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6. Tank, VR150, 9210050
Item # Part # Qty Description
1 9210040 1 TANK, WELDMENT, VR150
2 4100358 1 COALESCER SPRING PLATE
3 5840068 1 SPRING, COMPRESSION, 2.187 OD X 5
4 3600071 1 ELEMENT, SEP, COALESCING
5 5830123 1 O-RING, VITON, 7 ID X 1/8
6 3600075 1 SEAL, TANK REAR CAP
7 9210028 1 CAP, BLOWDOWN VR150
7.1 3200226 1 BLOWDOWN CAP, VR150
7.2 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8"
7.3 3600073 1 VALVE, SAFETY, 3/8, 200 PSI
8 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16
9 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4
10 1570009 6 WASHER, SPLIT LOCK, 3/8
11 1510016 6 BOLT, HHCS NC G8 PL, 3/8 X 1 1/2
12 5840069 1 SPRING, COMPRESSION, FL 1.5",OD .54
13 3600090 1 THIMBLE, SCREEN
14 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O)
15 4900035 1 NIPPLE, STEEL STR THRD, 3/4 - 16
16 9200039 1 OIL FILTER, VR 3.250 SHORT
17 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC
18 4900104 1 CONNECTOR, STEEL, #16 ORB - #16 JIC
19 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL
20 5800142 1 COVER, SIGHT GLASS
21 A700061 1 PYREX WINDOW KIT
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Figure 7 – VR150 Tank
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7. Main Bracket Assembly, 4800432
Item # Part # Qty Description
1 1100167 1 BRACKET, MAIN
2 1200391 1 BRACKET, IDLER MOUNT
3 1300010 1 IDLER, SERP 8 RIB BACK STEEL
4 1300023 1 IDLER, PULLEY 8 RIB, 3
5 1400051 2 SPACER, IDLER - BOLT
6 1510161 2 BOLT, HHCS NC G8 FL, 1/2 X 1 1/4
7 1520210 1 BOLT, HHCS G10.9, M10 X 1.5 X 80
8 1520556 3 BOLT,HHCS G10.9,M8X1.25X25 FULL,PLT
9 3300026 1 TENSIONER
2
7
9
1
56
4
3
8
2X2X
3X
Figure 8 – Main Bracket Assembly
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8. Remote Idler Assembly, 4800385
Item # Part # Qty Description
1 1300023 1 IDLER, PULLEY 8 RIB, 3
2 1400215 1 SPACER, IDLER
3 1400227 1 STUB, IDLER
4 1520536 1 BOLT, HHCS G10.9, M10 X 1.5 X 135
3
1
2
4
Figure 9 – Remote Idler Assembly
9. Remote Idler Assembly, 4800386
Item # Part # Qty Description
1 1200389 1 POST, IDLER ASSEMBLY
2 1300023 1 IDLER, PULLEY 8 RIB, 3
3 1400215 1 SPACER, IDLER
4 1520536 1 BOLT, HHCS G10.9, M10 X 1.5 X 135
4
2
1
3
Figure 10 – Remote Idler Assembly
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10. Tank Bracket Assembly Rear, 4800516
Item # Part # Qty Description
1 1200266 1 BRACKET, TANK MOUNT CLIP
2 1200296 1 BRACKET, TANK MOUNT
3 1200388 1 BRACKET, TANK, REAR
4 1400229 1 SPACER
5 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2
6 1550066 2 NUT, HEX NC, 5/16
7 1570067 4 WASHER, SAE, 5/16
8 1570476 1 WASHER, 5/16 ID X 3/4 OD
9 2200169 1 STRAP, TANK CABLE, 17.5"
29
3
1
4
8
6
754X 4X
2X
Figure 11 – Tank Bracket Assembly Rear
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11. Tank Bracket Assembly Front, 4800517
Item # Part # Qty Description
1 1200266 1 BRACKET, TANK MOUNT CLIP
2 1200296 1 BRACKET, TANK MOUNT
3 1200387 1 BRACKET, TANK, FRONT
4 1400229 1 SPACER
5 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2
6 1550066 2 NUT, HEX NC, 5/16
7 1570067 4 WASHER, SAE, 5/16
8 1570476 1 WASHER, 5/16 ID X 3/4 OD
9 2200169 1 STRAP, TANK CABLE, 17.5"
3
4
1
8
6 2X
9 2
74X54X
Figure 12 – Tank Bracket Assembly Front
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12. Spigot Assembly, 4800340
Item # Part # Qty Description
1 1200352 1 PLATE, DRILLED
2 1500540 1 RING, RETAINING, EXT .875
3 3200243 1 ADAPTOR, HOSE
Figure 13 – Spigot Assembly
13. Adaptor Kit, 2003.25-2004 Model Year, A910001
Item # Part # Qty Description
1 3550679 1 DDC, FORD 2003-2004
2 3560087 1 THROTTLE CONTROL
3 4800415 1 ASSEMBLY, COOLER
1 32
Not to scale See Assembly
Figure 14 – Adaptor Kit, 2003.25-2004 Model Year
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14. Cooler Assembly, 4800415
Item # Part # Qty Description
1 1200381 2 BRACKET, COOLER
2 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90
3 1570044 6 WASHER, ALLOY PL SAE, 3/8
4 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110
5 1560037 2 NUT, PL, M10 X 1.5
6 1710630 1 HOSE, RAD, MODIFIED
7 2200027 2 CLAMP, HOSE HS32
8 5000016 1 CONNECTOR, BRASS HOSE BARB, 3/4-3/4
9 9210099 1 COOLER
6X31
76 2X
9
8
2X
2X
2X
2
4
5
Figure 15 – Cooler Assembly
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15. Adaptor Kit, 2005-2007 Model Year, A910002
Item # Part # Qty Description
1 3560092 1 THROTTLE CONTROL
2 4800438 1 ASSEMBLY, COOLER
1
See Assembly2
Figure 16 – Adaptor Kit, 2005-2007 Model Year
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16. Cooler Assembly, 4800438
Item # Part # Qty Description
1 1200451 2 BRACKET, COOLER
2 1400225 2 SPACER,
3 1520011 2 BOLT, HHCS G10.9, M10 X 1.5 X 90
4 1560037 2 NUT, PL M10 X 1.5
5 1570044 6 WASHER, ALLOY PL SAE, 3/8
6 1520129 2 BOLT, HHCS G10.9, M10 X 1.5 X 110
7 1710700 1 HOSE, MODIFIED (1700559)
8 2200027 2 CLAMP, HOSE HS32
9 5000016 1 CONNECTOR, BRASS HOSE BARB, 3/4-3/4
10 9210104 1 COOLER
10 1
5
3
9
8
2
4
6
7
2X
6X
2X
2X
2X
2X
2X
Figure 17 – Cooler Assembly
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