ILLUSTRATED PARTS LIST MODEL NO. 96022000400 CUSTOMER ... · illustrated parts list model no....

ILLUSTRATED PARTS LIST

MODEL NO. 96022000400CUSTOMER CATALOG NO. SPGT2554

195495 Rev. 1 3.31.05 RD

For Parts Call K&T 606-678-9623 or 606-561-4983

www.mymowerparts.com

2

REPAIR PARTSTRACTOR - - MODEL NUMBER SPGT2554 (96022000400)

DECALS

KEY PART NO. NO. DESCRIPTION

6

12

2

1

311

410

59

8

7

wheel_art_1-vgt

WHEELS & TIRES

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

1 195453 Decal, Dash2 180439 Decal, Engine3 190425 Decal, Hood, RH4 190426 Decal, Hood, LH5 195454 Decal, RPL6 140837 Decal, Brake Parking7 166960 Decal, Bypass8 178455 Decal, Deck Caution9 190249 Decal10 157141 Decal, Danger11 181252 Decal, Footrest12 190538 Decal, Chassis

13 145005 Decal, Battery14 188298 Decal, V-Belt Schematic15 190430 Decal, Ins. Whl. Strg. 17 140837 Decal, Saddle Brake Parking19 145005 Decal, Battery23 106202X Refl ector, Taillight- - 179769X428 Pad, Footrest RH- - 179768X428 Pad, Footrest LH - - 195494 Manual, Operator's (E & S) - - 195495 Manual, Parts

1 59192 Cap, Valve, Tire2 65139 Stem, Valve3 106228X624 Rim Assembly, Front4 8134H Tube, Front (Ser vice Item Only)5 106230X Tire, Front6 278H Fitting, Grease (Front Wheel Only)7 9040H Bearing, Flange (Front Wheel

Only)8 104757X428 Cap, Axle (Front Wheel Only)9 105588X Tire, Rear10 7154J Tube, Rear (Service Item Only)11 106277X624 Rim Assembly, Rear12 6856M Fitting, Grease- - 144334 Sealant, Tire (10 oz. Tube)

8

1913

510

4

12

9

23

3

12

15

7

17

1

23

2

11

14

6





3


SCHEMATIC

BATTERY

FUSE

SOLENOID

A M

AMMETER(OPTIONAL)

HEADLIGHTS

CLUTCH / BRAKE(PEDAL UP)

PTO(DISENGAGED)

REVERSE SWITCH

NOT IN REVERSE

ELECTRIC CLUTCH

SEAT SWITCH(NOT OCCUPIED)

SHORTING CONNECTOR

HOURMETER

(OPTIONAL)

STARTER

IGN

ITIO

NS

WIT

CH

B SM

GL A2

A1

IGNITIONUNIT

SPARK PLUGSGAP

(2 PLUGSON TWIN CYL. ENGINES)

LIGHT SW

FUELLINE

FUEL SHUT-OFFSOLENOID

RED

RED

RED

ORANGE

BROWN

RED RED

WHITE

WHITE

BLACK

GRAY

GRAY

BLACK

BLACK

BLACK

BLACK / WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLUE

BLUE

BLACK

(IF SO EQUIPPED)

REMOVABLECONNECTIONS

NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACEDTO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFFB+A1RUN/OVERRIDE

B + S + A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLECONNECTIONS

02833

ALTERNATORYELLOW

28 VOLTS AC @ 3600 RPM(REGULATOR DISCONNECTED)

REGULATOR

CHARGING SYSTEM OUTPUT16 AMP DC @ 3600 RPM



4


ELECTRICAL

30

33

24

4243

40

26

28

25

50

2727

41

193391ROS

29

94

93

92

34

22

79 21

D.C. AMPERES

45

12

12

11

10

8

2

1

27

16 4689



5


ELECTRICAL


NOTE: All component dimensions given in U.S. inches.1 inch = 25.4 mm.

1 144927 Battery2 74760412 Bolt Hex Head 1/4-20 x 3/48 7603J Tray, Bat tery10 145211 Bolt Btr Frt 1/4-20 x 7.5 zinc11 150109 Holdown Battery Front Mount12 145769 Nut Push Nylon 1/4" 16 176138 Switch Interlock Push-In21 175688 Harness Headlight w/Bulbs22 4152J Bulb Light24 185464 Cable, Battery25 146149 Cable, Battery26 108824X Fuse27 73510400 Nut Keps Hex 1/4-20 unc28 170697 Cable, Ground29 192749 Switch, Seat30 193350 Switch, Ign33 140401 Key34 110712X Switch light40 193391 Harness, Ignition41 17720408 Screw 1/4-20 x 1/242 131563 Cover, Terminal Red43 178861 Solenoid45 122822X Ammeter46 169635 Hourmeter Snap-In50 174651 Switch, PTO79 175242 Socket, Light Bulb89 169639 Bracket Snap-In92 193465 Harness Pigtail Reverse Switch93 192540 Screw Plastite 10-14 x 2.094 191834 Modual Reverse ROS



6


CHASSIS AND ENCLOSURES

3168

43

34

47

24

39 1786

166

2

1920

1684

84

21

47

17

28

91

13636

50

17

17

17

17

17

44

17

1745

45

17

8

156

159

6

7

7

7

30

99

35

5

14

18

130

130

158

37

159

159

58

161

162

14417

130

142

17

130

32

17139

17

33 139

122167

150

122

148

153

130

138

156

156

152

36

36

169

169

47165

chassis-stealth II_1

146

143

17

157



7


CHASSIS AND ENCLOSURES



1 180375 Rail, Frame RH2 175282 Drawbar, Gt5 193636X428 Dash6 157882 Dash Asm., Lower7 17720408 Screw, Thd Cut 1/4-20 x 1/28 184668 Support, Battery14 175260X505 Hood Asm., Pnt16 121794X Cover, Access17 17000612 Screw, 3/8-16 x 3/418 175289X428 Grille 19 19131312 Washer 13/32 x 13/16 x 12 Ga.20 74780616 Bolt, Fin Hex 3/8-16 x 121 73800600 Nut, Lock Hex w/Ins. 3/8-16 unc24 179717X505 Footrest, RH28 179716X505 Footrest, LH30 145052 Saddle, Hydro 199531 161419 Bracket, Supt 1-pc VGT Steering32 161327 Bracket, Pivot Chassis LH33 161326 Bracket, Pivot Chassis RH34 177018 Plate Asm. Engine Chassis35 19111116 Washer 11/32 x 11/16 x 16 Ga.36 17060512 Screw 5/16-18 x 3/437 192397X505 Fender, Pnt. 39 175278 Bracket, Axle Front43 136939 Bracket, Spnsn Front Lh44 136940 Bracket, Spnsn Front Rh45 187270 Bracket Asm., Susp Chassis 47 17490608 Screw Thdrol 3/8-16 x 1/2 TYT50 175476 Bracket, Chassis Front58 183569 Bracket Asm., Fender68 17490508 Screw, Thd 5/16-18 x 1/2

84 188164 Upstop86 74780720 Bolt, Fin Hex 7/16-14 unc x 1-1/4 Gr. 591 180374 Rail, Frame Lh99 177143 Rod By Pass122 161464 Screw Hex Wshd 8-18 x 7/8130 191611 Screw 10 x 3/4 Single Lead Hex138 179125X428 Cupholder YTGT139 171873 Bolt Shoulder 5/16-18 TT142 161897 Bracket Dash RH143 169847X428 Skirt Grill RH144 161900 Bracket Dash LH146 169848X428 Skirt Grill LH148 164655 Extrusion Bumper150 175352 Duct Heat Hood 152 177956 Shield Browning153 179761 Light Box Asm. w/Lens156 17060512 Screw 5/16-18 x 3/4157 161840 Lens, Bar158 17670608 Screw Thdrol 3/8-16 x 1/2159 17000612 Screw 3/8-16 x 3/4161 179612X428 Console Fuel Window162 142432 Screw 1/4-1/2165 183554 Bracket Support Tank166 73680700 Nut, Crownlock 7/16-14 unc167 184672 Bushing Snap169 188598 Bracket Chassis Sway




8


DRIVE

97

55

65

130131

34

35

3738

4041

42

68

46

36

3738

64

39

56

29

89

132

77

70

74

89

148

89

133

148

98

112

123

94

94 126

138

23114

73

148127

153

143

48

148

11752

129

50

117

48

128

142

5877

152

151135 137

6

22

124125

111

121

122

114 20

147

146

61

1

2

2

69

333 145

107

106

108

145

6933

3

117

drive_6-vgt



9


DRIVE

KEY PARTNO. NO. DESCRIPTION


NOTE: All component dimensions give in U.S. inches.1 inch = 25.4 mm

1 - - - - - - - Transaxle Hydro Gear 331-3000 (Order Parts From

Transaxle Manufacturer)2 7070E Key Sq. 1/4 x 2.53 7563R Washer Thrust6 76020412 Pin, Cotter 7 140507 Wheel, Hub Assembly9 140080 Bolt, Hub20 73940800 Nut22 180235 Lever Asm Shift23 140845 Knob29 176600 Brake, Rod33 12000053 Ring E34 71673 Cap, Parking Brake35 137648 Rod, Parking Brake36 149412 Spring, Drive Ground37 121749X Washer 25/32 x 1-1/4 x 16 Ga.38 150035 Nyliner39 74321016 Screw, Fin. #10-24 x 140 178575 Actuator, Interlock Switch41 73931000 Nut Centerlock 10-24 unc42 123533X Cover, Pedal46 145170 Retainer, Spring48 72110614 Bolt Carr. Shoulder 3/8-16 x 1-3/4 Gr. 550 131494 Pulley, Idler, Flat52 127783 Pulley, Idler, Grooved55 105706X Bearing, Idler56 161597 V-Belt58 74760724 Bolt Fin Hex 7/16-14 x 1-1/261 143995 Pulley, Transaxle64 176601 Shaft, Brake Pedal65 179613 Bolt, Shoulder68 5142H Pin, Roll69 123800X Washer70 192390X428 Console Shift73 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr. 574 142432 Screw Hex Wsh. Hi-Lo 1/4-1/277 74780716 Bolt Fin Hex 7/16-14 x 1

89 73680700 Nut Crownlock 7/16-14 Unc94 133835 Fastener Christmas Tree98 141004 Bracket Shift106 142918 O-Ring Asm Hydro Gear107 154739 Line Fuel Hydro 15” VGT108 142917 Cap Asm Vent Hydro Gear 111 156240 Spacer Shift Lever VGTH112 178558 Washer Nylon High Temp114 73800500 Nut Lock Hex W/Ins 5/16-18 Unc117 73900600 Nut, Lock Flg. 3/8-16 121 175611 Bracket Strap Torque122 72010520 Bolt 5/16-18 x 2.50123 192438 Rod Shift124 165492 Bolt Shoulder 5/16-18 x .561125 17490510 Screw 5/16-18 x 5/8126 166002 Washer SRRTD 5/16 ID x 1.0 x

.125127 177362 Link Control Clutch128 176624 Spring Drive GRND129 179473 Bracket Asm Idler Tensioning130 19131016 Washer 13/32 x 5/8 x 16 Ga.131 76020312 Pin Cotter 3/32 x 3/4132 175467 Bracket Mtg Hydro 3500 LH VGT133 175468 Bracket Mtg Hydro 3500 RH VGT135 177364 Link Asm Control Hydro 3500137 1685H Nut Lock 5/16-18 NC Thd.138 1370H Washer Thrust 5/8 x 1.10 x 1/32142 175469 Strap Torque HG-3500143 17000512 Screw 5/16-18 x 3/4145 163168 Washer Axle Flange HG-3000146 140462 Fan 7" Hydro147 141322 Washer148 17000612 Bolt Hex 7/16-14 x 1-1/4 Gr. 5151 74760514 Bolt Fin Hex 5/16-18 x 7/8152 178705 Bolt Hex 5/16-18 x 1 153 4497H Spring Retainer



10


STEERING ASSEMBLY

47

28

46

49

50

29

28

23

3113

41

22

21

20

145

34

3332

6

27

42

27

6

19

151435

18

16

987

2

66

4

1415 14

1415

12

9

3

8 7 3

66

5

1313

53 8

1415

14

36

26

1011

steering_17-vgt

14

51

44



11


STEERING ASSEMBLY


NOTE: All component dimensions given in U.S. inches.1 inch = 25.4 mm.

1 186094X428 Wheel, Steering 2 178557 Axle Asm., Front 3 183226 Fitting, Grease 4 161849 Spindle Asm, LH 5 161848 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 121232X Cap, Spindle10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/411 136518 Spacer, Brg. Axle Front12 73901000 Nut, Lock Flange 5/8-11 unc13 121749X Washer 25/32 x 1-1/4 x 16 Ga.14 10040600 Washer, Lock Hvy Hlcl Spr 3/815 73540600 Nut Lock Center 3/8-24 unf16 186814 Shaft Asm., Steering18 187799 Draglink, Ball Joint Solid Vgt19 156011 Support Asm., Steering Vgt20 163887X428 Boot Steering Stealth21 186737 Adapter, Wheel Steering22 155105 Bushing, Strg. 23 152927 Screw26 186095X428 Insert Cap Strg WH27 3366R Bearing, Col. Strg.28 17000612 Screw Hexwsh thdr 3/8-16 x 3/429 104239X Bearing, Flange 31 138136 Bushing, Nyliner Snap 32 19111610 Washer 11/32 x 1 x 10 Ga.33 10040500 Washer, Lock Hvy Hlcl Spr 5/1634 74780512 Bolt, Hex Hd 5/16-18 x 3/435 187039 Gear, Sector Steering36 186799 Tie Rod41 155246 Bracket Switch Interlock Vgt 9742 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt44 160135X428 Extension Steering45 19183812 Washer 9/16 ID x 2-3/8 OD 12 Ga.46 19131610 Washer 13/32 x 1 x 10 Ga.47 179471 Bracket Asm. Idler Stationary48 17000612 Screw 3/8-16 x .7549 175820 Pulley Idler Flat50 73900600 Nut Lock Flg. 3/8-16 unc51 73940800 Nut Hex Jam Toplock 1/2-20 unf53 188967 Washer Harden .793 x 1.637 x .060



12


ENGINE

1

84

12

11

4142

85

10

9

8

40

29

SPARK ARRESTER KIT

84

45

47

39

18

15

37

28

372726

22

21

20

62

71

70

79

69

83

2

81

82

engine_ELS_1-vgt

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm


1 - - - - - - - Engine Briggs, Model No. 446777 (Order parts from engine manuf.)2 149723 Muffl er Side8 121361X Pulley V-Idler9 177748 Keeper Asm. Belt Engine VGT10 175287 Bushing11 179335 Clutch Electric12 143996 Pulley Engine VGT Elect Clutch15 179115 Tank Fuel Rear 5.018 179124X428 Cap Asm. Fuel20 187767X428 Control Throttle21 171875 Screw HwHd Hi-Lo #13-16 x 3/422 187767X428 Control Choke26 3645J Bushing27 139277 Stem Tank Fuel28 7834R Fuel Line29 137180 Spark Arrester Kit31 145006 Clip37 123487X Clamp Hose39 17490636 Screw TT 3/8-16 x 2-1/4 unc40 17490664 Screw TT 3/8-16 x 4 unc41 126197X Washer 1-1/2 OD x 15/32 ID x

.250

For engine service and replacement parts, call thetoll free number for your engine manufacturer listedbelow:Briggs & Stratton 1-800-233-3723Kohler Co. 1-800-544-2444Tecumseh Products 1-800-558-5402Honda Engines 1-800-426-7701Kawasaki 1-949-460-5688


42 10040700 Washer Lock 7/1643 179953 Bolt Hex 7/16-20 x 3.75 Gr. 545 73510400 Nut Keps Hex 1/4-2047 175288 Spacer62 146629 Shield Heat Muffl er CV-Intek69 165391 Gasket70 176069 Tube Exhaust LH71 176070 Tube Exhaust RH79 183906 Screw Socket Head 5/16-18 x 181 188800 Tube Drain Oil Easy82 188799 Plug Oil Drain 83 171877 Bolt 5/16-18 Unc x 1-3/4 W/Sems84 17060624 Screw Thdrol 3/8-16 x 1-1/2



13


SEAT ASSEMBLY


KEY PART NO. NO. DESCRIPTION1 188706 Seat2 180166 Bracket, Pivot Seat3 140675 Strap Asm.5 145006 Clip, Push-In Hinged6 73800600 Nut, Crownlock 3/8-167 124181X Spring, Seat Cprsn.8 171877 Bolt 5/16-18 unc x 3/4 w/Sems10 180186 Pan, Seat12 174648 Bracket, Mounting Switch13 121248X Bushing, Snap14 72050412 Bolt, Carriage 1/4-20 x 1-1/215 121249X Spacer, Split

16 123740X Spring, Cprsn.17 123976X Nut, Lock 1/4 Lg. Flg. Gr. 518 19171912 Washer 17/32 x 1-3/16 x 12 Ga.19 166369 Knob, Seat20 124238X Cap, Spring Seat Blk21 171852 Bolt 5/16-18 unc-2A37 73800500 Nut, Crownlock 5/16-18

1

10

5

18

19

16

15

12

13

17

14

2

6

37

21

7

7

3

5

20

820

8

seat_12-vgt




14


MOWER DECK

47

3436

97 50

50

35

38 5

51

33

33

3332

113

117116

119118

57 5

56

59

60

58

21

15

14

2121

18

1311

8

18

18

1

4942

49

30

31

26

27

25

29

7

39

46

52

43

114

21

122

46

46

98

6

mower_deck-54_1

32

31

90

91

94

180

180

182

95

183

90

54 / 48_nose_roller_1



15


MOWER DECK




1 187295 Deck Weldment Mower 5 4939M Retainer Spring6 187297 Cover Mandrel LH7 188187 Cover Mandrel RH8 174365 Bolt 7/16 Asm. Blade11 187254 Blade, Standard (For mulching mowers only)13 187291 Shaft Asm. w/Lower Bearing14 187281 Housing, Mandrel15 110485X Bearing, Ball, Mandrel17 72140505 Bolt, Carriage 5/16-18 x 5/821 73680500 Nut, Crownlock 5/16-18 unc25 178102 Spring, Torsion26 110452X Nut, Push27 187257X428 Defl ector Shield29 131491 Rod, Hinge30 173984 Screw, Thdroll Washer Head31 187690 Washer, Spacer Mower Vented32 177865 Pulley, Mandrel33 178342 Nut, Flg. Top Lock Cntr. 9/1634 73680600 Nut 35 188635 Pin Suspension Rear38 188657 Spring Compression39 187284 Pulley, Idler, Stationary42 165723 Spacer, Retainer43 187278 Arm, Idler 46 137729 Screw, Thdroll. 1/4-20 x 5/847 191273 V-Belt, Mower, Secondary49 73900600 Nut, Lock Flg. 3/8-16 unc50 72110616 Bolt, Carr. 3/8-16 x 2 51 72110610 Bolt

52 188460 Pulley Idler Clutching56 155986 Bar Pnt Adj. 57 156941 Pin Head Rivet58 187342 Baffl e Right59 187344 Baffl e Left60 187607 Baffl e Center90 74760516 Bolt 5/16-18 x 191 180535 Bracket Asm N Roller RH94 176066 Roller Nose 48"95 180534 Bracket Asm N Roller LH97 19133210 Washer Hardened98 187282 Spring Clutch Drive113 72110508 Bolt Rdhd Sqnk 5/16-18 x 3/4114 187556 Rod Tension Relief 116 184219 Bolt, Shoulder117 174873 Gauge Wheel118 73930600 Nut, Centerlock 3/8-16 unc119 19121414 Washer 3/8 x 7/8 x 14 Ga.122 187557 Bushing Tension Relief180 73800500 Nut 5/16-18182 179127 Rod Roller Nose Narrow183 163552 Retainer Spring- - 187292 Mandrel Asm. Service (Includes

Key Nos. 13-15 and 33)- - 188271 Replacement Mower, Complete

(Std. Deck-Order separately nose roller components key nos. 90, 91, 94, 95, 180, 182, 183)



16


MOWER LIFT

4

5

6

2

3 1

65

4

7

37

41

36

40

38

181716

15

54

54

13

12

11

13

13

31

5332

32

13

52

49

49

51

51

1313

20

8

lift-rh.1piece_18



1 121006X Rod Asm., Lever2 180045 Shaft Asm., Lift Vgt3 159189 Lever Asm., Lift Rh4 12000022 E-Ring Truarc #5133-875 19292016 Washer 29/32 x 1-1/4 x 16 Ga.6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/27 175830 Grip, Handle 8 175831X505 Button, Plunger10 183894 Spring 0.62 OD x 2.12511 175375 Link Lift12 163552 Retainer, Spring23 4939M Retainer, Spring24 73350800 Nut, Jam Hex 1/2-13 unc26 73680800 Nut, Crownlock 1/2-13 unc29 150233 Trunnion Inf. Height30 110807X Nut, Special31 19131016 Washer 13/32 x 5/8 x 16 Ga.32 137150 Spring, Compression Inf Hgt33 76020308 Pin, Cotter 3/32 x 1/234 137167 Rod, Adj Lift35 138057 Knob, Inf 3/8-16 unc

KEY PART NO. NO. DESCRIPTION38 155097 Pointer, Height Indicator39 123935X Plug, Hole40 17060516 Screw 5/16-18 x 3/441 175994 Nut, Lift Link 7/16-2042 19112410 Washer 11/32 x 1-1/2 x 10 Ga.43 123934X Scale, Indicator Height70 145212 Nut, Hexfl ange Lock72 110452X Nut, Push Phos & Oil73 73350600 Nut Hex Jam 3/8-16 unc74 187277 Arm Susp. Rear RH75 175805 Plate Asm Susp. Front76 175560 Pin Flange77 176205 Trunnion Susp. Arm78 175689 Trunnion Susp. Front79 187276 Arm Susp. Rear LH85 189013 Insert Wear86 188528 Bolt Shoulder



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ILLUSTRATED PARTS LIST MODEL NO. 96022000400 CUSTOMER ... · illustrated parts list model no....

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